After correcting the original service problem, perform the following safety
checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly-soldered
connections. Check the entire board surface for solder splashes and
bridges.
2. Check the interboard wiring to ensure that no wires are “pinched” or
contact high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps, and
mounting hardware have been replaced. Be absolutely certain that you
have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors, that
were installed during a previous repair. Point them out to the customer
and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of
deterioration. Point them out to the customer and recommend their
replacement.
6. Check the line cords for cracks and abrasion. Recommend the
replacement of any such line cord to the customer.
7. Check the B+ and HV to see if they are specified values. Make sure your
instruments are accurate; be suspicious of your HV meter if sets always
have low HV.
8. Check the antenna terminals, metal trim, “metallized” knobs, screws, and
all other exposed metal parts for AC Leakage. Check leakage as
described right.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and from all
exposed metal parts to any exposed metal part having a return to chassis,
must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT540A. Follow the manufacturers’ instructions to use these instruments.
2. A battery-operated AC milliammeter. The Data Precision 245 digital
multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or
battery-operated AC voltmeter. The “limit” indication is 0.75 V, so
analog meters must have an accurate low-voltage scale. The Simpson 250
and Sanwa SH-63Trd are examples of a passive VOMs that are suitable.
Nearly all battery operated digital multimeters that have a 2 V AC range
are suitable. (See Fig. A)
Fig. A. Using an AC voltmeter to check AC leakage.
KLV-17HR1(AEP) 2
WARNING!!
AVERTISSEMENT!!
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY SHADING AND MARK ! ON THE
SCHEMATIC DIAGRAMS, EXPLODED VIEWS AND IN THE
PARTS LIST ARE CRITICAL FOR SAFE OPERATION. REPLACE
THESE COMPONENTS WITH SONY PARTS WHOSE PART
NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN
SUPPLEMENTS PUBLISHED BY SONY. CIRCUIT ADJUSTMENTS THAT ARE CRITICAL FOR SAFE OPERATION ARE
IDENTIFIED IN THIS MANUAL. FOLLOW THESE PROCEDURES
WHENEVER CRITICAL COMPONENTS ARE REPLACED OR IMPROPER OPERATION IS SUSPECTED.
ATTENTION AUX COMPOSANTS RELATIFS À LA SÉCURITÉ!!
LES COMPOSANTS IDENTIFIÉS PAR UNE TRAME ET UNE
MARQUE ! SONT CRITIQUES POUR LA SÉCURITÉ. NE LES
REMPLACER QUE PAR UNE PIÈCE PORTANT LE NUMÉRO
SPECIFIÉ. LES RÉGLAGES DE CIRCUIT DONT L’IMPORTANCE EST
CRITIQUE POUR LA SÉCURITÉ DU FONCTIONNEMENT SONT
IDENTIFIÉS DANS LE PRÉSENT MANUEL. SUIVRE CES
PROCÉDURES LORS DE CHAQUE REMPLACEMENT DE
COMPOSANTS CRITIQUES, OU LORSQU’UN MAUVAIS
FONCTIONNEMENT EST SUSPECTÉ.
5. ELECTRICAL PARTS LIST ...............................5-1
KLV-17HR1(AEP) 4
1-1. REAR PANEL REMOVAL
SECTION 1
DISASSEMBLY
1 Rear panel (17)
KLV-17HR1(AEP) 1-1
1-2. REAR COVER REMOVAL
1 Four screws
(+M 4x10)
2 Stand block assy
3 Nine screws
(+BVTP 3x10)
4
Rear cover (17)
KLV-17HR1(AEP) 1-2
1-3. H2 BOARD REMOVAL
1 Connector
CN1
3 H2 board
2 Screw
(+BVTP 3 x 10)
KLV-17HR1(AEP) 1-3
1-4. D1 BOARD REMOVAL
2 Two screws
(+BVTT 3x6)
1 Connector
CN8001
3 D1 board
Two claws
1 Connector
CN8002, CN8004
1 Connector
CN8003, CN8005
KLV-17HR1(AEP) 1-4
1-5. TU BOARD REMOVAL
2 Two screws
(+BVTT 3 x 6)
1 P-P cable
3 Tuner bracket
4 Tuner board
KLV-17HR1(AEP) 1-5
1-6. A, AA, AND B BOARD REMOVAL
2 Screw
(+BVTT 3 x 8)
AA board
3 Three screws
(+BVTT 3 x 6)
1 Two flexible flat cables
5 Five screws
(+BVTT 3 x 6)
6 B board
4 A board
KLV-17HR1(AEP) 1-6
1-7. LCD PANEL REMOVAL
2 Screw
(+BVTT 3 x 6)
3 LCD bracket
4 Two screws
(+PSW 3 x 10)
Dustproof cushion
Front panel
1 Five screws
(+BVTP 3 x 8)
4 Two screws
(+PSW 3 x 10)
5 LCD panel
KLV-17HR1(AEP) 1-7
1-8. H3 BOARD REMOVAL
Claw
1 H3 board
KLV-17HR1(AEP) 1-8
1-9. H1 BOARD REMOVAL
1 Two screws
(+BVTP 3x8)
Two claws
2 H1 board
KLV-17HR1(AEP) 1-9
SECTION 2
ADJUSTMENTS
2-1.Service Mode
1.How to enter into ‘Service’ mode
(1) Send “TEST” command by Test Commander.
