Sony ICD-S7 Service Manual

ICD-S7
Chinese Model
Tourist Model
SERVICE MANUAL
IC RECORDER
SPECIFICATIONS
Ver 1.0 2002. 11
Personal Audio Company
Published by Sony Engineering Corporation
9-874-221-01
2002K1600-1
© 2002.11
Recording media Built-in flash memory 64MB, Monaural recording Recording time SP: 532 minutes, LP: 1,418 minutes Speaker approx. 15 mm (
19
/32 in.) dia. Power output 80 mW Input/Output • EAR/MIC (Earphone/microphone) jack (minijack,
monaural) –
output
for 16 - 100 ohms earphone/headphones
– input for plug in power, minimum input level
0.6 mV, 3 kilohms or lower impedance microphone
• USB connector Playback speed control +100% to -50% (DPC) Power requirements Two LR03 (size AAA) alkaline batteries: 3 V DC Dimensions (w/h/d)
(not incl. projecting parts and controls)
28.0 116.0 13.8 mm (1 1/8⋅ 4 5/8⋅9/16in.) Mass (incl. batteries) 65 g (2.29 oz) Supplied accessories Earphone 1
USB Connecting cable ⋅ 1 Application Software (CD-ROM) ⋅ 1 LR03 (size AAA) alkaline battery ⋅ 2 Handstrap x 1
Optional accessories Stereo ear receiver MDR-ED228LP, MDR-E818LP/
Active speaker SRS-T77/Electret condenser microphone ECM-DM5P, ECM-T15, ECM-T115, ECM-Z60 (zoom microphone)/Connecting cable RK­G64/AC power adaptor AC-E30HG
Your dealer may not handle some of the above listed optional accessories. Please ask the dealer for detailed information.
Design and specifications are subject to change without notice.
2
ICD-S7
TABLE OF CONTENTS
Flexible Circuit Board Repairing
•Keep the temperature of the soldering iron around 270°C during repairing.
• Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering or unsoldering.
Notes on chip component replacement
•Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam­aged by heat.
* Replacement of IC6201, IC7102 used in this set requires a special
tool.
The voltage and waveform of CSP (chip size package) cannot be measured, because its lead layout is different from that of conven­tional IC.
Lead layouts
Unleaded solder
Boards requiring use of unleaded solder are printed with the lead­free mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular size.)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40°C higher than ordinary solder. Ordinary soldering irons can be used but the iron tip has to be applied to the solder joint for a slightly longer time. Soldering irons using a temperature regulator should be set to about 350°C. Caution: The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful!
• Strong viscosity Unleaded solder is more viscous (sticky, less prone to flow) than ordinary solder so use caution not to let solder bridges occur such as on IC pins, etc.
• Usable with ordinary solder It is best to use only unleaded solder but unleaded solder may also be added to ordinary solder.
surface
Lead layout of
conventional IC
CSP (chip size package)
1. GENERAL ·········································································· 3
2. DISASSEMBLY
2-1. Cover (jack) ·································································· 4 2-2. Case··············································································· 5 2-3. Ornamental Belt, SW Board ········································· 5 2-4. AUDIO Board ······························································· 6 2-5. Cover (Chassis), Microphone Unit (MIC3201) ············6 2-6. MAIN Board, Liquid crysal,
Display Panel (LCD3201) ············································ 7
3. TEST MODE ······································································ 8
4. DIAGRAMS ······································································ 10
4-1. Block Diagrams
– Main Section-1 –······················································ 11 – Main Section-2 –······················································ 12
– Panel/Key Section – ················································· 13 4-2. Printed Wiring Board – AUDIO Board – ···················· 14 4-3. Schematic Diagram – AUDIO Board (1/2) –·············· 15 4-4. Schematic Diagram – AUDIO Board (2/2) –·············· 16 4-5. Printed Wiring Board – MAIN Board – ····················· 17 4-6. Schematic Diagram – MAIN Board (1/3) – ··············· 18 4-7. Schematic Diagram – MAIN Board (2/3) – ··············· 19 4-8. Schematic Diagram – MAIN Board (3/3) – ··············· 20 4-9. Printed Wiring Board – SW Board – ·························· 21 4-10. Schematic Diagram – SW Board – ····························· 22 4-11. IC Block Diagrams ····················································· 23 4-12. IC Pin Function Descriptions ······································ 25
5. EXPLODED VIEWS
5-1. Case Section································································ 31 5-2. Chassis Section ··························································· 32
6. ELECTRICAL PARTS LIST ······································· 33
3
ICD-S7
SECTION 1
GENERAL
This section is extracted from instruction manual.
