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KLV-15SR1
SERVICE MANUAL
US Model
Canadian Model
Television system:
American TV standard
Channel coverage:
VHF: 2-13/UHF: 14-69/CATV: 1-125
Antenna:
75 ohm external terminal for VHF/UHF
Screen size (measured diagonally):
15 inches
Panel System:
a-Si TFT Active Matrix LCD panel (Effective dots: more than 99.99%)
Display resolution:
1024 dots (horizontal) x 768 lines (vertical)
SPECIFICATIONS
VIDEO 2 IN:
COMPONENT VIDEO (Y, PB, PR) IN: Y: 1.0 Vp-p, 75 ohms
unbalanced, sync negative PB: 0.7 Vp-p, 75 ohms
PR: 0.7 Vp-p, 75 ohms Signal format: 480i
AUDIO: 500 mVrms (100% modulation) Impedance: 47 kilohms
AUDIO OUT:
500 mVrms (100% modulation)
More than 500 mVrms at the maximum volume setting (Variable)
More than 500 mVrms (Fixed)
Headphones:
VIDEO 1 IN:
S VIDEO IN (4-pin mini DIN):
Y: 1 Vp-p, 75-ohms unbalanced, sync negative
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C: 0.286 Vp-p (Burst signal), |
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75 ohms |
VIDEO: |
1 Vp-p, 75-ohms unbalanced, |
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sync negative |
AUDIO: |
500 mVrms (100% modulation) |
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Impedance: 47 kilohms |
Stereo minijack
Impedance: 16 ohms
Speaker:
50 x 90 mm (2 x 3 5/8 inches) oval speaker (2)
Speaker output:
3 W x 2, 16 ohms
LCD Colour TV
Power requirement:
120 V AC, 60 Hz
DC input:
16.5 V DC
Power consumption:
In use (Max.): |
39 W |
In standby: |
1.9 W |
Dimensions (W/H/D):
Including TV stand: 406 x 405 x 184 mm (16 x 16 x 7 1/4 inches)
Without TV stand: 406 x 348 x 69 mm
(16 x 13 3/4 x 2 3/4 inches)
Mass:
Including TV stand: 5.3 kg (11 lb 11 oz) Without TV stand: 4.5 kg (9 lb 15 oz)
Supplied accessories:
Remote control RM-917Y (1) Batteries size AA (2) 75-ohm coaxial cable (1)
AC power cord (1)
AC power adaptor AC-FD001B (1) Operating Instructions
Warranty Card
Optional accessories:
Note that some optional accessories may be out of stock.
Headphones plug adaptor Connecting cables
VMC-810S/820S, YC-15V/30V,
RK-74A, VMC-10HG, SMF-403 Wall-Mount Bracket
SU-W100
Design and specifications are subject to change without notice.
KLV-15SR1 (UC) 2
SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety checks before releasing the set to the customer:
1.Check the area of your repair for unsoldered or poorly-sol- dered connections. Check the entire board surface for solder splashes and bridges.
2.Check the interboard wiring to ensure that no wires are “pinched” or contact high-wattage resistors.
3.Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.
4.Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.
5.Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.
6.Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.
7.Check the B+ and HV to see if they are specified values. Make sure your instruments are accurate; be suspicious of your HV meter if sets always have low HV.
8.Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC Leakage. Check leakage as described right.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1.A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’ instructions to use these instruments.
2.A battery-operated AC milliammeter. The Data Precision 245 digital multimeter is suitable for this job.
3.Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The “limit” indication is 0.75 V, so analog meters must have an accurate lowvoltage scale. The Simpson 250 and Sanwa SH-63Trd are examples of a passive VOMs that are suitable. Nearly all battery operated digital multimeters that have a 2 V AC range are suitable. (See Fig. A)
To Exposed Metal
Parts on Set
0.15 µ F |
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1.5 k Ω |
AC |
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Voltmeter |
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(0.75 V) |
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Earth Ground
Fig. A. Using an AC voltmeter to check AC leakage.
WARNING!!
