Sony KDF 55WF655K, KDF 60WF655K Service Manual

HISTORY

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Model Name: KDF-55WF655K/60WF655K SERVICE MANUAL Part No. : 9-872-748-01
Date SUPP./CORR. Description of SUP/COR
2005.3 NEW
Change of
main text
SERVICE MANUAL
LA-3
CHASSIS
MODEL COMMANDER DEST. CHASSIS NO. –––––– –––––––––––– ––––– –––––––––––
KDF-55WF655K KDF-60WF655K
RM- KD001
RM- KD001
Korea
Korea
MODEL COMMANDER DEST. CHASSIS NO. –––––– –––––––––––– ––––– –––––––––––
KDF-55WF655K
RM-KD001
LCD PROJECTION TV

Specifications

KDF-55WF655K/60WF655K
RM-KD001 RM-KD001
Power Requirements 220V AC, 60Hz Power Consumption (W) In Use (Max) 250W In Standby Under 20W Less than 1w Inputs/Outputs HDMI IN
Video - 1080i, 720p, 480p, 480i Audio - Two channel linear PCM 32, 44.1 and 48 kHz, 16, 20, and 24 bit
Video (IN)
4 total (1 on front panel) 1Vp-p, 75ohms unbalanced, sync negative
S Video (IN)
4 total (1 on front panel) Y: 1Vp-p, 75ohms unbalanced, sync negative C: 0.286Vp-p (Burst signal), 75ohms
Audio (IN)
7 total (1 on front panel) 500 mVrms (100% modulation) Impedance:47 kilo ohms
Audio (VAR/FIX) Out
1 total 500 mVrms at the maximum vol ume setting (Variable) 500 mVrms (Fixed)
Impedance (Output):2 kilo ohm Note: Audio Out jacks are opera ble only when the TV’s speaker is set to Off.
Control S (IN)
1 total Minijack
Control S (OUT)
1 total Minijack
Component Video Input
, PR)
2 (Y, P
B
Y : 1.0 Vp-p, 75 ohms unbal­anced, sync negative
: 0.7 Vp-p, 75 ohms;
P
B
: 0.7 Vp-p, 75 ohms
P
R
RF Inputs
2 total
Digital Audio Optical Output (PCM/Dolby Digital)
1 total Optical Rectangular (1)
Speaker Output (W)
L/R 5W x 2
Woofer 20W
Dimensions (W x H x D)
mm 1,456 x 943 x 491 mm 1,574 x 1,005 x 518 mm
in 57
Mass
kg 46 kg 50.5 kg
lbs 101 lbs 7 oz 111 lbs 5 oz
TruSurround, SRS and the (z)® symbol are trademarks of SRS Labs, Inc. TruSurround technology is incorporated under license from SRS Labs, Inc. BBE and BBE Symbol are trademarks of BBE Sound, Inc. and are licensed by BBE Sound, Inc. under U.S. Patent No. 4,638,258 and 4,482,866. Manufactured under license from
Dolby Laboratories Licensing Corporation. Dolby and the double-D symbol are trademarks of Dolby Laboratories Licensing Corporation.
KDF-55WF655K KDF-60WF655K
3/8
1/4
x 37
3/8
x 19
in 62 x 39
5/8
x 20
1/2
This TV incorporates High-Definition Multimedia Interface (HDMI™) technology. HDMI, the HDMI logo and High-Definition Multimedia Interface are trademarks or registered trademarks of HDMI Licensing LLC.
WEGA, Steady Sound, Digital Reality Creation, CineMotion, Memory Stick, Memory Stick Duo, Memory Stick PRO, Memory Stick PRO Duo, MagicGate, MID and Twin View are trademarks of Sony Corporation.
in
Design and specifi cations are subject to change without notice.
– 2 –
Television system (Digital signal with Atsc compliant 8USB is only supported)
American TV standard, NTSC ATSC compliant 8VSB, ATSC (8VSB terrestrial)
Channel coverage
Terrestrial 2-69/ Cable TV: 1-125 (analog) Terrestrial: 2-69/ Cable TV: 1-135 (digital)
Screen Size (measured diagonally)
55 inches (KDF-55WF655 Only) 60 inches (KDF-60WF655 Only)
Antenna
75-ohm external antenna terminal for VHF/UHF
Projection System
3 LCD Panels, 1 lens projection system
LCD Panel
0.87 inch TFT LCD panel Approx. 3.28 million dots (1,042,168 pixels)
KDF-55WF655K/60WF655K
RM-KD001 RM-KD001
Projection Lens
High Performance, large diameter hybrid lens F2.4
Lamp
UHP lamp, 120W, XL-2300
Supplied Accessories
Remote Commander RM-KD001 Two Size AA (R6) Batteries
– 3 –
WARNING!! AN ISOLATION TRANSFORMER SHOULD BE USED DURING ANY SERVICE TO AVOID POSSIBLE SHOCK HAZARD, BE­CAUSE OF LIVE CHASSIS. THE CHASSIS OF THIS RECElVER IS DIRECTLY CONNECTED TO THE AC POWER LINE.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY SHADING AND MARK ! ON THE SCHEMATIC DIAGRAMS, EXPLODED VIEWS AND IN THE PAR TS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESECOMPONENTS WITH SONY PARTS WHOSE PART NUM­BERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLE­MENTS PUBLISHED BY SONY. CIRCUIT ADJUSTMENTS THAT ARE CRITICAL TO SAFEOPERATION ARE IDENTIFIED IN THIS MANUAL. FOLLOW THESE PROCEDURES WHENEVER CRITI­CAL COMPONENTS ARE REPLACED OR IMPROPER OPERA­TION IS SUSPECTED.
KDF-55WF655K/60WF655K
RM-KD001 RM-KD001
– 4 –
KDF-55WF655K/60WF655K
RM-KD001 RM-KD001
Section Title Page –––––– –––– ––––
1. SELF DIAGNOSIS FUNCTION ................................... 6
2. DISASSEMBLY
2-1. REAR COVER.......................................................... 11
2-2. OU BRACKET ......................................................... 11
2-3. CHASSIS ASSEMBLY AND FAN........................... 12
2-4. SERVICE POSITION ............................................... 12
2-5. POWER SUPPLY BLOCK(LAMP DRIVE UNIT),
OPTICS UNIT BLOCK, T BOARD......................... 13
2-6. RF ANTENNA SWITCH AND P BOARD .............. 13
2-7. U AND H4 BOARDS ............................................... 14
2-8. F BOARD AND G1 BOARD ................................... 14
2-9. A BOARD AND KD BOARD .................................. 15
