TruSurround is a trademark of SRS Labs, Inc. SRS and the SRS
symbol are registered trademarks of SRS Labs, Inc. in the United
States and in select foreign countries. SRS and TruSurround are
incorporated under license from SRS Labs, Inc. and are protected
under United States Patent Nos. 4,748,669 and 4,841,572 with
numerous additional issued and pending foreign patents. Purchase of this product does not convey the right to sell recordings
made with the TruSurround technology.
™
®
SRS (SOUND RETRIEVAL SYSTEM)
The SRS (SOUND RETRIEVAL SYSTEM) is manufactured
by Sony Corporation under license from SRS Labs, Inc. It is
covered by U.S. Patent No. 4,748,669. Other U.S. and foreign
patents pending.
The word ‘SRS’ and the SRS symbol are registered trademarks of SRS Labs, Inc. BBE and BBE symbol are trademarks of
BBE Sound, Inc. and are licensed by BBE Sound, Inc. under U.S.
Patent No. 4,638,258 and 4,482,866.
Design and specifi cations are subject to change without notice.
KV-21FS105
4
KV-21FS105
WARNINGS AND CAUTIONS
CAUTION
Short circuit the anode of the picture tube and the anode cap to the metal chassis, CRT shield, or carbon painted on the CRT, after
removing the anode.
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis. The chassis of this
receiver is directly connected to the ac power line.
!SAFETY-RELATED COMPONENT WARNING!!
Components identifi ed by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe
operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published
by Sony. Circuit adjustments that are critical for safe operation are identifi ed in this manual. Follow these procedures whenever critical
components are replaced or improper operation is suspected.
KV-21FS105
5
SAFETY CHECK-OUT
g
KV-21FS105
After correcting the original service problem, perform the following safety
checks before releasing the set to the customer:
Leakage Test
The AC leakage from any exposed metal part to earth ground and from all
exposed metal parts to any exposed metal part having a return to chassis,
1. Check the area of your repair for unsoldered or poorly soldered
connections. Check the entire board surface for solder splashes and
must not exceed 0.5 mA (500 microamperes). Leakage current can be
measured by any one of three methods.
bridges.
1. A commercial leakage tester, such as the Simpson 229 or RCA
2. Check the interboard wiring to ensure that no wires are “pinched” or
touching high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps, and
2. A battery-operated AC milliampmeter. The Data Precision 245 digital
mounting hardware have been replaced. Be absolutely certain that
you have replaced all the insulators.
3. Measuring the voltage drop across a resistor by means of a VOM
4. Look for unauthorized replacement parts, particularly transistors,
that were installed during a previous repair. Point them out to the
customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of
deterioration. Point them out to the customer and recommend their
replacement.
How to Find a Good Earth Ground
A cold-water pipe is a guaranteed earth ground; the cover-plate retaining
6. Check the line cords for cracks and abrasion. Recommend the
replacement of any such line cord to the customer.
screw on most AC outlet boxes is also at earth ground. If the retaining
screw is to be used as your earth ground, verify that it is at ground by
measuring the resistance between it and a cold-water pipe with an
7. Check the B+ and HV to see if they are specifi ed values. Make sure
your instruments are accurate; be suspicious of your HV meter if
sets always have low HV.
8. Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage. Check leakage as
described below.
ohmmeter. The reading should be zero ohms.
If a cold-water pipe is not accessible, connect a 60- to 100-watt troublelight (not a neon lamp) between the hot side of the receptacle and the
retaining screw. Try both slots, if necessary, to locate the hot side on the
line; the lamp should light at normal brilliance if the screw is at ground
potential (see Figure B).
WT-540A. Follow the manufacturers’ instructions to use these
instructions.
multimeter is suitable for this job.
or battery-operated AC voltmeter. The “limit” indication is 0.75 V,
so analog meters must have an accurate low voltage scale. The
Simpson’s 250 and Sanwa SH-63TRD are examples of passive
VOMs that are suitable. Nearly all battery-operated digital multimeters
that have a 2 VAC range are suitable (see Figure A).
0.15 µF
Figure A. Using an AC voltmeter to check AC leakage.Figure B. Checking for earth ground.
