SONY KV-21FK120 Service Manual

HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
SERVICE MANUAL
MODEL NAME REMOTE COMMANDER DESTINATION CHASSIS NO.
KV-21FK120
RM-Y194 LATIN NORTH SCC- S73H-A
BA-6
CHASSIS
ORIGINAL MANUAL ISSUE DATE: 4/2005
REVISION DATE SUBJECT
4/2005 No revisions or updates are applicable at this time.
TRINITRON® COLOR TELEVISION
Self Diagnosis
Supported model
SERVICE MANUAL
MODEL NAME REMOTE COMMANDER DESTINATION CHASSIS NO.
KV-21FK120
RM-Y194 LATIN NORTH SCC- S73H-A
BA-6
CHASSIS
KV-21FK120 RM-Y194
TRINITRON® COLOR TELEVISION

TABLE OF CONTENTS

SECTION TITLE PAG E
Specifi cations ............................................................................................................................................................................. 4
Warnings and Cautions .............................................................................................................................................................. 5
Safety Check-Out ....................................................................................................................................................................... 6
Self-Diagnostic Function ............................................................................................................................................................. 7
SECTION 1: DISASSEMBLY ............................................................................................................................................................. 9
1-1. Rear Cover Removal .......................................................................................................................................................... 9
1-2. Chassis Assembly Removal ............................................................................................................................................... 9
1-3. Service Position ............................................................................................................................................................... 10
1-4. Picture Tube Removal .......................................................................................................................................................11
Anode Cap Removal Procedure .......................................................................................................................................11
Wire Dressings ................................................................................................................................................................. 12
SECTION 2: SET-UP ADJUSTMENTS ............................................................................................................................................ 17
2-1. Beam Landing .................................................................................................................................................................. 17
2-2. Convergence .................................................................................................................................................................... 18
2-3. Focus ............................................................................................................................................................................... 19
2-4. Screen (G2) ...................................................................................................................................................................... 20
SECTION 3: SAFETY RELATED ADJUSTMENTS ......................................................................................................................... 21
3-1.
X
R565 Confi rmation Method (HV Hold-Down Confi rmation) and Readjustments ........................................................21
3-2. B+ Voltage Confi rmation and Adjustment ........................................................................................................................ 21
KV-21FK120
SECTION 4: CIRCUIT ADJUSTMENTS .......................................................................................................................................... 23
4-1. Remote Adjustment Buttons and Indicators ..................................................................................................................... 23
4-2. Accessing Service Adjustment Mode ............................................................................................................................... 23
4-3. White Balance Adjustments ............................................................................................................................................. 24
4-4. Memory Write Confi rmation Method ................................................................................................................................ 24
4-5. Service Data List .............................................................................................................................................................. 25
4-6. ID Map Table .................................................................................................................................................................... 33
4-7. A Board Adjustments ........................................................................................................................................................ 34
SECTION 5: DIAGRAMS ................................................................................................................................................................. 37
5-1. Circuit Boards Location .................................................................................................................................................... 37
5-2. Printed Wiring Board and Schematic Diagram Information .............................................................................................. 37
5-3. Block Diagram and Schematics ....................................................................................................................................... 38
A Board Schematic Diagram ............................................................................................................................................ 39
CV Board Schematic Diagram ......................................................................................................................................... 41
KR Board Schematic Diagram ......................................................................................................................................... 42
HK Board Schematic Diagram ......................................................................................................................................... 44
5-4. Semiconductors ............................................................................................................................................................... 45
SECTION 6: EXPLODED VIEWS .................................................................................................................................................... 46
6-1. Picture Tube ..................................................................................................................................................................... 46
6-2. Chassis ............................................................................................................................................................................ 47
SECTION 7: ELECTRICAL PARTS LIST ....................................................................................................................................... 48
KV-21FK120
3

SPECIFICATIONS

p
)
p
KV-21FK120
Power Requirements 120V, 60Hz Number of Inputs/Outputs
eaker Output(W
S
Power Consumption (W)
In Standby (Max)
Dimensions (W x H x D)
Mass
Television system
American TV standard, NTSC
Channel coverage
VHF: 2-13/ UHF: 14-69/ CATV: 1-125
Y,P
Microphone 2
Head
In Use (Max) 140W
1)
Video
, P
B
Audio
2)
R
3)
2 1
3
10W x 2
hones
4)
1
1W
mm 631 x 468 x 491 mm
in
24
7/8
x 18
3/8
kg 25.4 kg
lbs 56 lbs
1) 1 Vp-p 75 ohms unbalanced, sync negative
2) Y: 1.0 Vp-p, 75 ohms unbalanced, sync negative; PB: 0.7 Vp-p, 75 ohms PR: 0.7 Vp-p, 75 ohms
3) 500 mVrms (100% modulation), Impedance: 47 kilohms
4) This specifi cation is maximum wattage.
x 19
1/4
KV-21FK120
in
Picture tube
FD Trinitron® tube
Visible screen size
20-inch picture measured diagonally
Actual screen size
21-inch measured diagonally
Antenna
75 ohm external terminal for VHF/UHF
Supplied Accessories
Remote Commander RM-Y194
Two Size AA (R6) Batteries Antenna, Telescopic Microphone Converter Cord with Connector Video 2 Cable Adaptor
En calidad de compañía asociada a ENERGY
®
, Sony ha determinado que este producto
STAR cumple con las directrices de uso eficiente de energía de ENERGY STAR
ENERGY STAR® es una marca registrada de EEUU.
Fabricado bajo licencia de SRS Labs, Inc. WOW y los símbolos SRS son marcas regis tradas de SRS Labs, Inc.
Bajo licencia de BBE Sound, Inc. Licenciado de BBE Sound, Inc. sobre el numero USP4638258, 5510752 y
5736897. BBE y el símbolo de BBE son marcas registradas de BBE Sound, Inc.
Sony, WEGA, FD Trinitron, Intelligent Picture y Steady Sound son marcas comerciales de Corporación Sony.
®
.
Design and specifi cations are subject to change without notice.
KV-21FK120
4
KV-21FK120