2-10. Q BOX ASSEMBLY AND B BOARD ..................... 15
2-11. G2 BOARD ............................................................... 16
2-12. WOOFER .................................................................. 16
2-13. D.C. FAN................................................................... 17
2-14. FRONT COVER ASSEMBLY ................................. 17
2-15. HM BOARD AND H2 BOARD ............................... 18
2-16. H1 BOARD ............................................................... 18
2-17. SCREEN MIRROR BLOCK ASSEMBLY .............. 19
2-18. MIRROR COVER ASSEMBLY, H3 BOARD
AND SPEAKER ....................................................... 19
3. WIRE DRESSING ........................................................... 20
4. CIRCUIT ADJUSTMENTS
4-1. SETTING THE SERVICE ADJUSTMENT MODE 24
4-2. SERVICE ADJUSTMENT MODE MEMORY ........ 24
4-3. MEMORY WRITE CONFIRMATION METHOD .. 25 4-4. REMOTE ADJUSTMENT BUTTONS
AND INDICATORS ................................................. 25
4-5. H/V CENTER CONFIRMATION AND
ADJUSTMENT ......................................................... 26
4-6. SERVICE DATA ....................................................... 27
4-7. ID MAP TABLE........................................................ 27
Section Title Page –––––– –––– ––––
5. DIAGRAMS
5-1. CIRCUIT BOARDS LOCATION ................................. 27
5-2. SCHEMATIC DIAGRAMS AND
PRINTED WIRINGS INFORMATION ........................ 27
5-3. BLOCK DIAGRAM ................................................. 28
5-4. SCHEMATIC DIAGRAMS .......................................... 29
(1) Schematic Diagram of A (1/3) Board ................ 29
(2) Schematic Diagram of A (2/3) Board ............... 30
(3) Schematic Diagram of A (3/3) Board ............... 31
(4) Schematic Diagram of F Board ........................ 32
(5) Schematic Diagram of G1 (1/2) Board ............. 33
(6) Schematic Diagram of G1 (2/2) Board ............. 34
(7) Schematic Diagram of G2 (1/2) Board ............. 35
(8) Schematic Diagram of G2 (2/2) Board ............. 36
(9) Schematic Diagram of H1, H2 Boards ............. 37
(10) Schematic Diagram of H3, H4, HM Boards ..... 38
(11) Schematic Diagram of KD Board ..................... 39
(12) Schematic Diagram of P, T Boards ................... 40
(13) Schematic Diagram of U Board ....................... 41
5-5. PRINTED WIRING BOARDS...................................... 42
• A Board (Component Side) ................................... 42
• A Board (Conductor Side) .................................... 43
• F Board ................................................................. 44
• G1 Board (Component Side) ................................ 45
• G1 Board (Conductor Side) .................................. 46
• G2 Board (Component Side) ................................ 47
• G2 Board (Conductor Side) .................................. 48
• H1, H2, H3 Boards ............................................... 49
• H4, HM Boards ..................................................... 50
• KD Board .............................................................. 51
• P, T, U Boards ....................................................... 52
5-6. SMICONDUCTORS ..................................................... 53
6. EXPLODED VIEWS
6-1. SCREEN MIRROR BLOCK, COVERS .................. 54
6-2. BOTTOM BLOCK ................................................... 55
6-3. MAIN BRACKET-1 ................................................. 56
6-4. MAIN BRACKET-2 ................................................. 57
6-5. OPTICS UNIT BLOCK ............................................ 58
7. ELECTRICAL PARTS LIST ........................................ 59
• A Board ............................................................................... 59
• F Board ............................................................................... 65
• G1 Board ............................................................................. 66
• G2 Board ............................................................................. 69
• HM Board ........................................................................... 72
• H1 Board ............................................................................. 73
• H2 Board ............................................................................. 73
• H3 Board ............................................................................. 74
• H4 Board ............................................................................. 74
• KD Board ............................................................................ 74
• P Board ................................................................................ 77
• T Board ............................................................................... 80
• U Board ............................................................................... 80
APPENDIX ........................................................................... 1
– 5 –
KDF-55WF655K/60WF655K
SECTION 1
RM-KD001 RM-KD001

