Sony KDL-46XBR8, KDL-55XBR8 Service Manual

HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
SERVICE MANUAL
MODEL NAME REMOTE COMMANDER DESTINATION
KDL-46XBR8 KDL-46XBR8 KDL-55XBR8 KDL-55XBR8
RM-YD024 MX/LATIN AMERICA
RM-YD024 MX/LATIN AMERICA
EZ1
CHASSIS
ORIGINAL MANUAL ISSUE DATE: 9/2008
REVISION DATE SUBJECT
9/2008 No revisions or updates are applicable at this time.
9-883-803-01
LCD DIGITAL COLOR TELEVISION
Self Diagnosis
Supported model
SERVICE MANUAL
MODEL NAME REMOTE COMMANDER DESTINATION
KDL-46XBR8 KDL-46XBR8 KDL-55XBR8 KDL-55XBR8
RM-YD024 MX/LATIN AMERICA
RM-YD024 MX/LATIN AMERICA
EZ1
CHASSIS
9-883-803-01
KDL-55XBR8 RM-YD024
LCD DIGITAL COLOR TELEVISION
KDL-46XBR8/55XBR8

TABLE OF CONTENTS

SECTION TITLE PAGE SECTION TITLE PAGE
Specifi cations ................................................................................. 4
Warnings and Cautions - English ................................................... 6
Warnings and Cautions - French .................................................... 7
Safety-Related Component Warning .............................................. 8
Safety Check-Out ......................................................................... 10
Self-Diagnostic Function ................................................................11
SECTION 1: DISASSEMBLY ............................................................... 13
1-1. Rear Cover Removal ............................................................ 13
1-2. Power Button Removal and H1VM Board Removal ............. 13
1-3. Fan Removal ........................................................................ 14
1-4. FIN Plate, CB Shield and CB1 Board Removal ................... 14
1-5. Woofer Box Removal ........................................................... 15
1-6. FBU Board and AU Board Removal .................................... 16
1-7. G6 Board, G7 Board and GL Board Removal ...................... 17
1-8. H3VM Board and H4 Board Removal .................................. 18
1-9. Cabinet Cover, Speaker Cover and Speaker Box Removal 19
1-10. Table-Top Stand and Under Cover Removal ........................ 20
1-11. Structural Frames, Brackets and AC Inlet Removal ............. 21
1-12. LCD Panel Removal ............................................................. 22
1-12-1. Cleaning the LCD Panel .......................................... 22
1-13. Touch Sensor Module Removal ........................................... 23
WIRE DRESSING ........................................................................ 24
SECTION 2: SERVICE ADJUSTMENTS ............................................. 25
2-1. Viewing Service Adjustment Data ........................................ 25
2-2. Accessing Service Adjustment Mode ................................... 25
2-3. Viewing the Service Menus .................................................. 25
2-4. Using the Remote Commander to View Service Data ......... 26
2-5. Resetting to Factory Defaults ............................................... 26
SECTION 3: DIAGRAMS ..................................................................... 27
3-1. Circuit Boards Location ........................................................ 27
3-2. Printed Wiring Boards and
Schematic Diagrams Information ......................................... 27
3-3. Block Diagram ...................................................................... 29
3-4. Schematics and Supporting Information .............................. 30
AU Board Schematic Diagram (1 of 7) ................................. 30
AU Board Schematic Diagram (2 of 7) ................................. 31
AU Board Schematic Diagram (3 of 7) ................................. 32
AU Board Schematic Diagram (4 of 7) ................................. 33
AU Board Schematic Diagram (5 of 7) ................................. 34
AU Board Schematic Diagram (6 of 7) ................................. 35
AU Board Schematic Diagram (7 of 7) ................................. 36
CB1-46 Board Schematic Diagram (1 of 7) .......................... 38
CB1-46 Board Schematic Diagram (2 of 7) .......................... 39
CB1-46 Board Schematic Diagram (3 of 7) .......................... 40
CB1-46 Board Schematic Diagram (4 of 7) .......................... 41
CB1-46 Board Schematic Diagram (5 of 7) .......................... 42
CB1-46 Board Schematic Diagram (6 of 7) .......................... 43
CB1-46 Board Schematic Diagram (7 of 7) .......................... 44
KDL-46XBR8/55XBR8
CB1-55 Board Schematic Diagram (1 of 7) .......................... 45
CB1-55 Board Schematic Diagram (2 of 7) .......................... 46
CB1-55 Board Schematic Diagram (3 of 7) .......................... 47
CB1-55 Board Schematic Diagram (4 of 7) .......................... 48
CB1-55 Board Schematic Diagram (5 of 7) .......................... 49
CB1-55 Board Schematic Diagram (6 of 7) .......................... 50
CB1-55 Board Schematic Diagram (7 of 7) .......................... 51
FBU Board Schematic Diagram (1 of 18) ............................. 53
FBU Board Schematic Diagram (2 of 18) ............................. 54
FBU Board Schematic Diagram (3 of 18) ............................. 55
FBU Board Schematic Diagram (4 of 18) ............................. 56
FBU Board Schematic Diagram (5 of 18) ............................. 57
FBU Board Schematic Diagram (6 of 18) ............................. 58
FBU Board Schematic Diagram (7 of 18) ............................. 59
FBU Board Schematic Diagram (8 of 18) ............................. 60
FBU Board Schematic Diagram (9 of 18) ............................. 61
FBU Board Schematic Diagram (10 of 18) ........................... 62
FBU Board Schematic Diagram (11 of 18) ........................... 63
FBU Board Schematic Diagram (12 of 18) ........................... 64
FBU Board Schematic Diagram (13 of 18) ........................... 65
FBU Board Schematic Diagram (14 of 18) ........................... 66
FBU Board Schematic Diagram (15 of 18) ........................... 67
FBU Board Schematic Diagram (16 of 18) ........................... 68
FBU Board Schematic Diagram (17 of 18) ........................... 69
FBU Board Schematic Diagram (18 of 18) ........................... 70
G6-46 Board Schematic Diagram
(KDL-46XBR8 Only) (1 of 2) .................................... 72
G6-46 Board Schematic Diagram
(KDL-46XBR8 Only) (2 of 2) .................................... 73
G6-55 Board Schematic Diagram
(KDL-55XBR8 Only) (1 of 2) .................................... 74
G6-55 Board Schematic Diagram
(KDL-55XBR8 Only) (2 of 2) .................................... 75
G7 Board Schematic Diagram (KDL-55XBR8 Only) ............ 78
GL-46 Board Schematic Diagram
(KDL-46XBR8 Only) (1 of 2) .................................... 81
GL-46 Board Schematic Diagram
(KDL-46XBR8 Only) (2 of 2) .................................... 82
GL-55 Board Schematic Diagram
(KDL-55XBR8 Only) (1 of 2) .................................... 83
GL-55 Board Schematic Diagram
(KDL-55XBR8 Only) (2 of 2) .................................... 84
H1VM Board Schematic Diagram ........................................ 86
H3VM Board Schematic Diagram ........................................ 89
H4 Board Schematic Diagram
3-5. Semiconductors
SECTION 4: EXPLODED VIEWS ........................................................ 94
4-1. Rear Cover Assembly and Table-Top Assembly ................. 94
4-2. Chassis-1 ............................................................................. 95
4-3. Chassis-2 ............................................................................. 96
4-4. Connectors (KDL-46XBR8 Only) ......................................... 97
4-5. Connectors (KDL-55XBR8 Only) ......................................... 98
4-6. Bezel Assembly and LCD Panel .......................................... 99
4-7. Screw Legend .................................................................... 100
SECTION 5: ELECTRICAL PARTS LIST .......................................... 101
APPENDIX A: ENCRYPTION KEY COMPONENTS ..........................A-1
................................................................... 93
.............................................. 91
3

