6.2.6 Accumulation time reset.........................................................................................................76
6.2.7 Setup before shipment...........................................................................................................77
7 The parts information .............................................................................................................................78
8.1 Single packing................................................................................................................................ 79
Caution
Scope; 55P1 series
(Model name; FPF55C17196UA)
Before doing the service operation please be sure to read this service
analysis manual. This module has a lot of devices to secure the safety
against the fire, electric shock, injury and harmful radiation.
To maintain the safety control, please follow the instructions and remarks
described in this service analysis manual.
)
1 OUTLINE
The module is a plasma display module which can be designed in there is no fan in addition to a
general feature of the plasma display such as a flat type, lightness, and high-viewing-angle and
terrestrial magnetism.
1.1 PANEL DIMENSION
1340(Glass
1229.4
691.2
750(Glass)
Pixel pitch(horizontal)
Pixelpitch(Vertical)
0.90mm
RGB
RGB
RGB
RGB
RGB
RGB
0.90 mm
RGB
RGB
RGB
RGB
RGB
RGB
1.2 FEATURE
1. For high definition television and monitor by Progressive method
2. For FAN Less design(Low consumption electric power)
3. Flat type・Lightness
4. Customizing of module equipped with communication function
-1-
Sub- pixel pitch(horizontal)
0.30mm
RGB
RGB
RGB
RGB
RGB
RGB
1.3 SPECIFICATION
1.3.1 Functional specification
Item NO
Specification
UA-5*
Externals
Display panel
Color Grayscale(standard)
BrightNess
Chromaticity
Coordinates
Contrast Contrast in Darkroom(60Hz)
Data signal
Module size
Weight
Display size
Resolution
Pixel pitch
Sub pixel pitch
White(display load Ratio 1%,standard)
(x,y)、white 10%
Video signal (RGB each color)
1 1340 × 760 × 66mm
2 30kg
3 1229.4 × 691.2mm
(55inch: 16:9)
4 1366 × 768 pixel
5 0.90(H) × 0.90(V)mm
6 0.30(H) × 0.90(V)mm
9 RGB each color 256 Grayscale
111000cd/ m2
14(0.290,0.290)
15900:1
16LVDS(10bit)X1 or LVDS(10bit)X2
Dot clock(max)
Sync Signal
Powersupply
Noise Shade noise at 18dB(A) or less
Guarantee
environment
Horizontal Sync Signal(max)
Vertical Sync Signal
Input voltage/current
Standby electric power(max)
Temperature(operation)
Temperature(storage)
Humidity(operation)
Humidity(storage)
1785MHz
1850KHz(LVDS)
1950Hz ± 1.9 / 60 ± 1.7Hz (LVDS)
20+3.3/+5/+75-90/+50-65V
211W
2225dB(A) or less
23
24
2520 ~ 85 %RH (no condensation)
2620 ~ 80 %RH (no condensation)
0 ~ 45 °C
0 ~ 45 °C
*It is made to give priority when there is a delivery specification according to the customer.
DC, 0.05/7.5/7.5/6A
-2-
1.3.2 Display quality specification
Specification
Item NO
UC-5*
Non-lighting cell
defect
Non-extinguishing
cell defect
Flickering cell defect
High intensity cell
defect
Brightness variation
Color variation White block of 10% load [9 point]
Total number (subpixel)
Density (subpixel/cm2)
Size (H x V) (subpixel)
Total number (subpixel)
Density (subpixel/ cm
Flickering lighting cell defect
(sub pixel/cm
Flickering non-extinguishing cell defect
Twice or more bright point
White block of 10% load [9 point] (%)
In area adjacent 20mm [White] (%)
2
)
2
)
1 15 or less
2 2 or less
(However,1 continuousness or less)
3 1x2 or less, Or 2x1 or less
4
5 Each color 2 cells max
6 5 or less
7 Number on inside of
8 0
9 20 or less
10 10 or less
11 X: Average ± 0.020
6 or less(each color 2 or less)
(However,1 continuousness or less)
Non-extinguishing cell defect
y: Average ± 0.020
*It is made to give priority when there is a delivery specification according to the customer.