WARNINGS AND CAUTIONS

CAUTION
Short circuit the anode of the picture tube and the anode cap to the metal chassis, CRT shield, or carbon painted on the CRT, after removing the anode.
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis. The chassis of this receiver is directly connected to the ac power line.
! SAFETY-RELATED COMPONENT WARNING!!
Components identifi ed by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identifi ed in this manual. Follow these procedures whenever critical components are replaced or improper operation is suspected.
KV-21FK120
5

SAFETY CHECK-OUT

KV-21FK120
After correcting the original service problem, perform the following safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.
2. Check the interboard wiring to ensure that no wires are “pinched” or touching high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.
6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.
7. Check the B+ and HV to see if they are specifi ed values. Make sure your instruments are accurate; be suspicious of your HV meter if sets always have low HV.
8. Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.
Leakage Test
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes). Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’ instructions to use these instructions.
2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The “limit” indication is 0.75 V, so analog meters must have an accurate low voltage scale. The Simpson’s 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable. Nearly all battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).
How to Find a Good Earth Ground
A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet boxes is also at earth ground. If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the resistance between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms.
If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble- light (not a neon lamp) between the hot side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side on the line; the lamp should light at normal brilliance if the screw is at ground potential (see Figure B).
0.15 F
Figure A. Using an AC voltmeter to check AC leakage. Figure B. Checking for earth ground.
KV-21FK120
To Exposed Metal
Parts on Set
1.5 K
Earth Ground
AC
Voltmeter
(0.75 V)
Trouble Light
AC Outlet Box
Ohmmeter
Cold-water Pipe
6
KV-21FK120

SELF-DIAGNOSTIC FUNCTION

Self Diagnosis
Supported model
The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY/TIMER LED will automatically begin to fl ash. The number of times the LED fl ashes translates to a probable source of the problem. A defi nition of the STANDBY/TIMER LED fl ash indicators is listed in the instruction manual for the user’s knowledge and reference. If an error symptom cannot be reproduced, the Remote Commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these problems occur.
Diagnostic Test Indicators
When an error occurs, the STANDBY/TIMER LED will fl ash a set number of times to indicate the possible cause of the problem. If there is more than one error, the LED will identify the fi rst of the problem areas. Results for all of the following diagnostic items are displayed on screen. No error has occurred if the screen displays a “0”.
Diagnostic Item Descrip-
tion
Power does not turn on
+B overcurrent (OCP)*
I-Prot
IK (AKB)
No. of times
STANDBY/ TIMER
lamp fl ashes
Does not light
2 times
4 times
5 times
Self-Diagnositc
Display/ Diagnos-
tic Result
2:0 or 2:1
4:0 or 4:1
5:0 or 5:1
Probable Cause Location
• Power cord is not plugged in.
• Fuse is burned out (F601). (A Board)
• H.OUT (Q506) is shorted. (A Board)
• RGB Amp (IC1751) is shorted. (CV Board)
• +13V is not supplied. (A Board)
• IC545 is faulty. (A Board)
• Video OUT (IC545) is faulty. (A Board)
• IC001 is faulty. (A Board)
• Screen (G2) is improperly adjusted.**
Detected Symptoms
• Power does not come on.
• No power is supplied to the TV.
• AC Power supply is faulty.
• Power does not come on.
• Load on power line is shorted.
• Has entered standby state after horizontal raster.
• Vertical defl ection pulse is stopped.
• Power line is shorted or power supply is stopped.
• No raster is generated.
• CRT Cathode current detection reference pulse output is small.
*If a +B overcurrent is detected, stoppage of the vertical defl ection is detected simultaneously. The symptom that is diagnosed fi rst by the mircrocontroller is displayed on the screen. **Refer to Screen (G2) Adjustments in Section 2-4. of this manual.
Display of Standby/Timer LED Flash Count
2 times
4 times
5 times
LED ON 0.3 sec.
LED OFF 0.3 sec.
LED OFF
3 sec.
Standby/Timer LED
Diagnostic Item Flash Count*
+B Overcurrent 2 times I-Prot 4 times IK (AKB) 5 times *One fl ash count is not used for self-diagnostic.
Stopping the Standby/Timer LED Flash
Turn off the power switch on the TV main unit or unplug the power cord from the outlet to stop the STANDBY/TIMER LAMP from fl ashing.
KV-21FK120
7
KV-21FK120
Self-Diagnostic Screen Display
For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be confi rmed, it is possible to bring up past occurrences of failure on the screen for confi rmation.
To Bring Up Screen Test
In standby mode, press buttons on the Remote Commander sequentially, in rapid succession, as shown below:
DISPLAY
Self-Diagnostic Screen Display
Handling of Self-Diagnostic Screen Display
Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen during repairs. When you have completed the repairs, clear the result display to “0”. Unless the result display is cleared to “0”, the self-diagnostic function will not be able to detect subsequent faults after completion of the repairs.
Clearing the Result Display
To clear the result display to “0”, press buttons on the Remote Commander sequentially when the diagnostic screen is displayed, as shown below:
Channel 8
Quitting the Self-Diagnostic Screen
To quit the entire self-diagnostic screen, turn off the power switch on the Remote Commander or the main unit.
Channel
SELF DIAGNOSTIC
2: +B OCP 0
3: +B OVP N/A
4: VSTOP 0
5: AKB 1
101: WDT N/A
ENT
5
Sound Volume -
Numeral “0” means that no fault was detected. Numeral “1” means a fault was detected one time only.
POWER
Self-Diagnostic Circuit
FROM
CV BOARD
IC1751 PIN 5
A BOARD
IC001
Y/CHROMA JUNGLE
51
IK-AKBIN
A BOARD
IC545
V. OUT
REF
3
A BOARD
IC001
SYSTEM
IO-BDAT
78
I-Prot
53
A BOARD
IC002
MEMORY
5
BDA
FROM
72
A BOARD
IC561
PIN 7
+B overcurrent (OCP)
Occurs when an overcurrent on the +B (135V) line is detected by pin 72 of IC001 (A Board). If the voltage of pin 72 of IC001 (A Board) is less than 1V when V.SYNC is more than seven verticals in a period, the unit will automatically turn off.
I-Prot
Occurs when an absence of the vertical defl ection pulse is detected by pin 78 of IC001 (A Board). Power supply will shut down when waveform interval exceeds 2 seconds.
IK (AKB)
If the RGB levels* do not balance within 2 seconds after the power is turned on, this error will be detected by IC001 (A Board). TV will stay on, but there will be no picture.
I-HLDWN
O-LED
79
DISPLAY
*(Refers to the RGB levels of the AKB detection Ref pulse that detects 1K).
KV-21FK120
8