SPECIFICATIONS

KDL-46XBR8/55XBR8
Power Requirements
Power Consumption (W)
In Use (Max)
In Standby *
120-240 V AC, 50/60Hz
350W (KDL-46XBR8 Only) 480W (KDL-55XBR8 Only)
0.3W (120V)
0.5W (240V) (KDL-46XBR8 Only)
0.7W (240V) (KDL-55XBR8 Only) *While the TV is collecting TV Guide data and/or during software update, the power consumption is less than 30W.
VIDEO (IN) 1/2/3: S Video (4-Pin Mini DIN (VIDEO 1 Only) Y: 1.0 Vp-p, 75 ohms unbalanced, sync negative
C: 0.286 Vp-p (Burst signal), 75 ohms
Video
1.0 Vp-p, 75 ohms unbalanced, sync negative
Audio
500 mVrms (Typical) Impedance:47 kilohms
COMPONENT IN 1/2: YP
(Component Video)
BPR
Y: 1.0 Vp-p, 75 ohms unbalanced, sync negative PB: 0.7 Vp-p, 75 ohms PR: 0.7 Vp-p, 75 ohms Signal format: 480i, 480p, 720p, 1080i, 1080p
AUDIO
500 mVrms (Typical) Impedance: 47 kilohms
HDMI IN 1/2/3/4: HDMI: Video: 480i, 480p, 720p, 1080i,1080p, 1080/24p
Audio: Two channel linear PCM 32, 44.1 and 48 kHz, 16, 20 and 24 bits, Dolby Digital
Audio (HDMI IN 1 only): 500 mVrms (Typical) Impedance: 47 kilohms
AUDIO OUT: 500 mVrms (Typical)
DIGITAL AUDIO OUT (OPTICAL): PCM/Dolby Digital optical signal
PC IN: D-sub 15-pin, analog RGB, 0.7 Vp-p, 75 ohms, positive
PC AUDIO INPUT: Stereo mini jack, 500 mVrms (Typical) Impedance: 47 kilohms
LAN (10/100): 10 BASE-T/100 BASE-TX Connector
DMPORT: Video: 1.0 Vp-p, 75 ohms unbalanced, sync negative Audio: 500 mVrms (Typical) Impedance: 47 kilohms
USB: Hi-Speed USB
KDL-46XBR8/55XBR8
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Design and specifi cations are subject to change without notice.
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X
4
KDL-46XBR8/55XBR8
5/8
1/8
1/2
5/8
3/4
1/8
KDL-55XBR8KDL-46XBR8
Speaker Output
10W +10W, 12W + 12W (W oofer)
Speaker/Full Range (2)
mm 20 x 140 33 x 100
in
13/16
x 5
5/8
Tweater (2)
mm N/A 30
in N/A
Woofer (2)
mm
in
50 x 100
2 x 4
Dimensions (W x H x D)
with stand
mm 1,259 x 737 x 315 1,486 x 855 x 356
x 29
x 12
in
49
in 58
without stand
mm 1,259 x 685 x 144 1,486 x 803 x 147
in
49
5/8
x 27 x 5
3/4
in 58
wall-mount hole pattern (mm) 300 x 300 400 x 300
wall-mount screw size (mm)
M6 8-12 mm
Mass
with stand
kg 38 kg 54 kg
lbs 84 lbs 120 lbs
without stand
kg 33 kg 47.5 kg
lbs 73 lbs 105 lbs
All measurements are approximations.
5/8
1
x 33
x 31
5/16
1
3/16
5/8
x 4
x 14
x 5
in
7/8
in
Television system
NTSC American TV Standard ATSC (8VSB terrestrial) ATSC compliant 8VSB QAM on cable ANSI/SCTE 07 2000
Channel coverage
Analog 2-69 Terrestrial 1-135 Cable Digital 2-69 Terrestrial 1-135 Cable
Cable/Antenna
75-ohm external terminal for RF inputs
Panel System
LCD (Liquid Crystal Display) Panel
Display Resolution (horizontal x vertical)
1,920 dots x 1,080 lines
Screen Size (measured diagonally)
approx. 46 inches (KDL-46XBR8 Only) approx. 54.6 inches (KDL-55XBR8 Only)
Supplied Accessories
Remote Commander RM-YD024 Two Size AA (R6) Batteries AC Power Cord Cable Holder (1 attached to the TV) Table-Top Stand (1) and Screws (4) (KDL-46XBR8 Only) Operating Instructions Quick Setup Guide Warranty Card Safety and Regulatory Booklet Attaching the Table-Top Stand (KDL-46XBR8 Only)
Optional Accessories
Connecting Cables Support Belt Kit Wall-Mount Bracket SU-WL500
KDL-46XBR8/55XBR8
5
KDL-46XBR8/55XBR8

WARNINGS AND CAUTIONS - ENGLISH

CAUTION
These servicing instructions are for use by qualifi ed service personnel only. To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualifi ed to do so.
CARRYING THE TV
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WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis. The chassis of this receiver is directly connected to the ac power line.
! SAFETY-RELATED COMPONENT WARNING!!
Components identifi ed by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identifi ed in this manual. Follow these procedures whenever critical components are replaced or improper operation is suspected.
KDL-46XBR8/55XBR8
6
KDL-46XBR8/55XBR8

WARNINGS AND CAUTIONS - FRENCH

ATTENTION!!
Ces instructions de service sont à l’usage du personnel de service qualifi é seulement. Pour prévenir le risque de choc électrique, ne pas faire l’entretien autre que celui contenu dans le Mode d’emploi à moins que vous soyez qualifi é faire ainsi.
POUR TRANSPORTER LE TÉLÉVISEUR
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Afi n d’eviter tout risque d’electrocution provenant d’un chássis sous tension, un transformateur d’isolement doit etre utilisé lors de tout dépannage. Le chássis de ce récepteur est directement raccordé à l’alimentation du secteur.
6EILLEZÍTENIRLAPPAREILPARLE DESSOUSDUPANNEAUETNONPARLA PARTIETRANSPARENTELEHAUTPARLEUR OULAZONEDELAGRILLEDUHAUT PARLEUR.APPLIQUEZPASDE PRESSIONSURLAZONEDELAGRILLEDU HAUTPARLEUR
! ATTENTION AUX COMPOSANTS RELATIFS A LA SECURITE!!
Les composants identifi es par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de pieces sont d’une importance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony. Les reglages de circuit dont l’importance est critique pour la securite du fonctionnement sont identifi es dans le present manuel. Suivre ces procedures lors de chaque remplacement de composants critiques, ou lorsqu’un mauvais fonctionnement suspecte.
KDL-46XBR8/55XBR8
7

