Sony KDL-60W600B Schematic
HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
SERVICE MANUAL (COMMON)
Version Date Subject
1 01/2014 1st Issue.
RB2G CHASSIS
Segment: HM
2 04/2014 Model Addition : Add 60” Models ( Model List , pg 45-46 )
LCD TV
9-888-150-02
For SM - Uni q u e , pleas e ref er :
9-888-150-A1 ( America )
9-888-150-C1 ( China)
9-888-150-E1 ( Europe )
9-888-150-P1 ( Pan Asia )
SERVICE MANUAL (COMMON)
RB2G CHASSIS
Segment: HM
LCD TV
MODEL LIST
THIS SERVICE MANUAL CONTAINS COMMON INFORMA TION FOR BELOW REGIONS AND MODE LS :
REGION
ASIA CHINA AMERICA JAPAN EUROPE
MODEL
KDL-40W580B KDL-48W580B
KDL-40W590B KDL-48W585B
KDL-40W600B KDL-48W590B
KDL-40W605B KDL-48W600B
KDL-40W607B KDL-48W605B
KDL-40W608B KDL-48W607B
KDL-48W608B
KDL-48WM15B
KDL-60W600B
KDL-60W605B
KDL-60W607B
KDL-60W608B
KDL-60W610B
KDL-60W630B
KDL-60WM15B
3
Overvie w of C on trol B utton s .......... .. .. ... .. ... .. ... .. ... .. .... . .... . .... .. ... .. ... .. ... .. ..
TA BLE OF C ON TEN TS
Sect ion T itle Page
1. SAFETY NOTES
1-1. Warnings and Caution……………………………………… ……………… . 5
1-2. Caution Handling of LCD P ane l ......…………….................................... 5
1-3. Caution About the Lithium Battery……………………………… ………….. 6
1-4. Safe ty C he ck Out ........................……………......................................... 6
1-5. Leakage Te st .......................................................................................... 6
1-6. How to Find a Good Earth Ground………………………………………… 7
1-7. Lead Free Information….…………………………………………………… 7
1-8. Handling the Flexible Flat Cable (FFC)……………………………………. 7
2. SELF DIAGNOSTIC FUNCTION
2-1.
2-2. LED Display Control ………..................................................................... 9
2-3. LED Pattern………………........................................................................ 9
2-4. Standby LED Error Display…………………………………………………. 9
2-5. Triage Chart ............................................................................................ 10
3. TROU BL E S HOOT ING
3-1. No Power…….……………………………………………………………….. 11
3-2. LED Blinking……………….………………………………………............... 12
3-3. No Sound……………………………......................................................... 20
3-4. No Picture................................................................................................. 21
3-5. Side Buttons Malfunction……………………………………………………. 23
3-6. IR Remote Commander Malfunction……………………………………… 23
3-7. Light Sensor Error……………………………… ……………… ………… . 23
3-8. Network Malfunction: Ethernet (Wired)………………………… …………. 24
3-9. 3D-Glasses (Active) malfunction…………………… …… ………… …… .. 25
3-10. Wireless Ne twork Malfunction…………………………… ……………… . 26
3-11. Bluetooth Malfunction……………………………………………………….. 27
8
Sect ion T itle Page
4. SERVICE ADJUSTMENTS
4-1. Accessing Service Mode ..................................................................... 28
4-2. Transition o f Each M icro’s S ervice Mode……….……………………… 28
4-3. Change Data b y Service Mode 1………………………………….. …… . 28
4-4. Change Data by Se rvice Mode 2……………………… …… …………... 29
4-5. Restore WB / Gamma Adj. Data to B Board.………………………….. 30
4-6. WB Adjustment by Service Mode…………………………… ………….. 31
4-7. VCOM Adjustment (NFR-AUO/SDC/FXC Pane l) …………………………… 31
4-8. VCOM Adjustment (HFR-AUO /FXC Panel) …………………………………. 32
4-9. REC Setting………………………………………................................... 32
4-10. Reset Panel Operation Time………………………………… ……....... .. 33
4-11. Set to Shipping Condition……………………………………….............. 33
4-12. Summary of Service Control……………………………………….......... 33
4-13. Service Menu Tree……………………………………… ....... ........ ......... 34
4-14. How to Enter Self Diagnosis Display…………………………………… 35
5. DIAGRAMS
5-1. Circuit Board Location ......................................................................... 38
5-2. Block Diagram...................................................................................... 39
5-3. Connector Diagram ………………………………………...................... 44
Please refer Service Manual – Unique for below information :
-Safety Warnings
-Wire Dressing
-Circuit Board Location
-Disassembly and Exploded View.
