Page 1
PROCESSING MODULE CONTROLLER
HKSP-300
! W ARNING
This manual is intended for qualified service personnel only.
To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that
contained in the operating instructions unless you are qualified to do so. Refer all servicing to
qualified service personnel.
! W ARNUNG
Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.
Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die
Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei
Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben
Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung
dazu besitzen.
! AVERTISSEMENT
Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin
de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les
réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres.
Pour toute réparation faire appel à une personne compétente uniquement.
INSTALLATION MANUAL
1st Edition (Revised 1)
Serial No. 10001 and Higher
Page 2
When using a LAN cable:
For safety,do not connect to the connector for
peripheral device wiring that might have excessive
voltage.
For the customers in the Netherlands
Voor de klanten in Nederland
Hoe u de batterijen moet verwijderen, leest u in de
Onderhoudshandleiding.
Gooi de batterij niet weg maar lever deze in als klein
chemisch afval (KCA).
Für Kunden in Deutschland
Entsorgungshinweis: Bitte werfen Sie nur entladene
Batterien in die Sammelboxen beim Handel oder den
Kommunen. Entladen sind Batterien in der Regel dann,
wenn das Gerät abschaltet und signalisiert “Batterie
leer” oder nach längerer Gebrauchsdauer der Batterien
“nicht mehr einwandfrei funktioniert”. Um
sicherzugehen, kleben Sie die Batteriepole z.B. mit
einem Klebestreifen ab oder geben Sie die Batterien
einzeln in einen Plastikbeutel.
HKSP-300
Page 3
/Table of Contents
Purpose of this manual .....................................1 (E)
Related manuals ................................................1 (E)
1. Installation ...................................................1 (E)
2. Name and Function of Connector .............2 (E)
3. Name and Function of Switch
and Indicator ...............................................3 (E)
4. System Connection ....................................8 (E)
4-1. Outline of Connection............................................8 (E)
4-2. Connection Example............................................ 11 (E)
5. Error/Warning Indications........................ 12 (E)
6. Redundant ................................................. 13 (E)
6-1. Definition of Terms .............................................. 13 (E)
6-2. Connection (Assembly of Connector Board)..... 14 (E)
6-3. Installation of CPU-335 Board ...........................16 (E)
6-4. Switching of Main CPU and Backup CPU ........16 (E)
7. Settings...................................................... 17 (E)
7-1. Setting Items ......................................................... 17 (E)
7-2. Setting by Using DIP Switch ...............................18 (E)
7-3. Setting by Using PC (USB Connection) ............. 19 (E)
7-4. Setting by Using PC (Ethernet Connection)...... 27 (E)
7-5. USB Software .......................................................27 (E)
8. Input and Output Signals of Connector.. 29 (E)
HKSP-300
9. Battery for Data Backup ........................... 31 (E)
10. Backup of Optional Board Data ............... 31 (E)
11. Specifications............................................ 32 (E)
1
Page 4
Page 5
Purpose of this manual
This manual is an installation manual of Processing Module
Controller HKSP-300.
This manual is intended for use by trained system and service
engineers, and describes information regarding installation.
Related manuals
Besides this installation manual, the following manuals are
available for the HKSP-300.
. Maintenance Manual (Available on request)
This manual describes the information that premises the
parts level service (adjustment, parts list, diagrams, etc.).
If this manual is required, please contact your local Sony
Sales Office/Service Center.
. “Semiconductor Pin Assignments” CD-ROM (Available
on request)
This “Semiconductor Pin Assignments” CD-ROM
allows you to search for semiconductors used in B&P
Company equipment.
Part number: 9-968-546-XX
1. Installation
Attaching HKSP-300
The HKSP-300 is designed to be installed and operated in
the signal processing unit PFV-SP series.
In accordance with the installation manual of the PFV-SP
series, be sure to attach the main board and connector panel
of the HKSP-300.
Install the boards in the following slots. If the boards are
installed in the slots other than those below, they do not
normally function as controller.
PFV-SP3100 PFV-SP3300
Used as single CPU No. 4 slot No. 17 slot
Used as main/backup CPUs No. 3 and 4 slots No. 16 and
17 slots
Matching connector/cable
When external cables are connected to the connectors on the
connector panel, the hardware listed below (or equivalents)
must be used.
GPI
Matching connector: D-sub mini 15-pin, male
The HKSP-300 is composed of the following items.
. Main board (CPU-335 board)
. Connector board (CN-2177 board)
. Unit label (2)
. Floppy disk (USB software, 1)
. Operation guide
. Installation manual
. Blank panel (1)
. Stud (4)
. Screw for stud (8)
. Screw for blank panel (4)
. Accessory screw (2)
*
The parts are used in assembling a redundant CPU.
*
*
*
*
*
When the two sets of HKSP-300 are used in combination,
one HKSP-300 operates as a main CPU, the other operates
as a backup CPU. (Refer to “6. Redundant CPU”.)
CONTROL, DATA
Matching connector/cable: 100BASE-TX standardized
*1
cable
10BASE-T standardized
*1
cable
(10BASE-T: Only DATA)
REMOTE
Matching connector: D-sub 9-pin, male
. 1-560-651-00*2 (connector)
. 1-561-749-00 (shell)
*1: Use shield type.
*2: The following solderless contacts are required for the
plug.
AWG#18 to #22: 1-566-493-21
AWG#22 to #24: 1-564-774-11
AWG#24 to #30: 1-564-775-11
n
USB (CPU-335 board front side)
Matching cable: USB cable available on the market
HKSP-300
1 (E)
Page 6
2. Name and Function of Connector
CONTROL
STATUS
MAIN
LAN
CTRL
DATA
REF IN
300
GPI
2
CONTROL
HKSP-300
1
CPU-335 board front side Connector panel
11
1 USB connector (USB series B connector)
11
This connector is connected to the USB connector of
the personal computer, etc. It is used for setting the
HKSP-300 and the board that can be installed in the
PFV-SP series, displaying the status, transferring the
data files and so on by using the supplied software.
22
2 GPI connector (D-sub mini 15-pin)
22
This connector is connected to the external equipment,
and inputs and outputs the trigger signal. A 9-channel
controlling input and 4-channel status output for
external display are enabled.
The contents of input and output can be set by HKSP300 and PFV-SP series. (For details on the setting,
refer to “7. Settings”.)
3
DATA
4
REMOTE
5
33
3 CONTROL connector (conforming to RJ-45)
33
This connector is connected to the Ethernet switch.
A network is formed among the devices connected to
the Ethernet switch and used to communicate with
each other. (Refer to Section 4.)
44
4 DATA connector (conforming to RJ-45)
44
This connector is connected to the Ethernet switch.
A network is formed among the devices connected to
the Ethernet switch and used to communicate with
each other. (Refer to Section 4.)
55
5 REMOTE connector (D-sub 9-pin, conforming
55
to RS-422A)
This connector cannot be used currently.
Ethernet is a registered trademark of Xerox corporation.
2 (E)
HKSP-300
Page 7
3. Name and Function of Switch and Indicator
@/
@@=
@[
!,!.0
!;
D1101
D301
D302
D303
D304
16
32
CTRL
DATA
16
32
64
128
D1102
D905
1
1
O
2
N
4
8
S301
8
1
1
O
2
N
4
8
S302
8
D907
D902
D901
!'!\!=
!]
Main board (CPU-335 board)
Display
No. Ref. No. (Address) Name Function
6 ND301 (A-3) _ Displays error/warning codes, setting values, etc.
Item Display
Error/warning code Displays the code of the error/warning that has occured.
IP address of CONTROL connector Displays from the 1st byte to the 4th byte of the IP address by turns.
IP address of DATA connector Displays from the 1st byte to the 4th byte of the IP address by
Selection state of reference signal Displays the selected reference signal.
Display of version Displays each version of the firmware (SOFT), PLD of the main
The displayed item is switched every time the DISP switch (S701) is
pressed.
When more than one error/warning occurs, the codes are
displayed by turns.
n
For details on error/warning, refer to Section 5.
Under normal operation, “ ”, “<”, “<<”, “<<<” and “<<<<” are
displayed in sequence.