SELF DIAGNOSIS FUNCTION

The units in this manual contain a self-diagnostic function. If an error occurs, the /STANDBY or LED will automatically begin
to flash.
The number of times the LED fl ashes translates to a probable source of the problem. A defi nition of the /STANDBY or LED
flash indicators is listed in the instruction manual for the user’s knowledge and reference. If an error symptom is diffi cult to reproduced
use the Remote
Commander to display the record that is stored at the internal NVM to specify the cause of the failure.
Diagnostic Test Indicators
When an error occurs, the /STANDBY or LED will fl ash a set number of times to indicate the possible cause of the problem.
If there is more than one error, the LED will identify the fi rst of the problem areas. If the errors occur simultaneously, the one that
corresponds to the fewest flashes is identifi ed fi rst.
Results for all of the following diagnostic items are displayed on screen. No error has occurred if the screen displays a “0”.
Diagnostic Item Number of times
Description /STANDBY or LED Probable Cause Detected Symptoms
lamp flashes
Lamp cover error 3 times
Fan error 4 times - Fan connector is not seated securely - No picture/No sound
Temp error 4 times - IIC-E line connector is not seated properly - No picture/No sound
Lamp driver error 5 times - Lamp driver defect - No picture/No sound
Low B error 6 times -No “DD 6V “ output (G1 board) - No picture/No sound
Audio error 7 times
D-OVP error 8 times
ATSC-OVP error 10 times
Lamp error
-LED is ON. - Lamp is dead - No picture/No sound
- Lamp cover is not fastened securely
- Fan1-4 Power is not supplied.(G2 board)
- Fan caught wires or harnesses
- Internal temperature is too high
(WE:H3 board, WF/XS:H4 board)
- Short-circuit of Audio power supply line
(KD board, G1 board)
- Blowout of a fuse
(PS4702,PS4703,PS4704 on KD board)
- IC failure
(IC4703,IC4708,IC4710 on KD board)
- Overvoltage of +3.3V or +2.5V
(A board, B board)
-No “DTL MODULE 5V “ output
(G1 board, G2 board)
- No picture/No sound
- No picture/No sound
- No picture/No sound
- No picture/No sound
– 6 –
Display of /STANDBY or LED Flash Count
LAMP TIMER POWER/STANDBY
KDF-55WF655K/60WF655K
RM-KD001 RM-KD001
POWER
PRO
STD/DUO
Screen
Proj ection l amp
Indicators
-Oneflash is notusedfor self-diagnosis.
-Example Diagnosis
Number of times LED Flash
Lamp cover 3 times
Fan 4 times
LED ON : 0.3sec LED OFF : 0.3sec
LED OFF
3.0sec
Releasing the /STANDBY LED Flash
Unplug the power cord from the outlet to temporarily stop the /STANDBY lamp from flashing.
Self-Diagnosis Screen Display
For failures that are diffi cult to reproduce, or accompany occasional power off and/or picture mute, the Self-Diagnosis screen display is
useful to specify the cause.
To Bring Up Screen Test
In standby mode, press the buttons on the Remote Commander sequentially, in rapid succession, as shown below:
1.
Self-Diagnostic Screen Display
t 5 t - t Power ON
SELFCHECK
1:LAMP ERR 0 3:
LAMP COVER 0
FAN-E/TEMP-E 1
4: 5:LAMP DRIVER
0
"1" is displayed when a failure is detected one or more times
"0" is displayed when no failure has been detected 6:LowB-ERR 0 7:Audio-Prot
1
8:D-OVP 0
10 : ATSC_OVP 0
101 : WDT 0
Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen during repairs.
When you have completed the repairs, clear the result display to “0”.
Note: The self-diagnostic function will not be able to detect any subsequent faults after completion of the repairs unless the result display is cleared to “0”.
– 7 –
KDF-55WF655K/60WF655K
RM-KD001 RM-KD001
Clearing the Result Display
To clear the result display to “0”, press the buttons on the Remote Commander sequentially when the diagnostic screen is displayed, as
shown below:
1. If the screen is already displayed, proceed to step 3. If not, Power off (Set to Standby model).
2. Press
3. Press
Clearing the Self-Diagnostic Screen
The self diagnosis screen display is cleared by turning off the set using the Remote Commander or the power switch.
Self-Diagnostic Circuit
Self-Diagnosis Function Operation
3 : Lamp cover The rib at the back of the lamp cover closes the SW on the T board to ground pin 3 of
4 : Fan Fan rotation is detected by “FAN-PROT” and the DE-micro (pin 92 of IC6902) turns off the
4 : Temp When the temperature sensor on the H3 board (WE models) or H4 board (WF/XS models)
5 : Lamp driver When the “LAMP-PROT” (pin 95) is low, the lamp is not turned on. If the “LAMP-HV-
6 : Low B error When no “DD 6V “ is detected, pin 129 of TV-micro is low and it turns off the main power.
7 : Audio When DC voltage is detected at the speaker or woofer outputs, pin 128 of TV-micro is low
8 : D-OVP When overvoltage of “+3.3V” or “+2.5V” is detected, pin 126 of TV-micro is low and it
10 : ATSC-OVP When no “Digital Module 5V” is detected, pin 127 of TV-micro is low and it turns off the
LAMP : Lamp When the “LAMP-PROT” (pin 95) is low, the lamp is not turned on. If the “LAMP-HV-
t 5 t t 1 ON
8 t ENTER
CN8001.
It is monitored by the DE-micro (pin 94 of IC6902) and turns off the lamp when it is opened.
lamp when it is “high”.
detects high temperature, or IIC-E line connector (CN6022:G2 board, CN44:H3board/
H4board) is not seated securely, the DE-micro turns off the lamp.
DET”(pin 96) is low at the same time, it is classified as no high voltage of the lamp driver.
and it turns off the main power.
turns off the main power.
main power.
DET” (pin96) is high at the same time, it is classified as no lamp or a dead lamp.
– 8 –
Self-Diagnosis Block Diagram
H4 board
IC41
Temp
4:Temp
sensor
KD board
Audio
amp
A board
+3.3V
7:Audio
8:D-OVP
+2.5V
G1 board
DD6V
6:LowB
error
DTL5
IC6902
Display Engine u-com
IIC-E
LAMP-COVER
LAMP-PROT
LAMP-HV-DET
CN6029
23
CN6020
C26
CN6029
23
CN6006
G2 board
FAN PROT
IIC-WE
92
94
95
96
CN6017
4:Fan
11
14
13 14
A8
A14
B14
16
CN6000
2
5
8
CN6022
8
CN6019
12:ATSC
CN6023
515
FAN1-PRT
FAN2-PRT
FAN3-PRT
FAN4-PRT
3:Lamp cover
5:Lamp
driver
OVP
KDF-55WF655K/60WF655K
RM-KD001 RM-KD001
Fan1
Fan2
Fan3
Fan4
T board
S8001
SW
Lamp driver
HV-DET
B
IC3801 WE u-com
IIC-WE
IIC-TV
IC3604 TV u-com
IIC-TV
SP_DC_PROT
128
126
D_OVP
LB_ERROR
129
127
ATSC_OVP
Digital Box
DTL MDL5V
Lamp
– 9 –
KDF-55WF655K/60WF655K
RM-KD001 RM-KD001
Reading Lamp and Panel time
Use the following to determine the lamp and panel time of a set.
Screen Display Method
In standby mode, press the buttons on the Remote Commander sequentially, in rapid succession, as shown below:
+
1. Press
2. To enter the DE-micro service menu, press
3. To display the Lamp time, press
5
2
ex am ple
PANEL NVM OK 9 OPTION_E 0 LAMP 0 Diff Lam pTM 14 Lam pCT 71
The screen displays:
“T
otal lamp time is 14 hours” and “T
9 times.
otal lamp ON/OFF cycle is 71 times”
3 times.
1
Power ON
To reset the lamp time press
WRI-EXE(Character color is Red) is momemtarily displayed and LampTM is reset to “0”.
4. To display the Panel time, press
3
1
7 times
.
ex am ple
PANEL NVM OK 9 OPT ION_E 7 SH SFT1 10 Diff 1 PanelTM 14h
The screen displays:
“T
NOTE: You cannot reset the Panel time with the Service menu.
otal Panel time is 14 hours”
Exiting Service Mode
After completing the changes exit service mode by turning off the set using the Remote Commander or the power switch.
– 10 –