SAFETY-RELATED COMPONENT WARNING

KDL-46XBR8/55XBR8
There are critical components used in LCD color TVs that are important for safety. These components are identifi ed with shading and mark on the schematic diagrams and the electrical parts list. It is essential that these critical parts be replaced only with the part number specifi ed in the electrical parts list to prevent electric shock, fi re, or other hazard.
NOTE: Do not modify the original design without obtaining written permission from the manufacturer or you will void the original parts and labor guarantee.
!
USE CAUTION WHEN HANDLING THE LCD PANEL
When repairing the LCD panel, be sure you are grounded by using a wrist band.
When installing the LCD panel on a wall, the LCD panel must be secured using the 4 mounting holes on the rear cover.
To avoid damaging the LCD panel:
do not press on the panel or frame edge to avoid the risk of electric shock. do not scratch or press on the panel with any sharp objects. do not leave the module in high temperatures or in areas of high humidity for an extended period of time. do not expose the LCD panel to direct sunlight. avoid contact with water. It may cause a short circuit within the module. disconnect the AC adapter when replacing the backlight (CCFL) or inverter circuit.
(High voltage occurs at the inverter circuit at 650Vrms.)
always clean the LCD panel with a soft cloth material. use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short. protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
LEAKAGE CURRENT HOT CHECK CIRCUIT
KDL-46XBR8/55XBR8
8
The circuit boards used in these models have been processed using Lead Free Solder. The boards are identified by the LF logo located close to the board designation e.g. H1 etc [ see example ]. The servicing of these boards requires special precautions to be taken as outlined below.
KDL-46XBR8/55XBR8
example 1
It is strongly recommended to use Lead Free Solder material in order to guarantee optimal quality of new solder joints. Lead Free Solder is available under the following part numbers :
rebmuntraP retemaiD skrameR
91-500-046-7mm3.0gK52.0
02-500-046-7mm4.0gK05.0
12-500-046-7mm5.0gK05.0
22-500-046-7mm6.0gK52.0
32-500-046-7mm8.0gK00.1
42-500-046-7mm0.1gK00.1
52-500-046-7mm2.1gK00.1
62-500-046-7mm6.1gK00.1
Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.
For more information on the use of Lead Free Solder, please refer to
http://www.sony-training.com
KDL-46XBR8/55XBR8
9

SAFETY CHECK-OUT

KDL-46XBR8/55XBR8
After correcting the original service problem, perform the following safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.
2. Check the interboard wiring to ensure that no wires are “pinched” or touching high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.
6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.
7. Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes). Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’ instructions to use these instructions.
2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The “limit” indication is 0.75 V, so analog meters must have an accurate low voltage scale. The Simpson’s 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable. Nearly all battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).
How to Find a Good Earth Ground
A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet boxes is also at earth ground. If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the resistance between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms.
If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble- light (not a neon lamp) between the hot side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side on the line; the lamp should light at normal brilliance if the screw is at ground potential (see Figure B).
Leakage Test
0.15 F
Figure A. Using an AC voltmeter to check AC leakage. Figure B. Checking for earth ground.
To Exposed Metal Parts on Set
Earth Ground
AC Voltmeter (0.75V)
Trouble Light
AC Outlet Box
Ohmmeter
Cold-water Pipe
KDL-46XBR8/55XBR8
10
KDL-46XBR8/55XBR8

SELF-DIAGNOSTIC FUNCTION

The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED indicator will automatically begin to fl ash. The number of times the LED fl ashes translates to a probable source of the problem. A defi nition of the STANDBY LED fl ash indicators is listed in the instruction manual for the user’s knowledge and reference. If an error symptom cannot be reproduced, the Remote Commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these problems occur.
1. Diagnostic Test Indicators
When an error occurs, the STANDBY LED indicator will fl ash a set number of times to indicate the possible cause of the problem. If there is more than one error, the indicator will identify the fi rst of the problem areas.
Control Buttons
0/7%2
34!.$"9
0)#/&&4)-%2
Self Diagnosis
Supported model
Description of LED Indictors
LED LED Type Description
POWER LED
STANDBY LED
PIC OFF/ TIMER LED
Green LED
Red LED
Green or Orange
LED
2 times
5 times
LED ON 0.3 sec.
LED OFF 0.3 sec.
* Lights up in green when the TV set is turned on.
* Lights up in red when TV is in PC standby mode. * If LED blinks continuously, this may indicate that the TV needs servicing.
* Lights up in green when Picture Off is activated. * Lights up in orange when the timer is set. When timer is set, this LED remains lit even when the TV is turned off.
LED OFF
3 sec.
KDL-46XBR8/55XBR8
11
LED Indicators
Diagnostic Item
Description
Main Power 2 times
DC Alert 3 times
Panel Alert 5 times
Backlight 6 times
Panel Temp 7 times FBU Board
Audio Prot 8 times AU Board
Fan Error 9 times Replace Fan(s)
DTT Error 10 times GL Board (Power Supply)
Balancer 13 times
Number of times
Viewing the Self Check Diagnostic List
STANDBY lamp
flashes
KDL-46XBR8/55XBR8
Possible Location
G6 Board (Power Supply) G7 Board (Power Supply) (KDL-55XBR only) FBU Board G6 Board (Power Supply) G7 Board (Power Supply) (KDL-55XBR only) LCD Panel LVDS Cable G6 Board (Power Supply) GL Board (Power Supply) G7 Board (Power Supply) (KDL-55XBR only)
LCD Panel Cooling Fan CB1 Board (KDL-55XBR only) G6 Board (Power Supply) FBU Board
1. TV must be in standby mode. (Power off).
2. Press the following buttons on the Remote Commander within a second of each other:
DISPLAY
Channel 5 Volume -
TV POWER
.
The Self Check list displays. This differs from accessing Service Adjustments.
Results for all of the following diagnostic items are displayed on screen. No error has occurred if the screen displays a “0”. NOTE: If the Service Menu display text is not completely visible, press the Menu
button on the Remote Commander to refresh the display.
HOME
SELF CHECK
002 PW-ERR 001 003 DC_ALERT1 000
Í 1 indicates an error was detected Í 0 indicates no error was detected
005 PANEL_ALERT 000 006 BACKLIGHT 000 007 PANELTEMP 000 008 AUDIO_PROT 000 009 FAN_ERR 000 010 DTT_ERR 000 013 BALANCER 000 101 DTT_WDT 000 *WDT- Watch Dog Timers 102 TVM_WDT 000 *(Watch Dog Timers are used to track 103 BEM_WDT 000 micro processors, not to record errors.)
00016-00013-00016
ÏÏ Total Panel Hours
Ï
Ï Total Hours of Operation
Ï Ï Boot Count
3. To exit Self Check display, turn the power off.
Clearing the Self Check Diagnostic List
1. In Service Mode, press the Channel
Channel 0.
8
KDL-46XBR8/55XBR8
12

1-1. REAR COVER REMOVAL

1
Remove 4 screws from Vesa positions
2
Remove 19 screws (KDL-46XBR8 Only)
Remove 18 screws (KDL-55XBR8 Only)
KDL-46XBR8/55XBR8

SECTION 1: DISASSEMBLY

Rear Cover
1
2

1-2. POWER BUTTON REMOVAL AND H1VM BOARD REMOVAL

1
Remove 1 screw
2
Disconnect 1 connector
3
Release hooks to remove Power Button and H1VM Board
Button Bracket
3
Power Button H1VM Board
1
2
KDL-46XBR8/55XBR8
13

1-3. FAN REMOVAL

1
Remove 2 screws from Fan Covers
2
Remove Fans and Fan Dampers from Brackets
3
Remove 6 screws from Fan Brackets
KDL-46XBR8/55XBR8
Fan Bracket
Fan Damper
Fan
Fan Cover
3
2

