SONY KDE 55XBR950 Service Manual

KDE55XBR950
UC Model
PANEL MODULE SERVICE MANUAL
PDP Module Name
FPF55C17196UA
FLAT PANEL COLOR TV
1 OUTLINE ..................................................................................................................................1
1.1 Panel Dimension ................................................................................................................1
1.2 Feature...............................................................................................................................1
1.3 Specification .......................................................................................................................2
1.3.1 Functional specification ...............................................................................................2
1.3.2 Display quality specification.........................................................................................3
1.3.3 I/O Interface Specification............................................................................................ 4
2 SAFETY HANDLING of THE PLASMA DISPLAY ..................................................................... 8
2.1 Notes to Follow During Servicing ....................................................................................... 8
3 NAME and FUNCTION .............................................................................................................9
3.1 Configuration ......................................................................................................................9
3.2 Block Diagrams ................................................................................................................10
3.2.1 Signal Diagrams ........................................................................................................10
3.2.2 Power Diagrams ........................................................................................................ 11
3.3 Function............................................................................................................................12
3.3.1 Logic board Function .................................................................................................12
3.3.2 Function of X-SUS Board ..........................................................................................13
3.3.3 Function of Y-SUS Board........................................................................................... 13
3.4 Protection function............................................................................................................14
4 PROBLEM ANALYSIS ............................................................................................................15
4.1 Outline of Repair Flow......................................................................................................15
4.2 Outline of PDP Module Repair Flow.................................................................................16
4.3 Checking the Product Requested for Repair....................................................................19
4.4 Operation Test Procedure ................................................................................................20
4.5 Fault Symptom .................................................................................................................22
4.6 Problem Analysis Procedure ............................................................................................ 25
4.6.1 "The entire screen does not light.(Main power is turned off)” Problem analysis
procedure............................................................................................................................25
4.6.2 "Vertical line/Vertical bar" Problem analysis procedure.............................................. 31
4.6.3 "Horizontal bar" Problem analysis procedure.............................................................35
4.7 Problem Analysis Using a Personal Computer................................................................. 36
4.7.1 Connecting a computer..............................................................................................36
4.7.2 Preparing a computer ................................................................................................36
4.7.3 Problem Analysis Procedure...................................................................................... 37
5 Disassembling and Reassembling..........................................................................................40
5.1 Exploded View..................................................................................................................40
5.2 X-SUS Circuit Board Removal/Installation Procedure......................................................41
5.3 Y-SUS Circuit Board Removal/Installation Procedure................................................................43
5.4 ABUS-U1 Circuit Board Removal/Installation Procedure.......................................................... 45
5.5 ABUS-U2 Circuit Board Removal/Installation Procedure.......................................................... 47
5.6 ABUS-U3 Circuit Board Removal/Installation Procedure .......................................................... 49
5.7 ABUS-U4 Circuit Board Removal/Installation Procedure .......................................................... 51
5.8 ABUS-D1 Circuit Board Removal/Installation Procedure..........................................................53
5.9 ABUS-D2 Circuit Board Removal/Installation Procedure..........................................................55
5.10 ABUS-D3 Circuit Board Removal/Installation Procedure........................................................ 57
5.11ABUS-D4 Circuit Board Removal/Installation Procedure.........................................................59
5.12 LOGIC Board Removal/Installation Procedure......................................................................... 61
5.13 Complete Panel Chassis Removal/Installation Procedure......................................................63
6 Operation Check and Adjustment Method..........................................................................................66
6.1 List of Check and Adjustment Items.............................................................................................66
6.2 Check and Adjustment Method.....................................................................................................67
6.2.1 Check and adjustment procedure.........................................................................................67
6.2.2 Parameter adjustment............................................................................................................68
6.2.3 Operation performance check items.....................................................................................70
6.2.4 Heat Run Test...........................................................................................................................72
6.2.5 Logic board parameter forwarding .......................................................................................74
6.2.6 Accumulation time reset.........................................................................................................76
6.2.7 Setup before shipment...........................................................................................................77
7 The parts information .............................................................................................................................78
7.1 FPF55C17196UA-53 configuration list.......................................................................................78
8 packing Procedure................................................................................................................................79
8.1 Single packing................................................................................................................................ 79
Caution
Scope; 55P1 series
(Model name; FPF55C17196UA)
Before doing the service operation please be sure to read this service analysis manual. This module has a lot of devices to secure the safety against the fire, electric shock, injury and harmful radiation. To maintain the safety control, please follow the instructions and remarks described in this service analysis manual.
)