1-1. REAR COVER REMOVAL

Rear Cover
KV-21FK120

SECTION 1: DISASSEMBLY

3 Screws +BVTP 3 x 12

1-2. CHASSIS ASSEMBLY REMOVAL

7 Screws +BVTP 4X16
KV-21FK120
Claw
Chassis Assembly
9

1-3. SERVICE POSITION

1
Depress the PC Board clips to release
KR Board.
2
Disconnect the CN515 cable
Press on catch tab to release A Board
3
and gently pull away from the set.
KV-21FK120
CV Board
A Board
KV-21FK120
10

1-4. PICTURE TUBE REMOVAL

WARNING: BEFORE REMOVING THE ANODE CAP High voltage remains in the CRT even after the power is disconnected. To avoid electric shock, discharge CRT before attempting to remove the anode cap. Short between anode and CRT coated earth ground strap.
1
10
8
1. Discharge the anode of the CRT and remove the anode cap.
2. Unplug all interconnecting leads from the defl ection yoke, neck
7
3
6
2
9
5
4
assembly, degaussing coils and CRT grounding strap.
3. Remove the CV Board from the CRT.
4. Remove the chassis assembly.
5. Loosen the neck assembly fi xing screw and remove.
6. Loosen the defl ection yoke fi xing screw and remove.
7. Place the set with the CRT face down on a cushion and remove the degaussing coil holders.
8. Remove the degaussing coils.
9. Remove the CRT grounding strap and spring tension devices.
10. Unscrew the four CRT fi xing screws [located on each CRT corner] and remove the CRT
[Take care not to handle the CRT by the neck].
KV-21FK120
Coated
Earth
Ground
Strap

ANODE CAP REMOVAL PROCEDURE

WARNING: High voltage remains in the CRT even after the power is disconnected. To avoid electric shock, discharge CRT before attempting to
remove the anode cap. Short between anode and coated earth ground strap of CRT. NOTE: After removing the anode cap, short circuit the anode of the picture tube and the anode cap to either the metal chassis, CRT shield, or carbon painted on the CRT.
REMOVAL PROCEDURES
c
b
a
Anode Button
Turn up one side of the rubber cap in the direction indicated by arrow a .
HOW TO HANDLE AN ANODE CAP
1. Do not use sharp objects which may cause damage to the surface of the anode cap.
2. To avoid damaging the anode cap, do not squeeze the rubber covering too hard. A material fi tting called a shatter-hook terminal is built into the rubber.
3. Do not force turn the foot of the rubber cover. This may cause the shatter-hook terminal to protrude and damage the rubber.
Use your thumb to pull the rubber cap fi rmly in the direction indicated by arrow b .
When one side of the rubber cap separates from the anode button, the anode cap can be removed by turning the rubber cap and pulling it in the direction of arrow c .
KV-21FK120
11

WIRE DRESSINGS

Under clip
KV-21FK120
- Fix RGB harness (A/CN301~CV/CN1752) to rotation coil using a 9mm purse lock (3-703-982-02).
- Dress heaters harness (A/CN586~CV/CN1751) over rotation coil's lead wire as shown in picture.
- Install rotation coil lead wire connection under DY clip
KV-21FK120
Dress DY's lead wire using a DGC purse lock (4­081-411-02). Make a loop as shown in picture. NOTE: Use CRT carbon paint as a reference
12
KV-21FK120
Twist G2 wire without stressing it
Dress focus lead and HV cable together using 5mm purse lock (3-703-981-02), install purse lock 100mm from HV cable's cap. Dress focus lead through CV board's hook.
KV-21FK120
100mm
13
KV-21FK120
- Dress earth ground wire behind DGC and through DY's cilp together with rotation coil.
- Dress left speaker wire through DGC band hook (4­080-810-22).
- Dress Video harness (A/CN200~A/CN201), 5P (A/CN402~KR/CN4401), 4P (A/CN403~KR/CN4402) audio harnesses under tuner's F-Pin.
KV-21FK120
14
- Dress Video harness (A/CN200~A/CN201) and lightning
-
wire through CLP001.
- Dress Audio harness (HK/CN2402~KR/CN4403) & video harness (A/CN200~A/CN201) using a 9mm purse lock (3-703 982-02), No lightening wire.
- Dress 5P (A/CN402~KR/CN4401), 4P (A/CN403~KR/CN4402) & 6P (HK/CN2402~KR/CN4403) Audio harnesses using a 5mm purse lock (3-703-981-02).
KV-21FK120
2
IMPORTANT: Following operations must be done with A bord on its final position
1.- Dress Left and right speaker wire into CRT support, red wire with two loop as shown in picture.
2.- Dress left speaker wire through DGC band(4-080-810-22) upper hook. Note: This operation must be performed after (1) Dress AC-Cord and DGC lead wire through DGC band(4-080-810-22) lower hook.
3.- Dress AC-Cord into bottom board standing purse lock(4-382-296-11).
3
KV-21FK120
15
(
Left and Right speakers with terminal on the bottom.
KV-21FK120
20mm
For Chile model Install Ferrite clamp
1-500-586-11) on Chilean AC-Cord one loop.
KV-21FK120
16

