Sony KDL-60W600B Schematic

HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

SERVICE MANUAL (COMMON)

Version Date Subject

1 01/2014 1st Issue.

RB2G CHASSIS

Segment: HM

2 04/2014 Model Addition : Add 60” Models ( Model List , pg 45-46 )

LCD TV

9-888-150-02

For SM - Uni q u e , pleas e ref er :

9-888-150-A1 ( America )

9-888-150-C1 ( China)

9-888-150-E1 ( Europe )

9-888-150-P1 ( Pan Asia )

SERVICE MANUAL (COMMON)

RB2G CHASSIS

Segment: HM

LCD TV

MODEL LIST

THIS SERVICE MANUAL CONTAINS COMMON INFORMA TION FOR BELOW REGIONS AND MODE LS :

REGION ASIA CHINA AMERICA JAPAN EUROPE

MODEL KDL-40W580B KDL-48W580B KDL-40W590B KDL-48W585B KDL-40W600B KDL-48W590B KDL-40W605B KDL-48W600B KDL-40W607B KDL-48W605B KDL-40W608B KDL-48W607B

KDL-48W608B KDL-48WM15B

KDL-60W600B KDL-60W605B KDL-60W607B KDL-60W608B KDL-60W610B KDL-60W630B KDL-60WM15B

3

Overvie w of C on trol B utton s .......... .. .. ... .. ... .. ... .. ... .. .... . .... . .... .. ... .. ... .. ... .. ..

TA BLE OF C ON TEN TS

Sect ion T itle Page

1. SAFETY NOTES 1-1. Warnings and Caution……………………………………… ……………… . 5

1-2. Caution Handling of LCD P ane l ......…………….................................... 5

1-3. Caution About the Lithium Battery……………………………… ………….. 6

1-4. Safe ty C he ck Out ........................……………......................................... 6

1-5. Leakage Te st .......................................................................................... 6

1-6. How to Find a Good Earth Ground………………………………………… 7 1-7. Lead Free Information….…………………………………………………… 7 1-8. Handling the Flexible Flat Cable (FFC)……………………………………. 7

2. SELF DIAGNOSTIC FUNCTION 2-1.

2-2. LED Display Control ………..................................................................... 9

2-3. LED Pattern………………........................................................................ 9

2-4. Standby LED Error Display…………………………………………………. 9

2-5. Triage Chart ............................................................................................ 10

3. TROU BL E S HOOT ING 3-1. No Power…….……………………………………………………………….. 11

3-2. LED Blinking……………….………………………………………............... 12

3-3. No Sound……………………………......................................................... 20

3-4. No Picture................................................................................................. 21

3-5. Side Buttons Malfunction……………………………………………………. 23 3-6. IR Remote Commander Malfunction……………………………………… 23 3-7. Light Sensor Error……………………………… ……………… ………… . 23 3-8. Network Malfunction: Ethernet (Wired)………………………… …………. 24 3-9. 3D-Glasses (Active) malfunction…………………… …… ………… …… .. 25 3-10. Wireless Ne twork Malfunction…………………………… ……………… . 26 3-11. Bluetooth Malfunction……………………………………………………….. 27

8

Sect ion T itle Page

4. SERVICE ADJUSTMENTS

4-1. Accessing Service Mode ..................................................................... 28

4-2. Transition o f Each M icro’s S ervice Mode……….……………………… 28 4-3. Change Data b y Service Mode 1………………………………….. …… . 28 4-4. Change Data by Se rvice Mode 2……………………… …… …………... 29

4-5. Restore WB / Gamma Adj. Data to B Board.………………………….. 30 4-6. WB Adjustment by Service Mode…………………………… ………….. 31 4-7. VCOM Adjustment (NFR-AUO/SDC/FXC Pane l) …………………………… 31

4-8. VCOM Adjustment (HFR-AUO /FXC Panel) …………………………………. 32

4-9. REC Setting………………………………………................................... 32

4-10. Reset Panel Operation Time………………………………… ……....... .. 33

4-11. Set to Shipping Condition……………………………………….............. 33

4-12. Summary of Service Control……………………………………….......... 33

4-13. Service Menu Tree……………………………………… ....... ........ ......... 34

4-14. How to Enter Self Diagnosis Display…………………………………… 35

5. DIAGRAMS

5-1. Circuit Board Location ......................................................................... 38

5-2. Block Diagram...................................................................................... 39

5-3. Connector Diagram ………………………………………...................... 44

Please refer Service Manual – Unique for below information :

-Safety Warnings

-Wire Dressing

-Circuit Board Location

-Disassembly and Exploded View.

4

SECTION 1

SA FETY NOTES

RB2G CHASSIS

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

1-1. Warn ings and Caution

1) These servicing instructions are for use by qualified service personnel only.

2) To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.

3) An isolation transformer should be used during any service to avoid Possible shock hazard, because of live chassis. The chassis of this receiver is directly connected to the ac power line.

4) Be sure to follow these guidelines to protect your property and avoid causing serious injury :

• Carry the TV with an adequate number of people; larger size TVs require two or more people.

• Correct hand placement while carrying the TV is very important for safety and to avoid damages.

5) Components identified by shading and mark on the exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identified in this manual. Follow these procedures whenever critical components are replaced or improper operation is suspected.

!

1-2. Caution Handling of LCD Panel

When repairing the LC D Panel, make sur e you are grounded with a wrist band. When repairing the LC D Panel on the wall, the panel must be secured using the 4 mounting hol es on the rear cover .

1) Do not press the panel or frame edge to avo id the risk of electr ic shock.

2) Do not scr atch or press on the panel w ith any sharp object s.

3) Do not leave the module in high temperat ure or in areas of high hum idity for an extended per iod of time.

4) Do not expose the LCD panel to direct sunlight.

5) Avoid contact with water . I t may cause short ci rcu it within the module.

6) Disco nnect the AC power when replaci ng the backl ight ( CCF L) or inverter cir cuit . (Hi gh voltage occur s at the inver ter ci rcui t at 650Vrms)

7) Always cl ean the LCD panel with a soft cloth mater ial .

8) Use care when handli ng the wir es or connectors of the inver ter ci rcui t. Damaging the wir es may cause a short cir cuit.

9) Protect the panel from ESD to avoid damaging the elect roni c circuit (C-MOS).

10) Dur i ng the r epai r , DO NOT leave the Power On or Bur n-in period for more than 1 hour w hil e the T V i s face dow n on a cloth.

Figure 1. TV is faced down on a cloth during repair.

5

Safety Notes

1-3. Caution About the Lithium Battery

1) Danger of explosion if battery is incorrectl y replaced. Replace only with the same or equivalent type.

2) Outer case broken battery shoul d not contact to water.

1-4. Safety Check-Out

After correcting the original service problem, perform the following safety checks before releasing the set to the customer:-

1) Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.

2) Check the inter board wiring to ensure that no wires are pinched or contact high-wattage resistors.

3)Check all control knobs, shields, covers, ground straps and mounting hardware have been replaced. Be absolutely certain you have replaced all the insulators.

4) Look for unauthorized replacement parts, particularly transistors that were installed during a previous repair. Point them out to the customer and recommend their replacement.

5) Look for parts which, though functioning show obvious signs of deterioration. Point them out to the customer and recommend their replacement.

6) Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.

7) Check the antenna terminals, metal trim, metalized knobs, screws and all other exposed metal parts for AC leakage. Check leakage test as described next.

8. For safety reasons, repairing the Power board and/or Inverter board is prohibited.

1-5.Leakage T est

The AC leakage from any exposed m etal par t to earth ground and from all exposed metal par ts to any exposed metal part having a retur n to chassi s must not exceed 0.5mA (500 micr oamperes) . Leakage cu rrent can be measur ed by any one of the three m ethods:-

1) A commerci al leakage t ester such as the SI M PSON 229 or RCA WT540A. Follow the manufacturers instr uctions to use those instruct ions.

2) A battery-operate d AC milliampmeter The DATA PRECISI ON 245 digital multimeter i s suitable for this job.

RB2G CHASSIS

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

3) Measu ring the volt age dr op across a resi stor by means of a VOM or battery operated AC voltmeter. The 'li mi t' indication is 0.75V so analog m eters m ust have an accurate low volt age scale. T he SIM PSON' S 250 and SANWA SH63TRD are exampl es of passi ve VOM s that are sui table. N early all battery operated digi tal mul timeter that have a 2 VAC range are sui table. (see Figur e 2.)

Figure 2. AC voltmeter to check AC leakage

1-6. How to Find a Good Earth Ground

1) A cold-water pi pe is a guaranteed ear th ground; t he cover-pl ate retaini ng screw on most AC outlet boxes i s also at earth ground.

2) If the retaining scr ew is to be used as your earth ground, veri fy that it is at ground by measuring the resistance between i t and a co l d-w ater pipe w ith an ohmmeter. T he readi ng should be zer o ohms.

3) I f a cold-w ater pi pe is not accessi ble, connect a 60- to 100-watt t roublelight (not a neon lamp) between the hot side of the recept acle and the retaining scr ew. Tr y both slots, if necessa ry, to locate the hot si de on the line; the l am p shoul d l i ght at normal bril l i ance i f the screw is at ground potenti al (see Figur e 3).

Figure 3. Checking for earth ground.

6

Safety Notes

1-7. Lead Free Inform ation

The circui t boards used i n these model s have been pr ocessed using Lead Free Solder. The boards ar e identified by the LF logo loca ted close to the board designation.

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

Pleas e hol d rei nfor ce men t b oard an d plunge it to depths.

Main Board

RB2G CHASSIS

Please pull out FFC while pushing the but ton of both end s at the s ame tim e.

Main Board

The servici ng of these boards r equires special precautions. It is strongly recommended to use Lead Free Solder m ateri al in order to guarantee optimal

Figure 4: LF Logo

Figure 5: LF logo on circuit board

quality of new solder joi nts.

1-8. Handling the FLEXIBLE FLAT CABLE (FFC)

 When you insert / pull out FFC, please grasp a reinforcement board and main

body of FFC.

< Insertion>

7

Self Diagnostic Function

2-1. Overview of Control Buttons

2-1-1. (EXCEPT CHIN A)

SECTION 2

SELF DIAGNOSTIC FUNCTION

2-1-2. (CHINA)

RB2G CHASSIS

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

FRONT

REAR OF TV

HOME Press to display the TV Home Menu.

Power Turn the TV on or switch to standby mode

CH+/- (Channel) / / ,

+/- (Volume) / / . Press to select the next or previous channel. Press to adjust the volume. In TV Home Menu: buttons will work as , , , .

INPUT SELECT / SELECT/ CONFIRM

Press to select the next or previous channel. In TV Home Menu: buttons will work as (select/confirm)

FRONT

REAR OF TV

频道 +

频道 -

主菜单

Press to display the TV Home Menu.

Power Turn the TV on or switch to standby mode

频道

+/- (Channel) / / ,

+/- (Volume) / / . Press to select the next or previous channel. Press to adjust the volume. In TV Home Menu: buttons will work as , , , .