4
SECTION 1
SA FETY NOTES
RB2G CHASSIS
W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B
1-1. Warn ings and Caution
1) These servicing instructions are for use by qualified service personnel only.
2) To reduce the risk of electric shock, do not perform any servicing other than
that contained in the operating instructions unless you are qualified to do so.
3) An isolation transformer should be used during any service to avoid
Possible shock hazard, because of live chassis. The chassis of this receiver is
directly connected to the ac power line.
4) Be sure to follow these guidelines to protect your property and
avoid causing serious injury :
• Carry the TV with an adequate number of people; larger size TVs require
two or more people.
• Correct hand placement while carrying the TV is very important for
safety and to avoid damages.
5) Components identified by shading and mark on the exploded views,
and in the parts list are critical for safe operation. Replace these
components with Sony parts whose part numbers appear as shown in this
manual or in supplements published by Sony. Circuit adjustments that are
critical for safe operation are identified in this manual. Follow these
procedures whenever critical components are replaced or improper
operation is suspected.
!
1-2. Caution Handling of LCD Panel
When repairing the LC D Panel, make sur e you are grounded with a wrist band.
When repairing the LC D Panel on the wall, the panel must be secured using the
4 mounting hol es on the rear cover .
1) Do not press the panel or frame edge to avo id the risk of electr ic shock.
2) Do not scr atch or press on the panel w ith any sharp object s.
3) Do not leave the module in high temperat ure or in areas of high hum idity for
an extended per iod of time.
4) Do not expose the LCD panel to direct sunlight.
5) Avoid contact with water . I t may cause short ci rcu it within the module.
6) Disco nnect the AC power when replaci ng the backl ight ( CCF L) or
inverter cir cuit . (Hi gh voltage occur s at the inver ter ci rcui t at 650Vrms)
7) Always cl ean the LCD panel with a soft cloth mater ial .
8) Use care when handli ng the wir es or connectors of the inver ter ci rcui t.
Damaging the wir es may cause a short cir cuit.
9) Protect the panel from ESD to avoid damaging the elect roni c circuit (C-MOS).
10) Dur i ng the r epai r , DO NOT leave the Power On or Bur n-in period for more
than 1 hour w hil e the T V i s face dow n on a cloth.
Figure 1. TV is faced down on a cloth during repair.
5
Safety Notes
1-3. Caution About the Lithium Battery
1) Danger of explosion if battery is incorrectl y replaced. Replace only with
the same or equivalent type.
2) Outer case broken battery shoul d not contact to water.
1-4. Safety Check-Out
After correcting the original service problem, perform the following
safety checks before releasing the set to the customer:-
1) Check the area of your repair for unsoldered or poorly soldered
connections. Check the entire board surface for solder splashes and bridges.
2) Check the inter board wiring to ensure that no wires are pinched or
contact high-wattage resistors.
3)Check all control knobs, shields, covers, ground straps and mounting
hardware have been replaced. Be absolutely certain you have replaced all
the insulators.
4) Look for unauthorized replacement parts, particularly transistors that
were installed during a previous repair. Point them out to the customer and
recommend their replacement.
5) Look for parts which, though functioning show obvious signs of
deterioration. Point them out to the customer and recommend their
replacement.
6) Check the line cords for cracks and abrasion. Recommend the
replacement of any such line cord to the customer.
7) Check the antenna terminals, metal trim, metalized knobs, screws and all
other exposed metal parts for AC leakage. Check leakage test as described
next.
8. For safety reasons, repairing the Power board and/or Inverter board is
prohibited.
1-5.Leakage T est
The AC leakage from any exposed m etal par t to earth ground and from all
exposed metal par ts to any exposed metal part having a retur n to chassi s must
not exceed 0.5mA (500 micr oamperes) .
Leakage cu rrent can be measur ed by any one of the three m ethods:-
1) A commerci al leakage t ester such as the SI M PSON 229 or RCA WT540A.
Follow the manufacturers instr uctions to use those instruct ions.
2) A battery-operate d AC milliampmeter The DATA PRECISI ON 245 digital
multimeter i s suitable for this job.