SECTION 2: SET-UP ADJUSTMENTS

KV-21FK120
The following adjustments should be made when a complete realignment is required or a new picture tube is installed.
These adjustments should be performed with rated power supply voltage unless otherwise noted.
Set the controls as follows unless otherwise noted: VIDEO MODE: Pro PICTURE CONTROL: Normal BRIGHTNESS CONTROL: Normal

2-1. BEAM LANDING

Before beginning adjustment procedure:
1. Feed in the white pattern signal.
Adjustment Procedure
1. Input a raster signal with the pattern generator.
2. Loosen the defl ection yoke mounting screw, and set the purity control to the center as shown below:
Purity Control
Perform the adjustments in order as follows:
1. Beam Landing
2. Convergence
3. Focus
4. Screen (G2)
5. White Balance
Note Test Equipment Required:
1. Color Bar Pattern Generator
2. Degausser
3. DC Power Supply
4. Digital Multimeter
6. Switch over the raster signal to red and blue and confi rm the condition.
7. When the position of the defl ection yoke is determined, tighten it with the defl ection yoke mounting screw.
8. If landing at the corner is not right, adjust by using the disk magnets.
3. Turn the raster signal of the pattern generator to green.
4. Move the defl ection yoke backward, and adjust with the purity control so that green is in the center and red and blue are even on both sides.
Blue Red
Green
5. Move the defl ection yoke forward, and adjust so that the entire screen becomes green.
KV-21FK120
Purity control
corrects this area.
Disk magnets or rotatable disk magnets correct
these areas (a-d).
Deflection yoke positioning
b
d
a
b
c d
corrects these areas.
a
c
17
KV-21FK120

2-2. CONVERGENCE

Before starting convergence adjustments: 1 Perform FOCUS, VLIN and VSIZE adjustments.
2. Set BRIGHTNESS control to minimum.
3. Feed in dot pattern.
Vertical Static Convergence
1. Adjust V. STAT magnet to converge red, green and blue dots in the center of the screen (Vertical movement adjust S V.STAT RV1750 to converge).
Center dot
RV1750
R
B
G
V.STAT
R G B
Horizontal Static Convergence
If the blue dot does not converge with the red and green dots, peform the following:
1. Move BMC magnet (a) to correct insuffi cient H.Static convergence.
2. Rotate BMC magnet (b) to correct insuffi cient V.Static convergence.
3. After adjusting the BMC magnet, repeat Beam Landing Adjustment.
V. STAT
BMC MAGNET
PURITY
V.STAT magnet
2. Tilt the V. STAT magnet and adjust static convergence to open or close the V. STAT magnet.
When the V. STAT magnet is moved in the direction of arrow a and b,
red, green, and blue dots move as shown below:
1
a
b
2
a
a
b
B G
R
b
b
B G
R
a
RGB
b
BGR
b
BMC magnet
a
KV-21FK120
3
b
a
a
R
G
b
b
B
G
B
R
18
Dynamic Convergence Adjustment
Before performing this adjustment, perform Horizontal and Vertical Static Convergence Adjustment.
1. Slightly loosen defl ection yoke screw.
2. Remove defl ection yoke spacers.
3. Move the defl ection yoke for best convergence as shown below:
B R R B (R)(B) (B)(R)
KV-21FK120
TLH+ TLH-
G
B
R
R
G
B
BGR
B
G
R
R
R
B
G
R
B
B
G
R
B
G
BGR
B
G
R
G
B
R
G
R
GB
4. Tighten the defl ection yoke screw.
5. Install the defl ection yoke spacers.
TLH Plate Adjustment
1. Input crosshatch pattern.
2. Adjust PICTURE QUALITY to standard, PICTURE and BRIGHTNESS to 50%, and OTHER to standard.
3 Adjust the Horizontal Convergence of red and blue dots by tilting the
TLH plate on the defl ection yoke.
4. Adjust XCV core to balance X axis.
5. Adjust YCH VR to balance Y axis.
6. Adjust vertical red and blue convergence with V.TILT (TLV VR.) Note: Perform adjustment 3-6 while tracking items 1 and 2.
Screen-Corner Convergence
1. Affi x a permalloy assembly corresponding to the misconverged areas:
b
a
ba
a-d: screen-corner
misconvergence
c
d
c
d

2-3. FOCUS

1. Adjust FOCUS control for best pictures.
Focus (FV)
RV1750 V.STAT
CV Board
KV-21FK120
TLH Plate
YCH
Screen (G2)
TLV
19

2-4. SCREEN (G2)

1. Input a dot pattern.
2. Set the PICTURE and BRIGHTNESS controls at minimum and COLOR control at normal.
3. Adjust SBRT, GCUT, BCUT in service mode with an oscilloscope as shown below so that voltages on the red, green, and blue cathodes are 160 ± 2VDC.
±
160 2VDC
Ground
4. Observe the screen and adjust SCREEN (G2) VR in FBT to obtain the faintly visible background of dot signal.
Pedestal
KV-21FK120
KV-21FK120
20