SAFETY-RELATED COMPONENT WARNING!! COMPONENTS IDENTIFIED BY SHADING AND MARK ! ON THE SCHEMATIC DIAGRAMS, EXPLODED
VIEWS AND IN THE PARTS LIST ARE CRITICAL FOR SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY. CIRCUIT ADJUSTMENTS THAT ARE CRITICAL FOR SAFE OPERATION ARE IDENTIFIED IN THIS MANUAL. FOLLOW THESE PROCEDURES WHENEVER CRITICAL COMPONENTS ARE REPLACED OR IMPROPER OPERATION IS SUSPECTED.
AVERTISSEMENT!! ATTENTION AUX COMPOSANTS RELATIFS À LA SÉCURITÉ!!
LES COMPOSANTS IDENTIFIÉS PAR UNE TRAME ET UNE MARQUE ! SONT CRITIQUES POUR LA SÉCURITÉ. NE LES REMPLACER QUE PAR UNE PIÈCE PORTANT LE NUMÉRO SPECIFIÉ. LES RÉGLAGES DE CIRCUIT DONT L’IMPORTANCE EST CRITIQUE POUR LA SÉCURITÉ DU FONCTIONNEMENT SONT IDENTIFIÉS DANS LE PRÉSENT MANUEL. SUIVRE CES PROCÉDURES LORS DE CHAQUE REMPLACEMENT DE COMPOSANTS CRITIQUES, OU LORSQU’UN MAUVAIS FONCTIONNEMENT EST SUSPECTÉ.
KLV-15SR1(UC) 3
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TABLE OF CONTENTS |
1. |
DISASSEMBLY |
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1-1. |
Rear Panel Removal ............................................ |
1-1 |
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1-2. |
Rear Cover Removal ........................................... |
1-1 |
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1-3. |
H2 Board Removal ............................................... |
1-2 |
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1-4. |
D1 Board Removal ............................................... |
1-2 |
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1-5. |
TU Board Removal ............................................... |
1-3 |
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1-6. A and B1 Boards Removal ................................... |
1-3 |
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1-7. |
LCD Panel Removal ............................................. |
1-4 |
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1-8. |
H5 Board Removal ............................................... |
1-4 |
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1-9. |
H4 Board Removal ............................................... |
1-5 |
2. |
DIAGRAMS |
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5-1. |
Circuit Boards Location ........................................ |
2-1 |
3. |
EXPLODED VIEWS |
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3-1. |
Chassis ................................................................... |
3-2 |
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3-2. |
Packing Materials .................................................. |
3-3 |
4. |
ELECTRICAL PARTS LIST .................................... |
4-1 |
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KLV-15SR1 (UC) 4
SECTION 1
DISASSEMBLY
1-1.REAR PANEL REMOVAL
1 Rear panel (15)
1-2.REAR COVER REMOVAL
1 Four screws (+PS 4x12)
2 Stand block assy
3 Nine screws (+BVTP 3x10)
4 Rear cover(15)
Prortection sheet
KLV-15SR1 (UC) 1-1
1-3.H2 BOARD REMOVAL
3 H2 board |
2 Screw |
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(+BVTP 3 x 10) |
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1 Connector
CN7601
1-4.D1 BOARD REMOVAL
2 Two screws (+BVTT 3x6)
1 Connector
CN8001
3 D1 board |
1 Connector |
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CN8003, CN8005 |
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Two claws
1 Connector
CN8002, CN8004
KLV-15SR1 (UC) 1-2
1-5.TU BOARD REMOVAL
2 Two screws 
(+BVTT 3 x 6)
1-6.A AND B1 BOARDS REMOVAL
1 Four screws (+BVTT 3x6)
3 A board
1Connection cord
3 Tuner bracket
4 Tuner board
4Five screws (+BVTT 3x6)
5 B1 board
2 Two screws (+BVTP 3x10)
KLV-15SR1 (UC) 1-3
1-7.LCD PANEL REMOVAL
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2 Screw |
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(+BVTT 3x6) |
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3 LCD bracket |
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4 Two screws |
1 Five screws |
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(+BVTP 3x8) |
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(+BVTT 3x10) |
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Front panel
5 LCD panel |
4 Two screws |
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(+BVTT x10) |
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1-8.H5 BOARD REMOVAL
Claw
1 H5 board
KLV-15SR1 (UC) 1-4
1-9.H4 BOARD REMOAVL
Two claws
1Two screws (+BVTP 3x8)
2 H4 board
KLV-15SR1 (UC) 1-5E
SECTION 2
DIAGRAMS
2-1. CIRCUIT BOARD LOCATION
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D1 board |
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B1 board |
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TU board |
H4 board |
A board |
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H5 board
H2 board
KLV-15SR1 (UC) 2-1
SECTION 3
EXPLODED VIEWS
NOTE:
The components identified ! marked are critical for safety.
