6. ELECTRICAL PARTS LIST ........................................ 26
2
Page 3
SECTION 1
GENERAL
MDR-IF540R
This section is extracted
from instruction manual.
3
Page 4
MDR-IF540R
4
Page 5
MDR-IF540R
5
Page 6
MDR-IF540R
6
Page 7
MDR-IF540R
7
Page 8
MDR-IF540R
SECTION 2
DISASSEMBLY
Note : This set can be disassemble according to the following sequence.
SET
2-1.FRONT PLATE (R) ASSY
(Page 8)
2-2.RX BOARD
(Page 9)
2-3.HANGER (R)
(Page 9)
2-4.WIRING ON THE
RIGHT SIDE
(Page 10)
2-5.FRONT PLATE (L) ASSY
(Page 10)
2-6.BATT BOARD
(Page 11)
2-7.HANGER (L)
(Page 11)
2-8.WIRING ON THE
LEFT SIDE
(Page 12)
2-9.HANGER LID (L)
(Page 12)
2-10. WIRING ON THE
SW BOARD
(Page 13)
2-11. HANG THE
TENSION SPRING
(Page 13)
Note : Follow the disassembly procedure in the numerical order given.
2-1. FRONT PLATE (R) ASSY
4
housing (R) assy
2
P 2.6x6
Removal the solder at 2 places.
Note for installation : Solder the leads at the
driver (R-CH) side
red
places shown below with
attention to their colors.
natural
from RX board
1
ear pad (R)
5
front plate (R) assy
3
P 2.6x6
8
Page 9
2-2. RX BOARD
1
Removal the solder at 12 places.
Note for installation : Solder the leads at the
MDR-IF540R
places shown below with
attention to their colors.
Note : Insert this in the LED hole
in the housing (R) assy
when installing.
2-3. HANGER (R)
housing (R) assy
2
3
S301
RX board
S1
natural
to motor
white
black
red
blue
red
natural
red
G/N
natural
natural
green
to driver
red
1
P 2.6x6
Pay attention to the leads
when assembling.
4
hanger lid (R)
Pay attention to the leads
when assembling.
2
projection
5
3
hanger (R)
9
Page 10
MDR-IF540R
2-4. WIRING ON THE RIGHT SIDE
PD2 board
(R-CH front)
PD1 board
(R-CH rear)
2-5. FRONT PLATE (L) ASSY
housing (L) assy
2
P 2.6x6
4
Removal the solder at 2 places.
Note for installation : Solder the leads at the
driver (L-CH) side
green
1
ear pad (L)
places shown below with
attention to their colors.
natural
from RX board
10
5
front plate (L) assy
3
P 2.6x6
Page 11
2-6. BATT BOARD
housing (L) assy
3
BATT board
2
P 2x6
1
Removal the solder at 8 places.
Note for installation : Solder the leads at the
to motor
blue
G/N
MDR-IF540R
places shown below with
attention to their colors.
natural
red
2-7. HANGER (L)
1
P 2.6x6
black
red
red
red
red
hanger lid (L)
Pay attention to the leads
when assembling.
4
projection
Pay attention to the leads
when assembling.
2
3
5
hanger (L)
11
Page 12
MDR-IF540R
2-8. WIRING ON THE LEFT SIDE
PD2 board
(L-CH rear)
PD1 board
(L-CH front)
2-9. HANGER LID (L)
4
hanger lid (L)
1
P 2.6x6
2
P 2.6x6
3
head band
12
Page 13
2-10. WIRING ON THE SW BOARD
d
SW board
MDR-IF540R
head ban
2-11. HANG THE TENSION SPRING
suspender assy
housing (L) assy
Note for installation : Insert the end of the
hanger lid (L)
tension spring
suspender assy
suspender assy under the
S103 on the SW board.
SW board
S103
13
Page 14
MDR-IF540R
SECTION 3
ELECTRICAL ADJUSTMENTS
PRECAUTION
1. These adjustments should be performed in the order in which
they appear. It is required as a rule to adjust the transmitter
section (TMR-IF540R) before adjusting the headphone
section (MDR-IF540R).
2. Adjustment and measurement should be made on each channel
unless otherwise specified.
3. Adjust on the left channel before adjusting on the right
channel.
4. Supply a power voltage of 9 V to the transmitter section (TMRIF540R) and a power voltage of 2.4 V to the headphones
section (MDR-IF540R).