1-4. FIN PLATE, CB SHIELD AND CB1 BOARD REMOVAL

1
Remove 2 screws from FIN Plate
2
Remove 3 screws
3
Disconnect 7 connectors and remove 4 screws
1
3
CB Shield
KDL-46XBR8/55XBR8
CB1 Board
FIN Plate
1
2
14

1-5. WOOFER BOX REMOVAL

1
Remove 4 screws from both Woofer Boxes
2
Slide out from Cabinet
3
Remove 2 screws from AWF Brackets
KDL-46XBR8/55XBR8
AWF Bracket
Woofer Box(L)
2
3
2
1
Woofer Box(R)
1
KDL-46XBR8/55XBR8
15

1-6. FBU BOARD AND AU BOARD REMOVAL

1
Unhook Side Jack Bracket and slide out from AU Board
2
Remove 3 screws from FB Shield
3
Remove 2 Hex screws from FB Shield
4
Remove 3 screws from FB Shield
5
Remove 2 screws from FB Shield and release wire terminal
6
Disconnect 5 connectors and remove 9 screws from AU Board
7
Disconnect 4 connectors and remove 10 screws from FBU Board
8
Remove 1 screw from Main Bracket and Cabinet
9
Remove 3 screws from Main Bracket
KDL-46XBR8/55XBR8
Main Bracket
9
AU Board
FBU Board
8
6
Side Jack Bracket
7
4
5
1
FB Shield
2
3
KDL-46XBR8/55XBR8
16

1-7. G6 BOARD, G7 BOARD AND GL BOARD REMOVAL

Disconnect 6 connectors and remove 7 screws from G6 Board (KDL-46XBR8 Only)
1
Disconnect 7 connectors and remove 7 screws from G6 Board (KDL-55XBR8 Only)
Remove 2 screws from G6 Board and Bracket
2
Disconnect 3 connectors and remove 4 screws from G7 Board (KDL-55XBR8 Only)
3
Disconnect 7 connectors and remove 6 screws from GL Board (KDL-46XBR8 Only)
4
Disconnect 10 connectors and remove 6 screws from GL Board (KDL-55XBR8 Only)
KDL-46XBR8/55XBR8
GL Board
G6 Bracket
G6 Board
G7 Board
1
2
3
4
KDL-46XBR8/55XBR8
17

1-8. H3VM BOARD AND H4 BOARD REMOVAL

1
Disconnect 1 connector and release H4 Board from Cabinet
2
Unhook Guide Light and remove from H4 Board
3
Disconnect 1 connector and remove from Cabinet
4
Unhook LED Bracket and remove from H3VM Board
KDL-46XBR8/55XBR8
Cabinet Assembly
Guide Light
H4 Board
4
12
3
H3VM Board
LED Bracket
KDL-46XBR8/55XBR8
18

1-9. CABINET COVER, SPEAKER COVER AND SPEAKER BOX REMOVAL

1
Remove 2 screws from both sides of Cabinet Covers
2
Slide Speaker Cover to upward and remove from Cabinet Assembly
3
Remove 10 screws
Cabinet Cover
1
KDL-46XBR8/55XBR8
3
2
Speaker Cover
Speaker Box
3
2
KDL-46XBR8/55XBR8
19

1-10. TABLE-TOP STAND AND UNDER COVER REMOVAL

1
Remove 4 screws
2
Remove 1 screw
1
2
KDL-46XBR8/55XBR8
Table-Top Stand Assembly
Under Cover
KDL-46XBR8/55XBR8
20

1-11. STRUCTURAL FRAMES, BRACKETS AND AC INLET REMOVAL

1
Remove 2 screws from Top Frames
2
Remove 2 screws from Top VESA Bracket (KDL-46XBR8 Only)
Remove 4 screws from Top VESA Brackets (KDL-55XBR8 Only)
3
Remove 1 screw from AC Bracket
4
Remove 2 screws from AC Inlet
5
Remove 4 screws from Bottom VESA Brackets
6
Remove 8 screws from Bottom Frame
7
Remove 4 screws from Bottom Frame
AC Bracket
Bottom VESA Bracket
2
KDL-46XBR8 ONLY
AC Inlet
2
3
Top VESA
Bracket
4
KDL-46XBR8/55XBR8
5
6
7
1
Bottom Frame
To p Frame
KDL-46XBR8/55XBR8
21

1-12. LCD PANEL REMOVAL

NOTE: The LVDS cable can only be installed one way. There is colored tape on the cable to determine which side is attached to the CB1 Board and which side is attached to the FBU Board.
1
Remove 2 screws
2
Disconnect 2 connectors (KDL-46XBR8 Only)
Disconnect 3 connectors (KDL-55XBR8 Only)
3
Remove 2 screws
LCD Panel
KDL-46XBR8/55XBR8
1
2
Front Assembly
3
FIN Panel
1-12-1. CLEANING THE LCD PANEL
CAUTION: When cleaning the TV, be sure to unplug the power cord to avoid any chance of electric shock.
1
Clean the cabinet of the TV with a dry soft cloth.
2
Wipe the LCD screen gently with a soft cloth.
Stubborn stains may be removed with a cloth slightly moistened with a solution of mild soap and warm water.
If using a chemically pretreated cloth, please follow the instruction provided on the package.
Never use strong solvents such as a thinner, alcohol or benzine for cleaning.
Periodic vacuuming of the ventilation openings is recommended to ensure to proper ventilation.
KDL-46XBR8/55XBR8
22

1-13. TOUCH SENSOR MODULE REMOVAL

Disconnect 1 connector and remove Illumination Module from Center Cabinet
1
Release Touch Holder from Center Cabinet
2
Disconnect 1 connector and remove Touch Sensor Module from Center Cabinet
3
Carefully remove Touch Sheet from Center Cabinet
4
CAUTION: Touch Sensor Removal
The board has been installed and fi xed in position on the bezel by double sided tape. Improper removal may cause damages
on both board and light guide. Do not bend or warp board as shown on the picture on the left (shown on sample picture “NG”).
To Remove the Module:
Hold 2 positions (or more) to minimize board distortion.
1
Use jigs (wide plates) to avoid damaging light guide while separating the module from Bezel (shown on sample picture “OK”).
2
KDL-46XBR8/55XBR8
Illumination Module
1
3
4
2
Touch Holder
Touch Sensor Module
Touch Sheet
KDL-46XBR8/55XBR8
“NG” “OK”
23

WIRE DRESSING

THE WIRE DRESSING DIAGRAMS ARE CURRENTLY NOT AVAILABLE.
KDL-46XBR8/55XBR8
KDL-46XBR8/55XBR8
24

SECTION 2: SERVICE ADJUSTMENTS

KDL-46XBR8/55XBR8

2-1. VIEWING SERVICE ADJUSTMENT DATA

There are no adjustments necessary for these models. All data has been set for optimal viewing for our customers. The following sections are for informational purposes only.
2-2. ACCESSING SERVICE ADJUSTMENT
MODE
1. TV must be in standby mode. (Power off).
2. Press the following buttons on the Remote Commander within a second of each other:
DISPLAY
Channel 5 Volume +
DISPLAY
$)30,!9
,)'(4 0/7%2
460/7%2
$6$ !-0 34" 46
&5.#4)/.
02%6 2%0,!9!$6!.#% .%84
0,!9
39.#-%.5 0!53%
4(%!4%23/5.$ 0)#452% 7)$%
## &2%%:%
34/0
TV POWER
TV POWER
.
VERS 0 SERVICE VERSION 0 TV MICRO
DIGITAL PROGRAM : H08-02.21
DATA : 1.02S40
TV PROGRAM : 1.004
DATA : 0.019-1003
BOOT : 1
BE PROGRAM : 1.005A00LU
DATA1 : 1.006A40LU7 DATA2 :
BOOT : 1.00W00LU
Sample TV Service Menu