-3-
A
1.3.3 I/O Interface Specification
(1) LVDS Signal Definition and Function
A video signal (display data signal and control signal) is converted from parallel data to serial
data with the LVDS transmitter and further converted into four sets of differential signals before
input to this product. These signals are transmitted seven times faster than dot clock signals.
The dot clock signal is converted into one set of differential signals by the transmitter before
input to this product. The LVDS signal definition and function are summarized below:
No.Item Signal Name
Number
of
signals
I/O Form Content of definition
1
Video Signal
Timing Signal
(ODD)
2
Video Signal
Timing Signal
(EVEN)
Display signal
3
4
5
6 SDA 1 I/O
Clock (ODD)
Clock (EVEN)
Power down
Signal
Communication
7
RA0RA0+
RA1RA1+
RA2RA2+
RA3RA3+
RA4R
4+
RB0RB0+
RB1RB1+
RB2RB2+
RB3RB3+
RB4RB4+
RACLKINRACLKIN+
RACLKINRACLKIN+
PDWN 1 InputLVTTL
SCL 1 I/O
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Input
Input
Input
Input
LVDS
Differential
LVDS
Differential
LVDS
Differential
LVDS
Differential
LVTTL
2
(I
C)
Differential serial data signal.
Input video and timing signals after
differential serial conversion using a
dedicated transceiver.
The serial data signal is transmitted
seven times faster than the base
signal.
Differential serial data signal.
Input video and timing signals after
differential serial conversion using a
dedicated transceiver.
The serial data signal is transmitted
seven times faster than the base
signal.
Input the clock signal after
differential conversion using a
dedicated transceiver.
The clock signal is transmitted at
the same speed as the base signal.
Low :LVDS receiver outputs are all
“L”.
High: Output signals are active.
2
I
C bus serial data communication
signal.
Communication with the control
MPU of this product is enabled.
“High”: Low power consumption
8
9
10
Control
MPU Communication / Control
CPUGO 1 InputLVTTL
PDPGO 1 InputLVTTL
IRQ 1
Outpu
t
LVTTL
mode of the control MPU of this
product is released.
“High”: This product is started.
(CPUGO=“High” Effective)
It changes into "Low" → "High"
when this product enters the
undermentioned state.
1. Vcc/Va/Vs output decrease
2. Circuit abnormality detection
-4-
A
B
(2) Video Signal Definition and Function
The table below summarizes the definitions and functions of input video signals before LVDS
conversion.
Item Signal name
Original
Display signal
(before LVDS
transmittance)
Video signal
(ODD)
Video signal
(EVEN)
Clock
Horizontal
sync signal
Vertical sync
signal
Blanking
signal
DATA-RA
DATA-GA
DATA-BA
DATA-RB
DATA-GB
DATA-BB
DCLK
DCLK
Hsync
Vsync
BLANKA
BLANKB
Number
of signals
Input/
output
10
10
10
10
10
10
2 Input
1 Input
1 Input
2 Input
Input
Input
Display data signal
RA9/GA9/BA9 is the highest intensity bit.
RA0/GA0/BA0 is the lowest intensity bit.
Display data signal
RB9/GB9/BB9 is the highest intensity bit.
RB0/GB0/BB0 is the lowest intensity bit.
Video signal timing: These signals
continuously input are necessary. Data are
read when these signals are fallen.
Regulates one horizontal line of data: Begins
control of the next screen when
fallen.
Screen starts up control timing signal: Begins
control of the next screen when
fallen.
Input the same frequency in both
odd-numbered and even-numbered fields.
Display period timing signal.
H indicates the display period and L indicates
the non display period.
Note:
Set this timing properly like followings, as is
used internally for signal processing.
・Set the blanking period so that the number of
effective display data items in one horizontal
period is 1366.
・Set the number of blanking signals in one
vertical period to 384, which is one half the
number of effective scan lines.
Signal definition and function
Hsync is
Vsync is
If the
BLANK changes when the Vsync
frequency is switched, the screen display may
be disturbed or brightness may change.
The screen display is restored to the normal
state later when the
constant again.
BLANK length is
-5-
)
)
(3) Connector Specification
The connector specification is shown below. Please do not connect anything with the terminal NC.