Headphones Section 0 dBV = 315 mVrms
Note:
1. Use the transmitter section (TMR-IF540R) as a jig for
adjusting the headphones section (MDR-IF540R).
Tuning Adjustment
Preparation:
low-frequency
oscillator
attenuator
1. Apply the input to the jig (TMR-IF540R), and connect a
stabilized power to the DC IN 9V jack (J3).
2. Supply 2.4 V dc between BATT (+) and BATT (–) on the B ATT
board.
3. Set the RV2 (volume control) on the RX board to the minimum
level.
INPUT B
jack (J1)
1 kHz 315 mV (-10 dBV)
jig
transmitter
600
Ω
stabilized
power (9 V dc)
Mute ON Position Adjustment
Preparation:
FM RF
signal generator
10 k
Carrier frequency : 2.8 MHz
Modulation: 1 kHz, 16 kHz deviation
Output level: 34 dB
Connection:
RX board
TP4 (R-ch)
µ
V (EMF)
0.1
Ω
SIG
µ
F
set
TP1 (GND)
level meter
+
Adjustment Method:
1. Connect a level meter to TP4 (R-ch) on the RX board.
2. Short between TP2 and TP3 on the RX board.
3. Write down the reading on the level meter at this time.
4. Remove the short between TP2 and TP3 made in item 2.
5. Adjust the RV1 on the RX board so that the reading on the
level meter is 5 dB to 10 dB below the value written down in
item 3.
Connection:
distortion meter
RX board
TP5 (L-ch)
TP4 (R-ch)
Adjustment Method:
1. Connect a distortion meter to TP5 (L-ch) or TP4 (R-ch) on the
RX board.
2. Adjust the L5 (L-ch) or L6 (R-ch) so as to minimize the
reading on the distortion meter.
L-chL5Minimum
R-chL6Minimum
100 µF/16 V
+
+
14
Page 15
Adjustment Location:
BATT board (side A)RX board (side B)
MDR-IF540R
BATT (+)
BATT ( )
RV2
VOL
L5
TUNING ADJ
(L-ch)
TP5
(L-ch)
RV1
MUTE ON
POSITION
ADJ
TP4
(R-ch)
TP2
TP3
L6
TUNING ADJ
(R-ch)
RV301
15
Page 16
MDR-IF540R
d
THIS NOTE IS COMMON FOR PRINTED WIRING
BOARDS AND SCHEMATIC DIAGRAMS.
(In addition to this, the necessary note is
printed in each block.)
for schematic diagram:
• All capacitors are in µF unless otherwise noted. pF: µµF
50 WV or less are not indicated except for electrolytics
and tantalums.
• All resistors are in Ω and 1/
specified.
• C : panel designation.
• A : B+ Line.
• H : adjustment for repair.
• Power voltage is dc 2.4 V and fed with regulated dc power
supply from battery terminal.
•Voltage is dc with respect to ground under no-signal
(detuned) conditions.
•Voltages are taken with a VOM (Input impedance 10 MΩ).
Voltage variations may be noted due to normal production tolerances.
• Signal path.
F: ANALOG
J: RF
for printed wiring boards:
• X : parts extracted from the component side.
• Y : parts extracted from the conductor side.
a
•
•: Pattern from the side which enables seeing.
Caution:
Pattern face side: Parts on the pattern face side seen from the
(Side B)pattern face are indicated.
Parts face side: Parts on the parts face side seen from the
(Side A)parts face are indicated.
: Through hole.
(The other layer’s patterns are not indicated.)