2-1. REAR COVER

KDF-55WF655K/60WF655K
RM-KD001 RM-KD001
SECTION 2

DISASSEMBLY

Rear cover

2-2. OU BRACKET

4
6 OU bracket
1
Thirteen screws (+BVTP 4x16)
1 Screw (+BVTP 4x16)
2 Two screws (+BVTP 4x16)
5 Three fasten tags
– 11 –
3 Two screws (+BVTP 4x16)

2-3. CHASSIS ASSEMBLY AND FAN

4 Chassis assembly
3
2 Side stay (R)
6 Fan bracket (chassis)
with DC fan
1 Screw (+BVTP 4x16)
KDF-55WF655K/60WF655K
RM-KD001 RM-KD001
5 Three screws (+PTPWH 4x16)

2-4. SERVICE POSITION

Chassis assembly
Pull back on claw, then gently pull out chassis assembly
1
– 12 –
KDF-55WF655K/60WF655K

2-5. POWER SUPPLY BLOCK (LAMP DRIVE UNIT), OPTICS UNIT BLOCK, T BOARD

CAUTION: When removing the Power Supply Block be careful not to move the Optics Unit Block
RM-KD001 RM-KD001
qa T board
CAUTION: When removing the Power Supply Block be careful not to move the Optics Unit Block
1 Remove the duct fan bracket with DC fan
3 Two screws (+PWH 4x16)
4 Unhook the
antenna cable
7 Power supply block
2 Disconnect two connectors
(to detach the cables from the Optics Unit Block Assembly)
6
5 Four screws
(+BVTP 3x12)
2
5
6 Optics unit block assembly
(with power supply block)
0 Screw (+BVTP 3x12)
9 Duct fan bracket 2
8
7 Two screws
(+BVTP 4x16)
3 Duct fan bracket with DC fan
1 Screw (+BVTP 4x16)
4 Loosen two screws

2-6. RF ANTENNA SWITCH AND P BOARD REMOVAL

Disconnect one connector and the ground wire
Two screws
7
6
(+BVTP 3x12)
P board
4
U bracket
5
RF antenna switch
Two hexagonal nuts
1
Screw (+PSWM 3x8)
2
Six Screws (+BVTP
3
3x12)
– 13 –

2-7. U AND H4 BOARDS

9
4
G1 board
5
Gently pull back on the three clips on the pin connection slots while slowly lifting the G1 Board.
Disconnect two connectors (CN1601 and CN1602) and one ground wire (CN1607)
Remove one screw (+BVTP 3X12 TYPE2)
Disconnect two connectors (CN1908 and CN1909) and two ground wires (CN1902 and CN1903)
Disconnect two connectors (CN1603 & CN1604)
8
Unfasten three Circuit Board Supports
Remove wires from purse locks
2
Disconnect the Power cord from CN1900 connector.
7
3
1
6
Pull F Bracket out and up to remove
Claw
KDF-55WF655K/60WF655K
RM-KD001 RM-KD001
One screw (+BVTP 3X12)

2-8. F BOARD AND G1 BOARD

Gently pull back on tab to release U board
2
3
Gently pull back on tabs to release H4 board
1
U board
– 14 –

2-9. A BOARD AND KD BOARD

Disconnect three connectors (CN4701, CN4705, and CN4702)
KDF-55WF655K/60WF655K
RM-KD001 RM-KD001
5
Disconnect three connectors
3
(CN8003, CN8004, and CN8008) and coax cable from tuner
Unfasten two Circuit Board Supports
Gently pull back
4
2
on the three clips on the Pin Connection slots while slowly lifting the A board
A board
Remove cables
1
from purse locks

2-10. Q BOX ASSEMBLY AND B BOARD

KD board
Gently pull back
6
on the two clips on the Pin Connection slots while slowly lifting the KD board
Disconnect six connectors
Unplug two coax cables connected to the antenna switch
Remove four screws (+BVTP 3X12)
6
Remove two screws
8
(+BVTP
7
3X12 TYPE2)
Remove cables from purse locks
5
Q Box Assembly
Remove two connectors
9
2
(CN3501 and CN3502)
1
Remove cables from purse
B board
Remove two screws
3
(3X12), + BVWHTP
Gently pull back
4
on the two clips on the Pin Connection slots while slowly lifting the B board
– 15 –

2-11. G2 BOARD

KDF-55WF655K/60WF655K
RM-KD001 RM-KD001
Disconnect 6 connectors (CN6000, CN6024, CN6028, CN6021, CN6023, and CN6022)
Disconnect 2 ground wires (CN6013 and CN6015)
Gently pull back on the two clips while slowly lifting the G2 Board.
2
1
G2 board
3
3

2-12. WOOFER

3 Woofer block assembly
1 Connector
2 Four screws
(+PTPWH 4x16)
– 16 –

2-13. D.C. FAN

KDF-55WF655K/60WF655K
2
Three screws (+BVTP 3x12)
1
Disconnect two connectors
3
D.C. Fan
Optics Unit block assembly
RM-KD001 RM-KD001

