SONY KDE50XBR950, KDE-P50MRX1D Service Manual

KDE50XBR950/KDE-P50MRX1D
PANEL MODULE SERVICE MANUAL
PDP Module Name
NP50C4MF01
KDE50XBR950 UC Model KDE-P50MRX1D UK Model KE-P50MRX1 AEP Model
FLAT PANEL COLOR TV

Contents

1. Confirmation Common Manual ・・・・・・・・・・・・・・・・・・・・・・・ P1P20
2. Confirmation Manual ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ P21P43
3. Repair Manual ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ P44P62
4. THE PARTS INFORMATION ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ P63
PDP (NP series) Confirmation Common
Manual
Ver.1
1

PDP Malfunction Phenomenon

Malfunction
Phenomenon
No Picture Power-off
Power-on
The LED is lighting, but not appear pictures.
Alarm protection
When you turn-on the main power, the LED light-off after few minutes.
Go to Page 8 due to check more details.
No Priming
The priming does not appear on screen.
Go to Page 10 due to check more details.
No Signal
The priming is on screen, but not appear pictures.
Go to Page 10 due to check more details.
2
PDP Malfunction Phenomenon
Abnormal Screen Abnormal Color
Abnormal Block
No lighting sell are on screen at white pattern.
Go to Page 11 due to check more details.
Colorful blocks appear on screen at color bar pattern.
Go to Page 11 due to check more details.
3
PDP Malfunction Phenomenon
Vertical Vertical Line Single Line
Two Lines
Only one line is always lighting.
Go to Page 12 due to check more details.
two lines are lighting.
Go to Page 13 due to check more details.
Many Lines
Many lines are lighting.
Go to Page 14 due to check more details.
4
PDP Malfunction Phenomenon
Vertical Vertical Block One Black Block
One Zebra Block
One block is always no­lighting by one IC.
Go to Page 15 due to check more details.
Zebra block appears by one IC.
Go to Page 16 due to check more details.
Many Black Blocks
Many block appear by one data relay board.
Go to Page 16 due to check more details.
5
PDP Malfunction Phenomenon
Horizontal Horizontal Line
Horizontal Block
One Black Block
One black line appears on screen.
Go to Page 17 due to check more details.
Two Lines
Two lines appear on screen.
Go to Page 18 due to check more details.
Half block does not go out.
Go to Page 19 due to check more details.
6
PDP Malfunction Phenomenon
Screen Defect
Lighting strip
Check our specification .
Black strip
Check our specification .
7

No Picture

Panel Alarm FPC Opened
Panel alarm line go through the edge of the FPC.
CHECK POINT FPC cutting at scan side and TCP side.
Panel Grid Opened
REWORK We can not rework this.
Alarm
Protection
Vs Protection
Panel alarm line go through the edge of panel. This case is caused by sulfur issue.
CHECK POINT Panel Grid condition.
High Voltage Circuit Broken
Next parts will be broken, Scan Board, Common Board, High Voltage Board, Scan Relay Board.
CHECK POINT Fuse on boards, Power HIC, Between NEGA and POSI on scan relay board
8
REWORK We can not rework this.
REWORK Change the Scan, Common board and Scan relay board.
No Picture
Alarm
Protection
Vd Protection
TCP Broken
In case of shortage between Vd line and GND in TCP, Vd protection will be worked.
CHECK POINT Shortage between Vd line and GND, TCP surface
Data Relay Board Broken
In case of shortage between Vd line and GND in data relay board, Vd protection will be worked.
CHECK POINT Shortage between Vd line and GND on data relay board.
REWORK We can not rework this.
REWORK Change the data relay board.
5V Protection
Digital Board Broken
In case of no supply from supply board, 5V protection will be worked.
CHECK POINT Fuse on digital board
9
REWORK Change the digital board.
No Priming
No Signal
No Picture
High Voltage Circuit Broken
Next parts will be broken, Vp or Vbw line on Scan Board, Vsw line on Common Board, (High Voltage Board).
CHECK POINT Fuse on board, Vp, Vbw and Vsw line of Power HIC.
Digital Board Broken
Digital is not working.
REWORK Change the scan or common board (High voltage board).
CHECK POINT fuse on digital board, LVDS cable
Vacuum Tube Cracking
With big noise.
CHECK POINT Vacuum tube
REWORK Change the digital board.
REWORK We can not rework this.
10
Abnormal
screen
No Picture
High Voltage Circuit Broken
Next parts will be broken, Vbw line on Scan Board, Vsw line on Common Board, (High Voltage Board).
CHECK POINT fuse on board, Vbw or Vsw line on board.
REWORK Change the scan or common board (High voltage board).
11
The output of TCP

Vertical

The output of TCP is fixed at low level or high level. This line is very clear and constant.
Single Line
Data Grid Open
CHECK POINT One line is no-lighting or lighting at any pure color signal (red, green blue and black)
Damaged data grid in panel EX) Sulfur, scratch
CHECK POINT The surface condition of panel grid.
REWORK We can not rework this.
REWORK We can not rework this.
12
The output of TCP
Vertical
The closed outputs of TCP are Shortage.
Two Lines
Data Grid Shortage
CHECK POINT Two lines are lighting at two colors.
The grids of panel are shortage due to foreign material.
CHECK POINT The surface condition of panel grid.
REWORK We can not rework this.
REWORK We can not rework this.
13
Vertical
Zebra Block
Many Blocks
Data Relay Board
Data Relay Board
The lead of the buffer IC or the connector on data relay board are shortage by foreign material.
CHECK POINT Input signal condition.
The lead of the buffer IC or the connector on data relay board are shortage by foreign material.
REWORK Change the data relay board.
CHECK POINT Input signal condition.
16
REWORK Change the data relay board.
Vertical
Many Lines
Data Grid Open
Damaged data grid in panel EX) Sulfur, scratch
CHECK POINT The surface condition of panel grid.
REWORK We can not rework this.
14
Black Block
Vertical
TCP Broken
TCP is not working.
CHECK POINT The surface of TCP is damaged.
REWORK We can not rework this.
Data Relay Board
The buffer IC is not working on signal lines. The connector on data relay board is opened by the cracking of solder.
CHECK POINT Input signal condition.
15
REWORK Change the data relay board.

Horizontal

The output of Scan IC
The output of scan IC is fixed at low level or high level. This line is very clear and constant.
Single Line
Scan Relay Board
CHECK POINT One line is no-lighting or lighting at white signal.
Mis-contact between FPC and the connector of scan relay board.
CHECK POINT The output of scan IC. Reconnection.
REWORK Change the scan relay board.
REWORK Reconnect the FPC.
17
Horizontal
Two Lines
Scan Relay Board
The output of scan IC are shortage. This line is not clear and not constant.
CHECK POINT FPC insert shifting. Foreign material in connector. The lead of scan IC.
REWORK Clean in the connector. Reconnect the FPC. Change the scan relay board.
18
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