INPUT SELECT / SELECT/ CONFIRM

Press to select the next or previous channel. In TV Home Menu: buttons will work as (select/confirm)

8

Self Diagnostic Function

RB2G CHASSIS

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

2-2. LED Display Control

2-4. Standby LED Error Display

White Center

Status

LED

(app li cab le f or

Side RGB LED

Si de Amber

LED

Remarks

HSC2 only)

( by power saving switch off and *1)

Pow er Of f

- Off Off

*1 power switch off (by side

key)

Pow er On - G reen Li t Off

STBY/i.LINK STBY/PC STBY

( by rem ote c ontrol off onl y )

- Off Off

Sky pe C al l R ec ei ve - White one shot Off

Pi cture Off - White one shot Off

Devi ce C onn ect ion - Cyan on e shot Off

Pow er ON A n i mati on - White one shot Off

Tim er / Rem in der /R EC Ti m er/ P hot o

Sl eep T i mer/ O n

Frame

( Power On )

On Timer/ Reminder/REC Tim er

( Deep Standby )

-

Amber

Lit*2, *6

- Off Amber

*2 One S hot is only user act i on.

*6 The ac tu al dat a beh avi ou r is

Off

“On e S hot->L i t ” t o s ol ve is su e

related to LE D priority.

Aft er 5 m i nu t es , si d e amber

LED On

The number of LED blinking

Failure -

Red

Blinking

Off

ind i c at es c au se of f ai l u re

( refer to Led Error / Triage

chart)

Aging mode - Green Blinking Off Blinking:0.5sec On / 0. 5sec Off

End of Aging mode - Green Blinking Off Blinking:3sec On / 3sec Off

Soft war e Updat in g - white blinking off

Software Updating finish - Blue lit off

Test R eset - white blinking

Err or of pan el I D - Green Blinking

Amber

blinking

Amber

Blinking

Blinking:0.5sec O n / 0.5sec Off

*2 One S hot is only user act i on.

REC (SCART REC & HDD

REC/LIVE PAUSE) [AEP/J on l y ]

-

Red(Pink)

Lit*2, *6

*6 The ac tu al dat a beh avi ou r is

Off

“On e S hot->L i t ” t o s ol ve is su e

related to LE D priority.

ePOP/

Shop Illumination

2-3. LED Pattern

When safety shutdown occurs, Standby LED display reports the cause by using the lightning patterns as indicated below

.

0.5sec

- Cyan loop Off

3.0sec 3.0sec

0.5sec

One s hot C en t er Whi te when

featu re chan ge.

Example: The figure above s hows LED display when SHUT DOW N is caused by Audio Error. It repeats f lashing f or a specified number of t imes in 0.5sec/c ycl e and has a 3 s econds interval of lighting off. Please note that a 3 seconds interval of lighting off is fixed regardl ess of abnormal state types.

RED LED

blinking count

2x

3x

4x

5x

6x

7x

8x

9x Tuner Board Error [TU_BOARD]  Tuner Board Error

Main 12V failure [MAIN_POWE] * This failure is not saved

Main 5.0/3.3/1.8/1.0/ 1.1V failure [DC_ALERT] * 5.0/1.0V failures are not saved.

Audio amp. protection [AUD_ERR]

HDMI eq u a l i zer/switch I2 C NACK [HDMI_EQ] * There is T e mp. sensor on the same I2C bus.

Tuner or demodulator I2C NACK [TU_DEMOD]

AFE device I2C NACK [AFE_I2C]

AFE device error SPI NACK [AFE_SPI] * only for AEP,CH

LED driver failure [LD_ERR]

LED voltage error [VLED]]

Panel ID EEPROM I 2C NACK (Also panel power failure is a suspect) [P _ID_ERR]

Backlight failure [BACKLIGHT]

Backlight converter OVP [BACKLIGHT]

Over temperature protection [TEMP_ERR] Temp . se n so r I2C NACK [TEMP_ERR] * Ther e is H DMI Eq on the

same I2C bus. Software Error (Also the main board’s memory or CAM module is a

suspect)

Size G** Board Type

Detection Ite ms

 G** Board Error  BAX_L Board Error

 BAX_L Board Error

 BAX_L Board Error  Speaker

 BAX_L Board Error

 BAX_L Board Error  Tuner Board Error

LED Driver (LD) Board Error Panel module

 Panel module  Tcon board G** Board Error  BAX_L Board Error

Panel module  G** Board Error  BAX_L Board Error

Panel module  Tcon board  G** Board Error  BAX_L Board Error

 BAX_L Board Error

Tu ner B oard

America/Pan As ia/China/E urope Japan 40” Not applicabl e TUS TUW 48” Not applicabl e TUS TUW

Board Error Item

9

Self Diagnostic Function

No White P ower LED to rem ote ( Dead S et)

or dots

No video O n e

p

l

p

l

p

l

p

p l p

p

l

p

l

p

l

p p

l

p

l

p

l

p

l

p

l

p

p p

p l p

p

p p

l l l

p

l

p

2-5. T riage Char t

RB2G CHASSIS

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

Reference

B* Boar d

TU board

G* Board

H* Board

Speaker

Skype Module

Camera Module

Mic. Module

Wifi Module

BT Module

LD* Board

Symptoms - Shutdown. Power LED blinking red diagnostics seque nces

2 3 4 5 6 7 8 9 10

No

Power

& does not reponse

Stationary

colored lines

Video

- missing or distorted

No video al l

of Inputs

Inputs

Remote Network Audio Skype Smart Core

No Remote

Wireless

can't connect

No Audio

Bluetooth

(BT)

Bluetooth / One

Skype

Can't Work

Smart Core no LED (Set

is still alive)

Step Rem ote

(OSR) can't

connect

LVDS FFC

Tcon

LCD Panel

Problem

Power Power LD

Audio

Local

I2C

Panel

(Tcon)

Most likely defective part Secondary possible defective part

Panel

(Backlight) TEMP

FAN

(N/A)

Software Emitter

Size G** Board Type

TU Board

America/Pan As ia/China/E urope Japan 40” Not applicabl e TUS TUW 48” Not applicabl e TUS TUW

10

Troubleshooting

3-1. NO POWER

3-1-1. NO POWER AC ADAPTER

No Power

RB2G CHASSIS

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

SECTION 3

TROUBLESHOOTING

3-1-2. NO POWER – AYU2/AYU2L fail ur e

Check STBY 3.3V

L9107

OK

BAXL Board

NG

Replace

Betw een LD Board to

B* Board Harness

OK

Harness

NG

Replace

LD- Board

OK

LD Board

 For HT, HM, change LD board.  For HE, change Panel.

Note :

-B* Board – BAXL Board

Parts Board PWB (BAXL- A si de) Detail

(L9107)

1

NG

L9107

Adapter

AYU2/L Fail Suspected

eMMC / RawNAND erase

Product SW rewrite

Yes

Recover?

No

Replace BAXL Board

Product SW

writing issue

11

Troubleshooting

3-2. LED BLINKING

3-2-1. LED Blinking: 3x (DC Alert & Communicati on Er ror)

RB2G CHASSIS

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

Note: For location details, refer to troubleshooting Reference for parts location.

3-time blinking

Check D+1.0V at

JL9003 / JL9127 on

the B* Board

OK

Check

+3.3V_MAIN_1

at JL9117 on

the B* Board

OK

Check

+1.8V_MAIN on

Pin 2 of IC9201

OK

Check

+5.0V_MAIN

at JL9113 / JL9112 on

the B* Board

DC_ALERT

NG

F9105,IC9103,

Etc (B* Board)

F9104,IC9104, etc (B* Board)

IC9201,etc

(B* Board)

IC9102 / IC9101

,etc (B* Board)

Change TUS/TUW

Board

OK

TUNER Board

TUNER

NG

Check

Speaker Impedance

at SP Connector

OK

Check

Audio +12.5V

at pin 18/20 of CN9101

on the B* Board

(except Adapter model)

OK

Check

+12.5V / +19.5V

at Power Amp side

of F4401 / F4601 on

the B* Board

OK

IC4901 / IC4601,etc

(B* Board)

AUDIO

NG

Speaker

G* Board

F4401 / F4601,

IC4901 / IC4601

,etc

(B* Board)

Size G** Board Type B* Board

40” Not applicabl e BAX_L 48” Not applicabl e BAX_L

12

Troubleshooting

3-2-1. LED Blinking: 3x (DC Alert & Communicati on Error) Troubleshooti ng References (a)

Board / Parts Board PWB (A side) Detail

BAXL (F9104)

BAXL (IC9104)

RB2G CHASSIS

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

F9104

IC9104

BAXL (IC9201)

IC9201

13

Troubleshooting

3-2-1. LED Blinking: 3x (DC Alert & Communicati on Er ror) Troubleshooti ng References (b)

Board / Parts Board PWB (A side) (B side) Detail

BAXL (IC9101)

RB2G CHASSIS

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

IC9101

BAXL (JL9112)

TU-S (Others) (CL2101, CL2102)

TU-W (Japan) (CL2318, CL2319)

JL9112

B-Side

CL2102

CL2101

CL2318 CL2319

14

Troubleshooting

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

3-2-1. LED Blinking: 3x (DC Alert & Communicati on Er ror) Troubleshooti ng References (c)

Board /Parts Board PWB (A side) Detail

RB2G CHASSIS

BAXL (RB8517)

BAXL (R8546, R8547)

BAXL

(CL5023, CL5024)

B-Side

RB8517

R8546 R8547

CL5024

CL5023

15

Troubleshooting

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

3-2-1. LED Blinking: 3x (DC Alert & Communicati on Er ror) Troubleshooti ng References (d)

Board /Parts Board PWB (A side) Detail

RB2G CHASSIS

BAXL (R8546, R8547)

BAXL (CL5023, CL5024)

BAXL (F4601)

BAXL

(IC4601)

R8546 R8547

CL5024

CL5023

F4601

IC4601

BAXL

(CN9101)

CN9101

16

Troubleshooting

3-2-3. LED BLINKIN G 4x ( LED Voltage Error)

4-times blinking

RB2G CHASSIS

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

Between 0.49V to 1.32V

Check

BACKLIGHT_MON

on the BAXL

Board

BAXL Board

LED driver

 For HT, HM, change LD board.  For HE, change Panel.

Board /Parts Board PWB (BAX-L – B SIDE)

BAXL BACKLIGHT_MON = JL9106

BACKLIGHT_MON = JL9106

17

Troubleshooting

3-2-3. LED BLINKING 5x (T-Con Error)

5-times blinking

RB2G CHASSIS

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

BAXL (B-Side)

Check

PANEL_VCC 12.5V at

CN8001 on

on the BAXL Board

About 12.5V

OK

Replace the Harness

Between G* / LD board

and BAXL board

NG

Replace

the LVDS Harness

NG

G* Board / Adaptor

Symptom improvement

Harness

JL9132

(PANEL_VCC)

LVDS Harness

Change

BAXL Board

NG

Symptom improvement

Change

Panel (T-con)

Confirm Tcon 12V.

Size G* Board Type

40” Not applicabl e 48” Not applicabl e

BAXL Board

18

Troubleshooting

3-2-4. LED BLINKIN G 6x ( Backlight Error )

6-times blinking

RB2G CHASSIS

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

Check JL9106* at

(BACKLIGHT_MON)

of CN9101

on the BAXL Board

1.3 -1.8 V

Have G* board?