SECTION 3: SAFETY RELATED ADJUSTMENTS

KV-21FK120
3-1. X R565 CONFIRMATION METHOD
(HV HOLD-DOWN CONFIRMATION) AND READJUSTMENTS
The following adjustments should always be performed when replacing the following components which are marked with diagram:
Part Replaced (Y) Adjustment (X)
DY, T585, CRT, IC001, IC561, IC600, C506, C507, C508, T511, L510, C588, L588, C566, C561, C563, D567, D568, D566, PH602, R567, R568, R565, R566, R562,
R563, R561, R528……....A Board
Y
on the schematic
HV HOLD-DOWN R565
Preparation Before Confi rmation
1. Using a Variac, apply AC input voltage: 120 ± 2 VAC.
2. Turn the POWER switch ON.
3. Input a white signal and set the PICTURE and BRIGHTNESS controls to maximum.
4. Confi rm that the voltage between C566 (+) or TP30 and ground is more than 97 VDC.
Hold-Down Readjustment
If the setting indicated in Step 2 of Hold-Down Operation Confi rmation cannot be met, readjustment should be performed by altering the resistance value of R565 component marked with
X
.
T585
FBT
Ammeter
3.0 mA DC range
ABL
+
-
A
IABL
3-2. B+ VOLTAGE CONFIRMATION AND
ADJUSTMENT
Note: The following adjustments should always be performed when replacing the following components, which are marked with schematic diagram on the A Board:
A BOARD:
Y
IC600, PH602
Y
on the
Hold-Down Operation Confi rmation
1. Connect the current meter between Pin 11 of the FBT (T585) and the PWB land where Pin 11 would normally attach (See Figure 1 on the next page).
2. Input a dot signal and set PICTURE and BRIGHTNESS to minimum: IABL = 100 ± 100µA.
3. Confi rm the voltage of A Board TP-23 is 135.6 ± 1VDC.
4. Connect the digital voltmeter and the DC power supply via Diode 1SS119 to C566 (+) and ground (See Figure 1 on next page).
5. Increase the DC power voltage gradually until the picture blanks out.
6. Turn DC power source off immediately.
7. Read the digital voltmeter indication standard < 117.0 VDC.
8. Input a white signal and set PICTURE and BRIGHTNESS to maximum: IABL = 1350 ± 100µA.
9. Repeat steps 4 through 7.
1. Using a Variac, apply AC input voltage: 130 + 2.0 / - 0.0 VAC.
2. Input a DOT pattern at Q.C.
3. Set the PICTURE and the BRIGHTNESS controls to minimum.
4. Confi rm the voltage of A Board between TP-23 & Ground is =135.6 ± 1VDC.
5. If step 4 is not satisfi ed, replace the components listed above, then repeat steps 1 through 3.
KV-21FK120
21
(
)
FIGURE 1
KV-21FK120
DIGITAL MULTIMETER
+
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KV-21FK120
22

SECTION 4: CIRCUIT ADJUSTMENTS

Electrical Adjustments by Remote Commander
Use the Remote Commander (RM-Y194) to perform the circuit adjustments in this section.
Test Equipment Required: 1. Pattern generator 2. Frequency counter 3. Digital multimeter 4. Audio oscillator
KV-21FK120
4-1. REMOTE ADJUSTMENT BUTTONS AND
INDICATORS
DISPLAY
(Service Mode)
MUTING
(Enter into memory)
1
(Display) Item up
2 (Display) Category up
4 (Display) Item down
8
(Initialize)
VOLUME (+)
(Service Mode)
POWER
(Service Mode)
3
(Adjust) Data up
6
(Adjust) Data down
5
(Display) Category down
ENT
(Enter into memory)
0
(Remove from memory)
4-2. ACCESSING SERVICE ADJUSTMENT
MODE
Service Mode Procedure
1. Standby mode (power off).
2. Press
NOTE: Setting the set in VIDEO mode will make it easier to read the
DISPLAY
POWER
second).
service data.
Channel 5 Sound Volume +
on the Remote Commander (press each button within a
Service Adjustment Mode On
The CRT displays the fi rst Category in the Service list.
Category
Display
Item
Display
Data
1. On the Remote Commander, press 2 or 5 to select the Category.
2. Press 1 or 4 to select the Item.
3. Press 3 or 6 to change the Data.
4. Press
MUTING
HSIZ 1 : 51 NVM:OK
M655E2AMF-107FP
then
Signal Type
NTSC VIDEO1DEF
ENT
to write into the memory.
Channel Type
S 3.OD
KV-21FK120
RM-Y194
Display
Item
Display
Data
Category
HSIZ 1 : 51
M655E2AMF-107FP
Signal Type
NTSC WRITEDEF
Channel Type
Text changes to “WRITE” and changes from green to red
S 3.OD
23
KV-21FK120
Service Adjustment Mode Memory
Signal Type
NTSC VIDEO1DEF
Display
Item
Display
Data
Category
HSIZ 1 : 51 NVM:OK
M655E2AMF-107FP
Carry out Step 1 when adjusting IDs 0-6 and when replacing and adjusting IC002.
1. In Service Mode, press 8 then
ENT
on the Remote Commander to
re-initialize.
Display
Item
Display
Data
Category
HSIZ 1 : 51
M655E2AMF-107FP
Signal Type
NTSC RESETDEF
Channel Type
S 3.OD
Channel Type
S 3.OD
Text changes to “RESET” and changes from green to red

4-3. WHITE BALANCE ADJUSTMENTS

1. Input an entire white signal with burst.
2. Access Service Adjustment Mode.
3. Set the PICTURE and BRIGHTNESS to minimum.
4. Adjust with SBRT if necessary.
5. Press 2 or 5 to select the VP1 Category
6. Press 1 or 4 to select GCUT and BCUT.
7. Press 3 or 6 to adjust the data value for best white balance.
8. Set the PICTURE and BRIGHTNESS to maximum.
9. Press 1 or 4 to select GDRV and BDRV.
10. Press 3 or 6 to adjust the data value for best white balance.
11. Press
MUTING
then
ENT
to write into the memory.
4-4. MEMORY WRITE CONFIRMATION
METHOD
1. After adjustment, pull out the plug from the AC outlet, then replace the plug in the AC outlet again.
2. Turn the power switch ON and set to Service Mode.
3. Call the adjusted items again to confi rm they were adjusted.
2. The set automatically turns off after re-initializing is complete.
KV-21FK120
24