1 OUTLINE

The module is a plasma display module which can be designed in there is no fan in addition to a general feature of the plasma display such as a flat type, lightness, and high-viewing-angle and terrestrial magnetism.

1.1 PANEL DIMENSION

1340(Glass
1229.4
691.2
750(Glass)
Pixel pitch(horizontal)
Pixelpitch(Vertical)
0.90mm
RGB
RGB
RGB
RGB
RGB
RGB
0.90 mm
RGB
RGB
RGB
RGB
RGB
RGB

1.2 FEATURE

1. For high definition television and monitor by Progressive method
2. For FAN Less design(Low consumption electric power)
3. Flat type・Lightness
4. Customizing of module equipped with communication function
-1-
Sub- pixel pitch(horizontal)
0.30mm
RGB
RGB
RGB
RGB
RGB
RGB

1.3 SPECIFICATION

1.3.1 Functional specification

Item NO
Specification
UA-5*
Externals
Display panel
Color Grayscale(standard)
BrightNess
Chromaticity Coordinates
Contrast Contrast in Darkroom(60Hz)
Data signal
Module size
Weight
Display size
Resolution
Pixel pitch
Sub pixel pitch
White(display load Ratio 1%,standard)
(x,y)white 10%
Video signal (RGB each color)
1 1340 × 760 × 66mm
2 30kg
3 1229.4 × 691.2mm
(55inch: 16:9)
4 1366 × 768 pixel
5 0.90(H) × 0.90(V)mm
6 0.30(H) × 0.90(V)mm
9 RGB each color 256 Grayscale
11 1000cd/ m2
14 (0.290,0.290)
15 900:1
16 LVDS(10bit)X1 or LVDS(10bit)X2
Dot clock(max)
Sync Signal
Powersupply
Noise Shade noise at 18dB(A) or less
Guarantee environment
Horizontal Sync Signal(max)
Vertical Sync Signal
Input voltage/current
Standby electric power(max)
Temperature(operation)
Temperature(storage)
Humidity(operation)
Humidity(storage)
17 85MHz
18 50KHz(LVDS)
19 50Hz ± 1.9 / 60 ± 1.7Hz (LVDS)
20 +3.3/+5/+75-90/+50-65V
21 1W
22 25dB(A) or less
23
24
25 20 ~ 85 %RH (no condensation)
26 20 ~ 80 %RH (no condensation)
0 ~ 45 °C
0 ~ 45 °C
*It is made to give priority when there is a delivery specification according to the customer.
DC, 0.05/7.5/7.5/6A
-2-

1.3.2 Display quality specification

Specification
Item NO
UC-5*
Non-lighting cell defect
Non-extinguishing cell defect
Flickering cell defect
High intensity cell defect
Brightness variation
Color variation White block of 10% load [9 point]
Total number (subpixel)
Density (subpixel/cm2)
Size (H x V) (subpixel)
Total number (subpixel)
Density (subpixel/ cm
Flickering lighting cell defect (sub pixel/cm
Flickering non-extinguishing cell defect
Twice or more bright point
White block of 10% load [9 point] (%)
In area adjacent 20mm [White] (%)
2
)
2
)
1 15 or less
2 2 or less
However,1 continuousness or less
3 1x2 or less, Or 2x1 or less
4
5 Each color 2 cells max
6 5 or less
7 Number on inside of
8 0
9 20 or less
10 10 or less
11 X: Average ± 0.020
6 or lesseach color 2 or less
However,1 continuousness or less
Non-extinguishing cell defect
y: Average ± 0.020
*It is made to give priority when there is a delivery specification according to the customer.
-3-
A