KV-21FS105
To Exposed Metal
Parts on Set
kΩ
1.5
Earth Ground
AC V oltmeter
(0.75 V)
AC Outlet Box
Ohmmeter
Cold-water Pipe
6
KV-21FS105
SELF-DIAGNOSTIC FUNCTION
Self Diagnosis
Supported model
The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY/TIMER LED will automatically begin to fl ash. The number of
times the LED fl ashes translates to a probable source of the problem. A defi nition of the STANDBY/TIMER LED fl ash indicators is listed in the instruction
manual for the user’s knowledge and reference. If an error symptom cannot be reproduced, the Remote Commander can be used to review the failure
occurrence data stored in memory to reveal past problems and how often these problems occur.
Diagnostic Test Indicators
When an error occurs, the STANDBY/TIMER LED will fl ash a set number of times to indicate the possible cause of the problem. If there is more than one
error, the LED will identify the fi rst of the problem areas.
Results for all of the following diagnostic items are displayed on screen. If the screen displays a “0”, an error has occurred.
Diagnostic Item
Description
Power does not turn onDoes not light
+B overcurrent (OCP)*times2:0 or 2:1• H.OUT (Q502) is shorted. (A Board)
Vertical deflection stopped*times4:0 or 4:1• +12V is not supplied. (A Board)
White balance failure
(not balanced)
No. of Times
STANDBY/TIMER
LED Flashes
2
4
5 times:0 or 5:1• Video OUT (IC502) is faulty. (A Board)
Self-Diagnostic Display/
Diagnostic Result
5
Probable Cause
Location
• Power cord is not plugged in.
• Fuse is burned out. (F601) (A Board)
• IC702 is shorted. (CB Board)
• IC502 is faulty. (A Board)
• IC1301 is faulty. (MB Board)
• Screen (G2) is improperly adjusted.**
Detected Symptom s
• Power does not come on.
• No power is supplied to the TV.
• AC power supply is faulty.
• Power does not com e on.
• Load on power line is shorted.
• Has entered standby state after horizontal raster.
• Vertical deflection pulse is stopped.
• Power line is shorted or power supply is stopped.
• No raster is generated.
• CRT c athode curren t detection reference
pulse output is small.
* If a +B overcurrent is detected stoppage of the vertical defl ection is detected simultaneously.
The symptom that is diagnosed fi rst by the microcontroller is displayed on the screen.
** Refer to Screen (G2) Adjustments in Section 2-4. of this manual.
Display of Standby/Timer LED Flash Count
2 times
4 times
5 times
LED ON 0.3 sec.
LED OFF 0.3 sec.
LED OFF
3sec.
Standby/Timer LED
Diagnostic Item Flash Count*
+B Overcurrent 2 times
V-STOP 4 times
White Balance Failure 5 times
*One fl ash count is not used for self-diagnostic.
Stopping the Standby/Timer LED Flash
Turn off the power switch on the TV main unit or unplug the power cord from the outlet to stop the STANDBY/TIMER LAMP from fl ashing.
Self-Diagnostic Screen Display
For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be confi rmed, it is possible to bring up past
occurrences of failure on the screen for confi rmation.
KV-21FS105
7
KV-21FS105
To Bring Up Screen Test
In standby mode, press buttons on the Remote Commander sequentially, in rapid succession, as shown below:
-
DISPLAY
Channel
Sound volume
5
SELF DIAGNOSIS
2: 0
3: NA 0
4: 0
5: NA 1
101: WDT 0
Numeral “0” means that no fault was detected.
Numeral “1” means a fault was detected one time only.
Handling of Self-Diagnostic Screen Display
Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen during repairs. When you
have completed the repairs, clear the result display to “0”.
Unless the result display is cleared to “0”, the self-diagnostic function will not be able to detect subsequent faults after completion of the repairs.
Clearing the Result Display
To clear the result display to “0”, press buttons on the Remote Commander sequentially when the diagnostic screen is displayed, as shown below:
Power ON.
8
ENTERChannel
Quitting the Self-Diagnostic Screen
To quit the entire self-diagnostic screen, turn off the power switch on the Remote Commander or the main unit.