4-5. SERVICE DATA LIST

K
K
K
K
K
K
KV-21FK120
Service
Group
DEF
No. Name
1H-SIZE HSIZ 2 H-AFC-2 phase HPOS 3 VSIZE VSIZ 4 VPOSI VPOS 5LINI VLIN 6 S CORRECTION SCOR 7BOW VBOW 8 ANGLE VANG
9 TRAPESIUM TRAP 10 PARABOLA PAMP 11 UPPER CORNER UPIN 12 LOWER CORNER LPIN 13 (TROT) TROT 14 FBPBL 15 HBLK R POS RBL 16 HBLK F POS LBL 17 VBLK POS VBL 18 Macro OFF HMS 19 HOUT DUTY HDW 20 H AFC Gain AFC 21 H Charge pump AFC1 22 AFC1 PULLIN AFCW 23 V CD MODE CDMD 24 SYNC SLICE LVL(H) HSS 25 SYNC SLICE LVL(L) VSS 26 AUTO SLICE DOWN SLDN 27 AUTO SLICE UP SLUP 28 VJPSW JPSW 29 HVCO FREERUN OFFSET HOSC 30 EHT EHT 31 EHT GAIN EHTG
OSD Description
HBL
H SIZE(EW DC) : YUV OFFSET H POSITION : YUV OFFSET V RAMP SIZE : YUV OFFSET V POSITION(RAMP DC) not useful : YUV OFFSET V LINEARITY S CORRECTION BOW ANGLE EW TRAPESIUM EW PIN UPPER PIN LOWER PIN TROT H BLK mode select HBLK rear timing : YUV OFFSET HBLK front timing : YUV OFFSET V BLK width TOP VEND(when MACROVISION) prevent OFF H PULSE WIDTH(25u/19u) AFC GAIN AFC1 TIME CONSTANT AFC1 PULL IN WIDE V DET WINDOW SW TIMING SYNC SLICE LEVEL(H sepa) SYNC SLICE LEVEL(V sepa) Auto Slice level DOWN Auto Slice level UP Jump SW H VCO fo offset ADJUST OFFSET EHT EHT MODE
Initial Data
(DEC)
41 31 31 35 28 45 36 44 29 47 31 29
109
00 09 35 00 00 01 00 03 00 01 00 03 00 00 00 07 04 01
KV-21FK120
25
KV-21FK120
Service
Group
16:09VP1
No. Name OSD
1 VSIZE VSIZ 2 VPOSI VPOS 3LINI VLIN 4 S CORRECTION SCOR 5 TRAPESIUM TRAP 6 PARABOLA PAMP 7 UPPER CORNER UPIN 8 LOWER CORNER LPIN
9 ABL GAIN ABLG 10 CONT SCON 11 VJP WIDTH VPW
1 Drive R RDRV
2 Drive G GDRV
3 Drive B BDRV
4 R CMP H/L RCUT
5 G CMP H/L GCUT
6 B CMP H/L BCUT
7CONT SCON
8 TINT SHUE
9 COLOR SCOL 10 BRIGHT SBRT 11 R Output Mute RON 12 G Output Mute GON 13 B Output Mute BON
14 BLUE STRETCH BLLV 15 RGB MTX MTRX 16 RRAY AXIS 17 SHARP OVER SSHO 18 SHARP PRE SSHP 19 APERTURE FREQUENCY SHPF 20 SHARP NOISE CORING LV SHCL 21 SHARPNESS MAX GAIN SHMX 22 ACL G ACLV 23 AKBD AKBD 24 AKB SW AKBS 25 AKB REFPLS POS REFP 26 YNR NOISE CORING LV YNRC 27 BLACK STRETCH SW BKON 28 BLACK STRETCH TIME1 BKAT 29 BLACK STRETCH TIME2 BKRC 30 BLACK STRETCH DEPTH BKDP 31 BLKSTPNT BKSP
Description
V RAMP SIZE V POSITION(RAMP DC) V LINEARITY S CORRECTION EW TRAPESIUM EW PIN UPPER PIN LOWER PIN ABL GAIN SUB CONTRAST LEVEL Jump Pulse Width
R DRIVE G DRIVE : GDOF offset (only Color Temp. "Warm") B DRIVE : BDOF offset (only Color Temp. "Warm") Hardware AKB(R) CMP DATA Hardware AKB(G) CMP DATA : GCOF offset (only Color Temp. "Warm")
Hardware AKB(B) CMP DATA : BCOF offset (only Color Temp. "Warm") SUB CONTRAST LEVEL SUB TINT(HUE) YUV/notYUV SUB COLOR LEVEL YUV/notYUV SUB BRIGHTNESS YUV/notYUV R OUTPUT ON ( 0:R Output OFF 1:R Output ON ) G OUTPUT ON ( 0:G Output OFF 1:G Output ON ) B OUTPUT ON ( 0:B Output OFF 1:B Output ON )
BLUE STRETCH(00:no <-> 11:deep) only Color Temp. "Cool" MATRIX RATIO SELECT R-Y PHASE OFFSET SUB SHARPNESS GAIN(OVER) RF/VIDEO/YUV SUB SHARPNESS GAIN(PRE) RF/VIDEO/YUV SHRPNESS fo(00:2 CLK <-> 11:5 CLK) RF/VIDEO/YUV SHARPNESS CORING LEVEL SHARPNESS LIMITTER LEVEL ACL GAIN AKB Self Diagnostic Counter(@1sec) AKB Switch ( 0 : AKB OFF 1 : H/W AKB ON ) AKB REFPLS timing YNR LIMITER LEVEL BLACK STRETCH ON BLACK STRETCH DETECTOR TIME CONSTANT1 BLACK STRETCH DETECTOR TIME CONSTANT2 BLACK STRETCH START POINT BLACK STRETCH POINT RF/notRF
Initial Data
(DEC)
55 37 37
9 30 25 32 31 15 10 00
64/64 45/47 59/62
120/120
68/67
51/49
23
10/10 16/16 16/16
01 01 01
01 00 52
10/25/25 15/30/30 01/00/00
00 15 00 02 01 00 15 01 15 04 03
02/02
KV-21FK120
26