1.3.3 I/O Interface Specification

(1) LVDS Signal Definition and Function
A video signal (display data signal and control signal) is converted from parallel data to serial data with the LVDS transmitter and further converted into four sets of differential signals before input to this product. These signals are transmitted seven times faster than dot clock signals. The dot clock signal is converted into one set of differential signals by the transmitter before input to this product. The LVDS signal definition and function are summarized below:
No. Item Signal Name
Number
of
signals
I/O Form Content of definition
1
Video Signal Timing Signal (ODD)
2
Video Signal Timing Signal (EVEN)
Display signal
3
4
5
6 SDA 1 I/O
Clock (ODD)
Clock (EVEN)
Power down Signal
Communication
7
RA0­RA0+ RA1­RA1+ RA2­RA2+ RA3­RA3+ RA4­R
4+
RB0­RB0+ RB1­RB1+ RB2­RB2+ RB3­RB3+ RB4­RB4+
RACLKIN­RACLKIN+
RACLKIN­RACLKIN+
PDWN 1 Input LVTTL
SCL 1 I/O
1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1
1 1
1 1
Input
Input
Input
Input
LVDS
Differential
LVDS
Differential
LVDS
Differential
LVDS
Differential
LVTTL
2
(I
C)
Differential serial data signal. Input video and timing signals after differential serial conversion using a dedicated transceiver. The serial data signal is transmitted seven times faster than the base signal
Differential serial data signal. Input video and timing signals after differential serial conversion using a dedicated transceiver. The serial data signal is transmitted seven times faster than the base signal
Input the clock signal after differential conversion using a dedicated transceiver. The clock signal is transmitted at the same speed as the base signal.
Low :LVDS receiver outputs are all “L”. High: Output signals are active.
2
I
C bus serial data communication signal. Communication with the control MPU of this product is enabled.
“High”: Low power consumption
8
9
10
Control
MPU Communication / Control
CPUGO 1 Input LVTTL
PDPGO 1 Input LVTTL
IRQ 1
Outpu
t
LVTTL
mode of the control MPU of this product is released.
“High”: This product is started. (CPUGO=“High” Effective)
It changes into "Low" "High" when this product enters the undermentioned state.
1. Vcc/Va/Vs output decrease
2. Circuit abnormality detection
-4-
A
B
(2) Video Signal Definition and Function
The table below summarizes the definitions and functions of input video signals before LVDS conversion.
Item Signal name
Original Display signal (before LVDS transmittance)
Video signal
(ODD)
Video signal (EVEN)
Clock
Horizontal sync signal
Vertical sync signal
Blanking signal
DATA-RA DATA-GA DATA-BA
DATA-RB DATA-GB DATA-BB
DCLK DCLK
Hsync
Vsync
BLANKA
BLANKB
Number
of signals
Input/
output
10 10 10
10 10 10
2 Input
1 Input
1 Input
2 Input
Input
Input
Display data signal RA9/GA9/BA9 is the highest intensity bit. RA0/GA0/BA0 is the lowest intensity bit.
Display data signal RB9/GB9/BB9 is the highest intensity bit. RB0/GB0/BB0 is the lowest intensity bit.
Video signal timing: These signals continuously input are necessary. Data are read when these signals are fallen.
Regulates one horizontal line of data: Begins
control of the next screen when fallen.
Screen starts up control timing signal: Begins
control of the next screen when fallen.
Input the same frequency in both odd-numbered and even-numbered fields.
Display period timing signal.
H indicates the display period and L indicates the non display period.
Note:
Set this timing properly like followings, as is used internally for signal processing.
Set the blanking period so that the number of
effective display data items in one horizontal period is 1366.
Set the number of blanking signals in one
vertical period to 384, which is one half the number of effective scan lines.
Signal definition and function
Hsync is
Vsync is
If the
BLANK changes when the Vsync
frequency is switched, the screen display may be disturbed or brightness may change.
The screen display is restored to the normal
state later when the constant again.
BLANK length is
-5-
)
)
(3) Connector Specification
The connector specification is shown below. Please do not connect anything with the terminal NC.
(3-1) Signal connector [CN1]
Pin No. Signal name Pin No. Signal name
1 RA0- 2 GND(LVDS
3 RA0+ 4 SCL
5 RA1- 6 GND
7 RA1+ 8 SDA
9 RA2- 10 GND(LVDS)
11 RA2+ 12 CPUGO
13 RACLK- 14 PDPGO
15 RACLK+ 16 IRQ
17 RA3- 18 PDWN
19 RA3+ 20 GND(LVDS)
21 RA4- 22 GND
23 RA4+ 24 GND
25 GND 26 GND
27 GND 28 GND
29 GND 30 GND
DF13-30DP-1.25 V (tin-plated) (Maker: HIROSE DENKI)
[Conforming connector] Housing: DF13-30DS-1.25C Contact: DF13-2630SCF
(3-2) Signal connector [CN2]
Pin No. Signal name Pin No. Signal name
1 RA0- 2 GND(LVDS
3 RA0+ 4 SCL
5 RA1- 6 GND
7 RA1+ 8 SDA
9 RA2- 10 GND(LVDS)
11 RA2+ 12 CPUGO
13 RACLK- 14 PDPGO
15 RACLK+ 16 IRQ
17 RA3- 18 PDWN
19 RA3+ 20 GND(LVDS)
21 RA4- 22 GND
23 RA4+ 24 GND
25 GND 26 GND
27 GND 28 GND
29 GND 30 GND
DF13-30DP-1.25 V (tin-plated) (Maker: HIROSE DENKI)
[Conforming connector] Housing: DF13-30DS-1.25C Contact: DF13-2630SCF
-6-
(3-3) Power Source Connectors (PSU only is used on repair working)
(a) Power input / Signal control connector [CN3]
Pin No. Symbol
1 N.C.
2 VSAGO
3 VCEGO
4 Vrs
5 Vra
6 GND
7 GND
8 GND
9 Vpr2
10 Vcc
11 Vcc
B11B-PH-SM3-TB (Maker: JST)
[Conforming connector]
Housing: PHR-11 Contact: SPH-002T-P0.5L
(b) Power supply output connector for system [CN21]
Pin No. Symbol
1 Va
2 Va
3 Vcc
4 Vcc
5 Vcc
6 GND
7 GND
8 GND
9 Vs
10 Vs
11 Vs
B10P-VH (Maker: JST)
[Conforming connector]
Housing: VHR-10N Contact: SVH-21T-P1.1
-7-