During initialization, “INIT” is displayed.
n
Do not remove or insert the board while “INIT” is displayed.
When the power is turned on, this item is displayed. (Home
position)
Example) When the settings are 10.13.4.9
“CTRL”, “10”, “13”, “4”, and “9” are displayed by turns.
turns.
Example) When the settings are 10.141.4.9
“DATA”, “10”, “141”, “4”, and “9” are displayed by turns.
REFA: REF IN A input connector of PFV-SP series
REFB: REF IN B input connector of PFV-SP series
board (MPLD), and PLD of the connector board (CPLD).
Example) When each program version is Ver.1.01, Ver.2.01, and
Ver.2.10
“SOFT”, “1.01”, “MPLD”, “2.01”, “CPLD”, “2.10” are
displayed by turns.
Switches (Factory default settings are indicated by a
No. Ref. No. (Address) Name Function
7 S304 (A-3) RESET The CPU-335 board operates in the same way as during the power-on
sequence.
n
Do not use this switch during normal operation.
8 S701 (A-2) DISP Switches the contents displayed on ND301. (Refer to ND301.)
9 S101 (E-3) MON Not used.
n
Do not use this switch during normal operation.
0 S501 (A-2) STARTUP Sets the operating mode when this board and the connector board are
activated. (Refer to Section 10.)
CLEAR: Clears the setting data stored in this board and the
connector board and does not transfer the data to each
optional board.
\ NORMAL: Transfers the setting data stored in this board and the
connector board to each optional board.
\\
\ mark.)
\\
4 (E)
HKSP-300
Page 9
No. Ref. No. (Address) Name Function
!- S303 (A-2) _ Sets each operating mode.
S303-1 LOCAL ENABLE Enables the setting of each switch when the power is
turned on.
ON: Enables the setting of each switch.
\ OFF: The setting stored in the memory (IC106) is
enabled. (The setting immediately before the
power is turned off is enabled).
S303-2 FACTORY SETTING Returns all the settings except the IP address of the PFV-
SP mode to the factory settings when the power is turned
on. (Valid only when S303-1 is set to ON)
ON: Returns to the factory setting.
\ OFF: Under normal operation
S303-3 REFERENCE SELECT Selects the reference signal. (Valid only when S303-1 is set
to ON)
ON: REF IN B of PFV-SP series
\ OFF: REF IN A of PFV-SP series
S303-4 IP ADDRESS MODE Selects the setting mode of IP address.
SELECT When this HKSP-300 is not used in the MVS-8000 series
system, select the PFV-SP mode.
ON: PFV-SP mode
.The IP address is set by using the personal
computer.
.Arbitrary IP address can be set.
\ OFF: MVS mode (10.***, 4.***)
.The IP address is set by using the DIP switch.
(S301 and S302 are enabled.)
.The addresses of the 1st byte and the 3rd byte of
the IP address are fixed.
.The group ID (the 2nd byte address) and unit
ID (the 4th byte address) are set.
S303-5 MMStation MODE Selects whether or not to connect Sony MMStation to the
CONTROL connector.
ON: MMStation mode
Connected with MMStation.
n
In this case, the HKSP-300 cannot be connected
with the MVS-8000 series.
\ OFF: Normal mode
S303-6 to S303-8 Not used. (\ OFF)
!= S301 (A-2) GROUP ID Sets the group ID in the MVS mode. (Valid only when
S303-4 is set to OFF)
(\ S301-1: ON, S301-2 to S301-8: OFF)
n
For setting procedure, refer to Section 7-2.
Indicators
No. Ref. No. (Address) LED name Status during ON
!] D901 (B-3) 12 V Power supply of + 12 V is normal.
!\ D902 (B-3) 5 V Power supply of + 5 V is normal.
!; D905 (B-1) 3.3 V Power supply of + 3.3 V is normal.
!' D907 (B-3) 2.5 V Power supply of + 2.5 V is normal.
!, D1101(B-1) _ For maintenance (OFF under normal operation)
!. D1102 (B-1) _ For maintenance (OFF under normal operation)
@/ D301 (A-2) _ Blinks in a cycle of 1 second during normal operation.
@- D302 (A-2) _ Factory use only
@= D303 (A-2) _ Factory use only
@[ D304 (A-2) _ Factory use only
6 (E)
HKSP-300
Page 11
!
CPU-DK module/Connector board (CN-2177 board)
59876
DI3DI2 DI6 DI7 DI8
SW1
1
ONOFF
1
2
8
SW2
DI4
DI1
4
3
CPU-DK module Connector board (CN-2177 board: Side A)
CPU-DK module
Switches (Factory default settings are indicated by a
No. Ref. No. Name Function
1 SW1 RESET The CPU-DK module operates as during the power-on sequence.
n
Do not use this switch during normal operation. Be careful not to press the
switch accidentally.
2 SW2 MODE For maintenance (\ OFF)
n
Do not change the settings.
\\
\ mark.)
\\
D103
-
0 !=
D101
D113
Indicators
No. Ref. No. LED name Status during ON
3 DI1 CARD DETECT The CPU-DK module is correctly attached to the CPU-335 board.
4 DI4 +3.3 V Power supply of +3.3 V supplied to the CPU-DK module is normal.
5 DI2 RUN The CPU-DK module is under operating conditions.
6 DI8 STATUS1 For maintenance (ON during normal operation)
7 DI7 STATUS2 For maintenance (OFF during normal operation)
8 DI6 STATUS3 For maintenance (OFF during normal operation)
9 DI3 STATUS4 For maintenance (OFF during normal operation)
Connector board (CN-2177 board)
Indicators
No. Ref. No.(Address) LED name Status during ON
0 D101 (B-1) 5 V Power supply of +5 V is normal.
!- D103 (A-2) 3.3 V Power supply of +3.3 V is normal.
!= D113 (B-2) 2.5 V Power supply of +2.5 V is normal.
HKSP-300
7 (E)
Page 12
(
4. System Connection 4-1. Outline of Connection
The PFV-SP series equipped with HKSP-300 can be used in the system as follows:
n
In the actual connection, connect each device to the Ethernet switch.
Connect each LAN (Control, Data) to the Ethernet switch respectively.
Example) Connection with the universal control panel UCP-8060
n
To connect with the UCP-8060, upgrade the firmware of the HKSP-300 to version 2.00 and later.
(For the details on the firmware version upgrade, refer to the maintenance manual.)
Main devices
. UCP-8060: Used to control the optional boards.
. PC: Used to display the setup and status of the HKSP-300 (via telnet).
Data LAN
(100BASE-TX)
Signal processing unit
PFV-SP series
Setting of switch on the CPU-335 board
S303-4 (PFV-SP mode): OFF
S303-5
MMStation mode): OFF
Universal control
panel UCP-8060
Network
10.(Group ID+128).x.x
PC (for setup)
8 (E)
HKSP-300
Page 13
Example) Connection with MMStation via system manager (Also connected to the MVS-
8000 series)
m
. To connect with the universal control panel UCP-8060 or system manager, upgrade the firmware of the
HKSP-300 to version 2.00 and later.
. To connect with MMStation via system manager, upgrade the firmware of the HKSP-300 to version
2.10 and later.
Main devices
. UCP-8060: Used to control the optional boards.
. PC: Used to display the setup and status of HKSP-300 (via telnet).
. System manager: Used to transfer the setup data and to relay with MMStation.
. MMStation: Used to display the optional board information and to monitor an error/warning.
Control LAN is used as user LAN. (An arbitrary IP address can be set.) (For details
on the setting at connection, refer to the maintenance manual.)
. MVS-8000 series: Used to control the optional boards.
Center control panel
CCP-8000 series
Control LAN
(100BASE-TX)
Data LAN
(100BASE-TX)
Signal processing unit
PFV-SP series
Setting of switch on the CPU-335 board
S303-4 (PFV-SP mode): OFF
S303-5 (MMStation mode): OFF
System control
unit MKS-8010
Universal control
panel UCP-8060
User LAN
Switcher processor
MVS-8000
10.Group ID.x.x
10.(Group ID+128).x.x
System
manager
MMStation Client
Network
Network
PC (for setup)
Network
x.x.x.x
HKSP-300
9 (E)
Page 14
Example) Connection with MMStation using user LAN
m
. In this connection, it is impossible to connect the HKSP-300 to the MVS-8000 series or system
manager.