2-14. FRONT COVER ASSEMBLY

Three screws (+BVTP 3X12 TYPE2)
Gently pull the Front cover assembly forward. Note the area of the 3 magnets holding the cover
1 Two ornamental screws
Cable Cover
2
3
One screw
(+BVTP 3X12)
2-14-2. REPLACING THE LAMP
For detailed instructions on replacing the lamp, see Page 16 of the Operating Instructions manual.
– 17 –

2-15. HM BOARD AND H2 BOARD

1
Two screws (+BVTP 3X12 TYPE2)
Two screws (+BVTP 3X12 TYPE2)
Pull back on the clip while lifting the HM board up
HM board
Disconnect one connector (CN7301)
One screw (+BVTP 3x12)
Disconnect one connector (CN4502)
2
3
5
6
Disconnect USB cable
4
6
H2 board
KDF-55WF655K/60WF655K
RM-KD001 RM-KD001

2-16. H1 BOARD REMOVAL

Disconnect one connector
Screen mirror block assembly
3
H1 board
H1 board
H1 button
H1 bracket
– 18 –
Gently pull back on the bottom tab
4
of the H1 bracket then slide out the H1 board
One screw
2
(+BVTP 4x16)
1
Using tweezers gently detach the H1 Bracket Cap
KDF-55WF655K/60WF655K
RM-KD001 RM-KD001

2-17. SCREEN MIRROR BLOCK ASSEMBLY

Caution: When repairing anything inside the Screen Mirror Block Assembly be sure to clean the mirror and Diffusion Plate to remove any dust particles.
Note: Be sure to remove the screws that secure the reinfocement plates (R)/(L).
Screen mirror block assembly
Seven screws (+BVTP 4x16)
3
2
Four screws (+BVTP 4x16)

2-18. MIRROR COVER ASSEMBLY, H3 BOARD AND SPEAKER

Four screws
2
(+BVTP 4X16)
Sixteen screws (+BVTP
4X16)
1
1
Disconnect three connectors
11
Disconnect one connector
Eight screws (+BVTP
4X16)
Four screws (+BVTP 4X16)
10
4
5
4
5
3
Lift bracket out
Two screws (+BVTP 4x16)
7
6
Lift H3 board up, then pull back to remove from bracket
9
Two screws (+BVTP 4x16)
8
Remove H3 Bracket door
– 19 –
[F] EMI Shield wire around 2nd post
KDF-55WF655K/60WF655K
RM-KD001 RM-KD001
SECTION 3

WIRE DRESSING

Make sure purse lock is completely seated to [G1]
Tie btwn 1st & 2nd posts Blk/Wht to the right
Use Coated Lead Pin to keep wires from migrating into Primary Ckt
Make sure Coated Lead Pin does not touch [G1] heat sink
USB cable must stay to right side of [B]
[KD] wires are secured to free purse lock, not ATSC Box
Make sure 8 pin connector is fully seated
– 20 –
LVDS Cables dresses behind purse lock
KDF-55WF655K/60WF655K
RM-KD001 RM-KD001
Emi Tape added to Sub Tuner cable
Detail of front side ATSC Box
Detail of front side [G1] ­All wires through purse lock
Detail of front side ATSC Box ­[C1] LVDS dressing
Top connector wires must be to the left of lower wires
Detail of USB around ATSC Box Area
Bend GND tab after wire is installed
USB Cable must not touch metal grill for EMI issue
– 21 –
Tape must avoid OP Block Label
KDF-55WF655K/60WF655K
RM-KD001 RM-KD001
Sensor wire should be in left three purse locks
Purse Lock must be to the right of the cable tie position
Front side harnesses dressed through bottom block purse lock
Front side harnesses dressed behind the 1st [C1] purse lock & secured with free purse lock
Loop sensor wire at the 2nd purse lock position
Clip position move to avoid wire touching Emi Shield
2
Dress Drvr harness through bottom coated lead pin then the top
1
Left Side Coated Lead Pins details
– 22 –
Right Side Coated Lead Pins details
Twist Coated Lead inward to avoid contact with fan assembly after installation
KDF-55WF655K/60WF655K
RM-KD001 RM-KD001
– 23 –
SECTION 4

CIRCUIT ADJUSTMENTS

4-1. SETTING THE SERVICE ADJUSTMENT
MODE
To adjust various set features, use the Remote Commander to put the
set into service mode to display the service menus.
1. TV must be in standby mode. (Power off).
2. Press the following buttons on the Remote Commander within a
second of each other:
The first service menu (TV) displays.
3. To display the service menu that contains the category you want
to adjust, press on the Remote Commander.
(Refer to Service Menus)
Service Menu
t 5 t + t 1 .
Category
Ircnmetne
ste sp
TV
VERSION
CXA2209Q
AP
DLBY
BUSSW
CXA2103
CXA2163
2DCOMB
Q BOX
QM
QT
KDF-55WF655K/60WF655K
RM-KD001 RM-KD001
SERVICE MENUS
(CATEGORIES ONLY)
WEM 2
(WEGA ENGINE)
DCP-INT
DCP-OSD
DCP-BLK
DCP-ADJ1
DCP-ADJ2
DCP-USER
DCP-AVP
MID-1-9
PANEL
(DISPLAY ENGINE)
OP
A7001R
A7001G
A7001B
GB_RGB
FAN_CNT1
FAN_CNT2
TEMP
PANEL NVM OK 1 5D089T9PN
41RLVL_
Item #
H
4590
Data value
D
i ff1
Adjustment
item
Sample Panel (Display Engine) Service Menu

4-2. SERVICE ADJUSTMENT MODE MEMORY

The screen displays the • rst category in the selected service menu.
4. To change the category, press 2 or 5 on the Remote Com-
mander. Note: Pressing 2 or 5 only changes the categories within the
service menu displayed. To change a category on one of the other
service menus, press the
menu is displayed.
5. To change the adjustment item, press 1 or 4 on the Remote
Commander.
6. To change the data value, press 3 or 6 on the Remote Com-
mander. Note: To go back to the last saved data value, press - then
on the Remote Commander to read the memory.
7. To write into memory, press
Remote Commander.
8. To exit service mode, turn the power off.
button until the correct service
then on the
TELETEXT
MSP SIZE
MSPMD
MSPSEL
MSPFNC
MSP3714G
CCPS (1-11)
DELAY (1-2)
OSD
CC M
CC S
CC T
ID
OPB GA
OP GA
OP US
SNNR
SNSS
DRCVR
USER-NR
LPFC
CCPM-1 (1-12)
OVSN
OP
OSD_E
OPTION_E
S_MAS_M
S_MAS_S
J_L004
D9809_1
D9809PIC
D9809TPN
D9809CUR
D9809TG1
D9809 OSD
D9809HPF
D9809CSC
D9809CGA
D9809HUE
IMG_SHFT
PROT_CNT
– 24 –
KDF-55WF655K/60WF655K
RM-KD001 RM-KD001