2 SAFETY HANDLING of THE PLASMA DISPLAY

2.1 NOTES TO FOLLOW DURING SERVICING

The work procedures shown with the Note indication are important for ensuring the
safety of the product and the servicing work. Be sure to follow these instructions.
Before starting the work, secure a sufficient working space.
At all times other than when adjusting and checking the product, be sure to turn OFF the
main POWER switch and disconnect the power cable from the power source of the display (jig or the display itself) during servicing.
To prevent electric shock and breakage of PC board, start the servicing work at least 30
seconds after the main power has been turned off. Especially when installing and removing the power supply PC board and the SUS PC board in which high voltages are applied, start servicing at least 4 minutes after the main power has been turned off.
While the main power is on, do not touch any parts or circuits other than the ones specified.
The high voltage power supply block within the PDP module has a floating ground. If any connection other than the one specified is made between the measuring equipment and the high voltage power supply block, it can result in electric shock or activation of the leakage-detection circuit breaker.
When installing the PDP module in, and removing it from the packing carton, be sure to
have at least two persons perform the work while being careful to ensure that the flexible printed-circuit cable of the PDP module does not get caught by the packing carton.
When the surface of the panel comes into contact with the cushioning materials, be sure to
confirm that there is no foreign matter on top of the cushioning materials before the surface of the panel comes into contact with the cushioning materials. Failure to observe this precaution may result in the surface of the panel being scratched by foreign matter.
When handling the circuit PC board, be sure to remove static electricity from your body
before handling the circuit PC board.
Be sure to handle the circuit PC board by holding the such large parts as the heat sink or
transformer. Failure to observe this precaution may result in the occurrence of an abnormality in the soldered areas.
Do not stack the circuit PC boards.
Failure to observe this precaution may result in problems resulting from scratches on the parts, the deformation of parts, and short-circuits due to residual electric charge.
Routing of the wires and fixing them in position must be done in accordance with the
original routing and fixing configuration when servicing is completed. All the wires are routed far away from the areas that become hot (such as the heat sink). These wires are fixed in position with the wire clamps so that the wires do not move, thereby ensuring that they are not damaged and their materials do not deteriorate over long periods of time. Therefore, route the cables and fix the cables to the original position and states using the wire clamps.
Perform a safety check when servicing is completed.
Verify that the peripherals of the serviced points have not undergone any deterioration during servicing. Also verify that the screws, parts and cables removed for servicing purposes have all been returned to their proper locations in accordance with the original setup.
-8-