Or fix the accompanying RC as follows.
(1) Select ‘TV’ by SELECTOR button.
(2) Keep pushing the yellow button on the RC during LED of TV turning on.
(3) Remain pushed till the TV-selected LED blinking get slower (about 10
seconds).
(4) Push “9” key five times and TV, VCR, and DVD all turns on then off.
(5) Press ‘VIDEO I/O’ key toward the object set.
(The procedure above enables RC to always release “TEST” command.)
(To reset, follow the above procedure except (4); “0” instead of “9”)
2.How to get out of ‘Service’ mode
(1) Send “TEST” command by Test Commander.
Or
(2) Select “FACTORY MODE EXIT” in ‘Service’ menu, then press “OK” key.
2-2.White Balance Adjustment (NORMAL, WARM, COOL)
1.Preparation
(1) Measuring point: center of the screen
(2) Measuring directions: earth connection of luminance meter must be vertical
to the screen from right, left, upper and down
(3) Equipment for measure: colorimetric luminance meter MINORUTA CS-1000
or the equivalent
(4) Signal generator: ASTRO DESIGN VG-828D or the equivalent
3.Input all-white signal (70IRE) to AV1 (SCART).
4.Set image quality mode to “LIVE”.
5.Select “PICTURE” on the main menu and “RESET” using UP and DOWN
key, then push OK and the operation starts.
6.On the ‘Service’ mode, adjust RGB gain to the following value.
(Each RGB gain has three adjustments: NORMAL, WARM, and COOL.)
(Only calling the value is not reflected to the screen unless it is increased/
0.276±0.0030.282±0.003WithdrawalAging 60 minutes or more
KLV-17HR1(AEP) 2-1
B
SYSTEM CONTROL,
VIDEO DECODER,
IP CONVERSION,
SCAN CONVERTER
POWER SUPPLY
INPUT TERMINAL
AUDIO AMP,
VIDEO SWITCH,
A
H1
(KEY INPUT)
LED,
H3
(HP JACK)
H2
TU
(TUNER)
B-SS3666<AEP>-KESSENZU
(DC-DC CONVERTER)
D1
TO LCD
GND
KEY0
1
2
CN901
2P
RMC
LED
EVER5V
GND
1
2
3
4
CN951
4P
6P
V 52808
18P
19P
CN4
CN2
CN1
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
18
17
16
15
14
13
12
11
10
987
65432
1
6
5
4
3
2
1
GND
GND
E5V
#RESET_PW
E5V
UART PWTXD
SW H8RXD HOLD
#NMI HOLD
R3.3V
SW H8RXD HOLD
UART PWTXD
SW H8TXD HOLD
SW H8TXD HOLD
UART H8TXD HOLD
UART H8RXD HOLD
HOLD
#RESET MAIN
UART PWRXD
UART PWRXD
RMC
LED
E5V
GND
KEY0
GND
E_DET
SCL
SDA
#RESET
POWER
SEL0
SEL1
SC
SI
S_IN_DET
MUTE_SP
SC_F
SC_BL
AGC
INITIAL
MUTE_LNA
#TEXT/RGB
V_SEL0
V_SEL1
17P
CN501
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
GND
GND
GND
RGB-FB
GND
INT-V
GND
CVBS
GND
YC-C
GND
TEXT-V
GND
NC
RGB-R/V
RGB-G/Y
RGB-B/U
20P
CN701
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
GAMMA
GND
TXD-
TXD+
GND
TX1-
TX1+
GND
TX2-
TX2+
GND
TXCLK-
TXCLK+
GND
TX3-
TX3+
GND
GND
VCC(R5V)
VCC(R5V)
4P
6P
CN802
CN801
6
5
4
3
2
1
432
1
GND
GND
EVER16.5V
EVER16.5V
EVER5V
REG3.3V
DIMMER
R5V
BACK LIGHT
PANEL DET
6P
6P
5P
CN102
19P
6P6P
V SCART
21P
4P
17P
CN303
CN401
CN301CN14CN13
J702
J701
CN402
CN101
6
5
4
3
2
1
6
5
4
3
2
1
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
5
432
1
432
1
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
R
L
V
43
21
65432
1
65432
1
SP L+
SP L-
SP R-
SP R+
TO SPEAKER
NC
NC
5V
L
R
S-VIDEO
VIDEO
AUDIO
R
L
+
-
J301
HEC3900
2
1
3
AC ADAPTER
4P
CN1
432
1
HP-L
A.GND
HP-R
HP_SW
HEAD PHONE
J1
HSJ1637
6P6P
CN3CN4
65432
1
65432
1
GND
AGC
SCL
SDA
32V
GND
GND
5V
FM/AM
QSS
VIDEO
GND
10P
2P
2P
2P
2P
CN8001
CN8005
CN8003
CN8002
CN8004
2
1
2
1
2
1
2
1
10
987
65432
1
COOL-3
HOT-3
HOT-4
COOL-4
COOL-1
HOT-1
HOT-2
COOL-2
BACK LIGHT
PANEL DET
GND
D5V
GND
GND
16.5V
16.5V
16.5V
DIMMER
TEXT-V-OUT
TEXT-V-IN
R5V
GND
1
2
3
4