No

Change LD Board

BAXL Board

Yes

Symptom

improvement

Change

G* board

LD Board

Symptom

improvement

G* Board

Parts Board PWB (BAXL- B side)

(JL9106)

AYU2

JL9106

Size G* Board Type

40” Not applicabl e 48” Not applicabl e

19

Troubleshooting

RB2G CHASSIS

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

3-2-5. LED BLINKIN G 7x ( Tem per atur e Error)

7-times blinking

Setting

circumstance is OK?

No

Set to another

Temperature,

Ventilation, etc.

Yes

Change BAXL Board,

NG

and Aging a few

hours

Symptom improvement

location, etc.

Panel

3-3. No Sound

No Sound

Check the

“Speakers setting”

“TV Speakers”

Change

the Speaker

Harness

Symptom improvement

Speaker

Harness

“Audio System”

Change to

“TV Speaker”

NG

Replace

the BAXL

Board

NG

Speaker

Symptom improvement

BAXL Board

No Sound: Audio

No Sound: Tuner

No Sound: HDMI

BAXL

Board

20

Troubleshooting

3-4.. NO PICTURE

3-4-1. NO PICTURE: LD Models only

No Picture

RB2G CHASSIS

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

・

All blue picture is on?

Factory SW is booted.)

Tuner

No Picture

Yes

BAXL Board

HDMI

No Picture

EXT. Video Input

No Picture

No

Check the G*- LD

Harness

NG

Harness

OK

Symptom improvement

Replace

the B-Tcon,

Tcon-LD FFC

B-Tcon, Tcon-LD

FFC

Change G* Board

Symptom improvement

NG

Symptom improvement

NG

Change B* Board

B* Board

LCD Panel

(T-con, LD)

G* Board

Size G* Board Type B* Board

40” Not applicabl e BAX_L 48” Not applicabl e BAX_L

21

Troubleshooting

RB2G CHASSIS

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

3-4-2. NO PICTURE: (All Model)

PANEL_VCC = +12V HE,HM (BAX-L): JL9132

No

・

No Picture

Is blue picture

on display?

(Factory SW

is booted)

Yes

BAXL

Board is OK.

Check:

Tuner –

No Picture

Check PANEL_VCC at JIG LAND

on t h e B* Board

No

G*-Board or Adap tor NG

BL_ON (L or H): JL9105

Yes

Check

BL_ON at JIG LAND

on the B* Board

BL_ON：L

Repl ace H arnes s

between G*-Board/

LD-Board

to B-Board

NG

BL_ON：H

Symptom improvement

Replace

the LVDS FFC

Harness

Symptom improvement

LVDS FFC

Harness

Repl ace G *-Board/LD-Bo ard to

NG

B-Board Harn ess

LCD Panel

(T-CON)

1

Parts

Location/Parts

(1)

(JL9132

(PANEL_VCC)

2

<BAXL- B SIDE>

Detail

JL9132

(PANEL_VCC)

HDMI –

No Picture

Ext. Video

Input -

No Picture

Change

B*-Board

Symptom improvement

NG

Chan ge G *-Board

/ LD board

(2)

JL9105

(BL_ON)

JL9105

(BL_ON)

BAXL Board NG

Size G* Board Type B* Board

40” Not applicabl e BAX_L 48” Not applicabl e BAX_L

22

Troubleshooting

RB2G CHASSIS

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

3-5. SIDE BUTTONS MALFUNCTION

Side Key button

malfunction

Switch unit-BAXL board Harness

Change Switch

Unit

NG

Harness on Switch Unit

and B AXL Boar d prop er ly

connected

NG

Change

NG

Change BAXL

Board

3-7. Light Sensor Error

Backlight doesn’t change

when ambient lighting

level changed

OK

Switch unit iss ue

OK

Har nes s c onn ec ti on

issue

OK

Harness issue

Size G* Board Type B* Board H Board

40” N ot applicab l e BAX_L HJM 48” N ot applicab l e BAX_L HJM

Check UI setting f or light

Sens or. Make s ure it is “on”

3-6. IR REMOTE COMMANDER MALFUNCTION

IR do not response to Remote Commander

Chan ge t he UI sett ing t o

“:ON”

NG

Har nes s on H-board and

B* Board properly connected

NG

Change

H-BA XL b oar d Harness

NG

Chan ge S mart C ore

NG

Change BAXL Board

Center white LED lit up when remote is control is pressed

Harness on H-board and BAXL Board properly connected

Change H-BAXL

board Harness

Change Smart Core or

H-board

NG

Change BAXL Board

OK

User did not activat e light

OK

Har nes s c onn ec ti on

H-BAXL board harness

Check whether center white LED blink ,when

using commander near

the sensor windows

Harness

connection

issue

H-BAXL board harness

OK

Smart core issue or

H-board issue

Note: Blue line/font for HM segment

sen sor fu nc ti on

issue

Smar t Cor e i s s ue

issue

Remote control battery

could be weak.

Change battery.

23

Troubleshooting

3-8. Network Malfunction: Ethernet (Wired)

[Network Set-up]

>[Wired Set-up]

on the TV

RB2G CHASSIS

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

Connection

Results

Cable

Connection

Failed

Check cable

NG

Ethernet Cable

OK

BAXL

board

Failed

Manual

Connection

Results

Local Access

Wired Set-up

IP address

setting

Check IP

address

&

Local router

setting

OK

Auto

Check

Local router

DHCP server

Connection

Results

Internet

Access

Failed

Proxy

setting

OK

BAXL

board

24

Troubleshooting

3-9. 3D-Glasses(Active) m alfunction

*(2) BT Active 3D glasses doesn’ t work

<2.8V

Check 3D-Glasses Battery volt age is >2.8V?

RB2G CHASSIS

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

Replace to New Battery and try again.

(use CR2025 onl y.)

Registered

Restart TV . Power-off 3D-Glasses and TRY registration again wi th 50cm distance .

Cannot Register

Check another 3D-Glasse s and re-register.

OK

3D-Glasses NG.

NG

Interferen ce from other devices.

Change to another

NG

environment and try registrat ion again.

OK

Very strong inter ference on that sp ot.

Check if 2.4GHz devi ces are used or not?(ex. WiFi, other bluetooth devices, microw ave,

cordless phone, ....)

Confirm BT (Bluetooth) malfunction

trouble shooti ng flow.

25

Troubleshooting

3-10. Wireless Network malfunction

1) Internal Wireless Network malfunction Wireless Network

on the TV

RB2G CHASSIS

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

From *1

Error Message appear

when the Wireless

Network is selected?

Yes

Hardware defect

*1

suspected.

Go to the next

No

Is the radio field

Strength too weak

Change WiFi

or eve n No

signal?

Yes

module

OK

WiFi module

No

NG

BAXL Board

Access Point

Check harness connection is OK betwee n WiFi and BAXL

OK

Change Wi-Fi module

OK

Wi-Fi module

NG

Connect properly

NG

OK

Loose harness

Change harness between BAXL board and WiFi

Main Harness

NG

OK

If Wi-Fi malfunction happens,

• Wi-Fi module

• Harness between WiFi and BAXL

• BAXL board are suspected.

Change

BAXL board

26

Troubleshooting

RB2G CHASSIS

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

3-11.Bluetooth malfunction

Touch pad Remote doesn’t work

Or

One touch remote doesn’t work

Or

3D-glasses (Active) doesn’t work

BT version check in Service Menu

Ver = --------

Check harness connection is OK between BT and BAXL

OK

Ver info. can be read

NG

Touch pad Remote malfunction trouble shooting flow

*(2) 3D-glasses (Active) malfunction trouble shooting flow

Connect properly

Confirm

Or

One touch remote doesn’t work

Or

OK

Loose harness

001 OP 000 VERS

<MAIN> <EXT> DM0.001JPA WF: 3.0.0.1021 WF0.300W00AA WF: -------DF2.070W00AA FD: 0.003 YM0.619W00AA BT: M4.922C 1.2.14.848 (DM0.0J00AA) DD0.320W00AA PK0.320W 00AA EFR:----------AM0.030JP

MID: 04A3B50F PID: 0F051040 PNL: DQ3Y400LN0101

BT Version info.

Change BT module

OK

BT module

NG

Change harness Between BAXL board and BT

OK

Main Harness

NG

Change BAXL board

If Bluetooth malfunction happens,

• BT module

• Harness between BT module and BAXL

• BAXL board are suspected.

27

SECTION 4

SERVICE ADJUSTMENTS

RB2G CHASSIS

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

4-1. Accessing Service Mode

1) Go to TV standby condi tion by remote com mander .

2) Press “i+ (info)”, “5”, “V olum e + ” then “TV power” on r em ote.

3) You can se e Ser vi ce Mode on display.

* The above operation should be finished within 15 seconds after the set go to STBY

mode

3

Remote Commander

4

TV Power

(i+)

1

(5)

2

DIGITAL SERVICE 001 OP

000 VERS ---

<MAIN> <EXT> DM0.270EUA WF:3.5.3.9999 WF0.190W00AA WF:-------DF5.091W00AA FD:-.--YM1.212W00AA BT: M5.426C 2.1.14.413 (DM0.270EUA) DD0.181W00AA EFR:----------PK0.181W00AA AM0.270WW

MID:2A11A30E PID:0E048040 PNL: LC550EUF-FGF1-00

Sc reen S ampl e

4-2. Trans ition of Each Micro’s Service Mode

1. First of all, when you enter Servi ce M ode, you can see “Digi tal” service mode.

2. Whenever you press “OPTI ON S” on r em ote, service mode is changed accor ding to the flow below :

OPTIONS

Digital” -> “Chassis” -> “VPC”

Part A “Chassis” & “VPC”

4-3. Change Data by Service Mode 1 (Part A)

1. Change Data of “Chassis” or “VPC” servi ce m ode a. Press “2 / 5” on r em ote t o sel ect ( up / dow n) ca tegor y. b. Press “1 / 4” on r em ote t o sel ect ( up / dow n) Item. c. Press “ 3 / 6” on r em ot e to ch ange (up / down) data.

Press 2: increment Press 5: decrement

a

b

c

Remot e Comm and er

CHASSIS SERVICE 000 WYVERN 000 S2_NOISE_TH 32

Press 1: increment Press 4: decrement

CHASSIS Servic e menu

Press 3: increment Press 6: decrement

Save Changing Data by Service Mode 1

2. Write data for “Chassis” or “VPC” se r vi ce m ode. a. Press “Mute” on remote. It shows green “SERVI C E” changes to green

“WRITE”.

b. Press “0” on remote. Gr een “ WRITE” changes to

red “WRITE”. I t indicate w riti ng is processing.

c. After a while, red “ WRITE” changes to gr een

“SERVICE”. Writing process is done at this point.

3.

TV reboot is necessa ry for applyi ng data change.