(3-1) Signal connector [CN1]
Pin No.Signal namePin No.Signal name
1 RA0- 2GND(LVDS
3 RA0+ 4 SCL
5 RA1- 6 GND
7 RA1+ 8 SDA
9 RA2- 10 GND(LVDS)
11 RA2+ 12 CPUGO
13 RACLK- 14 PDPGO
15 RACLK+ 16 IRQ
17 RA3- 18 PDWN
19 RA3+ 20 GND(LVDS)
21 RA4- 22 GND
23 RA4+ 24 GND
25 GND 26 GND
27 GND 28 GND
29 GND 30 GND
DF13-30DP-1.25 V (tin-plated) (Maker: HIROSE DENKI)
(3-3) Power Source Connectors (PSU only is used on repair working)
(a) Power input / Signal control connector [CN3]
Pin No.Symbol
1 N.C.
2 VSAGO
3 VCEGO
4 Vrs
5 Vra
6 GND
7 GND
8 GND
9 Vpr2
10 Vcc
11 Vcc
B11B-PH-SM3-TB (Maker: JST)
[Conforming connector]
Housing: PHR-11
Contact: SPH-002T-P0.5L
(b) Power supply output connector for system [CN21]
Pin No.Symbol
1 Va
2 Va
3 Vcc
4 Vcc
5 Vcc
6 GND
7 GND
8 GND
9 Vs
10 Vs
11 Vs
B10P-VH (Maker: JST)
[Conforming connector]
Housing: VHR-10N
Contact: SVH-21T-P1.1
-7-
2 SAFETY HANDLING of THE PLASMA DISPLAY
2.1 NOTES TO FOLLOW DURING SERVICING
The work procedures shown with the Note indication are important for ensuring the
safety of the product and the servicing work. Be sure to follow these instructions.
Before starting the work, secure a sufficient working space.
At all times other than when adjusting and checking the product, be sure to turn OFF the
main POWER switch and disconnect the power cable from the power source of the display
(jig or the display itself) during servicing.
To prevent electric shock and breakage of PC board, start the servicing work at least 30
seconds after the main power has been turned off. Especially when installing and removing
the power supply PC board and the SUS PC board in which high voltages are applied, start
servicing at least 4 minutes after the main power has been turned off.
While the main power is on, do not touch any parts or circuits other than the ones specified.
The high voltage power supply block within the PDP module has a floating ground. If any
connection other than the one specified is made between the measuring equipment and
the high voltage power supply block, it can result in electric shock or activation of the
leakage-detection circuit breaker.
When installing the PDP module in, and removing it from the packing carton, be sure to
have at least two persons perform the work while being careful to ensure that the flexible
printed-circuit cable of the PDP module does not get caught by the packing carton.
When the surface of the panel comes into contact with the cushioning materials, be sure to
confirm that there is no foreign matter on top of the cushioning materials before the surface
of the panel comes into contact with the cushioning materials. Failure to observe this
precaution may result in the surface of the panel being scratched by foreign matter.
When handling the circuit PC board, be sure to remove static electricity from your body
before handling the circuit PC board.
Be sure to handle the circuit PC board by holding the such large parts as the heat sink or
transformer. Failure to observe this precaution may result in the occurrence of an
abnormality in the soldered areas.
Do not stack the circuit PC boards.
Failure to observe this precaution may result in problems resulting from scratches on the
parts, the deformation of parts, and short-circuits due to residual electric charge.
Routing of the wires and fixing them in position must be done in accordance with the
original routing and fixing configuration when servicing is completed.
All the wires are routed far away from the areas that become hot (such as the heat sink).
These wires are fixed in position with the wire clamps so that the wires do not move,
thereby ensuring that they are not damaged and their materials do not deteriorate over
long periods of time. Therefore, route the cables and fix the cables to the original position
and states using the wire clamps.
Perform a safety check when servicing is completed.
Verify that the peripherals of the serviced points have not undergone any deterioration
during servicing. Also verify that the screws, parts and cables removed for servicing
purposes have all been returned to their proper locations in accordance with the original
setup.
- Is(sustain) current control (sustain pulse control)
- Ia(address) current control (sub-field control)
- External communication control
- Flash memory (firmware)
(6) EEPROM
- Control parameter memory
- The accumulation energizing time (Every hour).