. To connect with MMStation, upgrade the firmware of HKSP-300 to version 2.10 and later.
. Although the HKSP-300 supports SNMP (Simple Network Management Protocol), use MMStation as
the SNMP server. In case that the SNMP server other than MMStation is used, normal operation cannot
be assured.
Main devices
. UCP-8060: Used to control the optional board.
. PC: Used to display the setup and status of HKSP-300 (via telnet).
. MMStation: Used to display the optional board information and to monitor an error/warning.
Control LAN is used as user LAN. (An arbitrary IP address can be set.) (For details on the
setting at connection, refer to the maintenance manual.)
MMStation
Gateway *1
User LAN *2
(100BASE-TX)
Data LAN
(100BASE-TX)
Signal processing unit
PFV-SP series
Setting of switch on the CPU-335 board
S303-4 (PFV-SP mode): ON
S303-5 (MMStation mode): ON
*1: There are some systems that do not have gateway.
*2: Connected to the CONTROL connector of the HKSP-300.
Universal control
panel UCP-8060
Network
x.x.x.x
Network
10.(Group ID+128).x.x
PC (for setup)
10 (E)
HKSP-300
Page 15
4-2. Connection Example
Refer to the following diagram for the connection with the PFV-SP series.
In the case of PFV-SP3300
Reference video signal
PFV-SP3300
300
GPI
CONTROL
DATA
REMOTE
HKSP-300 (*1)
Ethernet switch (*2)
Connect to the S-BUS data link device of the
routing switcher such as BKS-R series, HDS-X
series, etc.
Connect to the DATA connector of the MVS-8000
series switcher processor, MVE-8000, MKS-8010,
and UCP-8060, or to the LAN connector of the
system manager or PC.
REF IN
REF IN
REMOTE
STATUS
A
B
OUT
Ethernet switch (*2)
Connect to the CTRL connector of the MVS-8000 series
switcher processor, MVE-8000, and MKS-8010 or the LAN
connector of MMStation.
LAN cable
BNC cable
*1: Only the connector panel in No. 17 slot is used for connection even if the two sets of HKSP-300 are installed (redundant CPU).
Therefore, the connection will be the same as the above diagram.
*2: For the usable Ethernet switch, contact your local Sony Sales Office/Service Center.
HKSP-300
11 (E)
Page 16
5. Error/Warning Indications
When an error or warning occurs, PFV-SP series and
HKSP-300 operate as follows.
. The output of 4-pin (BOARD ERROR OUT) or 5-pin
(BOARD WARNING OUT) of the STATUS OUT
connector on the connector panel of signal processing
unit PFV-SP series becomes active state (low in level)
respectively.
. The STATUS indicator on the indicator panel of the
CPU-335 board blinks in red (error) or in green
(warning).
. 1-pin (error status) or 2-pin (warning status) of the GPI
connector on the connector panel becomes active state
(low in level). (Factory settings)
n
The contents that are set are output from each pin of the
GPI connector depending on the setting of this board.
(Refer to Section 7.)
. The error code or warning code is displayed on the
display (ND301) on the CPU-335 board.
The errors concerning the PFV-SP series are also
displayed only on the display (ND301).
n
To display the error code or warning code, switch the
display (ND301) to the status (home position) that
indicates the error or warning code. The status is
switched by using S701.
Error code
(\ mark indicates the error displayed only on the display.)
Error code Description of error
E101 SDRAM (U2 and U3 on the CPU-DK module
board) error
E102 SRAM (IC602)*1 error
E103 EEPROM (IC101)*2 error of the main board
(CPU-335)
E104 RTC (IC603)*3 error of the main board (CPU-
335)
E111 EEPROM (IC102)*2 error of the connector
board (CN-2177)
E112 EEPROM (IC106)*4 error of the connector
board (CN-2177)
E120 \ EEPROM (IC404)*2 error of the IF board of
the PFV-SP series
E130 I2C bus error
E201 The board is not installed in correct slot.
E202 Model information of the main board (CPU-335)
is not correct.
Error code Description of error
E203 Mismatch between hardware and software
E204 Software version of the main CPU does not
*5
E205
*5
E206
*5
E207
*5
E208
E210 Connector board (CN-2177) is not installed.
E211 Connector board of a different model is
E212 Power supply of the connector board (CN-2177)
E213 Flexible flat cable is not correctly connected to
E214 EEPROM (IC106)*4 data of the connector
E220 \ IF board of the PFV-SP series is not
E221 \ Model information of the IF board of the PFV-
E222 \ The electric current exceeds the permissible
E301 Communications error with the backup board
E302 Communications error with the optional board
E303 Communications error with the optional board
*1: Setting data, etc. of the optional board are stored and backed up by
battery.
*2: Model information of each board is stored.
*3: Clock data is stored.
*4: Setting data of HKSP-300 is stored.
*5: Displayed in version 2.00 and later.
match with that of the backup CPU.
Communication processing with the universal
control panel UCP-8060 is stopped.
Communication processing with the optional
board is stopped.
Communication processing between the main
CPU and backup CPU is stopped.
Field interrupt processing is stopped.
installed.
is abnormal.
the connector board (CN-2177).
board (CN-2177) is not correct.
installed.
SP series is not correct.
level of the PFV-SP series.
(when the redundant CPU is installed)
(serial bus)
(parallel bus)
12 (E)
HKSP-300
Page 17
Warning code
6. Redundant
Warning code Description of warning
W101 Clock data is not correct. (Oscillation is
stopped.)
W102 Battery voltage is lower than the specified
level. (Should be replaced)
W103 SRAM (IC602)*1 data is not correct.
W201 Selected reference signal is not input.
W210 Setting of group ID (S301) is not correct.
W211 Setting of unit ID (S302) is not correct.
W212 Mode setting of IP address (S303-4) of the
main CPU does not match with that of the
backup CPU.
W220 Due to the occurrence of an error, the setting
data is automatically reset to the factory
setting data.
*1: Setting data, etc. of the optional board are stored and backed up by
battery.
When the two sets of HKSP-300 are used in combination,
one HKSP-300 operates as a main CPU, the other operates
as a backup CPU.
When a trouble occurs in the main CPU, the backup CPU
automatically functions as the main CPU.
6-1. Definition of Terms
The following terms are used in order to distinguish the
two HKSP-300 units.
Main CPU
The main CPU is the HKSP-300 (CPU-335 board) that
actually performs processing.
It communicates with the external devices via the
connector panel, with each optional board in the PFV-SP
series, and so on.
It transfers information required to function as a main CPU
to the backup CPU periodically.
Backup CPU
The backup CPU is the HKSP-300 (CPU-335 board) that
waits in standby state without performing control.
It is not activated during regular communication
processing and performs only copying of the information
transferred from the main CPU.
HKSP-300
Master slot
The master slot is the slot in which HKSP-300 (CPU-335
board) functions as a main CPU when the power is turned on.
The No. 4 slot is the master slot in PFV-SP3100 and No.
17 in PFV-SP3300.
The CPU communicates with the external devices via the
connector panel in the master slot.
Sub-slot
The sub-slot is the slot in which HKSP-300 (CPU-335 board)
functions as a backup CPU when the power is turned on.
The No. 3 slot is the sub-slot in PFV-SP3100 and No. 16 in
PFV-SP3300.
In the sub-slot, each connector on the connector panel is
not used.
When the power is turned on, the CPU-335 board installed
in the master slot always operates as a main CPU.
The CPU communicates with the external devices using
the connector panel in the master slot even if the CPU-335
board is switched from the main CPU to the backup CPU.
13 (E)
Page 18
(
)
6-2. Connection (Assembly of
Connector Board)
Use the following parts supplied with HKSP-300.
. Blank panel (1)
. Stud (4)
. Screw for stud (PWH 3x5)(8)
. Screw for blank panel (B2.6x4)(4)
. Accessory screw (M2.6x8)(2)
2. To release the lock of the cable retainer, raise the
portion A in the direction indicated by the arrow 1.