RB2G CHASSIS
W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B
3) Measu ring the volt age dr op across a resi stor by means of a VOM or battery
operated AC voltmeter. The 'li mi t' indication is 0.75V so analog m eters m ust
have an accurate low volt age scale. T he SIM PSON' S 250 and SANWA SH63TRD are exampl es of passi ve VOM s that are sui table. N early all battery
operated digi tal mul timeter that have a 2 VAC range are sui table.
(see Figur e 2.)
Figure 2. AC voltmeter to check AC leakage
1-6. How to Find a Good Earth Ground
1) A cold-water pi pe is a guaranteed ear th ground; t he cover-pl ate retaini ng
screw on most AC outlet boxes i s also at earth ground.
2) If the retaining scr ew is to be used as your earth ground, veri fy that it is at
ground by measuring the resistance between i t and a co l d-w ater pipe w ith an
ohmmeter. T he readi ng should be zer o ohms.
3) I f a cold-w ater pi pe is not accessi ble, connect a 60- to 100-watt t roublelight (not a neon lamp) between the hot side of the recept acle and the
retaining scr ew. Tr y both slots, if necessa ry, to locate the hot si de on the line;
the l am p shoul d l i ght at normal bril l i ance i f the screw is at ground potenti al
(see Figur e 3).
Figure 3. Checking for earth
ground.
6
Safety Notes
1-7. Lead Free Inform ation
The circui t boards used i n these model s have been pr ocessed using Lead
Free Solder. The boards ar e identified by the LF logo loca ted close to the
board designation.
W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B
Pleas e hol d rei nfor ce men t b oard an d
plunge it to depths.
Main Board
RB2G CHASSIS
Please pull out FFC while pushing the
but ton of both end s at the s ame tim e.
Main Board
The servici ng of these boards r equires special precautions. It is strongly
recommended to use Lead Free Solder m ateri al in order to guarantee optimal
Figure 4: LF Logo
Figure 5: LF logo on circuit board
quality of new solder joi nts.
1-8. Handling the FLEXIBLE FLAT CABLE (FFC)
When you insert / pull out FFC, please grasp a reinforcement board and main
body of FFC.
< Insertion>
<Pull out>
7
Self Diagnostic Function
2-1. Overview of Control Buttons
2-1-1. (EXCEPT CHIN A)
SECTION 2
SELF DIAGNOSTIC FUNCTION
2-1-2. (CHINA)
RB2G CHASSIS
W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B
FRONT
REAR OF TV
HOME
Press to display
the TV Home Menu.
Power
Turn the TV on or switch to standby mode
CH+/- (Channel) / / ,
+/- (Volume) / / .
Press to select the next or
previous channel.
Press to adjust the volume.
In TV Home Menu: buttons
will work as , , , .
INPUT SELECT /
SELECT/ CONFIRM
Press to select the next or
previous channel.
In TV Home Menu: buttons
will work as (select/confirm)
FRONT
REAR OF TV
频道 +
频道 -
主菜单
主菜单
Press to display
the TV Home Menu.
Power
Turn the TV on or switch to standby mode
频道
+/- (Channel) / / ,
+/- (Volume) / / .
Press to select the next or
previous channel.
Press to adjust the volume.
In TV Home Menu: buttons
will work as , , , .
INPUT SELECT /
SELECT/ CONFIRM
Press to select the next or
previous channel.
In TV Home Menu: buttons
will work as (select/confirm)
8
Self Diagnostic Function
RB2G CHASSIS
W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B
2-2. LED Display Control
2-4. Standby LED Error Display
White Center
Status
LED
(app li cab le f or
Side RGB LED
Si de Amber
LED
Remarks
HSC2 only)
( by power saving switch off and *1)
Pow er Of f
- Off Off
*1 power switch off (by side
key)
Pow er On - G reen Li t Off
STBY/i.LINK STBY/PC STBY
( by rem ote c ontrol off onl y )
- Off Off
Sky pe C al l R ec ei ve - White one shot Off
Pi cture Off - White one shot Off
Devi ce C onn ect ion - Cyan on e shot Off
Pow er ON A n i mati on - White one shot Off
Tim er / Rem in der /R EC Ti m er/ P hot o
Sl eep T i mer/ O n
Frame
( Power On )
On Timer/ Reminder/REC Tim er
( Deep Standby )
-
Amber
Lit*2, *6
- Off Amber
*2 One S hot is only user act i on.
*6 The ac tu al dat a beh avi ou r is
Off
“On e S hot->L i t ” t o s ol ve is su e
related to LE D priority.