Replace only with the part number specified.
Les composants identifiés par la marque ! sont critiques pour la sécurité.
Ne les remplacer que par une pièce portant le numéro spécifié.
•Items with no part number and no description are not stocked because they are seldom required for roution service.
•The construction parts of an assembled part are indicated with a collation number in the remark colum.
•Items marked " * " are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items.
KLV-15SR1(UC) 3-1
3-1.CHASSIS
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12
5 |
#7 |
23 |
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#3
3 |
4 |
6 |
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#3
2
21
#1
#5 
#1
21
1 |
22 |
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20
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#4 |
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#4 |
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#4 |
9 |
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8 |
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#4 |
#4 |
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10 |
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#4 |
#4 |
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#3 |
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#7 |
19 |
13 |
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14 25 11
#3
#7
15
#6
16
#2
17
18
#3 |
24 |
19
19
#6 #3
REF. No. |
PART No. |
DESCRIPTIONRE |
MARK |
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REF. No. |
PART No. |
DESCRIPTIONRE |
MARK |
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1 |
X-4041-639-1 |
BEZEL ASSY (15 INCH) |
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18 |
X-4040-664-1 |
ASSY, STAND (S) |
19, 24 |
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2 |
* A-1405-263-A |
H4 MOUNT |
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19 |
3-966-650-01 |
FOOT, FELT |
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3 |
4-089-162-11 |
BUTTON, MULTI |
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20 |
4-089-171-41 |
COVER, REAR (15 INCH) |
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4 |
4-089-167-02 |
CABINET (15 INCH) |
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5 |
* A-1405-270-A |
H2 MOUNT |
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21 |
1-825-174-21 |
SPEAKER (5X9CM) |
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22 |
* A-1405-264-A |
H5 MOUNT |
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6 |
* 1-804-819-12 |
LCD PANEL |
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23 |
X-4040-666-1 |
ASSY (15 INCH), LCD BRACKET |
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7 |
* A-1405-261-A |
A MOUNT |
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24 |
4-089-170-01 |
BASE, STAND |
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8 |
1-827-467-11 |
CORD, CONNECTION |
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25 |
* 4-075-165-01 |
CUSHION (SP) |
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9 |
* A-1405-267-A |
TU MOUNT |
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10 |
* A-1405-262-A |
B1 MOUNT |
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26 |
1-500-511-11 |
CORE, FERRITE |
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11 |
* 8-933-600-35 |
D1 MOUNT |
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#1 |
7-685-660-79 |
+BVTP 4X10 TYPE2 IT-3 |
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12 |
* 4-069-570-01 |
SPACER, PWB |
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#2 |
7-685-648-79 |
+BVTP 3X12 TYPE2 IT-3 |
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13 |
X-4040-523-2 |
ASSY, REAR PANEL (15 INCH) |
19 |
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#3 |
7-685-646-79 |
+BVTP 3X8 TYPE2 IT-3 |
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14 |
3-383-699-01 |
CLAMP (EDGE) |
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#4 |
7-685-871-01 |
+BVTT 3X6 (S) |
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15 |
4-089-160-02 |
COVER, ECS |
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#5 |
7-685-873-09 |
+BVTT 3X10 (S) |
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#6 |
7-682-663-09 |
+PS 4X12 |
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16 |
* 4-089-178-01 |
HINGE |
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#7 |
7-685-647-79 |
+BVTP 3X10 TYPE2 IT-3 |
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17 |
4-089-159-01 |
COVER, CABLE |
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KLV-15SR1(UC) 3-2
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