3. To release the lock of the connector (CN403), raise the
portion B in the direction indicated by the arrow 2,
then disconnect the flexible flat cable.
Flexible flat cable
Connector board (B)
Portion A
n
In this Section, the connector board installed in the master
slot is described as “connector board (A)” and the
connector board installed in the sub-slot is described as
“connector board (B)”.
1. Attach the studs to the component side (side A) of the
connector board (B) with the four screws.
Studs
Studs
Component
side
1
Portion B
2
CN403
Cable retainer
Screw for stud
(PWH 3x5)
14 (E)
Screws for stud
(PWH 3x5)
Connector board (B)
Screw for stud
PWH 3x5
HKSP-300
Page 19
4. Return the cable retainer and portion B of CN403 to
Connector board (B)
Screws for
blank panel
(B 2.6x4)
Screws for
blank panel
(B 2.6x4)
Blank panel
Connector board (A)
their original positions.
5. Run the flexible flat cable disconnected in step 3
through the hole of the connector board (A).
6. Attach the connector board (A) with the four screws
for stud.
7. To release the lock of the connector (CN401) on the
connector board (A), raise the portion A in the
direction indicated by the arrow 1, then connect the
flexible flat cable.
8. Remove the two inch screws from the GPI connector
on the connector board (B), then attach the accessory
screws instead.
Connector board (A)
Inch screws
Connector board (B)
Connector board (A)
Screws for stud
(PWH 3x5)
Blue belt
Hole
Portion A
1
Screws for stud
(PWH 3x5)
Connector board (B)
CN401
GPI connector
Accessory screws
(M 2.6x8)
9. Attach the blank panel to the connector board (B) with
the four screws for blank panel.
HKSP-300
10. Install the connector board in the master slot and subslot. (Refer to the installation manual of the PFV-SP
series.)
15 (E)
Page 20
6-3. Installation of CPU-335 Board
Operation of indicator
Intstall the CPU-335 board in the master slot and sub-slot.
If it is installed in the slots other than those above, it does
not normally function as a controller.
For installation procedure, refer to the installation manual
of the PFV-SP series.
6-4. Switching of Main CPU and Backup
CPU
Note
Do not remove the main CPU or backup CPU within 10
minutes after turning on the power, adding the backup
CPU, or changing the settings of the optional board.
Otherwise, the transfer of the latest information will not be
completed and the data may not be backed up.
The CPU may not respond to the external control until the
switching process is completed.
When the power is turned on, the CPU-335 board installed
in the master slot always operates as a main CPU.
Therefore, when replacing the CPU-335 board in the
master slot, it is required to install the CPU-335 board of
the sub-slot in the master slot and install a new CPU-335
board in the sub-slot.
When the power is turned on, the MAIN indicator of the
CPU-335 board in the master slot lights up and the board
starts operation as a main CPU. The MAIN indicator of the
sub-slot remains OFF and you can see that it is in standby
state as a backup CPU.
When a trouble occurs in the main CPU, the backup CPU
automatically functions as a main CPU. At that time, the
MAIN indicator of the master slot is turned off and the
MAIN indicator of the sub-slot lights up. Same applies to
the case when switching from the sub-slot to the master
slot.
Manual switching
The CPU switching can be done manually by either one of
the following.
. Controlling from 5-pin (CPU SW) of the GPI connector.
. Pressing the reset switch (S304) on the CPU-335 board
operating as a main CPU.
n
The CPU may not respond to the external control until the
switching process is completed.
16 (E)
HKSP-300
Page 21
7. Settings
HKSP-300 can be set by using the DIP switches (S301, S302, S303, and S501) on the CPU-335 board or by using a
personal computer (referred to as PC hereafter) (connection by USB or by Ethernet).
When using the PC, you can set the optional board installed in the PFV-SP series as well as HKSP-300.
m
. When connecting HKSP-300 to the network, be sure to confirm the IP address.
. There are some items that cannot be set by the PC depending on the settings of the DIP switch.
. For details on the settings of the optional board, refer to the manual of each optional board.
The optional board cannot be set from the USB connector of the CPU-335 board operating as a backup CPU.
Be sure to set the following two items after installing the HKSP-300 to the PFV-SP series. As for other items, perform
setting as required.
. Setting of clock (Refer to “X: Clock Preset” in the setup menu.)
. Setting of communication between the HKSP-300 and optional board (Version 2.00 and later. Refer to “N: CPU
Communication Setting” in the setup menu.)
7-1. Setting Items
Setting Items Description DIP switch PC (USB) PC (LAN)
Transfer of setup data Sets so that the optional boards’ data stored OXX
in HKSP-300 is not transferred.
DIP switch priority Uses the DIP switch setting by priority. OXX
Selection of reference signal Selects the sync signal. O
Setting of IP address Selects the mode. OXX
Sets the IP address in the MVS mode. OXX
Sets the IP address in the PFV-SP mode. XO*3O
GPI output Sets the details of signal output from the GPI XOO
connector of the connector panel.
Setting of PFV-SP series Sets the details of signal output from the XOO
STATUS OUT STATUS OUT connector of the PFV-SP series.
Communication setting with Sets whether the HKSP-300 communicates XOO
optional board (Version 2.00 with the optional board or not.
and later)
Setting of STATUS OUT Sets whether or not to output the XOO
output of communication communication error with the optional board
error (Version 2.00 and later) from the STATUS OUT connector of the
PFV-SP series.
Unit name Sets arbitrary name to the PFV-SP series. XOO
(Version 2.10 and later)
Slot name Sets arbitrary name to each slot. XOO
(Version 2.10 and later)
Return to factory settings Initializes the setting data. O
*1: Valid only when the DIP switch priority is set (S303-1 is set to ON).
*2: DIP switch setting is loaded only when the power is turned on.
When the setting is externally changed after turning on the power, the new setting will take effect. Be sure that when turning the power off and on again later
with S303-1 set to ON, the setting value of the switch takes effect again.
*3: The IP address in the PFV-SP mode can be set even in the MVS mode (S303-4 is set to OFF). The IP address set here takes effect when S303-4 is set to
ON.
*1, *2
*1, *2
OO
*3
OO
HKSP-300
17 (E)
Page 22
7-2. Setting by Using DIP Switch
GROUP ID
1O
N
2345678
248
16
32
CTRL
DATA
1
UNIT ID
1O
N
2345678
248
163264
128
1
IP address setting in MVS mode
n
When the DIP switch is given priority (S303-1: ON), the
DIP switch setting has priority over externally changed
setting at the next startup of the HKSP-300 and the
external setting value is cleared.
For more details on each DIP switch, refer to Section 3.
Here, the setting patterns using the DIP switch and the
setting of IP address in the MVS mode are described.
Setting patterns using the DIP switch
The following are the setting patterns using the DIP
switches (S301, S302, S303, and S501) on the CPU-335
board.
Pattern1: The items that can be set only by the
DIP switch
. Setup data transfer setting: S501
. DIP switch priority setting: S303-1
. IP address mode setting: S303-4
Pattern2: The items that can be set only by the
DIP switch
(Valid when S303-4 is set to OFF)
. IP address setting in the MVS mode: S301, S302
In the MVS mode, IP address is set by using the two DIP
switches (S301 and S302) in the same way as the MVS
system.
1. Set S303-4 to OFF.
2. Set S301 for the group ID.
Example) In the case of the following setting, the
group ID is 13 based on the calculation
below.
(\ indicates the switch lever position.)
1+4+8 = 13
n
Always set the bits (S301-7 and S301-8) of CTRL and
DATA to OFF.
3. Set S302 for the unit ID.
Example) In the case of the following setting, the unit
ID is 7 based on the calculation below:
Pattern3: The items that are set by the DIP switch
. Reference signal setting: S303-3
. Return to factory setting: S303-2
n
The settings of switches used in the pattern 1 and 2 take
effect every time the power is turned on.
18 (E)
when S303-1 is set to ON and can be
also set by using a PC
1+2+4 = 7
n
Do not set all bits to ON. You cannot use 255 as the
unit ID.
In the above setting, the following addresses are set.
Control LAN = 10.13.4.7
Data LAN = 10.141.4.7
n
The 1st byte “10” and the 3rd byte “4” are fixed values.