Step 2: Setting the Clock
You need to set the clock to use the alarm function or record the date and time. Clock setting display appears when you insert batteries for the first time, or when you insert batteries after the unit has been without batteries for a certain period of time. In this case, proceed from step 4.
1
Turn the jog lever toward MENU.
The menu mode will be displayed in the display window.
2
Press the jog lever up or down (>/.) to select “SET DATE”.
3
Press the jog lever (x•B).
The date and time setting window is displayed. The year digits will flash.
4
Set the date.
1 Press the jog lever up or down
(>/.) to select the digits of the year.
Jog lever
Press the center (xB).
Press up (>).
Press down (.).
Turn toward MENU.
2 Press the jog lever (x•B).
The month digits will flash.
3 Set the month and day in
sequence, then press the jog lever (xB). The hour digits will flash.
5
Set the time.
1 Press the jog lever up or down
(>/.) to select the digits of the hour.
2 Press the jog lever (x•B).
The minute digits will flash.
3 Set the minute. 4 Press the jog lever (xB).
The menu mode will be
displayed again.
Note
If you do not press the jog lever (xB) for more than one minute, the clock setting mode is cancelled and the window will return to normal display.
6
Turn the jog lever toward MENU.
The window will return to normal display.
1 If the unit is left unused for more than 3 seconds in the stop mode after the
clock is set, the display will show the current time (page 25).
v
1 Built-in microphone (11) 2 OPR (operation) indicator
(11, 18)
3 DPC ON/OFF switch (28) 4 INDEX/
(bookmark)
button (30, 37)
5 Display window (22) 6 A-B
(repeat)/ (priority)
button (31, 42)
7 ERASE button (34) 8 EAR/MIC (earphone/
microphone) jack (13, 15)
Index to Parts and Controls
9 zREC (record) /REC
PAUSE button (11, 32)
0 xSTOP button (12, 19) qa Jog lever
FOLDER/MENU/
.(review/fast backward)/ > (cue/fast forward)/ xB (play/stop•enter)
qs VOL (volume) +/– buttons
(18)
Refer to the pages indicated in parentheses for details.
Front Rear
qd HOLD switch (27, 49) qf Speaker qg Battery compartment (6) qh Clip* qj USB connector (55) qk DC IN 3V jack (6) ql Slit for the supplied
handstrap
*Notes
•To prevent the clip from breaking, avoid hooking it on thick fabric, such as a pocket of a heavy coat.
•When bending down or running with the unit clipped on your pocket, be careful not to drop the unit.
Index to Parts and Controls (continued)
4
ICD-S7
SECTION 2
DISASSEMBLY
Note : Follow the disassembly procedure in the numerical order given.
2-1. Cover (jack)
Note : Disassemble the unit in the order as shown below.
COVER(JACK)
(Page 4)
AUDIO BOARD
(Page 6)
ORNAMENTAL BELT, SW BOARD
(Page 5)
CASE
(Page 5)
COVER (CHASSIS),
MICROPHONE UNIT(MIC3201)
(Page 6)
MAIN BOARD,
LIQUID CRYSTAL
DISPLAY PANEL (LCD3201)
(Page 7)
SET
4
Screw (M 1.7 × 3)
6
Screw
(M 1.7
×
3)
2
Screw (M 1.4)
1
Battery lid
3
Lid (connector)
5
Cover (jack)
5
ICD-S7
2-2. Case
1
Sliding the chassis up to
the position of Connector.