3 NAME and FUNCTION

4
ABUS
ABUS
ABUS
e
M
e
4
e
e
C
A

3.1 CONFIGURATION

DM
-U1
Signal Cable
Serial ID Label
-U2
Product Label
Signal Cable
P.S. Cabl
-U3
ABUS-U
Signal Cable
P.S. Cable
XBB
SD
ABUS-D1
Y- S U S
ABUS-D
Signal Cabl
ABUS-D3
LOGI
Signal Cabl
X-SUS
ABUS-D
P.S. Cabl
-9-

3.2 Block Diagrams

γ
U
YYYY
S
S
X
X
-
-
S
S
C
C
A
L
L
A
3
A
4
A
5
A
6
A
7
A
8
A
9
A
0
A
A
3
A
4
A
5
A
6
A
7
A
8
A
9
A
0
A

3.2.1 Signal Diagrams

----SU
SUS B.
B.
B. B.
SUSSU
Y-SUS
Y-SUS
MMMM
MMMM
SSSS
DDDD
SSSS
DDDD
EVEN SW
Y- S C A N
EVEN SW
ODD SW
Y-SC AN
ODD SW
POS /NEG
RESET SW
ABUS U1
ABUS U1...
ABUS U1ABUS U1
DMU1
DMU2 ADMU
ABUS U2
ABUS U2
ABUS U2ABUS U2
DMU
DMU
DMU
ABUS U3
ABUS U3
ABUS U3ABUS U3
DMU
DMU
CNU3-8CNU3-7
DMU
ABUS U4
ABUS U4...
ABUS U4ABUS U4
DMU1
DMU11
XXXX BBBB BBBB
XXXX BBBB BBBB
X
-SU
SUS B.
B.
-
SUSSU
B. B.
X
X-SUS
EVEN SW
X-SCAN
EVEN SW
X-SUS
ODD SW
X-SCAN
ODD SW
POS
RESET SW
SIGNA
SIGNAL
SIGNALSIGNA INPUT
INPUT
INPUT INPUT
CN1
CN2
Isk Iak Thermistors
CN4
CN31
LVD S
Analog Sw
OSC
10MHz
LVD S
I2C
DML1 ADML2 ADML
ABUS D1
ABUS D1...
ABUS D1ABUS D1
comp.
V-S YN C c ont.
SCI.
Failure DET.
FLASH MEMORY
CND2-6
DML
DML
DML
DML
ABUSD2
ABUSD2
ABUSD2ABUSD2
ABUS D3
ABUS D3
ABUS D3ABUS D3
CND3-8
CND3-9
SCAN CONTROLLER
DATA PROCESSOR ×2
RGB GAIN
DITHER /ERR DIF.
MP
APC cont.
I/O
DML
DML
CND3-10
TIMMING ROM
SUB FIELD
PRC.
12.75MHz
OSC
12.75MHz
EEPROM
D/A
DML1
DML11
ABUS D4
ABUS D4...
ABUS D4ABUS D4
25.5MHz
MEMORY
CONTROLLER
51MHz
×4
Vrs Vra Vrw Vrx Vq Vu
LOGI
LOGIC B.
LOGICLOGI
B.
B. B.
FRAME
MEMORY
CN21
CN3
CN7
CN8
CN5
CN6
-10-

