Sony HCDXGR-80 Service manual

HCD-XGR80
SERVICE MANUAL
• HCD-XGR80 is the Amplifier, CD player, tape deck and tuner section in LBT-XGR80.
Model Name Using Similar Mechanism HCD-XGR60 CD CD Mechanism Type CDM37B-30BD60C Section Base Unit Name BU-30BD60C
Optical Pick-up Name A-MAX.3 TAPE
Section
Model Name Using Similar Mechanism HCD-XGR60
E Model
Amplifier section
The following measured at AC 120/220/240V, 50 Hz DIN power output (rated) 125W x 2 + 125W x 2
watts (6 ohms at 1 kHz, DIN)
Continuous RMS power output (reference)
170 W x 2 + 170 W x 2
(6 ohms at 1 kHz, 10% THD) Inputs DJ MIX RETURN*: (phono jacks) sensitivity 250 mV,
impedance 47 kilohms GUITAR: (phone jack) sensitivity 75 mV,
impedance 470 kilohms PHONO IN: (phono jacks) sensitivity 3 mV,
impedance 47 kilohms MIX MIC: (phone jack) sensitivity 1 mV,
impedance 10 kilohms GAME INPUT: (phono jacks) sensitivity 250 mV,
impedance 47 kilohms
SPECIFICATIONS
MD (VIDEO) IN: (phono jack) sensitivity 450 mV
(250 mV), impedance 47 kilohms
Outputs DJ MIX SEND*: (phono jacks) sensitivity 250 mV,
impedance 1 kilohms PHONES: (stereo phone jack) accepts headphones of
8 ohms or more MD (VIDEO) OUT: (phono jacks) voltage 250 mV
impedance 1 kilohms
FRONT SPEAKER: accepts impedance of 6 to
16 ohms (SUPER WOOFER)
accepts impedance of 6 to
16 ohms (TWEETER & WOOFER)
* Mexican model only
— Continued on next page —
9-873-638-01
2002C0200-1 © 2002.03
COMPACT Hi-Fi STEREO SYSTEM
Sony Corporation
Home Audio Company
Published by Sony Engineering Corporation
HCD-XGR80
CD player section
System Compact disc and digital
audio system
Laser Semiconductor laser
(λ=795 nm), Emission
duration: continuous Frequency response 2 Hz – 20 kHz (±0.5 dB) Signal-to-noise ratio More than 90 dB Dynamic range More than 90 dB CD OPTICAL DIGITAL OUT (Square optical connector jack, rear panel) Wavelength: 660 nm Output level –18 dBm
Tape player section
Recording system 4-track 2-channel stereo Frequency response 40 – 13,000 Hz (±3 dB),
using Sony TYPE I cassette
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM tuner section
Tuning range 87.5 – 108.0 MHz
(50 kHz step) Antenna FM lead antenna Antenna terminals 75 ohms unbalanced Intermediate frequency 10.7 MHz
AM tuner section
Tuning range Pan- American models: 530 – 1,710 kHz
(with the interval set at 10 kHz)
531 – 1,710 kHz
(with the interval set at 9 kHz) Other models: 531 – 1,602 kHz
(with the interval set at 9 kHz)
530 – 1,710 kHz
(with the interval set at 10 kHz) Antenna AM loop antenna Antenna terminals External antenna terminal Intermediate frequency 450 kHz
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be damaged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of soldering iron around 270˚C during repairing.
• Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering or unsoldering.
CAUTION
Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.
This appliance is classified as a CLASS 1 LASER product. The CLASS 1 LASER PRODUCT MARKING is located on the rear exterior.
General
Power requirements Mexican model: 120 V AC, 60 Hz Other models: 120 V, 220 V or 230 – 240 V
AC, 50/60 Hz Adjustable with voltage selector
Power consumption 320 watts
Dimensions (w/h/d) Approx. 355 x 425 x 451 mm Mass : Approx. 16.4 kg
Supplied accessories: AM loop antenna (1)
FM lead antenna (1) Speaker cords (4) Speaker pads (8) Remote commander (1) Batteries (2)
Design and specifications are subject to change without notice.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY .
2
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic break-down because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic break-down and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pick­up block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objective lens.
LASER DIODE AND FOCUS SEARCH OPERATION CHECK
Carry out the “S curve check” in “CD section adjustment” and check that the S curve waveforms is output three times.
HCD-XGR80
• MODEL IDENTIFICATION – Rear Panel –
MODEL
E model E51 model Mexican model Argentina model
PART No.
PARTS No.
4-237-748-6s 4-237-748-7s 4-237-748-8s 4-237-748-9s
Abbreviation E51 : Chilean and Peruvian model
3
HCD-XGR80
TABLE OF CONTENTS
1. GENERAL
·········································································· 5
2. DISASSEMBY···································································7
3. TEST MODE ···································································· 15
4. MECHANICAL ADJUSTMENTS ····························· 17
5. ELECTRICAL ADJUSTMENTS ·······························17
6. DIAGRAMS
6-1. Circuit Board Location ······················································ 21 6-2. Block Diagram – CD Servo Section – ······························· 22
Block Diagram – Tuner/Tape Deck Section – ··················· 23 Block Diagram – Main Section – ······································ 24 Block Diagram
– Display/Key Control/Power Supply Section –·········· 25 6-3. Printed Wiring Board – BD Section – ······························· 26 6-4. Schematic Diagram – BD Section – ·································· 27 6-5. Printed Wiring Board – Motor, LED Section – ················· 28 6-6. Schematic Diagram –Motor, LED Section – ····················· 28 6-7. Schematic Diagram – MIC/Guitar Section – ····················· 29 6-8. Printed Wiring Board – MIC/Guitar Section –·················· 29 6-9. Schematic Diagram – Main (1/3) Section – ······················ 30 6-10.Schematic Diagram – Main (2/3) Section – ······················ 31 6-11.Schematic Diagram – Main (3/3) Section – ······················ 32 6-12.Printed Wiring Board – Main Section –····························· 33
6-13.Printed Wiring Board
– CD-L,CD-R,Headphone,Front Input,D-SW Section – ·· 34
6-14.Schematic Diagram
– CD-L,CD-R,Headphone,Front Input,D-SW Section – ·· 35 6-15.Printed Wiring Board – Panel VR Section – ······················ 36 6-16.Schematic Diagram – Panel VR Section – ························ 37 6-17.Printed Wiring Board – Panel FL,TC-A,TC-B Section –· 38 6-18.Schematic Diagram – Panel FL,TC-A,TC-B Section –····· 39 6-19.Printed Wiring Board – PA Section – ································ 40 6-20.Schematic Diagram – PA Section – ··································· 41 6-21. Printed Wiring Board – Sub Amp Section – ····················· 42 6-22.Schematic Diagram – Sub Amp Section –························· 43 6-23. Printed Wiring Board – Trans,Sub Trans Section – ·········· 44 6-24.Schematic Diagram – Trans,Sub Trans Section –·············· 44 6-25. IC Pin Function Description ············································· 46 6-26. IC Block Diagram ····························································· 51
7. EXPLODED VIEWS
7-1. Case,Back Panel Section ··················································· 54 7-2. Front Panel Section-1 ························································ 55 7-3. Front Panel Section-2 ························································ 56 7-4. Chassis Section ·································································· 57 7-5. CD Mechanism Deck Section (CDM-30BD60C)······························································· 58 7-6. Base Unit Section (BU-30BD60C)···································· 59
8. ELECTRICAL PARTS LIST ······································· 60
4
Main unit
ALPHABETICAL ORDER
SECTION 1