CHASSIS WRITE 000 WYVERN 000 S2_NOISE_TH 32

b

a

Part B “Digital” ser vi ce m ode

Remot e Comm and er

CHASSIS Servic e menu

Remot e Comm and er

28

Service Adjustment

4-4. Change Data by Service Mode 2 (Part B)

RB2G CHASSIS

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

1. Change Data of “Digital” service mode (exce pt “003 DIG_SRV_MODE” category)

a. Press “2 / 5” on remote to select ( up / down) category. b. Press “1 / 4” on remote to select ( up / down) Item . c. Press “3 / 6” on remote to ch ange (up / down) data.

“Digital” service mode don’t have to Save. (except “002 MODEL”)

DIGITAL SERVICE 004 TUNER 000 !A_NOSIG_DET 001

a

b

Remot e Comm and er

c

VIDEO:STANDARD AUDIO:STANDARD PSAVE:STANDARD

MAIN: SUB: TUNER/----/---- ----/----/-----

----X----/----- 6553X6553/-----

-----/--- -----/---

DIGITAL Service menu

2. Change Data of “Digital” service mode ( “003 DIG _SRV_M ODE ” category). “003 DIG_S RV_MOD E” is one category of “Di gital” service mode. Please note because this operation is special.

a. Press “2 / 5” on remote to select “003 DI G_SR V_M ODE”. b. Press “1 / 4” on r em ote t o sel ect ( up / dow n) Item. c. Press “ 0 / 10” on remote to select item . d. Press number key “1”~ ”9” directly. “*” stamp move. e. Press “12 / enter / select” to decide and adva nce t o the next

step. P ress “r eturn” , to retur n to the previ ous page.

DIGITAL SERVICE 003 DIG_SRV_MODE 000 TEST_PATTERN ---

VIDEO:STANDARD AUDIO:STANDARD PSAVE:STANDARD

MAIN: SUB: TUNER/----/---- ----/----/-----

----X----/----- 6553X6553/-----

-----/--- -----/---

DIGITAL Service menu

DIGITAL(DIG_SRV_MODE) SERVICE

TEST PATTERN

*1 Video 2 Audio

e

d

c

Remot e Comm and er

29

Service Adjustment

RB2G CHASSIS

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

Checking B oard Information

1. In “Digital” service mode ( “002 MODEL” category)

2.

Press “0 / 10” on remote to select item.

DIGITAL SERVICE

002 MOD EL 000 BOARD CHECK

DIGITAL (MODEL) SERVICE

Board Check

1. REPLACE MAIN BOARD (and T UN ER BOARD)

2. REPLACE T UNER BOARD ONLY

3. Press “1” on Remote.

Note : Check the Result. Result 1 : NG , Result 2: OK, Result 3 : OK (W ith “TUNER BOARD OPTION

is c hang ed cor rect ly”) com men t

DIGITAL (MODEL) SERVICE Board Check

NG WRONG COMBINATION of MAIN BOARD and TUNER BOARD

This ca se is N G. The m ain boar d is mi smat ch t o the tuner boar d. The valu e of Tuner Boar d Op ti on was kep t.

This value is below;

・Standard ・C4 ・PCA ・HTL ・PCA/Dsub ・PCA/Dsub/HTL ・Dsub ・PCA/HTL

4. Press “Return” on Remote

5. P r ess “2” on Remot e.

DIGITAL (MODEL) SERVICE Board Chec k

NG DIFFERENT KIND of TUNER BOARD HAS BEEN CONNECTED

DIGITAL (MODEL) SERVICE Board Check OK

TUNER BOARD OPTION：STANDARD

This ca se is OK. The valu e of T uner Board Opt ion was kept. In th is cas e, Th e value of Tuner Board Opt ion is never changed automaticall y.

.

6. Press “Return” on Remote.

IF “OK” Go to Save Changing Data by Service Mode 2.

This ca se is NG. Th e main boar d is mis matc h t o the t un er boar d. Th e valu e of Tuner Board Opt i on was k ept .

This value is below;

・Standard ・C4 ・PCA ・HTL ・PCA/Dsub ・PCA/Dsub/HTL ・Dsub ・PCA/HTL

DIGITAL (MODEL) SERVICE Board Check OK

TUNER BOARD OPTION：STANDARD

This ca se is OK. The valu e of Tuner Boar d Op ti on was kep t. .

DIGITAL (MODEL) SERVICE Board Check OK

TUNER BOARD OPTION：PCA/HTL TUNER BOARD OPTION is changed correctly

This ca se is OK.

-Only when TU NER BOARD OPTION part of model ID has been changed

-The valu e of T uner Board Opt ion was changed automatically.

30

Service Adjustment

RB2G CHASSIS

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

Save Changing Data by Service Mode 2

Only when B* board is replaced.

1. In “Digital” service mode ( “002 MODEL” category) 001 SEG Select segment information 002 DEST Select destination information 003 MODELNAME Select Model Name 004 SERIAL Can be set Only Once for the new board 005 SHIP_CONFIRM...Can set correct Product Code 006 VAR_TYPE Select variable information

a. Change data for each model. (Refer to 4-4 Part B) b. P r ess “Mute” , “0” on remote sequentially. Red “WRITE” is

shown. This indicates writing is in process.

c. After a w hile, red “WRITE” disappears. Green Done will b e

displayed for a while, which means writing process is done.

d. For the items SEG, DEST, MODELNAME after changing

each item, service save (“mute”+”0”) is required. For the item SERIAL, after inputting the serial number, press key “12” or “Enter” to save the data.

– Please save the items according to the sequence “SEG ->

DEST -> MODELN AME-> VAR_TYPE”

– When Saving the item "SEG", sometimes instead of

"Writing", the word "Pending" will appear. In this case, skip "SEG", saving "DEST“ , "MODELNAME“ and “VAR_TYPE” is OK.

a a a

DIGITAL SERVICE 002 MODEL 001 SEG HE_BASE Write

b

Remot e Comm and er

VIDEO:STANDARD AUDIO:STANDARD PSAVE:STANDARD

MAIN: SUB: TUNER/----/---- ----/----/NTSCU

----X----/----- ----X----/-----

-----/--- -----/---

DIGITAL Service menu

4-5. Restore WB / Gamma Adj. Data to B board.

Please apply after USB-DL when B board is replaced.

1.in “VPC” service mode a.Select “000 D ATA_CO PY” category by pr essing “ 2 / 5” on remote. b.Change data from “0” to “1” by pressing “3 / 6” on remote. c.Wait until data is changed from 1 to 3. d.When data is changed from 1 to 3, restori ng process i s finished. e.In case data is changed from 1 to 2, keep default setti ng. (No more process is needed.)

VPC SERVICE 000 DATA_COPY 000 BU_TRANS 1

DO NOT POWER OFF

a

Remot e Comm and er

b

DO NOT TOUCH ANY KEY NOW

VPC SERVICE 000 DATA_COPY 000 BU_TRANS 3

DATA TRANSFER SUCCESS

HE,HS Models

Res tore pr ocess

End rest ore process

31

Service Adjustment

RB2G CHASSIS

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

4-6. WB Adjustment by Service Mode

a. Pr ess “1” or “4” on remote to select WB adjustment menu. b. C hange data by pressi ng “3” or “6” . Each range of these

items is 0~1023.

c. Press “mute” ＋”0” on remote to save the data. “SERVICE”

comment is changed to “WRITE”, indicating wr iting process.

d. After a whi le, “WRITE” co mment r eturns to “ SERVI CE” ,

which means wri ting process is done. (takes about a couple of seconds)

VPC SERVICE 003 WB 000 R_DRV 128

VPC SERVICE 003 WB 001 G_DRV 128

VPC SERVICE 003 WB 002 B_DRV 128

VPC Service menu

4-7. VCOM A djus tme nt (NFR-A UO/SDC/FXC Panel) 4-7-1. STEP1

a. Sel ect “003 DIG_SR V_MOD E”

category by pressi ng “ 2 / 5” on remote.

b. Pr ess “0” to go to “TEST PAT TER N ”

Mode.

c. Press “Enter” or “12” to go into

Video TEST PATTERN.

d. Pr ess “7” or “8” to se l ect the t est

pattern

e. Pr ess “E nter” or “12” twice to show

the VCOM TEST PATTERN.

VPC SERVICE 003 WB 003 R_BKG 128

VPC SERVICE 003 WB 004 G_BKG 128

VPC SERVICE 003 WB 005 B_BKG 128

DIGITAL (DIG_SRV_MODE) SERVICE TEST PATTERN

--> 1 Video *1 White

2 Ramp 3 R R aster 4 G R aster 5 B R aster 6 Color Bar

7 VCOM Pattern1

8 VCOM Pattern2

9 Off

4-7-2. STEP2

2.in “VPC” service mode a. Sel ect “002 VCOM ” category by pressing

“2 / 5” on r em ote.

b. Sel ect “000 EN ABLE” i tem by pr essing “1

a

/ 4” on rem ot e.

c. Change EN ABLE from “0” to “1” by

pressing “ 3” to enable VCOM adjustment.

b

4-7-3. STEP3

c

3. in “ VPC” servi ce mode a. Sel ect “002 VCOM ” category by

b. Sel ect “001 ADJUST ” item by

Remote Commander

4-7-4. STEP4

DIGITAL SERVICE 007 VCOM

000 SRV_OSD_EN 1

VIDEO:STANDARD AUDIO:STANDARD PSAVE:STANDARD

MAIN: SUB: TUNER/----/---- ----/----/NTSCU

----X----/----- ----X----/-----

-----/--- -----/---

c. Change data by pressing “3 / 6” on

pressing “2 / 5” on rem ote. pressing “1 / 4” on rem ote. remote.

4. in “ Digi tal” service mode a. Sel ect “007 VCOM” category by

b. C hange data from “1” to “0” by c. Confirm the final r esult of the d. I f OK, Finish the VCOM

VPC SERVICE 002 VCOM 000 ENABLE 0

VPC SERVICE 002 VCOM 001 ADJUST 64

pressing “ 2 / 5” on r emot e. pressing “ 3 or 6 ” on remote. VCOM adjustment . adjustment. I f NG, pressing “ 3 or

6” to show the OSD again and go back to VCOM adjustment Step 3.

32

Service Adjustment

4-8. VCOM Adjust ment (HFR -A U O/FXC P a ne l) 4-8-1. STEP1

VPC SERVICE 002 VCOM 000 ENABLE 0

1. in “ VPC” servi ce mode a. Sel ect “002 VCOM ” category by pressing “2 /

5” on remote.

b. Sel ect “000 EN ABLE” i tem by pr essing “1 / 4”

on remote..

c. Change EN ABLE from “0” to “1” by pr essing

“3” to enable VCOM adjustment.

The Picture is change Vcom Pattern and you

-

can’t see OSD

4-8-2. STEP2

2. in “ VPC” servi ce mode (Ther e is no OSD.) a. Sel ect “002 VCOM ” category by pressing

VPC SERVICE 002 VCOM 001 ADJUST 64

“2 / 5” on r em ote.

b. Sel ect “001 AD JU ST ” item by pr essing “1 /

4” on remote. c. Change data by pressing “3 / 6” on rem ote. d. Fi nish the adj ustm ent w hen the pictur e

seems OK. e. Sel ect “000 EN ABLE” i tem by pr essing “1 /

4” on remote. f. Change ENABLE from “1” to “0” by

pressing “6” to disabl e VC O M adjustment. and you can see OSD.