4-3. MEMORY WRITE CONFIRMATION METHOD

1. After completing all adjustments turn the set off with the Remote Commander and WAIT for the fans to turn off before proceeding to the
next step.
Note: It may take up to two minutes for the fans to stop. Caution: To avoid over heating the lamp, do not unplug the set until the fans have stopped.
2. After the fans have stopped, unplug the set from the AC outlet, then plug the set back in the AC outlet.
3. To verify the changes repeat steps 2 through 5 from sections 2-1. Setting the Service Adjustment Mode and 2-2. Service Adjustment Mode
Memory.
4. To exit service mode, turn the power off.
Note: To restore the User Controls and Channel Memory settings to the preset factory conditions, put the set into service mode (step 2 from 2-1. Setting the Service Adjustment Mode), then press 8 then display the initial setup screen.

4-4. REMOTE ADJUSTMENT BUTTONS AND INDICATORS

Write into memory
Adjustment item up
1
on the Remote Commander. The set will restart and
1
3
Data value up
Category up
Adjustment item down
Restore User Control and Channel Memory
2
4
8
(+)
6 Data value down
5 Category down
Display Service Menue
RM-KD001
– 25 –
KDF-55WF655K/60WF655K
RM-KD001 RM-KD001

4-5. H/V CENTER CONFIRMATION AND ADJUSTMENTS

Please check the picture horizontal/vertical center after the replacement of the Optics Unit Block Assembly or any part of the Top assembly.
1. Check the H/V center with 480i monoscope signal in “Full” mode.
2. If the center is shifted, adjust using the following service items:
NOTE: Please record the steps shifted as MDHP and MDVP .
MID-X1 9 MDHP (for H center)
10 MDVP (for H center)
MDVP
MDHP
3. Change the WIDE mode to “Normal” and change the register data as follows:
MID-X1 9 MDHP + MDHP
(Don’t change the MDVP data)
4. Display the Twin Picture with the “split” button of the remote commander and change the registers data as follows:
MID-X1 9 MDHP + MDHP
10 MDVP +
5. Press “Favorites” button and change the registers data as follows:
MID-X1 9 MDHP +
10 MDVP +
MDVP
MDHP
MDVP
6. OSD horizontal position must be adjusted as follows:
If above sum exceeds 255, set 1 to “16 RP1H” and set the “sum-256” to “17 RP1L”.
Since the registers are different from other cases, be careful to follow complete instructions, and write the data before changing the display/ wide mode .

4-6. SERVICE DATA

Please refer to the appendix for details.
– 26 –
SECTION 5
(
)

DIAGRAMS

5-1. CIRCUIT BOARDS LOCATION

T
Q Box
H2
Assembly
H1
G1
G2
H4
F

5-2. SCHEMATIC DIAGRAMS AND PRINTED WIRINGS INFORMATION

Note:
• The parts marked “#” on schematic diagrams are not mounted.
• All capacitors are in µF unless otherwise noted. pF : µµF 50WV or less are not indicated except for electrolytics and tantalums.
• All electrolytics are in 50V unless otherwise specifi ed.
• All resistors are in ohms. k=1000, M=1000k Indication of resistance, which does not have one for rating electrical power, is as follows: Pitch : 5mm
• 1/ 4 W in resistance, 1/10 W and 1/16 W in chip resistance.
: nonflammable resistor.
: fusible resistor.
: internal component.
: panel designation and adjustment for repair.
• All variable and adjustable resistors have characteristic curve B, unless oth­erwise noted.
: earth-chassis.
• Readings are taken with a PAL color-bar signal input.
• Readings are taken with a 10M digital multimeter.
•Voltages are dc with respect to ground unless otherwise noted.
Rating electrical power :
HM
C (Part of Optics Unit Block Assembly Cannot be ordered separately)
H3
Power supply bloc k
RF antenna switch
P
B
U
A
KD
1
/ 4 W
•Voltage variations may be noted due to normal production tolerances.
• All voltages are in V. : Measurement impossibillity.
S
• Circled numbers are waveform references.
A : B+line.
• : B-line (Actual measured value may be different).
The components identifi ed by shading and only with part number specifi ed.
The symbol indicates a fast operating fuse and is displayed on the component side of the board. Replace only with fuse of the same rating as marked.
!
symbol are critical for safety . Replace
: signal path.(RF)
Reference information RESISTOR : RN METAL FILM
: RC SOLID : FPRD NONFLAMMABLE CARBON : FUSE NONFLAMMABLE FUSIBLE : RW NONFLAMMABLE WIREWOUND : RS NONFLAMMABLE METAL OXIDE : RB NONFLAMMABLE CEMENT
ADJUSTMENT RESISTOR
:
COIL : LF-8L MICRO INDUCTOR CAPACITOR : TA TANTALUM
: PS STYROL : PP POLYPROPYLENE : PT MYLAR : MPS METALIZED POLYESTER : MPP METALIZED POLYPROPYLENE : ALB BIPOLAR : ALT HIGH TEMPERATURE : ALR HIGH RIPPLE
KDF-55WF655K/60WF655K
RM-KD001 RM-KD001
Terminal name of semiconductors in silk screen printed circuit ( )
Device Printed symbol Terminal name
Transistor
1
Transistor
2
3
Diode
4
Diode
Diode
5
Diode
6
Diode
7
8
Diode
Diode
9
Diode
0
Diode
qa
Diode
qs
Transistor
qd
(FET)
Transistor
qf
(FET)
Transistor
qg
(FET)
Transistor
qh
Transistor
qj
Transistor
qk
Transistor
ql
Transistor
w;
Transistor
wa
Transistor
ws
Transistor
wd
Discrete semiconductot
Chip semiconductors that are not actually used are included.
*
Collector
Base
Collector
Base
Cathode
Cathode
Anode
Cathode
Anode
Common
Anode
Common
Anode Cathode
Common
Anode
Common
Anode Anode
Common
Cathode
Common
Cathode
Anode Anode
Cathode
Drain
Drain
B1 E1C2
B2 C1
E2
B2 E2C1
B1 C2
E1
B2 E2
C1
B1 C2
E1
B2 E2
C1
B1 C2
E1
E2
B1 E1
C2
(B2)
E1
B1
C1
(B2)
E1
E2
C2
Emitter
Emitter
Anode
(NC)
(NC)
Cathode
Anode
Cathode
Cathode
Cathode Anode Anode
Source
Gate
Source
Gate
Source Drain Gate
Emitter Collector Base
C1(B2)
E2
C2
B1
C1
Circuit
D
G
D
S
B1
B1
B1
B1
B1
B1
D
G
S
S
D
G
C1
E1
C1
E1
E1
C1
E2
C1
C1
G
S
C2
B2
E2
C2
B2
E2
E2
B2
C2
C2C1(B2)
E2 E2E1(B2)
C2 C2E1(B2)
C2
Ver.1.5
– 27 –