KV-21FK120
Service
Group
VP2NR
No. Name OSD Description
1 VM GAIN(Off) VMOF 2 VM GAIN(Low) VMLO 3 VM GAIN(High) VMHI 4VM DELAY VMDL 5 VM POL VMPL 6VM WIDTH VMWD 7 VM CORING LEVEL VMCL 8 VM MAX VMMX
9 KILLER LEVEL CKLV 10 FORCE KILLER CKON 11 ALFA ALFA
12 MANEXP YCMD 13 V APERTURE CORING LV VACL 14 V APERTURE GAIN VAGA 15 V APERTURE MAX GAIN VAMX 16 GAMMA GAMM 17 Y DELAY YDLY 18 C DELAY CDLY 19 Y Mute YOFF 20 SAW FILTER(7.2MHzBPF) CBPF 21 BGP POS BGPP 22 G DRIVE OFFSET GDOF 23 B DRIVE OFFSET BDOF 24 GCUT OFFSET GCOF 25 BCUT OFFSET BCOF 26 DCTRAN VTH<6:0> DCTV 27 DCTRAN GAIN<4:0> DCTG
VM LEVEL at "Off" Setting VM LEVEL at "Low" Setting VM LEVEL at "High" Setting VM DELAY VM PORALITY VM WIDTH VM CORING LEVEL VM LIMITER LEVEL COLOR KILLER VTH YUV/notYUV FORCE KILLER ADAPTIVE DET SENSITIVITY YC SEPA FORCE SELECT (00:ADAPTIVE 01:H 10:V 11:HV) V APERTURE CORING LEVEL V APERTURE GAIN LEVEL V APERTURE LIMITER LEVEL GAMMA(00:no <-->11:deep) Y DELAY TIME YUV/notYUV C DELAY Y OUTPUT MUTE C BPF fo HI BGP(for C DECODER)TIMING YUV/notYUV G DRIVE OFFSET only Color Temp. "Warm" B DRIVE OFFSET only Color Temp. "Warm" GCUT CMP DATA OFFSET only Color Temp. "Warm" BCUT CMP DATA OFFSET only Color Temp. "Warm" DCTRANSFER VTH DCTRANSFER GAIN
Initial Data
(DEC)
02 04 08 06 00 00 00 15
01/00
00 02
00 00 05 05 01
01/03
00 00 00
09/28
09 14 11 28 30 15
KV-21FK120
1 COLOR SCOL
2 SHARP NOISE CORING LV SHCL
3 SHARPNESS MAX GAIN SHMX
4 YNR NOISE CORING LV YNRC
5 VM GAIN(High) VMHI
6 VM CORING LEVEL VMCL
7 VM MAX VMMX
8 V APERTURE MAX GAIN VAMX
9 GAMMA GAMM 10 YNR SW YNRS 11 WEAK_SIG_VTH WSTH 12 WEAK SIG VIDEO ATT WSVA 13 WEAK SIG CHROMA ATT WSCA
14 THRNZV1 NRCH 15 THRNZV2 NRCL 16 THRNZH1 NRVL 17 THRNZH2 NRVH 18 NR COUNTER IPNC 19 NR Vsync Counter IPNV
SUB COLOR LEVEL SHARPNESS CORING LEVEL SHARPNESS LIMITTER LEVEL YNR LIMITER LEVEL VM LEVEL at "High" Setting VM CORING LEVEL VM LIMITER LEVEL V APERTURE LIMITER LEVEL GAMMA(00:no <-->11:deep) YNR ON WEAK_SIGNAL VTH WEAK SIGNAL VIDEO ATT WEAK SIGNAL CHROMA ATT NOISE DET TIME CONSTANT NOISE DET TIME CONSTANT NOISE DET VTH NOISE DET VTH Intelligent Picture "DETNZ" Counter Intelligent Picture "DETNZ" Counter
16 15 07 07 10 00 07 00 00
01 07 00 05
00 16 02 00 02 10
27
Use the Remote Commander to select the PICTURE MODE (Vivid, Standard, Movie, or Pro) you want to adjust.
KV-21FK120
Service
Group
PALLET for VIVIDPALLET for STDPALLET for MOVIE
Service
Group
No.
1 PICTURE VPIC 2 BRIGHTNESS VBRI 3 COLOR VCOL 4 HUE VHUE 5 SHARPNESS VSHA 6 VM VVM 7 COLOR TEMP VTRI 8 APERTURE G VAPA 9 GAMMA VGMA
10 DCT LV VDCT
11 BLACK STRETCH DEPTH VBKP
12 BLACK STRETCH DEPTH TBKD
Name OSD Description
Picture(VIVID) Brightness(VIVID) Color(VIVID) Hue(VIVID) Sharpness(VIVID) VM(VIVID) Color Temp(VIVID) Aperture G(VIVID) Gamma(VIVID) DCT LV(VIVID)
BLACK STRETCH DEPTH(VIVID) for VIDEO INPUT BLACK STRETCH DEPTH(VIVID) for TUNER INPUT
No. Name OSD Description
1 PICTURE VPIC 2 BRIGHTNESS VBRI 3 COLOR VCOL 4HUE VHUE 5 SHARPNESS VSHA 6 VM VVM 7 COLOR TEMP VTRI 8 APERTURE G VAPA 9 GAMMA VGMA
10 DCT LV VDCT 11 BLACK STRETCH DEPTH VBKP
12 BLACK STRETCH DEPTH TBKD
Picture(STANDARD) Brightness(STANDARD) Color(STANDARD) Hue(STANDARD) Sharpness(STANDARD) VM(STANDARD) Color Temp(STANDARD) Aperture G(STANDARD) Gamma(STANDARD) DCT LV(STANDARD)
BLACK STRETCH DEPTH(STD) for VIDEO INPUT BLACK STRETCH DEPTH(STD) for TUNER INPUT
Initial Data
(DEC)
63 27 37 31 31 02 00 05 03 23
03 03
Initial Data
(DEC)
50 30 32 31 32 01 01 05 01 15
03 03
Service
Group
KV-21FK120
No. Name
OSD Description