4-9. REC Setting 4-9-1. STEP1

DIGITAL (DIG_SRV_MODE) SERVICE REC_SETTING * 1 Key Copy

2 HDD Re-Register

1. in “ D i gi tal ” servi ce m ode a.Select “003 DIG_SRV_MOD E” cat egor y by pressing “2 / 5” on remote. b. Select “ 006 REC_SETTI N G ” item by pr essing “1 / 4” on r em ote. c. Press “ 0” or “10” to go to detailed REC Setting scr een.

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

4-9-2. STEP2

2. i n detailed R EC setting scr een a. Press “1” to sel ect “Key Copy” i tem b. Press “Enter ” or “12” twice to execute the com mand. c. I f OK, show the messa ge “Key Copy OK” . If NG, show the messa ge

“Key Copy NG (= xx )”. Press “R eturn” to retur n to previous page.

d.

DIGITAL (DIG_SRV_MODE) SERVICE REC_SETTING * 1 Key Copy

2 HDD Re-Register Key Copy OK

xx value representation

0 copy success 1 decrypt error 2 file acquisition error 3 other

4-9-3. STEP3

3. in detailed REC setting scr een a. Press “2” to select “HDD Re-Register” I t em . b. Press “Ent er” or “12” twice to execut e the com mand. c. If OK, xx= x+1. If NG, xx=x. d. Press “R eturn” to retur n to previous page.

DIGITAL (DIG_SRV_MODE) SERVICE REC_SETTING 1 Key C op y

* 2 HDD Re-Register (x) HDDs OK ( xx )

RB2G CHASSIS

DIGITAL (DIG_SRV_MODE) SERVICE REC_SETTING * 1 Key Copy

2 HDD Re-Register Key Copy NG ( xx )

xx value representation

0 register success 1 HDD repetition 2 file acquisition error 3 HDD info miss-match 4 other

33

Service Adjustment

RB2G CHASSIS

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

4-10. Reset Panel Operation Time

Only when Panel is replaced.

4-11. Set to Shipping C ondition

1. In Self Diagnosi s D i spl ay ( refer to How to Enter Self Diagnosis Display) a. Reset Panel Operation Tim e <7> -> <0>

SELF CHECK

002 MAIN_POWE ------------ ------------ ------------ 00 Model Name : KDL-RB2

003 AFE_I2C ------------ ------------ ------------ 00 Serial Number : 1000008

003 DC_ALERT ------------ ------------ ------------ 00 Package Number : PKG0.270EUA

003 AUD_ERR ------------ ------------ ------------ 00 Device ID : B0:00:01:EF:4B:C6

003 HDMI_EQ ------------ ------------ ------------ 00 Wired MAC : D8:D4:3C:17:84:3E

003 TU_DEMOD ------------ ------------ ------------ 00 Wireless MAC : N/A

003 AFE_SPI ------------ ------------ ------------ 00 USB dongle : N/A

004 VLED ------------ ------------ ------------ 00

004 LD_ERR ------------ ------------ ------------ 00 <MAIN> <EXT>

005 TCON_ERR 120823132523 ------------ ------------ 01 DM0.270EUA WF:3.5.3.99

`

005 P_ID_ERR ------------ ------------ ------------ 00 WF0.190W0AA WF:--------

005 FRCTC_I2C ------------ ------------ ------------ 00 DF5.091W00AA FD:-.---

006 BACKLIGHT ------------ ------------ ------------ 00 YM1.212W00AA BT:2.1.14.413

007 TEMP_ERR ------------ ------------ ------------ 00 M5.426C

007 FAN_ERR ------------ ------------ ------------ 00 (DM0.270EUA) EFR : -----------

008 VPC_WDT ------------ ------------ ------------ 00 DD0.181W00AA

008 MEPS_WDT ------------ ------------ ------------ 00 PK0.181W00AA

008 HOST_WDT ------------ ------------ ------------ 00 AM0.270WW

008 STBY_WDT ------------ ------------ ------------ 00

008 AFE_WDT ------------ ------------ ------------ 00 MID:2A11A30E

009 TU_BOARD ------------ ------------ ------------ 00 PID:0E048040

PNL:LC550EUF-FGF1

00021-10573-00025 0000000000000600-0000000000000000

PANEL OPERATION TIME

Diagnosis Display

b c

Remot e Comm and er

4-12. Summary of Service Control

1. H ow to do shipping conditi on. a. Move to “Digital” service m ode. b. Press “8” on r em ote. It shows gr een “ SER VI C E” ch anges to

green “RST-”.

c. Press “mute” on remote. Added gr een “EXE” after gr een

“RST-” .

d. Press “0” on remote. Gr een “E XE-RST” ch anges to red “EXE-

RST”. I t indicate wr iting is processi ng. e. After a whil e, r ed “ EXE-RST” changes to green “ SERVI CE” . f. And blink Smart Core WHITE LED. Writing process is done

at this point. d

<Another way> You can set to shipping condition w/o entering Service Mode.

-> “Cursor Up” + “Power Key” on remote.

Function The flow of control Service mode on <Test>+<TV>/<Display><5><Vol Up><Power> Service mode off <Other> / <Power off + on>

Item up / down <1>/<4>

Category up / down <2>/<5>

Data up / down <3>/<6>

Test rese t (テストリセット)

HDD Deregistration

(HDD登録削除)

Execute ( 実行)

Write data (書込み)

SONY

<8> + <Mute> + <0>

From UI Menu:

HDD登録削除 (JPモデル)

HDD Dere gistration (AEP M odel)

<10 or 0>

Change module (モジュール変更)

34

Service Adjustment

4-13. Service Menu Tree

4-13-1. Tree 1

“Digital”

001 OP

000 VERS …Software version

002 MODEL

000 BOARD CHECK ...Check the main board and tuner board combination 001 SEG ...Select segment information 002 DEST ...Select destination information 003 MODELNAME ...Select Model Name 004 SERIAL ...Can be set Only Once for the new board 005 SHIP_CONFIRM ...Can set correct Product Code 006 VAR_TYPE

003 DIG_SRV_MODE

000 TEST_PATTERN …Main Chip Test Pattern 001 MONITOR_MODE …Tuner Monitor 002 FACT_SETTING …Factory shipment settings 003 MODEL_DATA 004 NETWORK 005 TT84 …Only for AEP 006 REC_SETTING

004 TUNER

000 A_NOSIG_DET …Analog-RF No signal detection 001 SCAN_COPY …Copy the scan data to USB. 003 ASCOT 004 WYVERN_1

007 VCOM …Service item for VCOM Adjustment

000 SRV_OSD_EN

008 WIFI …Servi ce ite m fo r WIFI (o nly WiFi mode l)

000 PING 001 MONITOR

009 BT MODE

000 MONITOR

RB2G CHASSIS

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

4-13-2. Tree 2

“Chassis”

000 WYVERN

001 TUNING

002 D_DEMOD

003 SATELLITE

004 AUDIO

000 MPEG_LV …Level OFFSET for MPEG1-L1/L2. 001 HEAAC_LV …Level OFFSET for HE-AAC.

005 TEMPSEN No Use for Service

006 DL

000 PID_DATA_MISMAT

007 BT_MODE … Se rvice Item for BT (only BT model)

000 FEATURE 001 FIRST_DIS_CH 002 LAST_DIS_CH 003 3D_BEACON_ENABLE1 004 BT_DEBUG

008 CAM … Ser vice Item for CI (only A E P/CH/HK mod el)

000 CAM_TS_FORMAT

009 OBI

000 RSTBOT

No use for Service.

35

Service Adjustment

RB2G CHASSIS

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

4-13-3. Tree 3

“VPC”

000 DATA_COPY …WB Data Restore Function (Tcon board-to-B board).

000 BU_TRANS

001 DATA_BAKUP ...WB Data Backup Function (B board-to-Tcon board).

000 BU_FLASH

002 DATA_INIT ...WB Data initialization (B board-to-Tcon board).

000 WB_INIT 001 ADJUST

003 VCOM …VCOM Adjustment Function.

000 ENABLE 001 ADJUST

004 WB …W/B adjustment

<omission> 005 TEST_PTN <omission> 006 PANEL

4-14. How to Enter Self Diagnosis Displa y

1. Go to TV standby condition by r em ot e commander.

2. Press “i+ (info)”, “5”, “Volume-” then “TV power” on remote.

3. You can see Self Diagnosis Disp lay.

4. To Exit , Press Pow er Off and On.

3

SELF CHECK

002 MAIN_POWE ------------ ------------ ------------ 00 Model Name : KDL-46W90AA

003 AFE_I2C ------------ ------------ ------------ 00 Serial Number : --------

003 DC_ALERT ------------ ------------ ------------ 00 Package Number : PKG0.280JPA

003 AUD_PROT ------------ ------------ ------------ 00 Wired MAC : 30:F9:ED:04:2C:17

003 HDMI_EQ ------------ ------------ ------------ 00 Wireless MAC : F0:F0:02:AA:82:DA

003 TU_DEMOD ------------ ------------ ------------ 00 USB dongle : N/A

003 AFE_SPI ------------ ------------ ------------ 00

004 VLED ------------ ------------ ------------ 00 <MAIN> <EXT>

004 LD_ERR ------------ ------------ ------------ 00 DM1.301JPA WF:2.0.0.99

005 TCON_ERR ------------ ------------ ------------ 00 WF1.003W00AA WF:0B

`

005 P_ID_ERR ------------ ------------ ------------ 00 DF1.001W00AA FD:-.---

006 BACKLITE ------------ ------------ ------------ 00 YM1.010W00AA BT:1.2.14.848

007 TEMP_ERR 120823132523 ------------ ------------ 01 M4.992C

007 FAN_ERR ------------ ------------ ------------ 00 (DM1.301W00AA)

4

008 VPC_WDT ------------ ------------ ------------ 00 DD1.016W00AA

008 MEPS_WDT ------------ ------------ ------------ 00 PK1.016W00AA

008 HOST_WDT ------------ ------------ ------------ 00 AM01.300JP

1

008 STBY_WDT ------------ ------------ ------------ 00

008 AFE_WDT ------------ ------------ ------------ 00 MID:1C117081

009 TU_BOARD ------------ ------------ ------------ 00 PID:04020000

2

010 EMIT_ERR ------------ ------------ ------------ 00 PNL:LC470EUF-FFP1

00081-000671-00088 00000000000000000570-00000000000000000132

Description on Part i

Description on Part ii

Remot e Comm and er

Self Diagnosis Display

36

Service Adjustment

RB2G CHASSIS

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

Self Diagnosis Display [Part i)

Format of error time stamps

YYMMDDhhmmss (in UTC) Example: 120823132523 -> Aug 23 2012 13:25:23 UTC * Only when time is set, an error timestamp is saved.

*Following e rror is invalid in RB1.