5-3. BLOCK DIAGRAM

KDF-55WF655K/60WF655K
RM-KD001 RM-KD001

 
$



H3 Board

"
#
U Board
 /








 &'(
 &'(
)))"
)))"
 &'(
 &'(
)))"
)))"




%
%
   
 

  
+


!
 
 
 



%



!

 *(
 *(
A Board
,*
8
-7% 1
( ((

-7 #)
$
$
1"
P Board

,0!
 1"
B Board
,,
.4*3! 22!
&,0
+0
1)+)
,
. "#
 *(
 *(
35
35
GUI Graphics / Analog CC
0% + , +
0



TV Service OSD
%4 *(
%4 *(
 ,0
 ,0
H1/H2/(H3)/H4/(HM) Board
,
))1
.
.
+
WE
Service OSD
.
.
,/(0 +/
,
(
Memory Stick
- %
 !
h

HM Board


USB1.1
Digital Module





"   #$%
QT Board
Audio
Video 480i, 480p, 720p,
1080i
.
raphics (GUI) RGB/Ys/Ym/Hsync
QM Board
G2 Board
F Board
.,04
.,04
*(
*(
)1""1
)1""1
G1 Board
C Board
, $1
, $1
KD Board
.
74,

/ ,

/ ,
.
%-
"06
LCD Engine Service OSD
0*2/(
)$$
0*2/(
)$$
&4&
&4&
&4&

*3
,)#
*3
,)#

*3
,)#
.,
11
.,
11
.,
11
.,

.,

.,

SPEAKER
(L)
SPEAKER
(R)
WOOFER
– 28 –

5-4. SCHEMATIC DIAGRAMS

(1) Schematic Diagram of A (1/3) Board

1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 | 18 | 19 | 20 | 21 | 22 | 23
TO U:CN9401
CN8002
B-TO-B
B-TO-B
15P
TO U:CN9402
CN8001
15P
Y1
C1
GND
Y3
GND
C3
S3
Y4
GND
C4
S4
V1-S2
GND
V3-S2
V4-S2
GND
V1
GND
V3
GND
V4
GND
L1
L3
L4
GND
R1
GND
R3
R4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
A
B
C
D
E
CN8003
B16B-XADSS-N-A
F
G
H
I
TO H3:CN43
J8002
6P
V2-SW
V2-S2
E
V2-C
E
V2-Y
E
V2-V
E
V2-L
V2-R
E
VIDEO 56
SIGNAL
1
2
3
4
5
6
7
8
9
10
E
11
12
13
14
15
16
L1
R1
L2
R2
VD8013
VD8017
VD8014
VD8018
VD8015 R8190
VD8016
VD8024
J
VIDEO 56
AUDIO
K
R1
R2
J8004
6P
L
M
TO P:CN9504
N
O
CN8004
B14B-XADSS-N-A
SCLK
SDAT
9V
HDMI-RESET
A-GND
R
L
GND
PR
GND
PB
GND
Y
GND
IIC-TV
SCL
1
SDA
2
3
4
5
6
7
8
9
10
11
12
13
14
R8033
75 1/10W :RN-CP
P
R8005
470k 1/10W :CHIP
R8004
470k 1/10W :CHIP
L4
R4
L2
R2
HDMI-RESET
PR
PB
Y
KDF-55WF655K/60WF655K
RM-KD001 RM-KD001
V
CN8009
i d
4P
e
9
G
G
WHT
o
V
N
N
D
D
:S-MICRO
O u t
2
3
1
4
Y1
C1
Y3
C3
S3
Y4
C4
S4
S2-1
S2-3
S2-4
V1
V3
V4
L1
L3
R1
R3
V1LR
(P3)
V3LR
(P3)
V4LR
(P3)
(P3)
S2
R8007
0 1/10W :1608
R8008
0 1/10W :1608
R8006
0 1/10W :1608
VD8023
R8029
1/10W :RN-CP
R8030
1/10W :RN-CP
Y6
Y5
PB6
PB5
PR6
PR5
VD8011
VD8006
75
75
R8016
1k 1/10W :CHIP
R8015
1k 1/10W :CHIP
C8087
0.001
B:1608
R8014
1k 1/10W :CHIP
R8013
1k 1/10W :CHIP
C8090
1
10V
B:1608
C8018 R8018
1
10V
B:1608
C8021
1
10V
B:1608
B:1608
B:1608
C8086
0.001
C8089
0.001
V6V
V5V
C8084
1
10V
B:1608
C8085
1
10V
B:1608
D8008
UDZSTE-1710B
C8088
1
10V
B:1608
UDZSTE-1710B
C8091
0.001 B:1608
D8011
UDZSTE-1710B
1k
1/10W
:CHIP
R8017
1k
1/10W
:CHIP
UDZSTE-1710B
D8010
D8009
R
R7
L7
VD8019
VD8020
VD8021
VD8022
R8010
470k 1/10W :CHIP
VD8012
R8009
470k 1/10W :CHIP
VD8007
+9V
S2-2
C2
Y2
V2
V2LR
R8019
0 1/10W :1608
L
R8020
0
1/10W
:1608
R
R8021
470k 1/10W :CHIP
V5LR
V6LR
V7LR(HDMI)
+9V
Q8033
MSD601-RT1