CN701
4P
AA
(SYNC SEPARATOR)
IR RECEIVE
VIDEO-IN/Y-IN
AUDIO-R-OUT
AUDIO-R-IN
AUDIO-L-OUT
AUDIO-GND
GND
AUDIO-L-IN
BLUE/-
FUNCTION-SW
GND
NC
GREEN/-
NC
GND
GND
RED/C
BLANKING/-
GND
GND
VIDEO-OUT
SHILD-GND
SC
SI
S_IN_DET
MUTE_SP
MUTE_LNA
#TEXT/RGB
E_DET
SCL
SDA
#RESET
POWER
SEL0
SEL1
SC_F
SC_BL
AGC
INITIAL
V_SEL0
V_SEL1
GND
GND
GND
GND
GND
GND
GND
GND
RGB-R/V
RGB-G/Y
RGB-B/U
RGB-FB
INT-V
CVBS
YC-C
TEXT-V
N.C.
GND
GND
EVER16.5V
EVER16.5V
EVER5V
REG3.3V
HP-L
A.GND
HP-R
HP_SW
16.5V
16.5V
16.5V
GND
GND
GND
FM/AM
QSS
VIDEO
GND
GND
AGC
SCL
SDA
32V
GND
TO LCD
3-1. FRAME DIAGRAM
SECTION 3
DIAGRAMS
KLV-17HR1(AEP) 3-1
3-2. CIRCUIT BOARDS LOCATION
D1 board
B board
TU board
H1 board
H3 board
A board
AA board
H2 board
KLV-17HR1(AEP) 3-2
3-3. SCHEMATIC DIAGRAMS AND PRINTED WIRING BOARDS
Note:
• All capacitors are in µF unless otherwise noted. (pF: µµF)
Capacitors without voltage indication are all 50 V.
• Indication of resistance, which does not have one for rating electrical
power, is as follows.
Pitch: 5 mm
Rating electrical power 1/4 W (CHIP : 1/10 W)
• All resistors are in ohms.
•: nonflammable resistor.
•: fusible resistor.
T: internal component.
•
•: panel designation, and adjustment for repair.
• All variable and adjustable resistors have characteristic curve B, unless
otherwise noted.
•: earth-ground.
•: earth-chassis.
• When replacing the part in below table, be sure to perform the related
adjustment.
• All voltages are in V.
• Readings are taken with a 10 M digital multimeter.
• Readings are taken with a color-bar signal input.
• Voltage variations may be noted due to normal production tolerances.
•
• Circled numbers are waveform references.
: Can not be measured.
*
•: B + bus.
•: B – bus.
Note: The components identified by shading and
mark ! are critical for safety. Replace only
with part number specified.
Note: Les composants identifiés par un tramé et
une marque ! sont critiques pour la
sécurité. Ne les remplacer que par une pièce
portant le numéro spécifié.
• Divided circuit diagram
One sheet of B board is circuit diagram is divided into five sheets,
each having the code B-a to B-e. For example, the destination
ab1 on the code B-a sheet is connected to ab1 on the B-b sheet.
a b 1
Ref. No.
Circuit diagram division code
Terminal name of semiconductors in silk screen
printed circuit ( )
DevicePrinted symbolTerminal name
Transistor
1
Transistor
2
3
Diode
4
Diode
Diode
5
Diode
6
Diode
7
8
Diode
Diode
9
Diode
0
Diode
qa
Diode
qs
Transistor
qd
(FET)
Transistor
qf
(FET)
Transistor
qg
(FET)
Transistor
qh
Discrete semiconductot
–
(Chip semiconductors that are not actually used are included.)
• Divided circuit diagram
One sheet of B board is circuit diagram is divided into five sheets,
each having the code B-a to B-e. For example, the destination
ab1 on the code B-a sheet is connected to ab1 on the B-b sheet.
a b 1
• Divided circuit diagram
One sheet of B board is circuit diagram is divided into five sheets,
each having the code B-a to B-e. For example, the destination
ab1 on the code B-a sheet is connected to ab1 on the B-b sheet.
a b 1
• Divided circuit diagram
One sheet of B board is circuit diagram is divided into five sheets,
each having the code B-a to B-e. For example, the destination
ab1 on the code B-a sheet is connected to ab1 on the B-b sheet.
a b 1
Ref. No.
Circuit diagram division code
KLV-17HR1(AEP) 3-9
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