3.2.2 Power Diagrams

YYYY
S
S
X
X
-
-
S
S
C
C
V
V
0
9
A
w
4
6
3
4
-
5
0
----SU
SUS B.
B.
B. B.
SUSSU
Y-SUS
Y-SUS
SSSS
DDDD
MMMM
SSSS
DDDD
MMMM
CN3
CN31
EVEN SW
Y- S C A N
EVEN SW
ODD SW
Y-SC AN
ODD SW
POS/NEG
RESET SW
Vcc 5V Vs 85V Vx 40V Vw 190
CNU
ABUS U1
ABUS U1...
ABUS U1ABUS U1
ADMU1
ADMU2 ADMU3 ADMU4 ADMU5 ADMU6 ADMU7 ADMU8 ADMU9 ADMU10 ADMU11
ABUS U2
ABUS U2
ABUS U2ABUS U2
ABUS U3
ABUS U3
ABUS U3ABUS U3
ABUS U4
ABUS U4...
ABUS U4ABUS U4
XXXX BBBB BBBB
XXXX BBBB BBBB
ADML1 ADML2 ADML3 ADML4 ADML5 ADML6 ADML7 ADML8 ADML9 ADML10 ADML11
ABUS D1
ABUS D1...
ABUS D1ABUS D1
ABUSD2
ABUSD2
ABUSD2ABUSD2
ABUS D3
ABUS D3
ABUS D3ABUS D3
ABUS D4
ABUS D4...
ABUS D4ABUS D4
CN22
Vcc 5V Va 6 3V
Vcc 5V Va 6 3V
X
-SU
SUS B.
B.
-
SUSSU
CN2
EVEN SW
EVEN SW
ODD SW
ODD SW
POS/NEG
RESET SW
Vcc 5V Vs 85V Vx 40V Vw 190V
B. B.
X-SUS
X-SCAN
X-SUS
X-SCAN
X
CN2
DC/DC
CONVERTER
Vu 35V
Vq -40V
YFVE Vy VE 18V 18V 17V
DC/DC
CONVERTER
CN3
Vpr2 3.3V
CPUgo PDPgo
from PSY(+5V/+3.3V)
from EXT.CONT.
D/
MPU
rst
LOGI
LOGIC B.
LOGICLOGI
CN
Vra Vrs Vr Vrx Vu Vq
YSTBY
B.
B. B.
XFVE Vxx VE
18V 20V 17V
DC/DC
CONVERTER
Vcc 5V
CN21
xvxwgo
RST
CN2
from PSY(+5V/+63V/+85V
Vs 85V
Vs 85V
-11-

3.3 FUNCTION

3.3.1 Logic board Function

(1) Data Processor
- γ adjustment(1 / 2.2 / 2.4 / 2.6 / 2.8)
- NTSC/EBU format(Color matrix) Switch
- RGB gain Control(White balance adjustment, Amplitude limitation)
- Error Diffusion Technology(Grayscale adjustment)
- Dither(Grayscale adjustment)
- Burn-in Pattern generation
(2) Data Converter
- Quasi out-line adjustment (luminous pattern control)
(3) Scan Controller
- Address driver control signal generator (ADM)
- scan driver control signal generator (SDM)
- X/Y sustain control signal generator
(4) Waveform ROM
- Waveform Pattern for drive / Timing memory
(5) MPU
- Synchronous detection
- System control
- Driving voltage(Va, Vs, Vr, Vw, Vu, Vq) Minute adjustment
- Abnormal watch (breakdown detection)/abnormal processing
- Is(sustain) current control (sustain pulse control)
- Ia(address) current control (sub-field control)
- External communication control
- Flash memory (firmware)
(6) EEPROM
- Control parameter memory
- The accumulation energizing time (Every hour).
- Abnormal status memory (16 careers)
-12-