Aft er 5 m i nu t es , si d e amber
LED On
The number of LED blinking
Failure -
Red
Blinking
Off
ind i c at es c au se of f ai l u re
( refer to Led Error / Triage
chart)
Aging mode - Green Blinking Off Blinking:0.5sec On / 0. 5sec Off
End of Aging mode - Green Blinking Off Blinking:3sec On / 3sec Off
Soft war e Updat in g - white blinking off
Software Updating finish - Blue lit off
Test R eset - white blinking
Err or of pan el I D - Green Blinking
Amber
blinking
Amber
Blinking
Blinking:0.5sec O n / 0.5sec Off
*2 One S hot is only user act i on.
REC (SCART REC & HDD
REC/LIVE PAUSE) [AEP/J on l y ]
-
Red(Pink)
Lit*2, *6
*6 The ac tu al dat a beh avi ou r is
Off
“On e S hot->L i t ” t o s ol ve is su e
related to LE D priority.
ePOP/
Shop Illumination
2-3. LED Pattern
When safety shutdown occurs, Standby LED display reports the cause by using the lightning
patterns as indicated below
.
0.5sec
- Cyan loop Off
3.0sec 3.0sec
0.5sec
One s hot C en t er Whi te when
featu re chan ge.
Example: The figure above s hows LED display when SHUT DOW N is caused by Audio
Error. It repeats f lashing f or a specified number of t imes in 0.5sec/c ycl e and has a 3 s econds
interval of lighting off. Please note that a 3 seconds interval of lighting off is fixed regardl ess of abnormal state types.
RED LED
blinking count
2x
3x
4x
5x
6x
7x
8x
9x Tuner Board Error [TU_BOARD] Tuner Board Error
Main 12V failure [MAIN_POWE]
* This failure is not saved
Main 5.0/3.3/1.8/1.0/ 1.1V failure [DC_ALERT]
* 5.0/1.0V failures are not saved.
Audio amp. protection [AUD_ERR]
HDMI eq u a l i zer/switch I2 C NACK [HDMI_EQ] * There is T e mp.
sensor on the same I2C bus.
Tuner or demodulator I2C NACK [TU_DEMOD]
AFE device I2C NACK [AFE_I2C]
AFE device error SPI NACK [AFE_SPI] * only for AEP,CH
LED driver failure [LD_ERR]
LED voltage error [VLED]]
Panel ID EEPROM I 2C NACK (Also panel power failure is a
suspect) [P _ID_ERR]
Backlight failure [BACKLIGHT]
Backlight converter OVP [BACKLIGHT]
Over temperature protection [TEMP_ERR]
Temp . se n so r I2C NACK [TEMP_ERR] * Ther e is H DMI Eq on the
same I2C bus.
Software Error (Also the main board’s memory or CAM module is a
suspect)
Size G** Board Type
Detection Ite ms
G** Board Error
BAX_L Board Error
BAX_L Board Error
BAX_L Board Error
Speaker
BAX_L Board Error
BAX_L Board Error
Tuner Board Error
BAX_L Board Error
Tuner Board Error
BAX_L Board Error
Tuner Board Error
LED Driver (LD) Board Error
Panel module
LED Driver (LD) Board Error
Panel module
Panel module
Tcon board
G** Board Error
BAX_L Board Error
Panel module
G** Board Error
BAX_L Board Error
Panel module
Tcon board
G** Board Error
BAX_L Board Error
BAX_L Board Error
BAX_L Board Error
Tu ner B oard
America/Pan As ia/China/E urope Japan
40” Not applicabl e TUS TUW
48” Not applicabl e TUS TUW
Board Error Item
9
Self Diagnostic Function
No White P ower LED
to rem ote ( Dead S et)
or dots
No video O n e
p
l
p
p
l
l
p
p
l
l
p
p l p
p
p
p
p
l
p
l
l
p
l
p p
l
l
p
l
l
p
l
l
p
l
l
l
p
l
l
p
p p
p p
p l p
p
p p
l l l
p
l
p
2-5. T riage Char t
RB2G CHASSIS
W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B
Reference
B* Boar d
TU board
G* Board
H* Board
Speaker
Skype Module
Camera Module
Mic. Module
Wifi Module
BT Module
LD* Board
Symptoms - Shutdown. Power LED
blinking red diagnostics seque nces
2 3 4 5 6 7 8 9 10
No
Power
& does not reponse
Stationary
colored lines
Video
- missing or distorted
No video al l
of Inputs
Inputs
Remote Network Audio Skype Smart Core
No Remote
Wireless
can't connect
No Audio
Bluetooth
(BT)
Bluetooth / One
Skype
Can't Work
Smart Core no LED (Set
is still alive)
Step Rem ote
(OSR) can't
connect
LVDS FFC
Tcon
LCD Panel
Problem
Power Power LD
Audio
Local
I2C
Panel
(Tcon)
Most likely defective part
Secondary possible defective part
Panel
(Backlight) TEMP
FAN
(N/A)
Software Emitter
Size G** Board Type
TU Board
America/Pan As ia/China/E urope Japan
40” Not applicabl e TUS TUW
48” Not applicabl e TUS TUW
10
Troubleshooting
3-1. NO POWER
3-1-1. NO POWER AC ADAPTER
No Power
RB2G CHASSIS
W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B
SECTION 3
TROUBLESHOOTING
3-1-2. NO POWER – AYU2/AYU2L fail ur e
Check STBY 3.3V
L9107
OK
BAXL Board
NG
Replace
Betw een LD Board to
B* Board Harness
OK
Harness
NG
Replace
LD- Board
OK
LD Board
For HT, HM, change LD board.