2-3. VIEWING THE SERVICE MENUS

Use the Remote Commander to view the BE and Digital service menus options.
1. To display the Service Menu that contains the Category you want to
adjust, press (For a complete list of the service Categories refer to Service Menus)
JUMP
on the Remote Commander.
5
VOLUME+
The fi rst service menu (TV) displays.
6/, #(
-54).'
2%#
2%#0!53% 2%#34/0
"$$6$
-%.54/0-% .5
RM-YD024
Onscreen cursor and select button
*5-0
JUMP
&&
NOTE: If the Service Menu display text is not completely visible, press
the Menu
button on the Remote Commander to refresh the
HOME
display.
Ð
VERS 0 SERVICE VERSION 0 TV MICRO
DIGITAL PROGRAM : H08-02.21
DATA : 1.02S40
TV PROGRAM : 1.004
DATA : 0.019-1003
BOOT : 1
BE PROGRAM : 1.005A00LU
DATA1 : 1.006A40LU7 DATA2 :
BOOT : 1.00W00LU
Ð
QM 0 0 SERVICE INFO DTV
Ð
BEM SERVICE
BOOT: 1000W00LU
MAIN: 1005A00LU
DATA: 1006A40LU7
KDL-46XBR8/55XBR8
Sample Service Menus
25
KDL-46XBR8/55XBR8
2-4. USING THE REMOTE COMMANDER TO
VIEW SERVICE DATA
Use the buttons on the Remote Commander to access the service menu items and adjust the data values.
1. Access Service Mode.
Press the following buttons on the Remote Commander within a
second of each other:
DISPLAY
Category Number
Adjustment Item Number
The screen displays the fi rst category in the selected service menu.
NOTE: If the Service Menu display text is not completely visible,
press the Menu the display.
2. To change the category, press 2 or 5 on the Remote Commander.
Note: Pressing 2 or 5 only changes the categories within the service
menu displayed. To change a category on one of the other service menus, press the
JUMP
3. To change the adjustment item, press 1 or 4 on the Remote Commander.
4. To exit service mode, turn the power off.
Channel 5 Volume +
TV POWER
Adjustment
Category
TVLF CHECK 001 COLOR ADJ 001 R_DRV
DIGITAL PROGRAM DATA BE PROGRAM NVM PACK BOOT
button on the Remote Commander to refresh
HOME
Item
SERVICE
00100
: H801.03 0070 : S001000 : TM1.000 : TD1.000 : TP1.000 : TB1.000
Data Value
button until the correct service menu is displayed.
.
Next item
Read data from last saved NVM
Previous item
MUTING
Write into memory
$)30,!9
,)'(4 0/7%2
460/7%2
TV POWER
$6$ !-0 34" 46
&5.#4)/.
02%6 2%0,!9!$6!.#% .%84
0,!9
39.#-%.5 0!53%
4(%!4%23/5.$ 0)#452% 7)$%
1
4
6/, #(
-54).'
0
2%#
"$$6$
-%.54/0-%.5
34/0
## &2%%:%
2%#0!53% 2%#34/0
&&
2
5
Restore User Control
*5-0
and Channel Memory
ENT
JUMP
Displays Service Menus
Next Category
Previous Category
8
KDL-46XBR8/55XBR8
RM-YD024

2-5. RESETTING TO FACTORY DEFAULTS

Use the following instructions to restore the User Controls and Channel Memory settings to the preset factory conditions.
1. While holding down the POWER button on the Front Panel of the set.
The set restarts and displays the initial setup screen. This may take
several minutes.
on the Remote Commander, press the
26

3-1. CIRCUIT BOARDS LOCATION

A
U
KDL-46XBR8/55XBR8

SECTION 3: DIAGRAMS

FBU
CB1
G6
G7 (KDL-55XBR8 ONLY)
H1VM
GL
ILLUMINATION
MODULE
TOUCH SENSOR
MODULE
3-2.

PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS INFORMATION

All capacitors are in μF unless otherwise noted. pF : μμF 50WV or less are not indicated except for electrolytics and tantalums.
All voltages are in V. S : Measurement impossibility.
All electrolytics are in 50V unless otherwise specifi ed. All resistors are in ohms. kΩ=1000Ω, MΩ=1000kΩ Indication of resistance, which does not have one for rating
electrical power, is as follows: Pitch : 5mm Rating electrical power :
1
/
W in resistance, 1/
4
W and 1/
10
W in chip resistance.
16
1
/
4
Circled numbers are waveform references.
W
: nonfl ammable resistor
: fusible resistor
: internal component
: panel designation and adjustment for repair : earth ground : earth-chassis
All variable and adjustable resistors have characteristic curve B, unless otherwise noted.
H4
H3VM
: B+line.
: B-line. (Actual measured value may be different).
: signal path. (RF)
The components identifi ed by shading and ! symbol are critical for safety. Replace only with part number specifi ed.
The symbol indicates a fast operating fuse and is displayed on the component side of the board. Replace only with fuse of the same rating as marked.
!
Les composants identifi es per un trame et une marque securite. Ne les remplacer que par une piece portant le numero specifi e.
Le symbole indique une fusible a action rapide. Doit etre remplace par une fusible de meme yaleur, comme maque.
sont critiques pour la
Readings are taken with a color-bar signal input. Readings are taken with a 10MΩ digital multimeter. Voltages are DC with respect to ground unless otherwise noted. Voltage variations may be noted due to normal production
tolerances.
NOTE: The components identifi ed by a red outline and a mark contain confi dential information. Specifi c instructions must be adhered to whenever these components are repaired and/or replaced. See Appendix A: Encryption Key Components in the back of this manual.
KDL-46XBR8/55XBR8
27
REFERENCE INFORMATION
RESISTOR : RN METAL FILM : RC SOLID : FPRD NONFLAMMABLE CARBON : FUSE NONFLAMMABLE FUSIBLE : RW NONFLAMMABLE WIREWOUND : RS NONFLAMMABLE METAL OXIDE : RB NONFLAMMABLE CEMENT : ADJUSTMENT RESISTOR
COIL : LF-8L MICRO INDUCTOR
CAPACITOR : TA TANTALUM : PS STYROL : PP POLYPROPYLENE : PT MYLAR : MPS METALIZED POLYESTER : MPP METALIZED POLYPROPYLENE : ALB BIPOLAR : ALT HIGH TEMPERATURE : ALR HIGH RIPPLE
KDL-46XBR8/55XBR8
Terminal name of semiconductors in silk screen printed circuit ( )
Device Printed symbol Terminal name
Transistor
1
Transistor
2
3
Diode
4
Diode
Diode
5
Diode
6
Diode
7
8
Diode
Diode
9
Diode
0
Diode
Diode
!™
Transistor
(FET)
Transistor
(FET)
Transistor
!?
(FET)
Transistor
Transistor
Transistor
!•
Transistor
Transistor
Transistor
Transistor
@™
Transistor
Discrete semiconductot
(Chip semiconductors that are not actually used are included.)
*
Collector
Base
Collector
Base
Cathode
Cathode
Anode
Cathode
Anode
Common
Anode
Common
Anode Cathode
Common
Anode
Common
Anode Anode
Common
Cathode
Common
Cathode
Anode Anode
Cathode
Drain
Drain
B1 E1
C2
B2 C1E2
B2 E2
C1
B1 C2
E1
B2 E2
C1
B1 C2E1
B2 E2
C1
B1 C2E1
E2
B1 E1
C2
(B2)
E1
B1
C1
(B2)
E1
E2
C2
Emitter
Emitter
Anode
(NC)
(NC)
Cathode
Anode
Cathode
Cathode
Cathode Anode Anode
Source
Gate
Source
Gate
Source Drain Gate
Emitter Collector Base
C1(B2)
E2
C2
B1
C1
Circuit
D
G
D
S
B1
B1
B1
B1
B1
B1
D
G
S
S
D
G
C1
E1
C1
E1
E1
C1
E2
C1
C1
G
S
C2
B2
E2
C2
B2
E2
E2
B2
C2
C2C1(B2)
E2 E2E1(B2)
C2 C2E1(B2)
C2
Ver.1.6
KDL-46XBR8/55XBR8
28