4
W or less unless otherwise
SECTION 4
DIAGRAMS
4-1. CIRCUIT BOARDS LOCATION
PD1 board
(R-CH rear)
PD2 board
(R-CH front)
RX board
PD1 board
(L-CH front)
SW board
PD2 board
(L-CH rear)
BATT boar
16
Page 17
4-2. BLOCK DIAGRAM — RECEIVER SECTION —
356
1
L
R
24
D1
L-CH FRONT
SECTION
D2
L-CH REAR
SECTION
D3
R-CH REAR
SECTION
D4
R-CH FRONT
SECTION
+1.5V
D1-4
IR
RECEIVER
Q1,2
RF AMPQ3BUFFER
L5
(2.3MHz DET)
TUNING
FL1
2.3MHz
BPF
10
DET
DET
201322141871615178
FL2
2.8MHz
BPF
L6
(2.8MHz DET)
TUNING
IC1
MIXER/LIMITER/
DEMODULATION
HPF
RV1
MUTE ON
POSITION
1.5V
VCC
VREF
MDR-IF540R
BIAS
EXT
FILTER
IC2
MODE
CONTROL
4
OFF ON
BYPASS
SRS
MATRIX
SRS
BYPASS
MODE
+3.3V
S1
( )
LOUT
ROUT
+V
9
+3.3V
RV2
VOL
7
10
-1
L
-2
R
SRS SURROUND PROCESSOR
11
12
LIN
1
WOUT
2
WIN
3
RIN
16
VREF
15
REFIN
14
V+/2
13
IN1
2
IN2
4
5
REF
IC3
DRIVER AMP
OUT1
OUT2
VCC
+2.4V
+3.3V
9
7
6
+2.4V
MDD1
DRIVER
(L-CH)
MDD2
DRIVER
(R-CH)
CHARGE
TERMINAL
S101
(BATT DET)
(BATT DET)
S102
D101
RECHARGEABLE
BATTERY
(BP-HP550)
1.2V 550mAh
X2
IC101
BATTERY
DOWN
DET
21
AUTO ON/OFF
SW103
(AUTO ON/OFF)
Q101,102
IC201
+1.5V
5
REG
1
L101D102
IC102
+3.3V
SWITCHING REG
Q301
VIBRATION
S301
VIBRATION
OFF
ON
M
M
M301
MOTOR
L-CH
VIBRATION
M302
MOTOR
R-CH
VIBRATION
+2.4V
VCC
4
+1.5V
+3.3V
21
IC303 (1/2)
ADD AMP
673131108
IC303 (2/2)
LPF
RV301
VIBRATION
(VOL)
IC302 (1/4)
BUFFER
IC302 (2/4)
INVERTER
1314
D302
D303
IC302 (3/4)
COMMUTATION
VCC
FOR IC302
IC304
Q304
BUFFER
IC302 (4/4)
COMPARATOR
6
5
7
Q302
INITIAL
MUTE
Q303
MUTE
-2-1
MOTOR DRIVE
• Signal path
: ANALOG
: RF
1717
Page 18
MDR-IF540R
4-3. PRINTED WIRING BOARDS — RECEIVER SECTION (1/2) — • Refer to page 16 for Common Note on Printed Wiring Boards and Circuit Boards Location.
D3
D1-4
IR RECEIVER
D4
B+
SIG
GND
234567891011121314
1
A
MDD2
B
MDD1
C
D
D1
• Semiconductor
Location (Side A)
Ref. No.Location
D1F-13
D2F-11
D3C-13
D4C-11
E
F
3.3V
D2
G
H
I
M302
(Page 20)(Page 20)
J
1818
Page 19
4-4. PRINTED WIRING BOARD — RECEIVER SECTION (2/2) — • Refer to page 16 for Common Note on Printed Wiring Boards and Circuit Boards Location.
MDR-IF540R
A
B
C
D
E
F
1
234567891011121314
• Semiconductor
Location (Side B)
Ref. No.Location
D201G-6
D302E-8
D303E-8
IC1D-7
IC2E-4
IC3C-4
IC201H-5
IC302E-8
IC303F-6
Q1B-8
Q2B-7
Q3A-6
Q301G-8
Q302F-9
Q303E-9
Q304E-9
C38
R22
R23
TP7
TP8
R24
C44
C40
R20
C35
C36
C32
C31
C45
IC3
C34
C39
IC2
C30
R25
R21
C33
TP10
C42
C37
R19
R18
R17
C24
C28
C43
C316
R321
FL1
L5
C25
R322
R323
C46
C317
IC303
TP309
C18
R11
C23
L3
C9
R15
C319
C324
C22
R12
R13
C27
TP5
C320
C315
L2
C7
R14
C318
R326
R309
Q3
R325
C6
C10
L4
TP4
R327
IC1
C26
TP6
C312
R318
C311
C5
R6
R5
C1
R315
R314
TP307
R317
C8
R10
Q2
C17
C310
R307
R3
R7
C16
D303
IC302
C308
FL2
L1
R2
R4
C14
C15
R9
R16
R313
C309
Q1
R310
R305
R304
R306
C3
R8
R316
R311
C307
FB1
R312
SIG
C4
C13
RV1
D302
R303
R301
L6
TP305
TP304
C305
B+
C2
R1
TP1
TP2
TP3
Q304
R302
Q303
Q302
G
H
J
RV2
TP9
S1
C29
C203
IC201
C204
C201
C205
C202
R201
C325
D201
C323
C306
Q301
C321
S301
C313
R329
RV301
I
1919
Page 20
MDR-IF540R
4-5. PRINTED WIRING BOARDS — POWER SECTION (1/2) — • Refer to page 16 for Common Note on Printed Wiring Boards and Circuit Boards Location.