GENERAL

HCD-XGR80
This section is extracted from instruction manual.
A – D
A EJECTZ/Z B EJECT wh (13) AMS./> wa (9, 10) CD SYNC ql (14, 15) Direct equalizer qh ej (17)
GUITAR/ROCK/JAZZ/DANCE/ GAME
SALSA/REGGAE/TANGO/
SAMBA/MOVIE DIRECTION eg (13, 14, 15, 20) DISC SKIP es (9, 10) DISC 1 to 5 e; (9) DISPLAY 2
(23)
1
ek
E – G
EDIT ea (15) EFFECT 5 (17) ENTER 5 (8, 15, 17, 19) FM MODE 8 (12) FUNCTION qd (7, 9, 10, 14, 20,
22, 26) GAME qf (22) GAME INPUT AUDIO L/R wd
(25) GAME INPUT VIDEO wd (25) GAME MIXING qg (22) GROOVE ek (16) GUITAR DISTORTION wl (21) GUITAR jack ed (21) GUITAR LEVEL ef (21)
23
45 76890qa qs
H – R
H SPEED DUB ql (14) MIC LEVEL ef (20) MIX GUITAR/KARAOKE wl (20,
21) MIX MIC jack ed (20) P FILE 5 (17) PHONES jack w; PLAY MODE es (9, 10) POWER SAVE/DEMO
(STANDBY) 3 (23) Power stream indicator 6 PUSH OPEN wj (9) REPEAT es (10)
qd qf
qg
ej
eh eg
ef ed
es ea
wk
qh
qj qk
ql w; wa
ws
wd
wfwgwhwjwle;
5
HCD-XGR80
S – X
SLEEP 0 (18) SPECTRUM ANALYZER 4 (20) SUPER WOOFER ek (16) SUPER WOOFER MODE ek (16) SURROUND ek (18) TIMER SELECT qa (16, 19) TUNER/BAND 9 (11, 12) TUNER ENTER wf (11) TUNER MEMORY wf (11) TUNING MODE 8 (11, 12) TUNING - /+ 9 (11, 12) VOLUME control 7 (10) X-GROOVE wg (16)
Remote control
This section is extracted from instruction manual.
BUTTON DESCRIPTIONS
@/1 1
c/CLOCK SET qs
h/H qj eh x qj eh .m /M> qj eh X qk z REC qk HX ws x ws m /M ws
R/r/T/t (cursor) wk
ALPHABETICAL ORDER
C – F
CD N qg (9) CLEAR 4 (10) CLOCK/TIMER SELECT ws (16,
19)
CLOCK/TIMER SET 1 (8, 15,
19) DISC SKIP w; (9, 10) DISPLAY qa (23) EFFECT 9 (17) ENTER 0 (8, 15, 17, 19) FILE SELECT +/- qd (17) FUNCTION 3 (7, 9, 10, 14, 20,
22, 26)
P – V
PRESET - /+ ql SLEEP wa (18) SURROUND 5 (18) TUNER/BAND qf (11, 12) TUNING - /+ qk (11, 12) VOL +/- 6 (10)
ws
wa w; ql qk
qj qh
BUTTON DESCRIPTIONS
@/1 2 nN 78
R/r/T/t
x qh X qj m/M qk ./> ql
(cursor)
qs
1
2 3 4
5
6
7
qg qf
qd
8 9 q;
qa
qs
6
SECTION 2
)