3
Remove the chassis by sliding.
2
Connector
(CN7104)
Note : When assembling the chassis,
insert flexible board
.
2-3. Ornamental Belt, SW Board
2
Remove the ornamental belt
in the direction of the arrow.
Claws
3
SW board
(Cautions five claws)
1
Remove the knob (HOLD) .
6
ICD-S7
2-4. AUDIO Board
2
Speaker (1.5cm) (SP3201)
Claw
Chassis
Claw
Claw
1
Cover (chassis)
(Cautions three claws
)
3
Microphone unit (MIC3201)
2-5. Cover (Chassis), Microphone Unit (MIC3201)
7
AUDIO board
AUDIO board
4
Holder (LCD)
Two claws
Two claws
6
Turn over the AUDIO board
and remove soldering (two points) from Microphone cable.
3
Remove soldering (two points) from speaker cable.
2
Connector
(CAN7201)
5
Liquid crystal display panel (LCD3201)
1
Screw (M1.7 )
7
ICD-S7
2-6. MAIN Board, Liquid Crystal, Display Panel (LCD3201)
8
MAIN board
3
Chassis
6
Terminal (-), battery
5
Terminal (+), battery
Cap (terminal)
4
Remove soldering (two points).
2
Remove the slot of a chassis.
7
Liquid crystal display panel
(LCD3201)
1
Screw (M1.7)
8
ICD-S7
SECTION 3
TEST MODE
[Setting Method of the Test Mode]
There are two different methods to enter the test mode: (1)To enter the test mode, turn on the HOLD switch while pressing
the STOP key and VOLUME+ key at the same time with the power on.
(2) While pressing the VOLUME- key, turn on the power in state
that the test land (TP7101 (side B) or SL7101 (side A)) on the main board is shorted to GND.
[Exiting Method of the Test Mode]
Exit the test mode by turning off the power.
[Initial Status of the Test Mode]
When the test mode is set, the LCD display appears as shown below.
LCD display
102 3C 01 J
Destination information LPEC version DSP version CPU version
102 3C 01 J
LCD TEST
. >
SET AREA
. >
AUDIO TEST
. >
SLEEP TEST
. >
BEEP TEST
. >
SIO TEST
. >
KEY TEST
.
>
.
>
RESET MENU
> .
READ DATA
> .
DC JACK
> .
USB TEST
> .
LED TEST
> .
BATT TEST
> .
Initial status of test mode Version display Destination setting information display
END
TEST MODE
START
TEST MODE
[Operation in the Test Mode]
After entering the test mode, you can move within the test menu by pressing the . / > key. You can move to the submenu by pressing the xB key. Then each test mode can be executed.
1. LCD test
• LCD is tested of all light-on and all light-off.
• Use the . / > key to adjust the contrast of the LCD. The setting value is written in the EEPROM with the xB key. If the LCD test ends with OK, “**** OK ****” is displayed. If the LCD test ends with NG, “****NG****” is displayed. The default value is “0x12”.
xB
LCD TEST
LCD ALL
LCD OFF LCD CHECK LCD ALL
LCD CHECK
:
:
STOP
STOP STOPSTOP
(select), (set)
.
>
xB
LCD OFF
2. Setting destination
• NO destination information.
3. Audio test
Perform the through-playback and sine wave output.
• Contents of the submenu
ADA SP: AD/DA-through-SP mode ADA LP: AD/DA-through-LP mode DSP SP: DSP-through-SP mode DSP LP: DSP-through-LP mode 1 kHz SIN: 1 kHz sine wave output mode
• Select the microphone sensitivity with the HOLD switch.
ON: High sensitivity OFF: Low sensitivity
•The VOR detection operation can be checked by the LED.
Sound: The red LED is turned on. No sound: The red LED is
turned off.