BATT (–)
2345678910111213
1
A
B
C
D
(Page 18)
M301
E
F
G
(Page 18)
BATT (+)
H
I
SW103
J
2020
Page 21
4-6. PRINTED WIRING BOARD — POWER SECTION (2/2) — • Refer to page 16 for Common Note on Printed Wiring Boards and Circuit Boards Location.
MDR-IF540R
A
B
C
D
1
2345678910111213
• Semiconductor
Location (Side B)
Ref. No.Location
D101C-7
D102D-6
IC101C-7
IC102D-6
Q101E-7
Q102C-7
C106
D102
C108
C107
L101
C103
IC102
S102
R103
S101
D101
C102
IC101
Q102
R104
C104
E
F
G
H
C109
C110
R102
C111
C114
R101
Q101
L102
C101
C105
I
J
2121
Page 22
MDR-IF540R
4-7. SCHEMATIC DIAGRAM — RECEIVER SECTION — • Refer to page 16 for Common Note on Schematic Diagram and page 23 for IC Block Diagrams.
M301
SW103
S101S102
C105
D4
D3
R101R102
D101
C101
C102
IC101
C103
TP1
Q101
D102
L101L102
C104
R103
Q102
R104
C106
C1
R1
C3
FB1
C2
C4L1
IC102
C107
R4
R2
Q1
R3
TP102
C5
TP101
C108
C109
C110
C111
C114
C201
C202
D201
R201
IC201
C203C204
C205
S1
C28C29
R19
C31
C30
C32
IC B/D
C15
RV1
C13
C14
C22
R8R9
TP3
TP2
R12
C23
IC2
C17C16
R10
IC1
R14
R15
L6L5
R13
R17
18
R
C34
C33
R22
C24
TP4
TP5
R16
C26
C35C36
C25
TP7TP8
RV2
C27
TP6
R20
C40
R21
C39
C37
TP9
C38
IC3
IC B/D
C317C316
R23
C42
C43
R24R25
C44
MDD1
MDD2
C46
C45
TP10
FL2
R7
L2
R5
C6
Q3
C7
L3
R6
Q2
C8
C9
C10
L4
C18
R11
FL1
TP309
R321R322
R323
IC303
C318
R326 R327
C319 C320
TP310
C306
R301
TP304
D2
D1
M302
C323
C324C325
S301
Q301
C321
Q302
C305
TP303
R302
Q303
Q304
R303
R305
R304
307
C
TP305
R311
D302
TP306
R306
R310
R312
R307
TP307
IC302
R315
R314
C309
C310
R316
D303
313
R
C308
R317R318
C311
R309
C312C313
R329
C315
TP308
R325
RV301
2222
Page 23
4-8. IC BLOCK DIAGRAMS
IC2 NJM2190V(TE2)
MDR-IF540R
POWER SWITCH
VREF
WOUT
REFIN
WIN
MODE
CONTROL
RIN
–
+
15234678
LIN
V+/2
FILTER
MODE
EXT
C4
C1
BYPASS
SRS
MATRIX
SRS
BYPASS
IC3 LA4533M-TE-L
POWER
1
SWITCH
MUTE
CIRCUIT
10
MUTE SWITCH
C3
ROUT
V+
9
10111213141516
BIAS
C2
LOUT
GND
IN-1
PRE-GND
IN-2
REF
2
3
4
BIAS
5
AMP 1
AMP 2
9
OUT-1
8
POWER GND
7
OUT-2
6
VCC
23
Page 24
MDR-IF540R
NOTE:
• The mechanical parts with no reference
number in the exploded views are not supplied.
• Items marked “*” are not stocked since
they are seldom required for routine service.
Some delay should be anticipated
when ordering these items.
5-1. HOUSING (L) ASSY SECTION
2
SECTION 5
EXPLODED VIEWS
• -XX and -X mean standardized parts, so
they may have some difference from the
original one.