Self-Diagnostic Circuit
FROM
CRT
A BOARD
FROM
IC502
PIN 7
MB BOARD
IC1301
Y/CHROMA JUNGLE
IK IN
21
HP/PROTECT
18
SDA
A BOARD
IC507
V. OUT
3
REF
35
17
37
MB BOARD
IC1001
SYSTEM
I-PROT
IO-SDAT
IO-BDAT
O-LED
36
18
5
DISPLAY
MB BOARD
IC1003
MEMORY
B-DAT
+B overcurrent (OCP)
Occurs when an overcurrent on the +B (135V) line is detected by pin 18 of IC1301 (MB Board). If the voltage of pin 18 of IC1301 (MB Board) is less than
1V when V.SYNC is more than seven verticals in a period, the unit will automatically turn off.
Vertical Deflection Stopped
Occurs when an absence of the vertical defl ection pulse is detected by pin 17 of IC1001 (MB Board). Power supply will shut down when waveform interval
exceeds 2 seconds.
White Balance Failure
If the RGB levels* do not balance within 2 seconds after the power is turned on, this error will be detected by IC1301 (MB Board). TV will stay on, but
there will be no picture.
*(Refers to the RGB levels of the AKB detection Ref pulse that detects 1K).
KV-21FS105
8
SECTION 1: DISASSEMBLY
KV-21FS105
1-1. REAR COVER REMOVAL
Screw +BVTP 4x16
Screw +BVTP 4x16
1-2. CHASSIS ASSEMBLY REMOVAL
Screw +BVTP 4x16
Rear Cover
Screw +BVTP 4x16
CB Board
MB Board
Claw
A Board
CB Board
MB Board
1-3. SERVICE POSITION
Extension Cable
for Service
p/n S-1294-965-A
A Board
KV-21FS105
9
1-4. PICTURE TUBE REMOVAL
WARNING: BEFORE REMOVING THE ANODE CAP
High voltage remains in the CRT even after the power is disconnected. To avoid electric shock,
discharge CRT before attempting to remove the anode cap. Short between anode and CRT
coated earth ground strap.
9
10
1
8
6
2
1. Discharge the anode of the CRT and remove the anode
cap.
2. Unplug all interconnecting leads from the defl ection
yoke, neck assembly, degaussing coils and CRT
3
grounding strap.
3. Remove the CB Board from the CRT.
4. Remove the chassis assembly.
5
5. Loosen the neck assembly fi xing screw and remove.
6. Loosen the defl ection yoke fi xing screw and remove.
7. Place the set with the CRT face down on a cushion and
remove the degaussing coil holders.
7
8. Remove the degaussing coils.
9. Remove the CRT grounding strap and spring tension
devices.
10. Unscrew the four CRT fi xing screws [located on each
CRT corner] and remove the CRT [Take care not to
handle the CRT by the neck].
KV-21FS105
Coated
Earth
Ground
Strap
4
ANODE CAP REMOVAL PROCEDURE
WARNING: High voltage remains in the CRT even after the power is disconnected. To avoid electric shock, discharge CRT before attempting to remove
the anode cap. After removing the anode cap, short circuit to either the metal chassis, CRT shield, or carbon painted on the CRT.
NOTE: After removing the anode cap, short circuit the anode of the picture tube and the anode cap to either the metal chassis, CRT shield or carbon
painted on the CRT.
REMOVAL PROCEDURES
a
Turn up one side of the rubber cap in
the direction indicated by arrow a .
b
Use your thumb to pull the rubber
cap fi rmly in the direction indicated
by arrow b .
HOW TO HANDLE AN ANODE CAP
1. Do not use sharp objects which may cause damage to the surface of the anode
cap.
2. To avoid damaging the anode cap, do not squeeze the rubber covering too
hard. A material fi tting called a shatter-hook terminal is built into the rubber.
3. Do not force turn the foot of the rubber cover. This may cause the shatter-hook
terminal to protrude and damage the rubber.
Anode Button
When one side of the rubber cap separates from
the anode button, the anode cap can be removed
by turning the rubber cap and pulling it in the
direction of arrow c .
c
KV-21FS105
10
SECTION 2: SET-UP ADJUSTMENTS
KV-21FS105
The following adjustments should be made when a complete
realignment is required or a new picture tube is installed.