• MUTE can be set to “ON” or “OFF” with the ERASE key.
•The sound volume can be adjusted with the VOLUME+ key or VOLUME- key during the audio test except the MUTE mode.
•The microphone sensitivity, sound volume and MUTE (on/off) are displayed on the bottom of the LCD.
xB
SET AREA
JAPAN USB
STOP
xB
:
:
DSP SP ADA LP ADA SP 1K SIN DSP LP
AUDIO TEST DSP LP
DSP LP H 10 DSP SP H 10 ADA LP H 10
(select), (set)
.
>
xB
STOP STOP STOP
STOP
[Flow Chart of the Test Mode]
9
ICD-S7
4. Sleep test
•Pressing the xB key causes the set to enter the sleep state.
•When the HOLD switch is ON, the LCD is turned off. When OFF, the LCD is turned on.
•Press any keys to exit the sleep state.
5. Beep test
• Beep sound of 1.3 kHz or 2 kHz is output.
6. SIO test
•Perform the connection test of the RTC, EEPROM and serial to parallel conversion IC.
• As to the test result, if all of the connection test are OK, “****OK****” is displayed. If the connection test of the RTC is NG, “**RTCNG**” is displayed. If the EEPROM is NG, “**EEPNG**” is displayed.
7. Key entry test
•When the any key is pressed, the entry key and the A/D converted value (hexadecimal) of the two channel keys are displayed.
•When the STOP key is pressed, the A/D value of the key is displayed while the key is depressed. When the key is released, the screen returns to the test menu.
8. Battery remaining power test
•The detected A/D value (hexadecimal) of the battery remaining power is displayed.
9. LED/EL test
• LED (red and green) and EL are all turned on.
any keys any keys
SLEEP TEST
SLEEP IN
LCD OFF
(with HOLD OFF status)
xB
(with HOLD ON status)
xB
xB
BEEP TEST
1.3K BEEP
2.0K BEEP
1.3K BEEP
1.3K BEEP
2.0K BEEP
:
:
(set)
xB
(select),
.
>
STOP
STOP STOP
xB
SIO TEST
SIO OK
STOP
xB
KEY TEST
0-FF 1-FF
STOP
xB
BATT TEST
STOP
10. USB test
• When the menu starts the USB self-check, either presence or absence of the Vbus is judged. (Vbus is present: “VBUS: ON”, Vbus is absent: “VBUS: OFF”)
•The USB driver always works regardless of presence or absence of the USB signal only when Vbus is available during the USB test. At this time, turning on HOLD causes the set to move to the suspend state. Turning off the Vbus causes the set to return to the test menu.
11. DC-IN test
LCD : Detection result of external DC power supply is display is
displayed of LCD.
12. DATA READ test (not used)
Not use for test command design check or verification.
13. Rest menu
•Pressing the xB key causes the set to enter the menu initialization standby state.
•When the following keys are all entered and the xB key is pressed, the initialization is executed. At the same time, the Wak eUp signal is checked, too.
Check keys: VOLUME+ , VOLUME– , A-B REPEAT ,
INDEX , STOP , zREC , ERASE , . , xB , > , MENU , FOLDER and check states of Memory Stick insert and outsert ( EJECT ).
• If all tests end in success, “**ALLOK**” is displayed. If the key entry is NG or if any of the keys is not pressed yet, “**KEYNG**” appears. If saving in the EEPROM is NG, “**MENUNG**” appears.
xB
LED TEST
LED EL ON
STOP
xB
RESET RESET KEY
RESET OK
xB
In the case that the key entry and saving in the EEPROM end correctly, after the check key is entered.
STOP
STOP
xB
Suspend
USB VBUS ON
LCD OFF
When Vbus is on, HOLD key turns on.
STOP or cut Vbus
STOP cut Vbus
xB
DC JACK JACK ON OFF
( )
STOP
10
ICD-S7
SECTION 4
DIAGRAMS
Note on Schematic Diagrams:
• All capacitors are in µF unless otherwise noted. pF: µµF 50 WV or less are not indicated except for electrolytics and tantalums.