• Color Indication of Appearance Parts
Example :
KNOB, BALANCE (WHITE) ... (RED)
R
Parts Color Cabinet’s Color
• Accessories are given in the last of this parts list.
R
not supplied
(SW board)
#2
#2
not supplied
MDD1
11
#1
A
10
#2
#2
not supplied
(PD1 board)
9
A
B
B
6
4
not supplied
5
(PD2 board)
3
7
not
supplied
8
1
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1A-3229-743-A LID ASSY, BATTERY CASE
23-246-153-01 PAD (L), EAR
33-246-148-01 BUTTON
43-246-140-01 LID (L), HANGER
53-246-138-01 HANGER (L)
FL11-239-762-11 FILTER, BAND PASS
FL21-239-763-11 FILTER, BAND PASS
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< RESISTOR >
R11-216-823-11 METAL CHIP1.5K5%1/10W
R21-216-841-11 METAL CHIP47K5%1/10W
R31-216-821-11 METAL CHIP1K5%1/10W
R41-216-823-11 METAL CHIP1.5K5%1/10W
R51-216-837-11 METAL CHIP22K5%1/10W
R61-216-818-11 METAL CHIP5605%1/10W
R71-216-827-11 METAL CHIP3.3K5%1/10W
R81-216-833-11 METAL CHIP10K5%1/10W
R91-216-839-11 METAL CHIP33K5%1/10W
R101-216-839-11 METAL CHIP33K5%1/10W
R111-216-827-11 METAL CHIP3.3K5%1/10W
R121-220-158-11 METAL CHIP3.6K5%1/10W
R131-216-826-11 METAL CHIP2.7K5%1/10W
R141-216-809-11 METAL CHIP1005%1/10W
R151-216-809-11 METAL CHIP1005%1/10W
R161-216-826-11 METAL CHIP2.7K5%1/10W
R171-216-840-11 METAL CHIP39K5%1/10W
R181-216-837-11 METAL CHIP22K5%1/10W
R191-216-809-11 METAL CHIP1005%1/10W
R201-216-825-11 METAL CHIP2.2K5%1/10W
R211-216-825-11 METAL CHIP2.2K5%1/10W
27
Page 28
MDR-IF540R
RXSW
Ref. No.Part No.DescriptionRemark
R221-216-837-11 METAL CHIP22K5%1/10W
R231-216-839-11 METAL CHIP33K5%1/10W
R241-216-797-11 METAL CHIP105%1/10W
R251-216-797-11 METAL CHIP105%1/10W
R2011-216-821-11 METAL CHIP1K5%1/10W
R3011-216-805-11 METAL CHIP475%1/10W
R3021-216-821-11 METAL CHIP1K5%1/10W
R3031-216-833-11 METAL CHIP10K5%1/10W
R3041-216-845-11 METAL CHIP100K5%1/10W
R3051-216-845-11 METAL CHIP100K5%1/10W
R3061-216-857-11 METAL CHIP1M5%1/10W
R3071-216-852-11 METAL CHIP390K5%1/10W
R3091-216-841-11 METAL CHIP47K5%1/10W
R3101-216-837-11 METAL CHIP22K5%1/10W
R3111-216-845-11 METAL CHIP100K5%1/10W
R3121-216-837-11 METAL CHIP22K5%1/10W
R3131-216-845-11 METAL CHIP100K5%1/10W
R3141-216-833-11 METAL CHIP10K5%1/10W
R3151-216-833-11 METAL CHIP10K5%1/10W
R3161-216-837-11 METAL CHIP22K5%1/10W
R3171-216-833-11 METAL CHIP10K5%1/10W
R3181-216-841-11 METAL CHIP47K5%1/10W
R3211-216-837-11 METAL CHIP22K5%1/10W
R3221-216-837-11 METAL CHIP22K5%1/10W
R3231-216-845-11 METAL CHIP100K5%1/10W
R3251-218-867-11 METAL CHIP6.8K5%1/10W
R3261-216-843-11 METAL CHIP68K5%1/10W
R3271-216-843-11 METAL CHIP68K5%1/10W
R3291-216-821-11 METAL CHIP1K5%1/10W
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Also, clicking the version at the upper right on the revised page allows you to jump to the next revised
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Ver.DateDescription of Revision
1.02003. 03New
30
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