These adjustments should be performed with rated power supply
voltage unless otherwise noted.
The controls and switch should be set as follows unless otherwise
noted:
PICTURE CONTROL: normal
BRIGHTNESS CONTROL: normal
2-1. BEAM LANDING
Preparation:
• Degauss the entire screen.
• Feed in the white pattern signal.
NOTE: Do not use the hand degausser; it magnetizes the CRT .
1. Input a raster signal with the pattern generator.
2. Loosen the defl ection yoke mounting screw, and set the purity control
to the center as shown below:
Perform the adjustments in order as follows:
1. Beam Landing
2. Convergence
3. Focus
4. Screen (G2)
5. White Balance
Test Equipment Required:
1. Color Bar Pattern Generator
2. Degausser
3. DC Power Supply
4. Digital Multimeter
Purity Control
3. Turn the raster signal of the pattern generator to green.
4. Move the defl ection yoke backward, and adjust with the purity control
so that green is in the center and red and blue are even on both sides.
Blue Red
Green
5. Move the defl ection yoke forward, and adjust so that the entire screen
becomes green.
6. Switch over the raster signal to red and blue and confi rm the
condition.
7. When the position of the defl ection yoke is determined, tighten it with
the defl ection yoke mounting screw.
8. When landing at the corner is not right, adjust by using the disk
magnets.
Purity control
corrects this area
Disk magnets
or rotatable disk
magnets correct
these areas (a-d)
b
d
cd
Deflection yoke positioning
corrects these areas
ba
a
c
KV-21FS105
11
KV-21FS105
2-2. CONVERGENCE
Preparation:
• Perform FOCUS, V. LIN and V. SIZE adjustments.
• Set BRIGHTNESS control to minimum.
• Input dot pattern.
Vertical Static Convergence
1. Adjust V. STAT magnet to converge red, green and blue dots in
the center of the screen (Vertical movement adjust V.STAT RV to
converge).
Center dot
RV701 V.STAT
R G B
R
G
B
Horizontal Static Convergence
If the blue dot does not converge with the red and green dots, perform
the following:
If the setting indicated in Step 2 of Hold-Down Operation Confi rmation
cannot be met, readjustment should be performed by altering the
resistance value of the R562 component marked with
3-2. B+ VOLTAGE CONFIRMATION AND
Preparation Before Confi rmation
1. Using a Variac, apply AC input voltage: 120-220 +/- 2.0 VAC.
2. Turn the POWER switch ON.
3. Input a white signal and set the PICTURE and BRIGHTNESS
controls to maximum.
4. Confi rm that the voltage of more than 97 VDC appears between
C546(+) or TP503 and ground on the A Board.
Hold-Down Operation Confi rmation
1. Connect the current meter between Pin 11 of the FBT (T505) and the
PWB land where Pin 11 would normally attach.
(See Figure 1 on next page).
2. Input a dot signal and set PICTURE and BRIGHTNESS to minimum:
IABL = 100 ± 100 µA.
3. Confi rm the voltage of A Board TP600 is 135 ± 1 VDC.
4. Connect the digital voltmeter and the DC power supply via diode
1SS119 to C546 (+) and ground.
(See Figure 1 on next page).
5. Increase the DC power voltage gradually until the picture blanks out.
6. Turn DC power source off immediately.
7. Read the digital voltmeter indication (standard = 115.7 VDC).
8. Input a white signal and set PICTURE and BRIGHTNESS to
maximum: IABL = 1350 ± 100 µA.
9. Repeat steps 4 to 7.
Always perform the following adjustments when replacing the components
which are marked with
A BOARD: IC601, PH601
1. Using a Variac, apply AC input voltage: 130 ± 2.0 VAC
2. Input a dot signal.
3. Set the PICTURE control and the BRIGHTNESS control to minimum.
4. Confi rm the voltage on A Board between TP-600 and ground is less
5. If step 4 is not satisfi ed, replace the components on A Board listed
T505
ammeter
3.0 mA DC
range
ABL
+
IABL
ADJUSTMENTS
Y
on the schematic diagram on the A Board:
than 136 VDC.
above, and then repeat the steps 1-4.
FBT
A
X
.
-
KV-21FS105
15
Loading...
+ 34 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.