3-3. BLOCK DIAGRAM

KDL-46XBR8/55XBR8
㪟㪛㪤㪠㪈
㪟㪛㪤㪠㪊
㪟㪛㪤㪠㪋
㪜㫋㪿㪼㫉㩷㪈㪇㪇㪆㪈㪇
㪬㪪㪙㪉㪅㪇㩷㪟㪪
㪬㪪㪙㪈㪅㪈㩷㪝㪪
㪩㪪㪉㪊㪉㪚
㪧㪚㩷㩿㪛㪄㪪㫌㪹㪀
㪘㪥㪫
㩿㪪㪀㪭㫀㪻㪼㫆㪈
㪭㫀㪻㪼㫆㪊
㪚㫆㫄㫇㫆㫅㪼㫅㫋㪈
㪚㫆㫄㫇㫆㫅㪼㫅㫋㪉
㪛㪤㩷㪧㫆㫉㫋
㪟㪛㪤㪠㪉
㪭㫀㪻㪼㫆㩷㪉
㪘㪬
㪜㫋㪿㪼㫉
㪧㪟㪰
㪬㪪㪙㩷㪟㪪
㪧㪟㪰
㪬㪝㪜
㪙㪫㪝㪄㪚㪘㪋㪉㪈㪫
㪚㪯㪙㪈㪋㪋㪍㪩
㪘㪤㪛㪶㪠㪉㪚
㪘㪤㪛㪶㪬㪘㪩㪫
㪜㪨㩽㪪㪮
㪦㫅㪼 㪥㪘㪥㪛 㪍㪋㪤㪙
㪛㪛㪩㪉 㪍㪋㪤㪙
㪘㪤㪛 㫏㪉㪋㪌
㪚㪧㪬
㪛㪼㫄㫆㪻㪅
㪤㪧㪜㪞㪉㩷㪛㪼㪺㪅
㪊㪛㩷㪞㪧㪯
㪚㪚㪆㪧㪣
㪜㪧㪞㩿㪞㪼㫄㫊㫋㪸㫉㪀
㪜㫋㪿㪼㫉㪆㪬㪪㪙
㪚㪿㫉㫆㫄㪸㩷㪛㪼㪺㪅
㪫㪤㪛㪪
㪜㪜㪧㪩㪦㪤
㪏㪢㪙
㪭㫀㪻㪼㫆㩷㪪㪮
㪚㪯㪘㪉㪉㪋㪇㪘㪩
㪫㪘㪪㪊㪊㪇㪏
㪋㪤㫏㪈㪍㪹㫀㫋
㪪㪛㪩㪘㪤
㪠㪠㪪
㪛㪛㪩㸢㪪㪛㪩
㪞㪙㪩㩷㪋㪑㪋㪑㪋㩿㪊㪇㪀
㪰㪚㪹㪚㫉㩷㪋㪑㪋㪑㪋㩿㪊 㪇㪀
㪪㫌㪹㩷㩿㪚㪭㪙㪪㪆㪰㪚㪆㪰㪚㪹㪚㫉㪀
㪽㫆㫉㩷㪚㪚
㪠㪠㪪
㪛㪘
㪧㪮㪤
㪚㪩
㪧㪮㪤
㪚㪩
㪧㪮㪤
㪚㪩
㪉㪤㫏㪈㪍㪹㫀㫋
㪝㫃㪸㫊㪿
㪚㫆㫄㫇㪸㫅㫀㫆㫅
㪪㫀㫀㪐㪈㪌㪈
㪘㪛㪚㩿㪈㪇㪹㫀㫋㪀 㪫㪟㪎㪐㪏㪈㪄㪎㪈
㪌㹤㪊㪅㪊
㪪㪧㪛㪠㪝
㪚㪯㪘㪊㪎㪍㪎
㪙㪜㩷㪤㫀㪺㫉㫆 㪤㪙㪐㪈㪊㪇㪌
㪞㪙㪩㩷㪋㪑㪋㪑㪋㩿㪊㪇㪀 㪰㪚㪹㪚㫉㩷㪋㪑㪋㪑㪋㩿㪊 㪇㪀 㪰㪚㪹㪚㫉㩷㪋㪑㪉㪑㪉㩿㪉㪋㪀
㪟㪛㪍㪌㪍
㪊㪉㪹㫀㫋㩷㪘㪩㪞㪙㩷㪋㪑 㪋㪑㪋㪑㪋
㪫㪭㪤㪶㪬㪘㪩㪫㪶㪉
㪫㪭㪤㪶㪬㪘㪩㪫㪶㪊
㪙㪘㪪㪠
㪛㫀㪽㪽㪅㩷㸢
㪬㫅㪹㪸㫃㪅
㪙㪜㪤
㪬㪘㪩㪫㪶㪈
㪫㪧㪘㪊㪈㪇㪇
㪫㪧㪘㪊㪈㪇㪇
㪙㪜㪤㪶㪠㪉㪚㪶㪉
㪙㪜㪤㪶㪠㪉㪚㪶㪊
㪙㪜㪤㪶㪠㪉㪚㪶㪈
㪛㪅㪘㪤㪧
㪛㪅㪘㪤㪧
㪫㪭㩷㪤㫀㪺㫉㫆
㩿㪪㪸㫀㫇㪿㪀
㪤㪙㪐㪈㪝㪊㪈㪏
㪫㪭㪤
㪬㪘㪩㪫㪶㪋
㪜㪜㪧 㪩㪦㪤
㫏㫏㪢
㪣㪆㪩㩷㪦㫌㫋
㪫㪭㪤㪶㪠㪉㪚㪶㪈
㪚㪭㪙㪪㪆㪰
㪦㫇㫋㪅㪦㫌㫋
㪮㫆㫆㪽㪼㫉
㪪㫇㪼㪸㫂㪼㫉
㪟㪧㩷㪦㫌㫋
㪪㫌㪹㩷㪚㪿㫉㫆㫄㪸
㪪㪘㪎㪈㪈㪌㪘
㪘㩷㪭㩷㪠㪥
㪛㩷㪠㪥㪈
㪛㩷㪠㪥㪉
㪜㫏㫋㩷㪞㪯
㪩㪝
㪩㪼㫄㫆㪺㫆㫅
㪧㪶㪪㪮
㪣㪜㪛
㪪㫀㫉㪺㫊
㪣㪦㪞㪦㪶㪣㪜㪛
㪫㫆㫌㪺㪿
㪪㪼㫅㫊㫆㫉
㪈㪍㪹㫀㫋
㪰㪚㪹㪚㫉㩷㪋㪑㪉㪑㪉
㪜㪯㪫㩷㪦㫌㫋
㪚㪯㪛㪋㪎㪈㪍㪞㪙
㪭㫀㪻㪼㫆㩷㪣㫀㫅㪼
㪪㫆㫌㫅㪻㩷㪣㫀㫅㪼
㪙㫌㫊㪆㪚㫆㫅㫋㫉㫆㫃㩷㪣㫀㫅㪼
㪜㪧㪧
㪛㪩㪚㪄㪤㪝㫍㪊
㪚㪙㪈
㪛㫌㪸㫃㩷㪋㪇㪹 㫀㫋
㪰㪚㪹㪚㫉㩷㪋㪑㪉㪑㪉
㪛㩷㪠㪥㪊
㪣㪭㪛㪪㩷㪦㫌㫋
㪣㪭㪛㪪㩷㪛㫌㪸㫃
㩿㪈㫊㫋㪀
㪝㫌㫃㫃㩷㪟㪛㩷㪣㪚㪛㩷㪧㪸㫅㪼㫃
㪋㪤
㫏㪊㫀㫋
㪋㪤㫏㪊㪉㪹㫀㫋
㪛㪛
㪛㪛
㪛㪛㪩
㪋㪤
㪋㪤㫏㪊㪉㪹㫀㫋
㪛㪛㪩
㪛㪛㪩㪉
㪣㪭㪛㪪㩷㪛㫌㪸㫃
㪚㪸㫐㪼㫅㫅㪼㪄㪪
㪣㪭㪛㪪㩷㪛㫌㪸㫃
㪙㪸㪹㫐㫃㫆㫅
㪫㪄㪺㫆㫅
㪣㪜㪛㩷㪙㪸㪺㫂㫃㫀㪾㪿㫋
㶎㪥㪼㫎㩷㪧㪸㫉㫋㫊
㩿㪉㫅㪻㪀
㪝㪙㪬
㪜㪜㪧㪩㪦㪤
㪽㫆㫉㩷㪚㪬㪚
㫏㫏㪢
㪉㪌㪍㪤㪹
㪉㪌㪍㪤㪹
㪛㪛㪩㪉
㪛㪛㪩㪉
㪜㪜㪧㪩㪦㪤
㪽㫆㫉㩷㪧㪜
㫏㫏㪢
㪋㪤㪉㪹
㪋㪤㫏㪊㪉㪹㫀㫋
㪛㪛㪩㪉
㪛㪛㪩
㪜㪜㪧
㪩㪦㪤
㫏㫏㪢
㪪㪧㪠
㪤㪼㪾㪸
㪤㪸㪺
KDL-46XBR8/55XBR8
29