- Abnormal status memory (16 careers)
-12-
3.3.2 Function of X-SUS Board
(1) DC/DC power supply block
Vs (+85V) Æ Vw (+190V) / Vx (+40V) / Vu (+35V) / Vq (-40V)
Vcc (+5V) Æ Vex (+16V) / XFve (+18V, floating)
(2) X switching block
Switching during address period
Switching during sustain period
Switching during reset period
(3) Current detector block
Isx (sustain) current detection
Ia (address) current detection
(4) Voltage detector block
Vs (sustain) voltage detection
Va (address) voltage detection
3.3.3 Function of Y-SUS Board
(1) DC/DC power supply block
Vcc (+5V) Æ Vey (+16V) / YFve (+18V, floating)
(2) Y Switching block
Switching during address period
Switching during sustain period
Switching during reset period
(3) Current detector block
Isy (sustain) current detection
-13-
3.4 PROTECTION FUNCTION
State of protection operation
(√:State change、、、、There is no change at the blank.)
Abnormality part
Reactivation
condition when
abnormal content
is excluded
Vw
Vx
Vs
Va
Vex
Vey
State Vw, VxVsVaVexVeyVcc Vpr
Overvoltage Stop(no latch)
Overcurrent Delay Latch
Overvoltage Stop(no latch)
Overcurrent Delay Latch
Overvoltage Latch
Low voltage Latch
Overcurrent Delay Latch
Overvoltage Latch
Low voltage Latch
Overcurrent Delay Latch
Overvoltage Stop(no latch)
Voltage
Overcurrent
pendency(no
latch)
Va
ux
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √
AC
Re-turn
ing on
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Vcc
Vpr2
Overvoltage Latch
Overcurrent Delay Latch
Overcurrent Delay Latch
√ √ √ √ √ √ √
√ √ √ √ √ √ √
√ √ √ √ √ √ √ √ √
-14-
Yes
Yes
Yes
4 PROBLEM ANALYSIS
Y
Y
YNY
YYY
Y
4.1 OUTLINE OF REPAIR FLOW
Client
Product
manufacturer
(Repair center)
Client claim
Repair product
and Claim contents match
Product block/PDP module block
Locating cause of problem
Is PDP module block
Defective ?
Is the Panel defective ?
PDP module sent to factory
Repair product and
claim contents match
Recheck the problem description
N
Product problem analysis/Repair
PC board replacement/Parts
N
N
replacement
Operation normal ?
Recheck problem
description
Y
Repair center
Product
manufacturer
(Repair center)
Client
Is the panel faulty?
PC board
unacceptable (NG) ?
Processing to prevent
recurrence
Packing/Shipment
Installation in product
N
Product runs normally ?
Return of repaired product
End of repair
Panel replacement/IC
module replacement
N
PC board
replacement/Parts
replacement
N
Heat run
Operation normal ?
N
-15-
4.2 OUTLINE OF PDP MODULE REPAIR FLOW
Receipt of returned product
(Chapter 4.3)
returned product agree with ID
Does ID of
of actual
Yes
Appearance check
Yes
Appearance unacceptable
(NG) ?
Yes
Repair of appearance
requested ?
Yes
Repair defective spots
No
No
No
Repair description and returned
product rechecked.
Perform operation test
(Chapter 4.4).
Problem recurred ?
2
Check description of
repair request.
4
No
Yes
Contents match ?
Yes
135
No
Problem symptom
nonrecurrence analysis mode
-16-
1
Fault mode classification (Chapter 4.5)
Fault analysis (Chapter 4.6)
Repair of faulty spots (Chapter 5)
Replace LOGIC PC board or
panel chassis ?
No
3
Perform operation test (Chapter 4.4)
Problem repaired?
Yes
Warranty test (Running)
End of repair
Yes
Adjustment (Chapter 6)
No
Shipment
-17-
Problem symptom nonrecurrence
5
analysis mode/Shipment process mode
Implement module tapping
Problem recurs ?
No
Yes
Turn off the main power
2
Perform running test (Burn-in pattern)
No
Problem recurs ?