- FAN_ERR

- EMIT_ERR

- TCON_ERR

Smart Core Red LED blinking count

Total Operation Time [hr] – Boot Count – Panel Operation Time [hr]

SELF CHECK

002 MAIN_POWE ------------ ------------ ---------- -- 00

003 AFE_I2C ------------ ------------ ---------- -- 00

003 DC_ALERT ------------ ------------ ---------- -- 00

003 AUD_PROT ------------ ------------ ---------- -- 00

003 HDMI_EQ ------------ ------------ ---------- -- 00

003 TU_DEMOD ------------ ------------ ---------- -- 00

003 AFE_SPI ------------ ------------ ---------- -- 00

004 VLED ------------ ------------ ---------- -- 00

004 LD_ERR ------------ ------------ ---------- -- 00

005 TCON_ERR ------------ ------------ ---------- -- 00

`

005 P_ID_ERR ------------ ------------ ---------- -- 00

006 BACKLITE ------------ ------------ ---------- -- 00

007 TEMP_ERR 120823132523 ------------ ---------- -- 01

007 FAN_ERR ------------ ------------ ---------- -- 00

008 VPC_WDT ------------ ------------ ---------- -- 00

008 MEPS_WDT ------------ ------------ ---------- -- 00

008 HOST_WDT ------------ ------------ ---------- -- 00

008 STBY_WDT ------------ ------------ ---------- -- 00

008 AFE_WDT ------------ ------------ ---------- -- 00

009 TU_BOARD ------------ ------------ ---------- -- 00

010 EMIT_ERR ------------ ------------ ---------- -- 00

00081-000671-00088 0000000000000570-000000000000 0132

Error Naming

Error timestamp for last recorded error

•Panel Operation Time is recorded every 30 min, but Total Operation Time is recorded every 1 hr. Therefore, the panel op. time might become larger than the total op. time.

Error history clear

<8> -> <0>

Panel operation time clear

<7> -> <0>

Error count

Error timestamp for second last recorded error

Error timestam p for 3rd last recorded error

Count of writing to NAND de vice: As vfat partition– As ext4 partition

Self Diagnosis Display (Part ii)

USB dongle:

1. When no Wi-Fi USB dongle is connected, NA is displayed.

2. If you insert/disconnect Wi-Fi USB Dongle during Self Diagnosis Display, press <1> > <4> on remote commander to refresh MAC address displayed on “USB dongle”.

- Alternatively, you can re-display Self Diagnosis Display to update the information.

Model Name : KDL-46W90AA

Main CPU information

Serial Number : --------

Package Number : PKG0.280JPA

Wired MAC : 30:F9:ED:04:2C:17

Wireless MAC : F0:F0:02:AA:82:DA

USB dongle : N/A

DM1.301JPA WF:2.0.0.99

`

WF1.003W00AA WF:0B

DF1.001W00AA FD:-.---

YM1.010W00AA BT:1.2.14.848

M4.992C

DM1.301W00AA

DD1.016W00AA

PK1.016W00AA

AM01.300JP

MID:1C117081

PID:04020000

PNL:LC470EUF-FFP1

MAC address of Wi-Fi USB

dongle.

External module information

37

Diagrams

5-1.CIRCUIT BOARD LOCATION 5-1-1. KDL- 40W*B

SECTION 5

DIAGRAMS

5-1-2. KDL-48W*B

RB2G CHASSIS

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

TUS BOARD

LD BOARD

CARD, WIRELESS LAN

BAXL BOARD

HJM BOARD

SWITCH

UNIT

TUS BOARD

LD BOARD

CARD, WIRELESS LAN

SWITCH

UNIT

BAXL BOARD

HJM BOARD

38

Diagrams

5-2. Block Diagram

5-2-1. AEP based

RB2G CHASSIS

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

60Hz Non-3D

LVDS

/60Hz

BAX-CI

DDR3

1GB (4Gb×2)

Raw NAND

1GB

LVDS

TUS_L_AEP

Key

SPDIF

GPIO

CPU (CA9 Dual 800MHz)

GPU (SGX543)

Multi-format Dec.

Video Processor

Audio Processor

S-TS x2

75Ω

AMP

LED

Sircs

SIRCS

GPIO

Ayu2L

Ether(10/100MAC)

USB×2

X-Reality Pro

LD

LVDS TX

P-TS

SD Video

Brownie

VFE/AFE

DEMOD(ATSC,DVB-T/C)

ADC/DAC

3D Comb

IF

TS

Bluetooth

I2S x2

UART

HDMI

USB HUB

GL850G

EQ SW

Sil9589

AMP

(5ch)

I2S

Ether

PHY

: New device

USB2.0

HDMI×4

Audio

P-AMP

(YDA178)

HDD

USB

WiFi

Ether

HDMI

/ MHL

SP

2ch

HP

L/R Out

CI/CI+

39

Diagrams

5-2. Block Diagram

5-2-2. BR, AR, LA_ISDB

RB2G CHASSIS

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

60Hz Non-3D

LVDS

/60Hz

BAX-L

DDR3

1GB (4Gb×2)

Raw NAND

1GB

LVDS

TUS_BR/ TUS_COL_

Key

SPDIF

GPIO

CPU (CA9 Dual 800MHz)

GPU (SGX543)

Multi-format Dec.

Video Processor

Audio Processor

S-TS x2

LED

Sircs

SIRCS

GPIO

Ayu2L

Ether(10/100MAC)

USB×2

X-Reality Pro

LD

LVDS TX

P-TS

SD Video

Brownie

VFE/AFE

DEMOD(ATSC,DVB-T/C)

ADC/DAC

3D Comb

IF

TS

Bluetooth

I2S x2

UART

HDMI

USB HUB

GL850G

EQ SW

Sil9589

AMP

(5ch)

I2S

Ether

PHY

: New device

USB2.0

HDMI×4

Audio

P-AMP

(YDA178)

HDD

USB

WiFi

Ether

HDMI

/ MHL

SP

2ch

HP

L/R Out

LTN

CI/CI+

40

Diagrams

5-2. Block Diagram

5-2-3. JP

RB2G CHASSIS

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

60Hz Non-3D

LVDS

/60Hz

BAX-L

DDR3

1GB (4Gb×2)

Raw NAND

1GB

LVDS

TUW-J

Key

SPDIF

GPIO

CPU (CA9 Dual 800MHz)

GPU (SGX543)

Multi-format Dec.

Video Processor

Audio Processor

Sircs

SIRCS

Ayu2L

S-TS x2

P-TS

Brownie

VFE/AFE

DEMOD(ATSC,DVB-T/C)

ADC/DAC

3D Comb

IF

TS

LED

GPIO

Ether(10/100MAC)

USB×2

X-Reality Pro

LD

LVDS TX

SD Video

I2S x2

CI/CI+

Bluetooth

UART

HDMI

USB HUB

GL850G

EQ SW

Sil9589

AMP

(5ch)

I2S

Ether

PHY

: New device

USB2.0

HDMI×4

Audio

P-AMP

(YDA178)

HDD

USB

WiFi

Ether

HDMI

/ MHL

SP

2ch

HP

L/R Out

41

Diagrams

5-2. Block Diagram

5-2-4. CH, HK, TW

RB2G CHASSIS

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

60Hz Non-3D

LVDS

/60Hz

BAX-L_AVS

DDR3

1GB (4Gb×2)

Raw NAND

1GB

LVDS

SPDIF

TUS_TW/ TUS_HK/ TUW_CH

Key

GPIO

CPU (CA9 Dual 800MHz)

GPU (SGX543)

Multi-format Dec.

Video Processor

Audio Processor

S-TS x2

LED

Sircs

SIRCS

GPIO

Ayu2L

Ether(10/100MAC)

USB×2

X-Reality Pro

LD

LVDS TX

P-TS

SD Video

Brownie

VFE/AFE

DEMOD(ATSC,DVB-T/C)

ADC/DAC

3D Comb

IF

TS

I2S x2

CI/CI+

Bluetooth

UART

HDMI

USB HUB

GL850G

EQ SW

Sil9589

AMP

(5ch)

I2S

Ether

PHY

: New device

USB2.0

HDMI×4

Audio

P-AMP

(YDA178)

HDD

USB

WiFi

Ether

HDMI

/ MHL

SP

2ch

HP

L/R Out

42

Diagrams

5-2. Block Diagram

5-2-5 UC

RB2G CHASSIS

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

60Hz Non-3D

LVDS

/60Hz

BAX-L_AVS

DDR3

1GB (4Gb×2)

Raw NAND

1GB

LVDS

SPDIF

TUS_UC

Key

GPIO

CPU (CA9 Dual 800MHz)

GPU (SGX543)

Multi-format Dec.

Video Processor

Audio Processor

S-TS x2

LED

Sircs

SIRCS

GPIO

Ayu2L

Ether(10/100MAC)

USB×2

X-Reality Pro

LD

LVDS TX

P-TS

SD Video

Brownie

VFE/AFE

DEMOD(ATSC,DVB-T/C)

ADC/DAC

3D Comb

IF

TS

I2S x2

CI/CI+

Bluetooth

UART

HDMI

USB HUB

GL850G

EQ SW

Sil9589

AMP

(5ch)

I2S

Ether

PHY

: New device

USB2.0

HDMI×4

Audio

P-AMP

(YDA178)

HDD

USB

WiFi

Ether

HDMI

/ MHL

SP

2ch

HP

L/R Out

43

Diagrams

CN8001

LVDS_SEL1

RESERVED2

RESERVED3

CN7301

RESERVED4

41WFI_USB_GND_S

PANEL_CTRL_07/LUT_SEL15

GND131

72WIFI_STBY_3.3V

PANEL_CTRL_08/LUT_SEL06

POWER_INT227

63WIFI_USB_P

PANEL_CTR L_12/ SA_MODE7

KEY1339

84WIFI_STBY_3.3V

RESERVED8

1-822-693-111-821-900- 11

55WIFI_USB_M

PANEL_CTRL_04/ BINT9

JAM SZ15-03WLRSZ15-03HGR

16WIFI_GND

RESERVED10

97WIFI_GNDSDA

11

28WIFI_WAKESCL

12

69BT_DEVIC E_WAKE

PANEL_DET13

310WIFI_RST

RX4P_EV EN/Tx 7p14

NC11

RX4N_EV EN/Tx 7n15

1012BT_STBY_3.3V

RX3P_EVEN /GND16

NC13

RX3N_EVEN/GND/Option17

CN101214BT_UART_ RX

GND18

STBY_+3.3V120115BT_GND

RXCLKP_EVEN/Tx6p19

MAIN_+5V234NC16

RXCLKN_EVEN/Tx6n20

GND3NC917

BT_USB_GND_S BT_GND

GND21

LED_AMBER422318BT_UART_TX

RX2P_EV EN/Tx 5p22

LED_PWM_W524719BT_H OST_WAKE

RX2N_EV EN/Tx 5n23

LED_STBY_PWM_R630120SC_STBY_3.3V

RX1P_EVEN /GND24

LED_STBY_PWM_B728521BT_RST

RX1N_EVEN/GND25

LED_STBY_PWM_G826422SC_LED_ AMBER

RX0P_EV EN/Tx 4p26

GND925823BT_EMT_SYNC

RX0N_EV EN/Tx 4n27

MAIN3.3V1040524SC_LED_PWM_W

GND28

OPT_SENSE1132925SC_GN D

RX4P_ODD /Tx3p29

SIRCS1236826SC_LED_PWM_G

RX4N_ODD /Tx3n30

1-819-339-11

227HUS_POWER_KEY

RX3P_ODD/GN D31

J

728SC_LED_PWM_B

RX3N_ODD/GND/Opti on32

NC29

GND33

630SC_LED_PWM_R

RXCLKP_ODD/Tx2p34

131HUS__GND_2

RXCLKN_ODD/Tx2n35

1132SC_OPT_SENSOR

GND36

USB Cable(UL2725)NC33

RX2P_ODD /Tx1p37

GND

16234SC_MAIN _5V (LED)