The 2nd value of the data LAN is determined by adding
128 to the group ID value (141 in the example).
HKSP-300
Page 23
7-3. Setting by Using PC (USB
Connection)
Required equipment
2. Enter “b” (: Setup Menu) from the main menu screen
and press the Enter key.
The setup menu screen appears and the current settings
are displayed.
. PC (including USB connector)
. USB software (supplied with HKSP-300)
. USB cable (available on market)
Preparations
1. Install the USB software in the PC.
n
. For the installation and startup procedures of the
USB software, refer to “7-5. USB Software”.
. Once the USB software is installed in the PC, you do
not have to install it again when you use the same
PC next time.
2. Connect the USB connector on the front side of the
CPU-335 board to the PC using the USB cable.
n
When the USB cable has been connected, disconnect
it, wait at least 3 seconds, then re-connect it.
Otherwise, the PC may freeze (displayed blue screen).
n
Although the commands (alphabet) in this manual are
shown in the lowercase characters, it is no problem to use
the uppercase characters.
Settings
1. Start the USB software.
The main menu screen is displayed.
Display sample (Version 2.10 and later)
[SETUP MENU (MAIN)]
A: Reference Select : A
B: IP Address (Control) : 192.168.0.1
C: IP Address (Data) : 192.168.1.1
D: Reference Input Warning : ON
E: GPI Out Setting : *=ON
SLOT | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10| 11| 12| 13| 14| 15| 16| 17|
OUT-1 | | | ||||||| | | | | | | | * |
OUT-2 | | | | | | | | | | | | | | | | | * |
OUT-3 | | | | | | | | | | | | | | | | | |
OUT-4 | | | ||||||| | | | | | | | |
F: Frame Status OUT-1 Setting : Slot= 1& 2, Error=ON, Warning=ON
G: Frame Status OUT-2 Setting : Slot= 3& 4, Error=ON, Warning=ON
H: Frame Status OUT-3 Setting : Slot= 5& 6, Error=ON, Warning=ON
I: Frame Status OUT-4 Setting : Slot= 7& 8, Error=ON, Warning=ON
J: Frame Status OUT-5 Setting : Slot= 9&10, Error=ON, Warning=ON
K: Frame Status OUT-6 Setting : Slot=11&12, Error=ON, Warning=ON
L: Frame Status OUT-7 Setting : Slot=13&14, Error=ON, Warning=ON
M: Frame Status OUT-8 Setting : Slot=15&16&17, Error=ON, Warning=ON
N: CPU Communication Setting : *=OFF
SLOT | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10| 11| 12| 13| 14| 15| 16| 17|
|||||||||| | | | | | | | _ |
O: Communication Error Output Select : OFF
P: Unit Name
R: Slot Name
X: Clock (RS5C62) Preset : 2003/Jan/31(Fri) 18:59:13
Y: Factory Setting
Z: Option Board Setting Menu
Q: Quit
>a
3. Select the setting items (“A” to “Z”) from the setup
menu.
n
When “q” is pressed in the setup menu screen, the settings
are completed. At the same time, the system exits from the
setup menu and returns to the main menu screen.
HKSP-300 PROCESSING MODULE CONTROLLER Version 1.00 (Jun.11.2002 10:15)
[ MAIN MENU ]
A: Status Menu
B: Setup Menu
Z: Service Menu
>b
HKSP-300
19 (E)
Page 24
Setting of each item
B: IP Address (Control)
A: Reference Select
Selects the reference signal.
The factory setting is “REFERENCE-A”.
1. Enter “a” from the setup menu, then press the Enter key.
2. Enter “a” or “b”, then press the Enter key.
3. Enter “q”, then press the Enter key.
The display returns to the setup menu.
>a
REFERENCE SELECT : A
A: Reference-A
B: Reference-B
Q: Quit
==>b
REFERENCE SELECT : B
A: Reference-A
B: Reference-B
Q: Quit
==>q
Sets the IP address of the control LAN in the PFV-SP
mode.
Although you can set the IP address also in the MVS
mode, the setting value cannot take effect before changing
to the PFV-SP mode.
The factory setting is “192.168.0.1”.
1. Enter “b” from the setup menu, then press the Enter key.
2. Enter the IP address in the form of “aaa.bbb.ccc.ddd”,
then press the Enter key.
3. Enter “q”, then press the Enter key.
The display returns to the setup menu.
>b
IP ADDRESS (CONTROL) : 192.168.0.1
Input New Address(aaa.bbb.ccc.ddd), or Q To Quit
==>192.168.0.2
IP ADDRESS (CONTROL) : 192.168.0.2
Input New Address(aaa.bbb.ccc.ddd), or Q To Quit
==>q
n
The netmask value in the PFV-SP mode is set to
“FF.FF.FF.00” at the factory. This value can be changed in
the service menu. For details on the service menu, refer to
the maintenance manual.
20 (E)
C: IP Address (Data)
Sets the IP address of the data LAN in the PFV-SP mode.
The displayed screen and setting procedure are the same as
“B: IP Address (Control)”.
Although you can set the IP address also in the MVS
mode, the setting value cannot take effect before changing
to the PFV-SP mode.
The factory setting is “192.168.1.1”.
1. Enter “c” from the setup menu, then press the Enter
key.
2. Enter the IP address in the form of “aaa.bbb.ccc.ddd”,
then press the Enter key.
3. Enter “q”, then press the Enter key.
The display returns to the setup menu.
n
The netmask value in the PFV-SP mode is set to
“FF.FF.FF.00” at the factory. This value can be changed in
the service menu. For details on the service menu, refer to
the maintenance manual.
HKSP-300
Page 25
D: Reference Input Warning
>e
GPI OUT-1 SETTING : 17
GPI OUT-2 SETTING : 17
GPI OUT-3 SETTING :
GPI OUT-4 SETTING :
Input Output Number(1-4), or Q To Quit
==>1
GPI OUT-1 SETTING : 17
Select Slot Number(1-17), or Q To Quit
==>3
GPI OUT-1 SETTING FOR SLOT-3 : OFF
A: ON
B: OFF
Q: Quit
==>a
E: GPI Out Setting
Sets if the state of no reference input is regarded as
warning or not.
The factory setting is ON.
1. Enter “d” from the setup menu, then press the Enter
key.
2. Enter “a” or “b”, then press the Enter key.
3. Enter “q”, then press the Enter key.
The display returns to the setup menu.
>d
REFERENCE INPUT WARNING : ON
A: ON
B: OFF
Q: Quit
==>b
REFERENCE INPUT WARNING : OFF
A: ON
B: OFF
Q: Quit
==>q
Sets the slot numbers to be assigned to the four pins (1-pin
to 4-pin) of the GPI connector on the connector panel.
The optional boards of the PFV-SP series can define a
maximum of 4 GPI output signals respectively.
The output signal data from each slot is collected by
HKSP-300 and output from the GPI connector.
n
. Some optional boards do not have GPI output function
or cannot define 4 output signals.
. More than one slot can be assigned to one output pin. In
this case, when the condition specified by one of the
slots is detected, a signal is output.
1. Enter “e” from the setup menu, then press the Enter
key.
2. Enter one of the numbers from among “1” to “4” to
select the GPI OUT pin you want to set, then press the
Enter key.
[A:ON]: When no reference signal is input, a warning
signal is output.
(When no reference signal is input, the STATUS
indicator blinks in green.)
[B:OFF]: When no reference signal is input, a warning
signal is not output.
HKSP-300
3. Enter the slot number you want to set to the pin, then
press the Enter key.
n
When HKSP-300 is installed in PFV-SP3100, valid
slot numbers are only from 1 to 4. The settings of the
slot numbers from 5 to 17 are invalid.
4. Enter “a” or “b”, then press the Enter key.
[A:ON]: Allocates the slot.
[B:OFF]: Releases the allocation of slot.
21 (E)
Page 26
5. Press the Enter key again.
The first display (the screen displayed in step 1)
appears. Confirm that the setting is changed.