• All resistors are in and 1/
4
W or less unless otherwise
specified.
f
: internal component.
C : panel designation.
A : B+ Line.
•Power voltage is dc 3V and fed with regulated dc power supply from battery terminal.
•Voltages and waveforms are dc with respect to ground under no-signal (detuned) conditions. no mark : REC []: PB
: Impossible to measure
•Voltages are taken with a VOM (Input impedance 10 M).
Voltage variations may be noted due to normal produc­tion tolerances.
•Waveforms are taken with a oscilloscope. Voltage variations may be noted due to normal produc­tion tolerances.
• Circled numbers refer to waveforms.
• Signal path.
F : PB L : REC
* Replacement of IC6201, IC7102 used in this set requires
a special tool.
The voltage and waveform of CSP (chip size package) cannot be measured, because its lead layout is different from that of conventional IC.
Note on Printed Wiring Boards:
Y : parts extracted from the conductor side.
b : Pattern from the side which enables seeing.
Caution: Pattern face side: Parts on the pattern face side seen from (SIDE B) the pattern face are indicated. Par ts face side: Parts on the parts face side seen from (SIDE A) the parts face are indicated.
* Replacement of IC6201, IC7102 used in this set requires
a special tool.
Lead layouts
• WAVEFORMS
surface
Lead layout of
conventional IC
CSP (chip size package)
1 IC7101 wd (SCK1)
2 IC7101 wl (SIPCLK)
3 IC7101 es
(DSPSYSCK)
5 IC7101 ej (MSCLK)
6 IC7101 yd (CF2)
8 IC8101 qd (X OUT)
(USB Connection)
2 V/DIV, 4 µs/DIV
2 V/DIV, 40 ns/DIV
2 V/DIV, 4 µs/DIV
2 V/DIV, 200 ns/DIV
1 V/DIV, 40 ns/DIV
5.7 µs
567 ns
3.0 Vp-p
4 Vp-p
70 ns
3.1 Vp-p
3.9 Vp-p
71 ns
2 V/DIV, 20 ns/DIV
2 V/DIV, 40 ns/DIV
3.7 Vp-p
8.33 ns
5.1 µs
3.1 Vp-p
4.0 Vp-p
50 ns
4 IC7101 ef (FSCLK)
2 V/DIV, 10 µs/DIV
31 µs
3.0 Vp-p
7
IC7113 wd (XO)
1111
ICD-S7
4-1. Block Diagrams – Main Section-1 –
Signal path
: REC
: PB
33239124343029
92 2
34
28
27
42
40
4
2
32
22 14
25
17
13
15
33
6
44
5
11
39
40
30
31
25
26
28
27
1
2
48
47
11 10
9 43 45 46
13
MIC3201
13
7
11
2
3
12
8
5
6
10
9
4
14
IC7107
SI/PO DRIVER
DATA
CLOCK
XLMUTE
SPPWR
HPPWR
HPMUTE
XREDLED
XGREENLED
XDSPRST
XEEPCS
15
XUSBRST
EEPRST
MICSEL
MICSEL
XBATTEN
XBATTEN
MICSENSE