3.3.2 Function of X-SUS Board

(1) DC/DC power supply block
Vs (+85V) Æ Vw (+190V) / Vx (+40V) / Vu (+35V) / Vq (-40V)
Vcc (+5V) Æ Vex (+16V) / XFve (+18V, floating)
(2) X switching block
Switching during address period
Switching during sustain period
Switching during reset period
(3) Current detector block
Isx (sustain) current detection
Ia (address) current detection
(4) Voltage detector block
Vs (sustain) voltage detection
Va (address) voltage detection

3.3.3 Function of Y-SUS Board

(1) DC/DC power supply block
Vcc (+5V) Æ Vey (+16V) / YFve (+18V, floating)
(2) Y Switching block
Switching during address period
Switching during sustain period
Switching during reset period
(3) Current detector block
Isy (sustain) current detection
-13-

3.4 PROTECTION FUNCTION

State of protection operation
(:State change、、、There is no change at the blank.)
Abnormality part
Reactivation
condition when
abnormal content
is excluded
Vw
Vx
Vs
Va
Vex
Vey
State Vw, Vx Vs Va Vex Vey Vcc Vpr
Overvoltage Stop(no latch)
Overcurrent Delay Latch
Overvoltage Stop(no latch)
Overcurrent Delay Latch
Overvoltage Latch
Low voltage Latch
Overcurrent Delay Latch
Overvoltage Latch
Low voltage Latch
Overcurrent Delay Latch
Overvoltage Stop(no latch)
Voltage
Overcurrent
pendency(no latch)
Va ux
AC
Re-turn
ing on
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Vcc
Vpr2
Overvoltage Latch
Overcurrent Delay Latch
Overcurrent Delay Latch
-14-
Yes
Yes
Yes

4 PROBLEM ANALYSIS

Y
Y
YNY
YYY
Y

4.1 OUTLINE OF REPAIR FLOW

Client
Product
manufacturer
(Repair center)
Client claim
Repair product
and Claim contents match
Product block/PDP module block
Locating cause of problem
Is PDP module block
Defective ?
Is the Panel defective ?
PDP module sent to factory
Repair product and
claim contents match
Recheck the problem description
N
Product problem analysis/Repair
PC board replacement/Parts
N
N
replacement
Operation normal ?
Recheck problem
description
Y
Repair center
Product
manufacturer
(Repair center)
Client
Is the panel faulty?
PC board
unacceptable (NG) ?
Processing to prevent
recurrence
Packing/Shipment
Installation in product
N
Product runs normally ?
Return of repaired product
End of repair
Panel replacement/IC
module replacement
N
PC board
replacement/Parts
replacement
N
Heat run
Operation normal ?
N
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4.2 OUTLINE OF PDP MODULE REPAIR FLOW

Receipt of returned product
(Chapter 4.3)
returned product agree with ID
Does ID of
of actual
Yes
Appearance check
Yes
Appearance unacceptable
(NG) ?
Yes
Repair of appearance
requested ?
Yes
Repair defective spots
No
No
No
Repair description and returned
product rechecked.
Perform operation test
(Chapter 4.4).
Problem recurred ?
2
Check description of
repair request.
4
No
Yes
Contents match ?
Yes
13 5
No
Problem symptom
nonrecurrence analysis mode
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1
Fault mode classification (Chapter 4.5)
Fault analysis (Chapter 4.6)
Repair of faulty spots (Chapter 5)
Replace LOGIC PC board or
panel chassis ?
No
3
Perform operation test (Chapter 4.4)
Problem repaired?
Yes
Warranty test (Running)
End of repair
Yes
Adjustment (Chapter 6)
No
Shipment
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Problem symptom nonrecurrence
5
analysis mode/Shipment process mode
Implement module tapping
Problem recurs ?
No
Yes
Turn off the main power
2
Perform running test (Burn-in pattern)
No
Problem recurs ?
Yes
3
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4.3 CHECKING THE PRODUCT REQUESTED FOR REPAIR