RX2N_ODD /Tx1n38

WO_WLAN

28NC35HUS_GND_2

RX1P_ODD/GN D39

WIFI_RST

3101236SC _SIRCS

RX1N_ODD/GN D40

GND

411ShieldNC37

RX0P_ODD /Tx0p41

USB_DM

551WHT#28NC38

RX0N_ODD /Tx0n42

USB_DP

631GRN#28339HUS__KEY_AD

GND43

STBY3.3V

721RED#281040SC_MAIN_3.3V (OPT)

GND/LOCKN144

STBY3.3V

841BLK#28

1-819-760-11GND/HTPDN145

GND

97

MOLEX 501571-4007NC46

GND

10NC

POWER47

1-819-469-111-819-497-11

POWER48

J

GHR-10V-S

POWER49

POWER50

POWER51

FFC Direct Connector :I-PEX

CN4601

SPEAKE

L+ 1411R+

Front

L- 23

2

2R-

Lch

23L-

14L+

1-842-593-111-842-566-12

JST PBVP-04VJST SM04B-PBVSS-TB(LF) (SN)

SPEAKE

R+11

Front

R-22

Rch

CN9101

NC30GND

NC29GND

228BL_ERR

NC27BL_ON

NC26DIGITAL_STBY

1425GND

1224GND

1023GND

822GND

CN2001

421+19.5V(12V)

PWM0202320+19.5V(12V)

PWM1193719+19.5V_SS(12V)

IP_REF188918+19.5V_HOLD(12V)

PWM21741117REG+12V

AC_MON1612616GND

MAIN_PWR1511515GND

GND14251314STBY+3.3V

STBY_+3.3V1314NC13TCON_ON

GND12241612AC_OFF_D ET

REG+12V11171511POWER_ON

GND

1023NC10

SA_MODE

19.5V_HOLD

91819

LD_STBY

GND

822188

IP_REF

19.5V_SS

719NC7

FB_REF

GND

616NC6

LD_PWR_4 / SPI0_RDATA / BLU_TEMP

GND

515NC5

LD_PWM_3 / SPI0_3(CLKF)

+19.5V

421174

LD_PWM_2 / SPI0_2(DATAF)

+19.5V

320193

LD_PWM_1 / SPI0_1(LATF)

LD_ERR

228202

LD_PWM_0 /SPI0_0(EMIT IN)

LD_STBY

19NC1

LD_MODE_SW

1-843-151-11Housing : PBDP-20V-S

1-843-917-11

J

Terminal : SPBD- 001T-P0.5

JST SM30B-PBDSS (LF)( SN)

AC_IN

DC-IN1

DC_GND2

JAM SFP79-02WLB

CN304 on HTL

CN7318

STBY_+3.3V112

121

HTL_VOL_DOWN

UART_HTL_to_B211

112

HTL_VOL_UP

UART_B_to_HTL310

103

HTL_LINEOUT_L

HTL_SIRCS_OUT49

94

HTL_SP_MUTE

NC5NC

85

HTL_GND

HTL_GND67

76

HTL_12V

HTL_12V76

AWG30

67

HTL_GND

HTL_GND85

AWG30

NC8

NC

HTL_SP_MUTE94

49

HTL_SIRCS_OUT

HTL_LINEOUT_L103

310

UART_B_to_HTL

HTL_VOL_UP112

211

UART_HTL_to_B

HTL_VOL_DOWN121

112

HTL_STBY_3.3V

1-821-152-11 1-821-126-111-821-126-11

1-821-152-11

JAM SYT10-12WL-ETSYT10-12HGSYT10-12HG

JAM SYT10-12WL-ET

CARD EDGE CONNECTOR SO-DIMM 204PIN

1-8

GH

1-8

50 1

1-

1

51pin

B

AC Adaptor

SF7

T

HTL4

Hotel only

HSC

HJM

Wifi

LV-FFC

M

B-LD Harn

(Th is not ribbon

harness

S

H

LD-HM

5-3. Connector Diagram 5-3-1. 40, 48 W*B

RB2G CHASSIS

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

44

Diagrams

Supp-1:

KDL-60W600B

5-1.CIRCUIT BOARD LOCATION 5-1-3. KDL- 60W*B

GL2 BOARD

TCON BOARD

HJM BOARD

TUS BOARD

BAXL BOARD

CARD, WIRELESS LAN

SWITCH

UNIT

SECTION 2

DIAGRAMS

RB2G CHASSIS

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

45

Diagrams

CN1CN 11CN12CN15

CN8001CN1CN600

GND8080GNDGND8080GNDCS130

PANEL_CTRL_11/SPI_CS1

51

SPI_CS

25P80B120

VL2557979VL255VL2557979VL255CS229

PANEL_CTRL_02/ FRC_RST2

50

FRC_RST

ZXEC

VL2477878VL247VL2477878VL247CS328

PANEL_CTRL_06/ SPI_CK3

49

SPI_CLKVL1917777VL191VL1917777VL191CS427

CN7301

NC4

48

3D_ENVL1597676VL159VL1597676VL159CS526

41W FI_USB_GND_S

PANEL_CTRL_07/ SPI_DO5

47

SPI_DOVL1277575VL127VL1277575VL127CS625

GND13172WIFI_STBY_3.3V

PANEL_CTRL_08/ SPI_DI6

46

SPI_DIVL957474VL95VL957474VL95CS724

KEY_AD23963W IFI_USB_P

PANEL_CTRL_12/ SA_MODE7

45

SA_MODEVL637373VL63VL637373VL63CS823

POWER_INT32784WIFI_STBY_3.3V

NC8

44

SPI_ENVL317272VL31VL317272VL31CS922

1-821-143-111-821- 117-11

55W IFI_USB_M

PANEL_CTRL_04/ BINT9

43

B INTVL07171VL0VL07171VL0CS1021

JAM SYT10-3WLSYT10-03HG

16WIFI_GN D

RESERVED10

42

3D_SYNCVLS7070VLSVLS7070VLSCS1120

97WIFI_GN DSDA

11

41

I2C_SDAVLS6969VLSVLS6969VLSCS1219

28WIFI_WAKESCL

12

40

I2C_SCLLLV0N6868LLV0NLLV0N6868LLV0NGND18

69B T_DEVICE_WAKE

PANEL_DET13

39

GNDLLV0P6767LLV0PLLV0P6767LLV0PG SP117

310WIFI_RST

RX4P_EVEN/Tx7p14

38

BIN4+LLV1N6666LLV1NLLV1N6666LLV1NG SP216

NC11

RX4N_EVEN/Tx7n15

37

BIN4-LLV1P6565LLV1PLLV1P6565LLV1PGCK15

1012BT_STBY_3.3V

RX3P_EVEN/GND16

36

BIN3+LLV2N6464LLV2NLLV2N6464LLV2NGOE14

NC13

RX3N_EVEN/GND/Option17

35

BIN3-LLV2P6363LLV2PLLV2P6363LLV2PUD13

CN100214BT_UA RT_RX

GND18

34

GNDGND6262GNDGND6262GNDG ND12

STBY_+3.3V120115BT_GND

RXCLKP_EVEN/Tx6p19

33

BCK+LLVCKN6161LLVCKNLLVCKN6161LLVCKNVCC11

MAIN_+5V234NC16

RXCLKN_EVEN/Tx6 n20

32

BCK-LLVCKP6060LLVCKPLLVCKP6060LLVCKPV CC10

GND3NC917B T_USB_GND_S

GND21

31

GNDGND5959GNDGND5959GNDG ND9

LED_AMBER422318BT_UART_TX

RX2P_EVEN/Tx5p22

30

BIN2+LLV3N5858LLV3NLLV3N5858LLV3NVGH8

LED_PWM_W524719BT_HOST_WAKE

RX2N_EVEN/Tx5n23

29

BIN2-LLV3P5757LLV3PLLV3P5757LLV3PVGL7

LED_STBY_PWM_R630120SC_STBY_3.3V

RX1P_EVEN/GND24

28

BIN1+LLV4N5656LLV4NLLV4N5656LLV4NGND6

LED_STBY_PWM_B728521BT_RST

RX1N_EVEN/GND25

27

BIN1-LLV4P5555LLV4PLLV4P5555LLV4PYOB115

LED_STBY_PWM_G826422SC_LED_AMBER

RX0P_EVEN/Tx4p26

26

BIN0+LLV5N5454LLV5NLLV5N5454LLV5NYOB124

GND925823B T_EMT_SYNC

RX0N_EVEN/Tx4n27

25

BIN0-LLV5P5353LLV5PLLV5P5353LLV5PYOB133

MAIN3.3V1040524SC_LED_PWM_W

GND28

24

GNDGND5252GNDGND5252GNDYOB142

OPT_SENSE1132925SC_G ND

RX4P_ODD/Tx3p29

23

AIN4+LS5151LSLS5151LSGND1

SIRCS1236826SC_LED_PWM_G

RX4N_ODD/Tx3n30

22

AIN4-REV5050REVR EV5050REV

1-819-339-11

327HUS_ POWER_KEY

RX3P_ODD/GND31

21

AIN3+FS4949FSFS4949FS

728SC_LED_PWM_B

RX3N_ODD/GND/Optio n32

20

AIN3-VCC3.3V4848VCC3.3VVCC3.3V4848VCC3.3V

NC29

GND33

19

GNDVCC3.3V4747VCC3.3VVCC3.3V4747VCC3.3V

SSHL-002T-P0.2630SC_LED_PWM_R

RXCLKP_ODD/Tx2p34

18

ACK+RLV0N4646R LV0NRLV0N4646RLV0N

131HUS__GN D_2

RXCLKN_ODD/Tx2n35

17

ACK-RLV0P4545RLV0PRLV0P4545RLV0P

1132SC_OPT_SENSOR

GND36

16

GNDRLV1N4444RLV1NR LV1N4444RLV1N

USB Cable(UL2725)NC33

RX2P_ODD/Tx1p37

15

AIN2+RLV 1P4343R LV1PRLV1P4343RLV1P

GND

16234SC_MAIN_5V (LED)

RX2N_ODD/Tx1n38

14

AIN2-RLV 2N4242RL V2NRLV2N4242RLV2N

WO_WLAN

28NC35HUS_GND_2

RX1P_ODD/GND39

13

AIN1+RLV 2P4141R LV2PRLV2P4141RLV2P

WIFI_RST

3101236SC_SIRCS

RX1N_ODD/GND40

12

AIN1-GND4040GNDGND4040GND

GND

411ShieldNC37

RX0P_ODD/Tx0p41

11

AIN0+RLVCKN3939RLVCKNRLVCKN3939RLVCKN

USB_DM

551WHT#28NC38

RX0N_ODD/Tx0n42

10

AIN0-RLVCKP3838RLVCKPRLVCKP3838RL VCKP

USB_DP

631GRN#28239HUS__KEY_AD

GND43

9

GNDGND3737GNDGND3737GND

STBY3.3V

721RED#281040SC_MAIN_3.3V (OPT)