For HE, change Panel.
Note :
-B* Board – BAXL Board
Parts Board PWB (BAXL- A si de) Detail
(L9107)
1
NG
L9107
Adapter
AYU2/L Fail Suspected
eMMC / RawNAND erase
Product SW rewrite
Yes
Recover?
No
Replace BAXL Board
Product SW
writing issue
11
Troubleshooting
3-2. LED BLINKING
3-2-1. LED Blinking: 3x (DC Alert & Communicati on Er ror)
RB2G CHASSIS
W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B
Note: For location details, refer to troubleshooting Reference for parts location.
3-time blinking
Check D+1.0V at
JL9003 / JL9127 on
the B* Board
OK
Check
+3.3V_MAIN_1
at JL9117 on
the B* Board
OK
Check
+1.8V_MAIN on
Pin 2 of IC9201
OK
Check
+5.0V_MAIN
at JL9113 / JL9112 on
the B* Board
DC_ALERT
NG
NG
NG
NG
F9105,IC9103,
Etc (B* Board)
F9104,IC9104,
etc (B* Board)
IC9201,etc
(B* Board)
IC9102 / IC9101
,etc (B* Board)
Change TUS/TUW
Board
OK
TUNER Board
TUNER
NG
Check
Speaker Impedance
at SP Connector
OK
Check
Audio +12.5V
at pin 18/20 of CN9101
on the B* Board
(except Adapter model)
OK
Check
+12.5V / +19.5V
at Power Amp side
of F4401 / F4601 on
the B* Board
OK
IC4901 / IC4601,etc
(B* Board)
AUDIO
NG
NG
NG
Speaker
G* Board
F4401 / F4601,
IC4901 / IC4601
,etc
(B* Board)
Size G** Board Type B* Board
40” Not applicabl e BAX_L
48” Not applicabl e BAX_L
12
Troubleshooting
3-2-1. LED Blinking: 3x (DC Alert & Communicati on Error) Troubleshooti ng References (a)
Board / Parts Board PWB (A side) Detail
BAXL
(F9104)
BAXL
(IC9104)
RB2G CHASSIS
W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B
F9104
IC9104
BAXL
(IC9201)
IC9201
13
Troubleshooting
3-2-1. LED Blinking: 3x (DC Alert & Communicati on Er ror) Troubleshooti ng References (b)
Board / Parts Board PWB (A side) (B side) Detail
BAXL
(IC9101)
RB2G CHASSIS
W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B
IC9101
BAXL
(JL9112)
TU-S (Others)
(CL2101,
CL2102)
TU-W (Japan)
(CL2318,
CL2319)
JL9112
B-Side
CL2102
CL2101
CL2318
CL2319
14
Troubleshooting
W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B
3-2-1. LED Blinking: 3x (DC Alert & Communicati on Er ror) Troubleshooti ng References (c)
Board /Parts Board PWB (A side) Detail
RB2G CHASSIS
BAXL
(RB8517)
BAXL
(R8546, R8547)
BAXL
(CL5023, CL5024)
B-Side
RB8517
R8546
R8547
CL5024
CL5023
15
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