Check the serial ID number of the product requested for repair before starting the problem analysis and repair. Structure of serial ID number is shown below.
(1) Checking serial ID number of PDP module (14 digits)
The serial ID number of the product that is brought in for service and that of the completed panel chassis has the structure as shown below.
The serial ID number is shown on the bar code label that is attached to the rear of the chassis (aluminum).
N9A 4 01 001A1 01A
Version No.: 01 ~ 99 A ~ Z (excluding I and O)
Lot No.: 001 ~ 999 A ~ Z (excluding I and O) 1 ~ 3
Production week code: 01 ~ 53
Production year (low digit): 0 ~ 9
Product code: N9A- model 55 type
Module product label Serial ID label of panel chassis
* The module serial ID number and the serial ID number of the completed chassis are usually the same
when the product is brought in for repair for the first time.
(2) Checking serial ID number of constituent PC boards (12 digits)
The serial ID number of the module constituent PC boards has the following structure.
The serial ID number is shown on the bar code label that is attached to each PC board.
CP 1 01 00001 1A
Version No.: 1 ~ 9 , a~z A ~ Z (excluding I and O)
Lot No.: 00001 ~ Z9999
Production week code: 01 ~ 53
Production year (low digit): 0 ~ 9
Product code: Different 2 digits for each board
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4.4 OPERATION TEST PROCEDURE

d
f
Five screws
Photp 4.1 Photo 4.2
(1) Prepare the test equipment.
(2) Set the PSU board (PS-jig) by five M3X8 screw on the module o
requestedfor repair. (photo4.1)
(3) Connect the cable connector from PSU board to CN9 on logic boar
and CN21 on XSUS board. (photo4.2)
(4) Set the module of requested repair to a stand.
(5) Connect between the CN1/CN2 on the logic board and the CN5/CN7 on the interface board (I/F-jig) by particular cable. (photo4.3)
(6) Turn on the AC power to the interface board (I/F-jig).
(7) Select the signal used when a problem occurs, or full white pattern.
(8) Turn on the PDP go switch on the interface board (I/F-jig). (Then, the main
power of the module is turned on.)
Check Fault Symptom
CN21
X-SUS
CN9
LOGIC
-20-
F
Photo 4.3
State of initialization>
CN7 CN5
CN2
CN1
PDPgo switch
ON
OF
Select switch of Display size, Synchronous, and Clock signal
-21-

4.5 FAULT SYMPTOM

NO Fault
contents
Entire screen
1 After momentarily going on, the
does not light.
2
3 Single vertical line (of different
Vertical line
4 Single vertical line (of different
screen becomes black immediately or after a few seconds. (Main power is turned off.)
Screen lights dimly even on the back screen.
color) start point at center of screen
color) start point exclude at center of screen
Fault status Suspected
5
Single full vertical line (of different color)
Analysis
fault location
X-SUS,Y-SUS PSU, Panel chassis, Logic ABUSL or R
Logic Replace
procedure
and
measure
Refer to Chapter
4.6.1
Logic board
Panel chassis Logic, ABUS, ADM
Refer to Chapter
4.6.2
Panel chassis Replace
Panel
chassis
Logic Replace
Logic
board
6
Vertical bar Bar width of 1/33 of horizontal
7 Abnormal display at bar width of
8 Abnormal display at bar width of
9 Abnormal display at bar width of
10 Abnormal display at bar width of
11 Abnormal display at upper side
size or abnormal display in multiples of 1/33.
1/11 of horizontal size or multiples of 1/11 .
1/11 of horizontal size (Vertical bar of different color)
2/11 of horizontal size (Vertical bar of different color)
2/11 of horizontal size (Vertical bar of different color)
or lower side of horizontal size (Vertical bar of different color)
Panel chassis
(ADM)
Panel chassis
ABUS
Connection of
above boards.
Connection of
ADM,
ABUS
Connection of
ABUS
Connection of
ABUS
Connection of
ABUS and
Logic or
X-SUS and
ABUS
Refer to Chapter
4.6.2
Refer to Chapter
4.6.2
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