1 PICTURE VPIC 2 BRIGHTNESS VBRI 3 COLOR VCOL 4 HUE VHUE 5 SHARPNESS VSHA 6 VM VVM 7 COLOR TEMP VTRI 8 APERTURE G VAPA 9 GAMMA VGMA
10 DCT LV VDCT 11 BLACK STRETCH DEPTH VBKP
12 BLACK STRETCH DEPTH TBKD
Picture(MOVIE) Brightness(MOVIE) Color(MOVIE) Hue(MOVIE) Sharpness(MOVIE) VM(MOVIE) Color Temp(MOVIE) Aperture G(MOVIE) Gamma(MOVIE) DCT LV(MOVIE)
BLACK STRETCH DEPTH(MOVIE) for VIDEO INPUT BLACK STRETCH DEPTH(MOVIE) for TUNER INPUT
Initial Data
(DEC)
37 31 31 31 31 00 02 03 00 02
04 04
28
KV-21FK120
K
Service
Group
PALLET for PROYC
Service
Group
No. Name OSD Description
1 PICTURE VPIC 2 BRIGHTNESS VBRI 3 COLOR VCOL 4 HUE VHUE 5 SHARPNESS VSHA 6 VM VVM 7 COLOR TEMP VTRI 8 APERTURE G VAPA 9 GAMMA VGMA
10 DCT LV VDCT
11 BLACK STRETCH DEPTH VBKP
12 BLACK STRETCH DEPTH TBKD
No. Name OSD
1 YNR SW YNRS 2 Y THR 2D YTHR 3 Y 2D Fix Y2D 4 C BPF Fix 2DFX
5 CLAMP CONTROL CLPS 6 VIDEO LPF VLPF 7 CHROMA LPF CLPF 8 YCS HBPF BAC
9 YCS HBPF FRONT BPFF 10 BS T2 IFON BKTS 11 VMGAIN2 VMG2 12 CLAMP KEEP TIMER CLPT
BPFB
Picture(PRO) Brightness(PRO) Color(PRO) Hue(PRO) Sharpness(PRO) VM(PRO) Color Temp(PRO) Aperture G(PRO) Gamma(PRO) DCT LV(PRO)
BLACK STRETCH DEPTH(PRO) for VIDEO INPUT BLACK STRETCH DEPTH(PRO) for TUNER INPUT
Description
YNR ON Y SIGNAL THROUGH 2DYCS Y SIGNAL GENERATE from 2DYCS C SIGNAL GENELATE from H/V BPF only CLAMP CONTROL SW ( 0:CLAMP OFF 1:CLAMP AUTO 2:CLAMP ON ) Y_LPF(ANALOG) fo Ajust C_LPF(ANALOG) fo Ajust YCS HBPF SELECT(BACK) YCS HBPF SELECT(FRONT) BLACK STRETCH RECOVER TIME COUNT MODULATOR FEEDBACK GAIN CONTROL CLAMP AUTO ON KEEP TIMER COUNT (@100ms)
Initial Data
(DEC)
31 31 31 31 21 00 01 00 00 02
07 07
Initial Data
(DEC)
00 00 00 01
01 03 03 01 01 00 02 15
Service
Group
KV-21FK120
No. Name OSD Description
1 AMP OFF1 L A1FL 2AMP ON A1ON 3 ACC SW ACCS 4 AVE SEL AASL 5 B2AVE SEL BASL 6 FREE RUN XFFR 7 AMP2 ON Thresh A2ON 8 AMP3 ON Thresh A3ON
9 AMP2 OFF Thresh L A2FL 10 AMP3 OFF Thresh L A3FL 11 AXIS HYS AXTH 12 ROM HYS ACTH 13 AVE SEL AV AVAV 14 B2COMP B2TH 15 ACC COMP ACCP
ANALOG ACC hysteresis ANALOG ACC AMP ON LEVEL ACC ON/OFF C DECODER TIME CONSTANT(32,16,8,1H) ACC TIME CONSTANT VCXO FORCE FREERUN ABL VTH ACL VTH AMP2 OFF LEVEL lower AMP3 OFF LEVEL lower AXS HYS ROM HYS AVE SEL AV B2COMP ACC COMP
Initial Data
(DEC)
90 04
00/01
02 00
00/01
04 04 64 64 30 10 03 00 00
29
KV-21FK120
Service
Group
RGB
No. Name OSD Description
1 RGB POWER ON MUTE AMUT 2 RGB Mute before OSD PMUT 3 Cutoff R L CORL 4 Cutoff R H CORH
5 Cutoff G L COGL
6 Cutoff G H COGH
7 Cutoff B L COBL
8 Cutoff B H COBH
9 ABL SEL ABLS 10 ACL SPEED ALSP 11 ACL SPE ALRS 12 ACL ASPE ALAS 13 ABL GAIN ABLG 14 ACLASPE2 ALS2 15 AKB MODE AKBM 16 AKB P[5:0] AKBP 17 OSD LIMIT OSDL 18 Y/U/V UVINV UVIN 19 U/V GAIN UVG 20 U IN OFFSET UOFS 21 V IN OFFSET VOFS 22 ANA ACL GAIN AALG 23 ANA ACL ON AALS 24 UV_DITHER_EN UVDE 25 UV_DITHER_TEST UVDT
RGB POWER ON MUTE RGB MUTE(EXCEPT OSD) R CUTOFF lower R CUTOFF upper
G CUTOFF lower when Color Temp. is "Cool" and "Neutral"
G CUTOFF upper when Color Temp. is "Cool" and "Neutral"
B CUTOFF lower when Color Temp. is "Cool" and "Neutral"
B CUTOFF upper when Color Temp. is "Cool" and "Neutral"
ABL SELECT ACL SPEED ACL RECOVER SPEED ACL ATACK SPEED ABL GAIN ACL ATACK SPEED(2) AKB MODE AKB PULSE HEIGHT OSD LIMMIT SELECT U/V INVERT UV OFFSET CANCELER ON U IN OFFSET V IN OFFSET ANALOG ACL GAIN CONTROL ANALOG ACL ON/OFF CONTROL UVIN DITHER ENABLE UVIN DITHER TEST
Initial Data
(DEC)
00 01
212
00
197
00
176
00 00 00 02 09 05 02 00 16 00 00 00 07 07 00
01 00/01 00/06
KV-21FK120
30
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