GND/LOCKN144

8

GNDRLV3N3636RLV3NR LV3N3636RLV3N

STBY3.3V

841BLK#28

1-819-760-11GND/HTPDN145

7

GNDRLV3P3535RLV3PR LV3P3535RLV3P

GND

97

MOLEX 501571-4007NC46

6

NCRLV4N3434RLV4NRLV4N3434RLV4N

GND

10NC

POWER47

5

VCCRLV4P3333R LV4PRLV4P3333RLV4P

1-819-469-11

POWER48

4

VCCRLV5N3232RLV 5NRLV5N3232RLV5N

J

POWER49

3

VCCRLV5P3131R LV5PRLV5P3131RLV5P

POWER50

2

VCCVH03030VH0VH03030VH0

SSHL-002T-P0.2

POWER51

1

VCCVH312929VH31VH312929VH31

VH632828VH63VH632828VH63

FFC Direct Connector :I-PEX91213-0510Y

VH952727VH95VH952727VH95

ACES

VH1272626VH127VH1272626VH127

VH1592525VH159VH1592525VH159

CN4601

VH1912424VH191VH1912424VH191

SPEAK

L+ 1411R+

VH2472323VH247VH2472323VH247

Front

L- 23

2

2R-

VH2552222VH255VH2552222VH255

Lch

23L-

VCOM2121VCOMVCOM2121V COM

1

4L+

CS122020CS12CS122020CS12

1-842-566-12

CS111919CS11CS111919CS11

JST SM04B-PBVSS-TB(LF)(SN)

CS101818CS10CS101818CS10

SPEAK

R+11

CS91717CS9CS91717CS9

Front

R-22

CS81616CS8CS81616CS8

Rch

CN9101

CS71515CS7CS71515CS7

1230GND

CS61414CS6CS61414CS6

1129GND

CS51313CS5CS51313CS5

328BL_ER R

CS41212CS4CS41212CS4

527BL_ON

CS31111CS3CS31111CS3

NC26DIGITAL_STBY

CS21010CS2CS21010CS2

1025GND

CS199CS1CS199CS1

924GND

U/DL88U/DLU/DL88U/DL

823GND

GOE77GOEGOE77G OE

722GND

GCK66GCKGCK66GCK

CN6401 (CN2)

1721+19.5V(12V)

GSP155GSP1GSP155GSP1

To B board (100106)1620+19.5V(12V)

GSP244GSP2GSP244GSP2

POWER_ON28

111519+19.5V_SS(12V)

VGH33VGHVGH33VGH

AC_OFF_DET27

121418+19.5V_HOLD(12V)

VGL22VGLVGL22VGL

T-CON_ON26

NC1317REG+12V

GND11G NDGND11G ND

NC25

NCNC16GND

GND24

NCNC15GND

STBY3.3V23

142314STBY+3.3VCN2CN 21CN22CN25

GND22

NCNC13TCON_ONCN601

GND8080GNDGND8080GNDCS130

GND21

NC2712AC_OFF_DET25P80B120

VL2557979VL255VL2557979VL255CS229

T-CON_VCC12V20

NC2811POWER_ONZXEC

VL2477878VL247VL2477878VL247CS328

T-CON_Vcc12V19

NCNC10

SA_MODEVL1917777VL191VL1917777VL191CS427

REG12V18

NCNC9

LD_STBYVL 1597676VL159VL1597676VL159CS526

REG12V17

2118

IP_REFVL1277575VL127VL1277575VL127CS625

REG12V16

20NC7

FB_REFVL957474VL95VL957474VL95CS724

REG12V15

19NC6

LD_PWR_4 / SPI0_RDATA / BLU_TEMPVL637373VL63VL637373VL63CS823

REG12V14

18NC5

LD_PWM_3 / SPI0_3(CLKF)VL317272VL31VL317272VL31CS922

REG12V13

17NC4

LD_PWM_2 / SPI0_2(DATAF)VL07171VL0VL07171VL0CS1021

GND12

3043

LD_PWM_1 / SPI0_1(LATF)VLS7070VLSVLS7070V LSCS1120

GND11

2922

LD_PWM_0 /SPI0_0(EMIT IN)VLS6969VLSVLS6969VLSCS1219

GND10

25NC1

LD_MODE_SWLLV0N6868LLV0NLLV0N6868LLV0NGND18

GND9

24

1-843-917-11

LLV0P6767LLV0PLLV0P6767LLV0PGS P117

GND8

23

JST SM30B-PBDSS (LF)(SN)

LLV1N6666LLV1NLLV1N6666LLV1NGSP216

GND7

221-843-125-11

LLV1P6565LLV1PLLV1P6565LLV1PGCK15

DIGITAL_STBY6

NC

LLV2N6464LLV2NLLV2N6464LLV2NG OE14

BL ON5

27

LLV2P6363LLV2PLLV2P6363LLV2PUD13

BLINKING4

3

GND6262GNDGND6262GNDG ND12

BL_ERR3

28

LLVCKN6161LLVCKNLLVCKN6161LLVCKNVCC11

PWM_DIMMER2

2

LLVCKP6060LLVCKPLLVCKP6060LLVCKPVCC10

DC_DIMMER1

8

GND5959GNDGND5959GNDG ND9

1-842-551-11

1-842-598-1111

LLV3N5858LLV3NLLV3N5858LLV3NVGH8

JAM SJM20-28WLBSJM20-28HG22

LLV3P5757LLV3PLLV3P5757LLV3PVGL731LLV4N5656LLV4NLLV4N5656LLV4NGND642LLV4P5555LLV4PLLV4P5555LLV4PYOB115

1-822-359-11

+OUT1

11

5

1

LLV5N5454LLV5NLLV5N5454LLV5NYOB124

53426-0410 / MO

+OUT2

29

6

2

LLV5P5353LLV5PLLV5P5353LLV5PYOB133

CN6801 (CN3)

+OUT3

317

7

1

GND5252GNDGND5252GNDYOB142

+OUT4

425

8

2

LS5151LSLS5151LSGND1

9

1

REV5050REVREV5050REV

1-822-360-11

-OUT1

18

10

2

FS4949FSFS4949FS

53426-0510 / MO

-OUT2

216

11

1

VCC3.3V4848VCC3.3VVCC3.3V4848V CC3.3V

CN6802 (CN4)

-OUT3

324

12

2

VCC3.3V4747VCC3.3VVCC3.3V4747V CC3.3V

-OUT4

432

13

1

RLV0N4646RLV0NRLV0N4646RLV0N

NC

5NC

14

2

RLV0P4545RLV0PRLV0P4545R LV0P

15

1

RLV1N4444RLV1NRLV1N4444RLV1N

16

2

RLV1P4343RLV1PRLV1P4343R LV1P

17

1

RLV2N4242RLV2NRLV2N4242RLV2N

18

2

RLV2P4141RLV2PRLV2P4141R LV2P

19

1

GND4040GNDGND4040GND

20

2

RLVCKN3939RLVCKNRLVCKN3939RLVCKN

21

1

RLVCKP3838RLVCKPRLVCKP3838RLV CKP

22

2

GND3737GNDGND3737GND

CN6101

23

1

RLV3N3636RLV3NRLV3N36

36RL V3N

AC_IN

24

2

RLV3P3535RLV3PRLV3P3535R LV3P

AC-N1251

RLV4N3434RLV4NRLV4N3434RLV4N

AC-L2262

RLV4P3333RLV4PRLV4P3333R LV4P

1-822-908-11

271

RLV5N3232RLV5NRLV5N3232RLV5N

JAM SFP79-02WLB

282

RLV5P3131RLV5PRLV5P3131R LV5P

291

VH03030VH0VH03030VH0

302

VH312929VH31VH312929VH31

311

VH632828VH63VH632828VH63

322

VH952727VH95VH952727VH95

VH1272626VH127VH1272626VH127

VH1592525VH159VH1592525VH159

VH1912424VH191VH1912424VH191

VH2472323VH247VH2472323VH247

VH2552222VH255VH2552222VH255

VCOM2121VCOMVCOM2121V COM

CS122020CS12CS122020CS12

CS111919CS11CS111919CS11

CN304 on HTL

CN7318

CS101818CS10CS101818CS10

STBY_+3.3V112121

HTL_VOL_DOWNCS91717CS9CS91717CS9

UART_HTL_to_B211112

HTL_VOL_UPCS81616CS8CS81616CS8

UART_B_to_HTL310103

HTL_LINEOUT_LCS71515CS7CS71515CS7

HTL_SIRCS_OUT4994

HTL_SP_MUTECS61414CS6CS61414CS6

NC5NC85

HTL_GNDCS51313CS5CS51313CS5

HTL_GND6776

HTL_12VCS41212CS4CS41212CS4

HTL_12V76

AWG30

67

HTL_GNDCS31111CS3CS31111CS3

HTL_GND85

AWG30

NC8

NCCS21010CS2CS21010CS2

HTL_SP_MUTE9449

HTL_SIRCS_OUTCS199CS1CS 199CS1

HTL_LINEOUT_L103310

UART_B_to_HTLU/DL88U/DLU/DL88U/DL

HTL_VOL_UP112211

UART_HTL_to_BGOE77GOEGOE77G OE

HTL_VOL_DOWN121112

HTL_STBY_3.3VGCK66GCKGCK66GCK

1-821-152-11

GSP155GSP1GSP155GSP1

JAM SYT10-12WL-ET

GSP244GSP2GSP244GSP2

VGH33VGHVGH33VGH

VGL22VGLVGL22VGL

GND11G NDGND11G ND

LED 1

LED 8

LED 9

LED 1

LED 6

LED 7

LED 8

LED 3

LED 4

LED 5

J

Housin

Term

11S

JST P

LED 3

LED 1

LED 2

Housi

J

S

Term

1

J

Housin

1

S

Term

1

JA

Housi

1

S

Housin

1

G

Term

1

Housin

1

G

Term

1

CARD EDGE CONNECTOR S O-DIMM 204

1

151

Housi Term

1

5

51pin FFC

B

SM

T

HTL4

Hotel only

HSC

HJM

Wifi

LV-FFC

M

G-B H

S

H

RB2

GL2

AC pigtail

80 pin

Mini LV

80 pi n

Mini LV

FPC to 2nd

Part SoC

(Provide by

SDP)

FPC to 2nd

Part SoC

(Provide by

SDP)

1 block

3 block

2 block

4 block

Fem -502585-001/ MOLEX (on LS Bar)

Ma -502578-001/MOLEX

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

RB2G CHASSIS

5-3. Connector Diagram 5-3-2. 60” W*B

46

RB2G CHASSIS

W580B/W585B/W590B/W600B/W605B/W607B/W608B/WM15B

9-888-150-02

Sony Corpor ation

Sony EMCS (Malay sia) Sdn. Bhd.

HESRDM

English

47