3-4. SCHEMATICS AND SUPPORTING INFORMATION

AU BOARD SCHEMATIC DIAGRAM (1 OF 7)
1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 | 18 | 19 | 20 | 21 | 22 | 23 | 24 | 25
A
To FBU CN4000
CN1001
80P
WHT
To FBU CN4001
CN1004
80P
WHT
KDL-46XBR8/55XBR8
B
C
D
E
F
G
H
I
J
K
ToH Boards
FAN_DRV1
FAN_ERR1
FAN_DRV2
FAN_ERR2
FAN_DRV3
FAN_ERR3
FAN_DRV4
FAN_ERR4
FAN_DRV5
FAN_ERR5
POWER_SW
STBY3.3V
TOUCH_KEY_LED
TOUCH_KEY_DET
TOUCH_KEY_SDA
TOUCH_KEY_SCL
TOUCH_KEY_VCC
TOUCH_KEY_VDD
REC_3.3V
LED2(PMUTE)
LED5(POWER)
LED3(TSUUSHIN)
LED1(STBY)
LED4(REC)
STBY3.3V
CN1002
40P
REG5V
LOGO
SIRCS
BL_IN
ODE M
DETOUT_X245IN
IF_AGC
GND
GNDNCF_MONO
ST_ID
SAP_ID
AFT_OUT
PC_H_IN
PC_V_OUT
PC_V_IN
GND
PC_V_IN
PC_V_OUT
D1007
MA4J1130GLS0
AMD_SDA_TUNCAMD_SCL_TU
JL1109
JL1110 JL1111
CL1028
0uH
FB1054
0uH
FB1053
AMD_SDA_TU
SET5V
3
10k
RB1003
214
JL1125
JL1126
GND
C1025
0.1
16V
1005
56575859606162
55
JL1112
CL1029
F_MONO
AMD_SCL_TU
DAT
CLK
S_CR
GND
S_CV/Y
GND
DATA_SLICER_MAIN
GND
JL1098
Q1002
PC_H_OUT
JL1101 JL1102
PC_H_OUT
DATA_SLICER_MAIN
D1008
JL1124
48495051525354
PC_H_IN
SET_ON
SET_ON2
BE_RST
TVM_BEM_TX
BE_WDT
TVM_BEM_RX
BE_BUSY
TVM_SDA1_DEV
SUBC_RST
TVM_SCL1_DEV
12VSW
GND
HDMI_SCL_IIC
DSP_MUTE2
HDMI_SDA_IIC
HDMI_RST
HDMI_INT
HDMI_MUTE
E_HDMI_CE
E_HDMI_RJNCGND
HDMI_PC_WP
CEC_ON
HDMI_LATCH
HDMI_HPLG_CTRL
HDMI_EDID_SW
HDMI_CS_CD
HDMI_CS_AB
HDMI_CE
HDMI_INSEL2
HDMI_INSEL1
GND
CEC_IN
CEC_OUT
GND
TVM_SCL3_TVMNCTVM_SDA3_TVM
AC_RLY
JL1043
AC_RLY
TVM_SDA3_TVM
GND
123
JL1103 JL1105
REG_6V
GND
REG_6V
GND
PL0
STBY3.3V
GND
SYBY3.3V
GNDNCGND
AC_RLY
PFC_DET
GND
BE_3.3V
BL_IN
GND
BE_FAN_ERR
BE_FAN_DRIVE1
BE_FAN_DRIVE2
GND
BEM_SDA1
BEM_SDA2
BEM_SCL1
BEM_SCL2
BEM_SDA3
JIG_BEM_RST
BEM_SCL3
BEM_CODE_TX
MODE_BEM
BEM_CODE_RX
BEM_LOG_TX
UART0_TXD
BEM_LOG_RX
UART0_RXDNCDC_ALERT
GND
B_INT
DC_ALERT1
JL1059
0.1
NC
C1041
JL1130
SET_ON
JL1143
JL1052
SET_ON2
BE_RST
POWER_SW
KEY
LOGO
SIRCS
TSK_DET
TVM_SDA4_TSK
TVM_SCL4_TSK
BL_IN
PMUTE_LED
POWER_LED
TIMER_LED
STBY_LED
REC_LED
JL1053
JL1065
BE_WDT
TVM_BEM_TX
JL1139
BE_BUSY
TVM_BEM_RX
JL1140
JL1141
SUBC_RST
TVM_SCL1_DEV
TVM_SDA1_DEV
JL1149
12VSW
JL1069
HDMI_SCL
JL1072JL1058 JL1061
JL1073
JL1071
HDMI_RST
HDMI_SDA
HDMI_DSP_MUTE2
REG6.5V
JL1075
JL1076
JL1074
CL1021
HDMI_INT
C1053
1 10V X7R
1608
NJM2878F3-05(TE2)
IC1005
54
CONT
VIN
GND
NCVOUT
C1054
1 10V X7R
1608
JL1135
321
JL1062
JL1064
CEC_ON
HDMI_PC_WP
JL1077
HDMI_LATCH
HDMI_HPLG_CTRL
JL1068 JL1067JL1070
HDMI_EQ
R1172
1/16W
CHIP
JL1063
HDMI_OS_AB
HDMI_OS_CD
1k
5%
JL1085
HDMI_CE
JL1005
HDMI_SEL2
HDMI_SEL1
TSK_RST
JL1008
JL1036JL1022
CL1023 CL1025
JL1027 JL1035
CEC_OUT
CEC_IN
TVM_SCL3_TVM
123456789
JL1157 JL1158
JL1001 JL1013
G
EMI
FL1001
REG6.5V
40
JL1028
39
JL1029
38
GND
37
JL1031
36
JL1032
35
GND
JL1033
34
JL1034
33
32
GND
JL1146
JL1030
31
JL1147
30
29
GND
JL1148
28
JL1056
27
26
GND
25
24
GND
23
KEY
22
21
GND
20
19
GND
18
17
16
15
14
13
12
11
GND
10
9
8
7
6
5