D7102
RED(REC)
GREEN(PB)
6
3
1
IC6202
CLOCK GEN
IC7101 (1/3)
CPU
CLKIN
CE
Q0
Q1201,2201
MUTE
Q3201
SWITCH
Q3202
SWITCH
Q3206
SWITCH
J3201
(SPEAKER)
2
3
4
1
6
4
5
6
7
3
8
IC7106
EEPROM
IC7108
REAL TIME CLOCK
SK
DI
DO
CS
RESET
CLK
DATA
CE0
CE1
/AIRQ
/TIRQ
IC3201
MIC AMP, AGC,
HP AMP, POWER AMP
MICIN
35
MICVCC
LGAININ
BIASOUT
ROUT
LOUT
SPOUT+
SPOUT-
AGCDET
AGCSW STBYSW
GAINSW
RECOUT
RIN
LIN
BEEPIN
MICPWR
HPPWR
SPPWR
MUTE
IC3202
ADC, DAC
RIN1
LIN1
ROUT2
LOUT2
OPGAR
ROUT1
OPGAL
LOUT1
STDO
STDO
BCLK
LRCK
SDTI
CDTI CDTO CCLK
XCS
XRST
XPD
MCK0
BCLK
LRCK
SO
ADACDTO
ADACDTI
ADACCLK
XADACS
XRST
MCLK
XUSBRST
HPJACK
AUPWR
AUPWR
SIPCLK
BEEP
5
MICPWR
FSCLK
RTCCS
SDO1
SDI1
SCK1
SP3201
B
A
C
F
D
E
WAKEUP
(OPR)
MIC
MIC
1
3
4
HPPWR
Q3207
Q1202,2202
Q3203,3208, 3209
DSPIVDD
IC3204
1212
ICD-S7
– Main Section-2 –
Signal path
: REC
: PB
68-75, 77-84
23-34, 37-40
43-49, 51-58, 26,27
12,17,18,23, 29,35,36,42, 7,13,14,20, 26,32,31,37
3-5,9,10, 15,16,22,
44-47,39,40,
33,34,28
16
42
17
41
1
8
XWE
XLB LB
WE
UB
XUB
7
31
60 20
6
USBDET
DREQ
XUSBCS
XUSBIRQ
D0-D15
56-53, 42-39
29-32, 41-44
MD0-MD7
I/O1-I/O16
A0-A16
A0-A16
A0-A16
15
3
11
2
XSRCS
XOE
XOE
OE CS
IC7102 S-RAM
IC6203
FLASH MEMORY
45
35
47
40
8 7 6 5
138
46
48
52
159
150
49
160
157
50 55
158
11
12
5
2
6
3
1
14
13
12
35
32
8
38
37
39
62
63
13
MICSENSE
MICSENSE
2
5
1
IC7112
D-FF
D
CK
Q
8
9
17
CE RE
ALE
CLE
R/B
I/O1-I/O8
16
7
1921
18
WE
WPXRST
XWE
XRE
XCE0
ALE
CLE
XBSY
IC7103
FLASH MEMORY
IC7113
MEMORY CONTROL
IC6201
DSP
ADASI
BCLK
LRCLK
SO
ADACDTO ADACDTI ADACCLK XADACS XRST
MCLK
TSO
TSCK
TSOEN
TSIEN
TSIOEN
TSI
REQ
CLKIN
FMSDIO
FMSCK
XFMWP
XFMCS
SDI
SDO
SCK
XWP
XCS
SDI0
SCK0
XDSPSIOEN
SDO0
DSPIFREQ
DSPSYSCK
MSDIO
MSCLK
MSBS
SDIO
SCKI
SBS
CF1
CF2
X7101
14.112MHz
14
13
XIN
5
VBUS
3
D-
4
D+
6
TRON
XOUT
X8102 12MHz
24
23
XI
XO
X7102 20MHz
G
D
A
IC7101 (2/3)
CPU
IC5108
D8101
21
Q7103
SWITCH
Q7102
SWITCH
47
45 42
41
44
43
17-22
DREQ0
CS
46
RST
INT0
HWR
LWR
RD
D0 - D15
D0 - D15
D0 - D15
A1 - A6
A0 - A5
1 2 3
VBUS
D­D+
IC8101
USB CONTROLLER
VOLTAGE
DETECT
CN8101
KEYGND
H
E
DDCOUT
XUSBRST
φ
STDO
BCLK
LRCK
SO
ADACDTO ADACDTI ADACCLK XADACS XRST
MCLK
6
9
3
37 52 51 47 49 50
21
IC7114
RESET
MSVDD
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