GPI OUT-1 SETTING : 3, 17
GPI OUT-2 SETTING : 17
GPI OUT-3 SETTING :
GPI OUT-4 SETTING :
Input Output Number(1-4), or Q To Quit
==>q
6. When allocating more than one slot to one pin, and
when setting the next pin, repeat steps 2 to 5. In order
to end the setting, enter “q” and press the Enter key.
The factory settings are “Slot= (All slots allocated in the
pin)”, “Error=ON”, and “Warning=ON”.
The following shows the example of the setting menu for
OUTPUT-1.
1. Enter “f” from the setup menu, then press the Enter
key.
2. Select the item you want to set to the OUTPUT-1 from
among “a” to “j”, enter the alphabet, then press the
Enter key.
3. Enter “q”, then press the Enter key.
The display returns to the setup menu.
F: Frame Status OUT-1 Setting
G: Frame Status OUT-2 Setting
H: Frame Status OUT-3 Setting
I: Frame Status OUT-4 Setting
J: Frame Status OUT-5 Setting
K: Frame Status OUT-6 Setting
L: Frame Status OUT-7 Setting
M: Frame Status OUT-8 Setting
Sets the contents of output from the STATUS OUT
connector of the PFV-SP series.
Eight OUTPUT pins (6-pin to 13-pin) are allocated to each
slot in PFV-SP series. Select the slot for output and the
details (only error, only warning or both error and
warning) for each pin.
n
When HKSP-300 is installed in PFV-SP3100, only the
setting of the menus F and G can take effect. The settings
of the menus from H to M are invalid.
The OUTPUT pins are allocated as follows:
>f
FRAME STATUS OUT-1 SETTING : Slot=1&2, Error=ON, Warning=ON
A : Slot=1&2 Error=ON Warning=ON
B : Slot=1&2 Error=ON Warning=OFF
C : Slot=1&2 Error=OFF Warning=ON
D : Slot=1 Error=ON Warning=ON
E : Slot=1 Error=ON Warning=OFF
F : Slot=1 Error=OFF Warning=ON
G : Slot=2 Error=ON Warning=ON
H : Slot=2 Error=ON Warning=OFF
I : Slot=2 Error=OFF Warning=ON
J : OFF
Q : Quit
==>e
FRAME STATUS OUT-1 SETTING : Slot=1, Error=ON, Warning=OFF
A : Slot=1&2 Error=ON Warning=ON
B : Slot=1&2 Error=ON Warning=OFF
C : Slot=1&2 Error=OFF Warning=ON
D : Slot=1 Error=ON Warning=ON
E : Slot=1 Error=ON Warning=OFF
F : Slot=1 Error=OFF Warning=ON
G : Slot=2 Error=ON Warning=ON
H : Slot=2 Error=ON Warning=OFF
I : Slot=2 Error=OFF Warning=ON
J : OFF
Q : Quit
==>q
Pin No Pin name Allocation of slot
6 OUTPUT-1 1, 2
7 OUTPUT-2 3, 4
8 OUTPUT-3 5, 6
9 OUTPUT-4 7, 8
10 OUTPUT-5 9, 10
11 OUTPUT-6 11, 12
12 OUTPUT-7 13, 14
13 OUTPUT-8 15, 16, 17
* Valid only when HKSP-300 is installed in PFV-SP3300.
*
*
*
*
*
*
22 (E)
n
The three slots (No. 15 to 17) are allocated in OUTPUT-8
pin.
When “M:Frame Status OUT-8 Setting” is selected in step
1, the selection items displayed in step 2 are from “a” to
“w”.
HKSP-300
Page 27
N: CPU Communication Setting (Version 2.00 and
COMMUNICATION ERROR OUTPUT SELECT: OFF
A: ON
B: OFF
Q: Quit
==>
later)
O: Communication Error Output Select (Version
2.00 and later)
Sets whether or not to communicate with the optional
board installed in each slot.
The factory setting is “A: NORMAL (communicates)” in
all slots.
1. Enter “n” from the setup menu, then press the Enter
key.
2. Enter the slot number to be set, then press the Enter
key.
CPU COMMUNICATION SETTING (OFF) : 1
Select Slot Number(1-16), or Q To Quit
==>1
3. Enter “a” or “b”, then press the Enter key.
CPU COMMUNICATION SETTING SLOT-1 : OFF
A: NORMAL
B: OFF
Q: Quit
==>b
“A: NORMAL”: Communicates
“B: OFF”: Does not communicate
Sets whether the signal is output from the STATUS OUT
connector of the PFV-SP series or not when the
communication error with the optional board (E302 or
E303) has occurred. The contents of output from each slot
are set in F to M of the setup menu. The factory setting is
“B:OFF (does not output)”.
1. Enter “o” from the setup menu, then press the Enter
key.
2. Enter “a” or “b”, then press the Enter key.
“A: ON”: Outputs
“B: OFF”: Does not output
3. Enter “q”, then press the Enter key. The display
returns to the setup menu.
4. To set the next slot, repeat steps 2 and 3. In order to
end the setting, enter “q” and press the Enter key.
m
Set the slots in which the following boards are installed to
“B: OFF (does not communicate)”. These boards do not
communicate with the HKSP-300. If the slots are not set to
“B: OFF”, the error code E302 (communications error with
the optional board in serial bus) is displayed.
. HKPF-SP003
. HKPF-SP021
. HKPF-SP022
. HKSP-061M
. HKSP-R80
HKSP-300
23 (E)
Page 28
P: Unit Name (Version 2.10 and later)
R: Slot Name (Version 2.10 and later)
Sets arbitrary name to the PFV-SP series. The name that is
set here is displayed on the universal control panel UCP8060 and MMStation. The name is not set at the factory.
m
. Up to 16 characters can be entered.
. < , >, &, “, ‘, # cannot be used. If entered, they are
replaced by space.
. Only the first 10 characters of the name are displayed on
the UCP-8060.
1. Enter “p” from the setup menu, then press the Enter
key.
2. Enter “a” or “b”, then press the Enter key.
UNIT NAME :
A: Input
B: Delete
Q: Quit
==>a
“A: Input”: Inputs
“B: Delete”: Deletes
When “A: Input” is selected
3. Enter the name, then press the Enter key.
UNIT NAME INPUT :
Input Name (max. 16 Characters except <, >, &, ”, ’, #)
==>PFV-SP-2
4. Enter “q”, then press the Enter key. The display
returns to the setup menu.
When “B: Delete” is selected
3. After confirming the name to be deleted, enter “y”,
then press the Enter key.
When you do not want to delete the name, enter “n”,
then press the Enter key.
UNIT NAME DELETE : PFV-SP-5
Sets arbitrary name to each slot. The name that is set here
is displayed on the universal control panel UCP-8060 and
MMStation. The name is not set at the factory.
m
. Up to 16 characters can be entered.
. < , >, &, “, ‘, # cannot be used. If entered, they are
replaced by space.
. Only the first 4 characters of the name are displayed on
the UCP-8060.
1. Enter “r” from the setup menu, then press the Enter key.
The list of current setting value is displayed.
2. Enter one character from among “a” to “c”, then press
the Enter key.
SLOT NAME
SLOT NAME
----------------------- 1 FS1
|
17 CPU1
A: Input
B: Delete
C: All Delete
Q: Quit
==>a
“A: Input”: Inputs
“B: Delete”: Deletes
“C: All Delete”: Deletes all
When “A: Input” is selected
3. Enter the slot number, then press the Enter key.
SLOT NAME INPUT
Select Slot Number(1-17), or Q To Quit
==>3
4. Enter the name, then press the Enter key.
To set the name to other slot, repeat steps 3 and 4.
Sure? [Y/N]
==>y
4. Enter “q”, then press the Enter key. The display
returns to the setup menu.
24 (E)
SLOT-3 NAME :
Input Name (max. 16 Characters except <,>,&, ”, ’, #)
==>FS-1
5. Enter “q”, then press the Enter key. The display
returns to the setup menu.
HKSP-300
Page 29
>x
CLOCK PRESET : 2002/JAN/02(Wed) 15:23:07
Input Date & Time (YY,MM,DD,HH,MM), or Q To Quit
==>2,10,1,15,30
==> Real Time Clock: 2002/OCT/01(Tue) 15:30:00
CLOCK PRESET : 2002/OCT/01(Tue) 15:30:00
Input Date & Time (YY,MM,DD,HH,MM), or Q To Quit
==>q
When “B: Delete” is selected
3. Enter the slot number, then press the Enter key.
4. After confirming the name to be deleted, enter “y”,
then press the Enter key.