MUTE
C8083
0.0047 B:1608
R8022
470k 1/10W :CHIP
C8082
0.0047 B:1608
(P3)
(P3)
SUB-CV/YC-OUT
R8023
1/10W :CHIP
0.0
R8024
1k 1/10W :CHIP
0.0
1k 1/10W :CHIP
Q8034
MSD601-RT1
MUTE
(P3)
1
2
D
D
N
N
G
G
MAINCOMP
(P2)
TUNERV
C8081
10
1k
16V
:AL-CP
D8006
R8027
1/10W :CHIP
7 . 0
0.7
3
D N G
UDZSTE-1710B
5
D N G
C8080
10 16V
:AL-CP
6
CN8006
B TO B
D N
TO G2:CN6033
G
PROTECT
D8007
UDZSTE-1710B
PROTECT
6P
1k
R8026
10k
1/10W
:CHIP
R8028
R8025
10k
1/10W
:CHIP
4
D N G
+5V
SUB_Y/CV
SUB_C
L-MUTE
+9V
FB8003
BK1608HS601
C8007
Y
PB
PR
0
(P3)
R8035
68 1/10W :CHIP
R8031
0 1/10W :1608
STCV
MTCV(DBOX)
100 1/10W :CHIP
0.1 16V
F:1608
R8034
82 1/10W :CHIP
R8036
100 1/10W :CHIP
R8040
680 1/10W :CHIP
Q8009
MSB709-RT1
BUFF
+9V
R8039
100 1/10W :CHIP
R8037
MSD601-RT1
+3.3V
2SA1226-T1-E3E4
2SA1226-T1-E3E4
R8047
1/10W :CHIP
2.9
2.3
Q8032
2
2
3
3
C
B
V
V
3
3
.
.
3
3
+
+
R8049
1/10W :1608
Q8015
BUFF
Q8017
BUFF
680
L8016
Q8011
MSD601-RT1
C8066
0.1 16V
B:1608
2 3 A
V 3 . 3 +
0
R8053
1k 1/10W :CHIP
R8052
0 1/10W :CHIP
R8051
1k 1/10W :CHIP R8050
0 1/10W :CHIP
Q8022
2SA1226-T1-E3E4
BUFF
3.3
C8004
8p
3.9
C8065
8p
Q8031
MSB709-RT1
R8048 100k
2.3
1/10W :CHIP
0.0
C8003
0.1
16V
B:1608
1
1
1 3
3
3
B
C
A
D
D
D
N
N
N
G
G
G
R8055
470 1/10W :CHIP
R8054
150 1/10W :CHIP
2.1
R8275
1/10W :CHIP
3.0
3.0
L8015
Q8008
MSB709-RT1
BUFF
2.8
3.3
R8060
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PB
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TUNERV
MTCV(DBOX)
TUCONT
R8121
0 1/10W :1608
R8120
0 1/10W :1608
R8119
0
1/10W
:1608
4.3
R8123
1k 1/10W :CHIP
R8122
1k
1/10W
:CHIP
R8124
1k 1/10W :CHIP
(P2)
MAINCOMP
V 5
SUBCOMP
Y
D
R P
B P
Y
0
0
1
.
.
.
3
3
2
9
9
9
1
1
1
C
B
A
B
R
Y
P
P
-
-
­N
N
N
I
I
I
A
A
A
M
M
M
D
B
H
V
P
7
6
2
6
.
.
.
.
2
2
0
2
8
8
8
7 1 C
R P
­B U S
7
1
1
1
1
B
A
C
B
Y
H
V
B
-
-
-
P
B
B
B
­U
U
U
B
S
S
S U S
(P2)
T E S
E
E
T
R
U
-
S
M
C
I
-
M
R
R
D
I
A
H
S
V
6
0
6
0
.
.
.
.
4
0
0
0
6
7
6
6
1
1
1
1
A
C
B
A
K
S
T
E
L
C
S
T
B
R
R
U
_
I
-
M
B
S
I
-
U
M
R
S
D
A
H
V
Y B T S
0 . 2
5
5
5
4 1 C
F P
­A D S
4
1
1
1
1
B
A
C
B
F P
D
D
V
­N
N
5
L
G
G
Y
C
B
S
T S
V 3 3 +
L8018L8019
C8077
470 16V
:AL-CP
4
3
3
3
2
1
1
A
C
D
D
N
N
G
G
2
1
1
1
1
B
A
C
B
V
D
3
D
D
N
3
N
N
G
+
G
G
V V 9 +
L8017
L8011
2
1
1
1
1
1
A
C
B
V 9
V
D
+
9
N
+
G
V
1
5
1
+
+
C8078
0 1
470
0 8
16V
L
C8098
470 16V
:AL-CP
1
0
0
1
1
1
A
C
B
D
D
V
N
N
1
G
G
1 +
:AL-CP
0
9
9
9
1
C
B
A
A
D
V
D
D
N
5
N
N
G
+
G
G
GND
CN8039
#
1
GND
(P3)
CONTROL S OUT
J8001
CONTROL S IN
CN8008
TO D BOX
14P
GND(PR)
1
H
2
PR
3
V
4
GND(PB)
5
GND(R)
6
PB
7
R
8
GND(Y)
9
GND(L)
10
Y
11
L
12
NC
13
NC
14
L8003
:FLR50
C8006
10
25V
:CHIP
R8032
1/10W :1608
L
R
VAR/FIXLR
A BOARD WAVEFORMS
1
1.21 Vp-p (H)
1
2.13 Vp-p (H)
– 29 –
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