Yes
3
-18-
4.3 CHECKING THE PRODUCT REQUESTED FOR REPAIR
Check the serial ID number of the product requested for repair before starting the problem
analysis and repair. Structure of serial ID number is shown below.
(1) Checking serial ID number of PDP module (14 digits)
The serial ID number of the product that is brought in for service and that of the
completed panel chassis has the structure as shown below.
The serial ID number is shown on the bar code label that is attached to the rear of the
chassis (aluminum).
N9A 4 01 001A1 01A
Version No.: 01 ~ 99
A ~ Z (excluding I and O)
Lot No.: 001 ~ 999
A ~ Z (excluding I and O)
1 ~ 3
Production week code: 01 ~ 53
Production year (low digit): 0 ~ 9
Product code: N9A- model 55 type
Module product label Serial ID label of panel chassis
* The module serial ID number and the serial ID number of the completed chassis are usually the same
when the product is brought in for repair for the first time.
(2) Checking serial ID number of constituent PC boards (12 digits)
The serial ID number of the module constituent PC boards has the following structure.
The serial ID number is shown on the bar code label that is attached to each PC board.
CP 1 01 00001 1A
Version No.: 1 ~ 9 , a~z
A ~ Z (excluding I and O)
Lot No.: 00001 ~ Z9999
Production week code: 01 ~ 53
Production year (low digit): 0 ~ 9
Product code: Different 2 digits for each board
-19-
4.4 OPERATION TEST PROCEDURE
d
f
Five screws
Photp 4.1Photo 4.2
(1) Prepare the test equipment.
(2) Set the PSU board (PS-jig) by five M3X8 screw on the module o
requestedfor repair. (photo4.1)
(3) Connect the cable connector from PSU board to CN9 on logic boar
and CN21 on XSUS board. (photo4.2)
(4) Set the module of requested repair to a stand.
(5) Connect between the CN1/CN2 on the logic board and the CN5/CN7
on the interface board (I/F-jig) by particular cable. (photo4.3)
(6) Turn on the AC power to the interface board (I/F-jig).
(7) Select the signal used when a problem occurs, or full white pattern.
(8) Turn on the PDP go switch on the interface board (I/F-jig). (Then, the main
power of the module is turned on.)
Check Fault Symptom
CN21
X-SUS
CN9
LOGIC
-20-
F
Photo 4.3
< State of initialization>
CN7 CN5
CN2
CN1
PDPgo switch
ON
OF
Select switch of Display size,
Synchronous, and Clock signal
-21-
4.5 FAULT SYMPTOM
NO Fault
contents
Entire screen
1 After momentarily going on, the
does not light.
2
3 Single vertical line (of different
Vertical line
4 Single vertical line (of different
screen becomes black
immediately or after a few
seconds. (Main power is turned
off.)
Screen lights dimly even on the
back screen.
color) start point at center of
screen
color) start point exclude at
center of screen
Fault status Suspected
5
Single full vertical line (of different
color)
Analysis
fault location
X-SUS,Y-SUS
PSU, Panel
chassis, Logic
ABUSL or R
Logic Replace
procedure
and
measure
Refer to
Chapter
4.6.1
Logic
board
Panel chassis
Logic, ABUS,
ADM
Refer to
Chapter
4.6.2
Panel chassis Replace
Panel
chassis
Logic Replace
Logic
board
6
Vertical bar Bar width of 1/33 of horizontal
7 Abnormal display at bar width of
8 Abnormal display at bar width of
9 Abnormal display at bar width of
10 Abnormal display at bar width of
11 Abnormal display at upper side
size or abnormal display in
multiples of 1/33.
1/11 of horizontal size or
multiples of 1/11
.
1/11 of horizontal size (Vertical
bar of different color)
2/11 of horizontal size (Vertical
bar of different color)
2/11 of horizontal size (Vertical
bar of different color)
or lower side of horizontal size
(Vertical bar of different color)
Panel chassis
(ADM)
Panel chassis
ABUS
Connection of
above boards.
Connection of
ADM,
ABUS
Connection of
ABUS
Connection of
ABUS
Connection of
ABUS and
Logic or
X-SUS and
ABUS
Refer to
Chapter
4.6.2
Refer to
Chapter
4.6.2
-22-
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