When you do not want to delete the name, enter “n”,
then press the Enter key.
SLOT NAME DELETE
Select Slot Number(1-17), or Q To Quit
==>3
SLOT-3 NAME : FS3
Sure? [Y/N]
==>y
5. Enter “q”, then press the Enter key. The display
returns to the setup menu.
When “C: All Delete” is selected
3. After the message for confirmation is displayed, enter
“y”, then press the Enter key.
When you do not want to delete the name, enter “n”,
then press the Enter key.
X: Clock Preset
Sets the date and time.
1. Enter “x” from the setup menu, then press the Enter key.
2. Enter in the order of the last two digits of the year
(YY), month (MM), date (DD), hour (HH: 24-hour),
and minute (MM), then press the Enter key.
3. Enter “q”, then press the Enter key.
The display returns to the setup menu.
SLOT NAME ALL DELETE
Sure? [Y/N]
==>y
4. Enter “q”, then press the Enter key. The display
returns to the setup menu.
HKSP-300
25 (E)
Page 30
Y: Factory Setting
Z: Option Board Setting Menu
Returns all setting data to the factory setting except for the
items that can be set only by the DIP switch.
1. Enter “y” from the setup menu, then press the Enter key.
2. Enter “a” or “b” , then press the Enter key.
3. After the message for confirmation is displayed, enter
“y”, then press the Enter key.
When you do not want to return the setting data to the
factory setting, enter “n”, then press the Enter key.
4. Enter “q”, then press the Enter key.
The display returns to the setup menu.
>y
FACTORY SETTING
A : Factory Setting (All Data)
B : Factory Setting (Except PFV-SP IP Address)
Q : Quit
==>a
Sure? [Y/N]
==>y
==> !!! FACTORY SETTING (All Data)
Calls the setting menu of each optional board via HKSP-
300.
1. Enter “z” from the setup menu, then press the Enter
key.
2. Enter the slot number you want to call, then press the
Enter key.
3. Enter “q”, then press the Enter key.
The display returns to the setup menu.
>z
OPTION BOARD SETTING MENU
Select Slot Number(1-17), or Q To Quit
==>1
n
The menu screen of the selected optional board is
displayed.
For setting procedure, refer to the manual supplied with
each optional board since the contents of menu vary
depending on the specification of each optional board.
FACTORY SETTING
A : Factory Setting (All Data)
B : Factory Setting (Except PFV-SP IP Address)
Q : Quit
==>q
Q: QUIT
Exits the setup menu.
After completion, the display returns to the main menu.
26 (E)
HKSP-300
Page 31
7-4. Setting by Using PC (Ethernet
Connection)
n
The setting of each item is the same as “7-3. Setting by
Using PC (USB Connection)”. For the setting procedure,
refer to Section 7-3.
Required equipment
7-5. USB Software
A USB driver and USB terminal file of the PC application
software are included in the floppy disk (USB software)
supplied with HKSP-300.
USB driver file
PFVUSB.inf: Driver information file
PFVUSB.sys: Driver main file
. The PC (with network connector) in which the telnet
client software is installed.
. Network cable
Preparations
1. Set the IP address of the PC to the same network as the
data LAN of this board.
2. Connect the network cable to the hub connected to the
DATA connector and data LAN.
3. Start the telnet client with the PC, and access the data
LAN of this board and log in.
Enter the following user name and password for
logging in.
User name: pfvsp
Password: hksp-300
Setting
When you log in, the main menu screen is displayed.
HKSP-300 PROCESSING MODULE CONTROLLER Version 1.00 (Jun.11.2002 10:15)
[ MAIN MENU ]
A: Status Menu
B: Setup Menu
Z: Service Menu
>b
For the subsequent setting, refer to “Setting of each item”
in “7-3. Setting by Using PC (USB Connection)”.
n
HKSP-300 can not accept the access from two or more
PCs at the same time.
Quit
Enter “logout” from the main menu, then press the Enter
key.
USB terminal file
PfvspUsb.exe: Executable file of USB terminal software
VppUsb.dll: DLL file for USB terminal software
n
When the USB cable has been connected, disconnect it,
wait at least 3 seconds, then re-connect it. Otherwise, the
PC may freeze (displayed blue screen).
Installation of USB driver
n
The following steps are the setting procedure for Windows
98.
Make the settings in the same procedure when using other
OS.
1. Turn on the power of the PC and PFV-SP series.
2. Insert the floppy disk into the PC drive.
3. Connect the PC to the USB connector on the CPU-335
board using USB cable.
Installation screen of the driver is displayed.
4. Repeatedly click “Next” until the window to search for
the driver is displayed.
Check “Specify a location” and specify the floppy disk
drive3 (A:¥ in general).
5. Repeatedly click “Next” until the screen for
completion of installation is displayed.
6. After completion of installation, take out the floppy
disk and disconnect the USB cable.
Installation of USB terminal
1. Insert the floppy disk into the PC drive.
2. Copy the following two files of the floppy disk to an
appropriate directory, such as c:¥Program Files¥
PFVSP.
PfvspUsb.exe
VppUsb.dll
Windows is a registered trademark of Microsoft corporation.
HKSP-300
27 (E)
Page 32
Startup and operation procedures
1. Connect the PC to the USB connector of the CPU-335
board using USB cable and turn on the power.
2. Double-click “PfvspUsb.exe” in Explorer.
n
If “USB Open” appears on the screen, it means that the
connection is correct.
If “USB Open Failed” appears on the display, select
“Open USB” from “Transfer” from the menu bar.
3. Press the Enter key.
The main menu is displayed.
n
For the subsequent setting, refer to “Setting” in “7-3.
Setting by Using PC (USB Connection)”.
File transfer
The text file of board information and the binary file of
firmware can be transferred to the CPU-335 board using
the USB software.
. Click “Transfer” icon of the tool bar and select the file in
the dialog box.
. Select “File Transfer” from the “Transfer” menu and
select the file in the dialog box.
28 (E)
HKSP-300
Page 33
8. Input and Output Signals of Connector
21
34
-- EXT VIEW --
The input and output signals of the connector on the connector panel and on the front side of the board
are as follows:
GPI: D-sub mini 15-pin, female
5
10
15
1
6
11
-- EXT VIEW --
(\ indicates the item that can be changed by the setting of HKSP-300. For details on the setting, refer to
Section 7-3.)
Pin No. I/O Name Function Factory setting/description
1 O GPI OUT1 General purpose output \ Error status of HKSP-300
2 O GPI OUT2 General purpose output \ Warning status of HKSP-300
3 O GPI OUT3 General purpose output \ Error status of PFV-SP series
4 O GPI OUT4 General purpose output \ Error status and warning status of
overall optional boards
5 I CPU SW Input of main CPU \ When forcefully and externally
switching switching the main CPU, set the
connector to the active state (low in
*3
level).
6 I GPI IN1 General purpose input Sends the externally input data to
each optional board.
*4
7 I GPI IN2 General purpose input
8 I GPI IN3 General purpose input
9 I GPI IN4 General purpose input
10 I GPI IN5 General purpose input
11 I GPI IN6 General purpose input
12 I GPI IN7 General purpose input
13 I GPI IN8 General purpose input
14 _ GND
15 _ GND
*1: Becomes active state when an error occurs in any of the power unit, power fan, or frame fan.
*2: Becomes active state when an error or warning occurs.
*3: Valid only when the redundant CPU is in the slot. Maintain active state for more than 100 ms and set the interval between the two
low level to 1 s or more.
*4: Not used in HKSP-300. The usage and setting procedure of each optional board varies depending on the specification of each optional board.