4
3
2
1
GND
JL1048
JL1047
JL1042
JL1023
JL1045
JL1132
JL1131
JL1133
JL1134
JL1054
JL1057
JL1049
JL1039
JL1037
JL1040
JL1041
JL1038
JL1060
JL1025
D1003
MAZ8056G0LS0
D1004
MAZ8056G0LS0
0.1 C1058
0.1 C1056
JL1002
JL1003 JL1004
0uH
L1001
STBY3.3V
FAN_DRV_M
FAN_ERR1
FAN_DRV_S
FAN_ERR2
FAN_DRV_S
FAN_ERR3
FAN_DRV_M
FAN_ERR4
FAN_DRV_M
FAN_ERR5
C1039
1000
1011121314151617181920212223242526272829303132333435363738394041424344454647484950515253545556575859606162636465666768697071727374757677787980
C1037
10
6.3V X6S 2012
JL1006
JL1007 JL1046
AC_DET_IN
0uHL1007
L1008
L1006 0uH
BL_IN
0uH
JL1051
JL1050
BE_FAN_ERR
BE_FAN_DRV1
L1004 0uH
BEM_SDA1
BE_FAN_DRV2
JL1011
JL1024 JL1136
JL1010
JL1012
BEM_SCL1
BEM_SCL2
BEM_SDA2
L1009
10uH
JL1014
JIG_BEM_RST
BEM_SDA3
C1061
470
16V
REC3.3V
0uHL1005
JL1015
JL1016
BEM_SCL3
BEM_CODE_TX
TSK_LED5V
STBY3.3V
JL1017
0
R1186
JL1018
MODE_BEM
BEM_CODE_RX
JL1019
BEM_LOG_TX
JL1127
JL1128
JL1137
UART0_TXD
BEM_LOG_RX
R1174
0
CHIP
1005
CL1015
JL1142
UART0_RXD
FE_ON
TVM_TXD2_AMD
FE_ON2
TVM_TXD2_AMD
TVM_RXD2_AMD
GNDNCGND
X_WDTRST
56789
4
JL1106JL1104
TVM_RXD2_AMD
JL1078
FE_SPDIF
FE_AOBCK
10
JL1079
SPDIF_IN
ATI_AOBCK
FE_AOLRCK
11
JL1081
JL1080
ATI_AOLRCK
FE_AOMCK
FE_A0DO
GND
DMP5V_EN
12131415161718
JL1144
JL1082
JL1145
ATI_AOD0
DMP5V_EN
ATI_AOMCK
DMP5V_OVRCUR
GND
AMD_TXD_DMP
CL1012
AMD_TXD_DMP
DMP5V_OVRCUR
DMP_WM_DET
AMD_RXD_DMP
GND
HOSTMIX_R
GND
20212223242526
19
JL1083JL1009
JL1086JL1084
JL1087
AMD_RXD_DMP
TVM_SDA1_DEV
TVM_SCL1_DEV
HOSTMIX_L
GDN
PC_DET
27282930313233
JL1138
PC_DET
GND
GND
M_CB/B
GND
JL1090
JL1092
M_CB/B
M_CR/R
M_CB/B
REC3.3V
M_CR/R
M_CR/R
10k
RB1002
GND
M_Y/G
M_Y/G
M_Y/G
GND
M_CV/Y
GND
M_C
GND
JL1093JL1094
JL1095 JL1096
M_C
M_C
D1 G2 S 2
S_CB
S_C
34353637383940
JL1091
M_Y/CV
M_Y/CV
GND
41424344454647
JL1097 JL1099 JL1100
S_Y/CV
SSM6N16FE(TPLR3)
D2G1S1
MA4J1130GLS0
RF_AGC
JL1114
JL1116
JL1113
JL1115
JL1117
ST_ID
TVM_SCL1_VSW5V
8765
SAP_ID
RF_AGC
AFT_OUT
TVM_SDA1_VSW5V
MODE
V_DET
63646566676869
JL1118
JL1119
V_DET
IF_AGC
DETOUT_X244IN
GNDNCD_IF1
70717273747576
JL1120
D_IF1
NC
D_IF2NCGND
JL1121
D_IF2
JL1122
GND
TU_5V
GND
777879
JL1123
EMI
FL1002
5V_TU
FB1052
0uH
TU_5V
80
G
SIF
GND
NC
SIF
REC3.3V
L
M
N
O
ToG6 Board
AUDIO_VCC
AUDIO_VCC
AUDIO_VCC
AUDIO_VCC
CN1003
13P
IC1004
MM3286EFBE
4321
47
RB1001
JL1108
JL1107
12V
PQ070XNA1ZPH
FB1017
0uH
JL1020
JL1026
12V
1
12V
2
GND
3
GND
4
NC
5
6
7
8
9
GND
10
GND
11
GND
12
GND
13
GND_AU
F1001
5A
24V
JL1021
JL1153
GND_1
JL1150
JL1152
JL1151
JL1154JL1155JL1156
AUDIO_VCC
CL1006
C1002
0.001 50V X7R 1005
REG6.5V
C1063
470 16V
X7R
R1012
10k
1/16W
CHIP
5%
1005
IC1006
Vin
Vc
Vo
Vadj
1234
C1004
R1022
1
2.7k
10V
1/16W RN-CP
1608
0.5%
R1023
330
1/16W
RN-CP
0.5%
R1028
1k
1/16W
RN-CP
0.5%
C1010
10 10V X7R
3216
GND
5
TSK_LED5V
JL1044
BEM_SCL1
BEM_SDA1
BEM_SCL1
BEM_SDA1
AU 1/7 IO CONN
P
KDL-46XBR8/55XBR8 30
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