*1
*2
Electrical specification of input pin
Contact or open collector input
Electrical specification of output pin
Open collector output
Connector impressed voltage: 0 to 5 V
Connector pull-in current: 5 mA or less
HKSP-300
USB:USB series B connector, 4-pin
Pin No. I/O Name Function
1 I VBUS No connection
2 I/O USBD_ USB data (_)
3 I/O USBD+ USB data (+)
4 _ GND Ground
29 (E)
Page 34
CONTROL/DATA (conforming to RJ-45): 10BASE-T/
100BASE-TX (RJ-45, 8-pin)
18
-- EXT VIEW --
Pin No. I/O Name Function
1OTX+ Transmitted data (+)
2OTX_ Transmitted data (_)
3IRX+ Received data (+)
4 __ No connection
5 __ No connection
6IRX_ Received data (_)
7 __ No connection
8 __ No connection
n
PFV-SP series STATUS OUT: D-sub mini 15-pin, female
REMOTE: RS-422A (D-sub 9-pin, female)
5
96
-- EXT VIEW --
Pin No. I/O Name Function
1 _ FG Frame ground
2OTX_ Transmitted data (_)
3IRX+ Received data (+)
4 _ GND Common ground
5 __ No connection
6 _ GND Common ground
7OTX+ Transmitted data (+)
8IRX+ Received data (_)
9 __ No connection
1
5
10
15
1
6
11
-- EXT VIEW --
(\ indicates the item that can be changed by the setting of HKSP-300. For details on the setting, refer to Section 7-3.)
Pin No. I/O Name Factory setting/description
1 O PS-A ERROR OUT The output of power unit A of PFV-SP series is abnormal or
2 O PS-B ERROR OUT The output of power unit B of PFV-SP series is abnormal or
3 O FAN ERROR OUT The fan of PFV-SP series stopped.
4 O BOARD ERROR OUT Error status of overall optional boards and excessive
5 O BOARD WARNING OUT Warning status of overall optional boards
6 O GPI-1 \ Error or warning status in slot No. 1 and 2
7 O GPI-2 \ Error or warning status in slot No. 3 and 4
8 O GPI-3 \ Error or warning status in slot No. 5 and 6
9 O GPI-4 \ Error or warning status in slot No. 7 and 8
10 O GPI-5 \ Error or warning status in slot No. 9 and 10
11 O GPI-6 \ Error or warning status in slot No. 11 and 12
12 O GPI-7 \ Error or warning status in slot No. 13 and 14
13 O GPI-8 \ Error or warning status in slot No. 15, 16, and 17
14 _ GND
15 _ GND
the fan stopped.
the fan stopped.
consumption of total power
n
. GPI-1 to 8 signals are used exclusively for output. Do not input the signal.
When input is required, use the input pins of the GPI connector on the HKSP-300 connector panel.
. 8-pin to 13-pin are valid only when HKSP-300 is installed in PFV-SP3300.
30 (E)
HKSP-300
Page 35
9. Battery for Data Backup
n
Be sure that the stored data will be destroyed when the
power is off for a long time with low battery amount left.
The CPU-335 board has a lithium battery for backup of
SRAM during power off condition and for driving internal
clock.
The duration of the SRAM backup is about 3 years when a
new battery is used. Even if the power is on all the time,
replace the battery before its life expires. When a warning
(warning code: 1-02) is displayed by the self-diagnostic
function indicating that the remaining battery amount is
low, immediately replace the battery even before its life.
For replacing procedure, refer to the maintenance manual
of HKSP-300.
Relation between STARTUP switch and backup
process
The backup operation including the data transfer during
startup varies depending on the setting of STARTUP
switches of HKSP-300 and optional board. Set the
STARTUP switch as required.
n
The name of the STARTUP switch may vary among the
models. For details, refer to the manual of each optional
board.
During normal operation
Use the STARTUP switches of HKSP-300 and optional
board in NORMAL state.
The setting data of the optional board is stored in optimum
condition both HKSP-300 and optional board.
Ref. No. Address Product name
BT601 (A-1) Lithium battery (CR2032)
n
This board is equipped with a high-capacity capacitor
besides a battery. If this capacitor is fully charged, the data
is backed up while the battery is being replaced.
The available backup time by the capacitor is about a half
of the charged (power on) time and approximately up to 8
hours.
10. Backup of Optional Board Data
After completion of the processing during startup, HKSP300 periodically communicates with each optional board
installed in PFV-SP series and updates the backup data.
When a backup CPU (redundant CPU) is in the slot, the
latest data is stored also in the backup CPU by transferring
from the main CPU to the backup CPU. The backup data
varies depending on the specification of each optional
board.
When replacing the optional board
The setting of the STARTUP switches of HKSP-300 and
optional board can remain NORMAL.
The data stored in HKSP-300 is transferred and the setting
of the previous optional board can be reused.
(You do not have to set the new optional board again.)
When using the setting of optional board used in other
PFV-SP series
Set the STARTUP switch of optional board to PROTECT
(not NORMAL).
Although the data stored in HKSP-300 is transferred, it is
ignored by the optional board and the setting data of the
optional board takes effect.
When clearing the setting of HKSP-300
Set the STARTUP switch of HKSP-300 to CLEAR.
HKSP-300 performs various checks before transferring the
data. Therefore usually it is not required to clear the data.
However, if the stored data need to be erased such as when
HKSP-300 installed in the same PFV-SP3300 is reused,
clear the data.
n
If the power is turned off while HKSP-300 is writing the
backup data to SRAM (IC602), the data of the slot may be
destroyed. In this case, the data stored in the optional board
takes effect at the next startup.
HKSP-300
31 (E)
Page 36
When replacing HKSP-300 and optional board at the
same time
The setting data cannot be restored as it is. Make the
setting again.
n
Be sure that if the switches of HKSP-300 and optional
board are set to the setting other than NORMAL, they
operate in the setting other than NORMAL when the
power is turned on next time.
When the STARTUP switch is set other than NORMAL,
wait for about 10 minutes until the data of HKSP-300
matches with that of optional board. After this, set the
switch to NORMAL again and restart normal operation.
11. Specifications
General
Performance guaranteed +10dC to +35dC
temperature
Function guaranteed +5dC to +40dC
temperature
Storage temperature _20dC to +60dC
Operating humidity 10% to 90%
(Non-condensing)
Maximum outer dimensions Main board:
(Width/height/depth) 388.3 x112.2x18 mm
Connector panel:
152.5x130x19 mm
Mass Main board:
Approx. 400 g
Connector panel:
Approx. 130 g
Power requirements +12 V DC, 0.70 A
Power consumption 8.4 W
Input/Output
GPI Mini D-sub 15-pin, female
Contact or open collector input (9)
Open collector output (DC +5 V,
5 mA or less)(4)
CONTROL RJ-45 modular jack
Conforms to 100BASE-TX standard
DATA RJ-45 modular jack
Conforms to 100BASE-TX/
10BASE-T standards
REMOTE D-sub 9-pin, female
Conforms to RS-422A signal standard
Data transfer rate: 38.4 kbps (not used)
USB USB series B connector
Conforms to USB 1.1
Design and specifications are subject to change without
notice.
32 (E)
HKSP-300
Page 37
Page 38
The material contained in this manual consists of
information that is the property of Sony Corporation.
Sony Corporation expressly prohibits the duplication of
any portion of this manual or the use thereof for any
purpose other than the operation or maintenance of the
equipment described in this manual without the express
written permission of Sony Corporation.
Le matériel contenu dans ce manuel consiste en
informations qui sont la propriété de Sony Corporation.
Sony Corporation interdit formellement la copie de
quelque partie que ce soit de ce manuel ou son emploi
pour tout autre but que des opérations ou entretiens de
l’équipement à moins d’une permission écrite de Sony
Corporation.
Das in dieser Anleitung enthaltene Material besteht aus
Informationen, die Eigentum der Sony Corporation sind.
Die Sony Corporation untersagt ausdrücklich die
Vervielfältigung jeglicher Teile dieser Anleitung oder den
Gebrauch derselben für irgendeinen anderen Zweck als
die Bedienung oder Wartung der in dieser Anleitung
beschriebenen Ausrüstung ohne ausdrückliche
schriftliche Erlaubnis der Sony Corporation.
HKSP-300 (SY) J, E
3-620-528-02 (1)
Printed in Japan
Sony Corporation 2003. 7 22
B&P Company ©2002
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