DISASSEMBLY

• The equipment can be removed using the following procedure.
Set Case Front panel section Tape mechanism deck
Back panel, DC fan, MAIN board
CD mechanism deck (CDM37B-30BD60C)
HCD-XGR80
PANEL FL board, TC-A board, TC-B board
PANEL VR board
MIC/GUITAR board, HEADPHONE board
FRONT INPUT board
D-SW board, CD-L board, Lid (CD) assy, CD-R board
Base unit-1 (BU-30BD60C)
Disc table
Note : Follow the disassembly procedure in the numerical order given.
2-1. CASE
8
Case
7
1
Three screws
(CASE3 TP2)
5
Base unit-2 (BU-30BD60C) BD board
3
Five screws (BVTT 3
×
6)
4
Two screws (BVTP 3
×
8
6
6
5
2
Three screws (CASE3 TP2)
7
HCD-XGR80
)
k
2-2. FRONT PANEL SECTION
2
Flat type wire (CN431)
3
Connector (CN311)
7
Screw (BVTP 3 X 8)
8
Lug
4
Connector (CN903)
5
Connector (CN722)
1
(CN371)
9
0
6
Connector (CN806)
qa
Connector (B deck)
Flat type wire
Screw (BVTP 3 X 8
Lug
qg
Front panel section
2-3. TAPE MECHANISM DECK
qd
Four screws (BVTP 3 X 8)
qs
Screw (BVTP 3 X 8)
qf
Claw
1
Flat type wire (15 core)
4
2
Two screws
(BVTP 2.6 X 8)
3
Two screws
(BVTP 2.6 X 8)
5
Tape mechanism dec
Front panel
8
2-4. PANEL FL BOARD, TC-A BOARD, TC-B BOARD
y
w;
TC-A board
1
Screw (BVTP 2.6 X 8)
2
3
Bracket (TA)
Lug
qh
Three claws
qa
Five screws (BVTP 2.6 X 8)
qs
Three screws
(BVTP 2.6 X 8)
qk
HCD-XGR80
PANEL FL board
ql
Two claws
0
Two knobs (MIC)
2-5. PANEL VR BOARD
qj
6
Connector
(CN812)
wa
Two claws
Front panel
qf
Four screws
(BVTP 2.6 X 8)
7
Connector
(CN704)
4
Screw
(BVTP 2.6 X 8)
5
Bracket (TA)
qd
Eight screws
(BVTP 2.6 X 8)
9
Flat type wire
(CN601)
qg
(BVTP 2.6 X 8)
ws
TC-B board
8
Connector (CN703)
Four screws
3
Bracket (TA)
4
Knob (VOLUME)
2
Lug
1
Screws
(BVTP 2.6 X 8)
7
0
Eight screws
(BVTP 2.6 X 8)
6
5
Flat type wire
(CN701)
8
(BVTP 2.6 X 8)
9
Lever (EJECT) ass
qa
Nine screws
(BVTP 2.6 X 8)
qs
PANEL VR board
Preess the two buttons (EJECT)
Two screws
Front panel
9
HCD-XGR80
t
)
2-6. MIC/GUITAR BOARD, HEADPHONE BOARD
1
Connector
(CN812)
2
Two screws
(BVTP 2.6 X 8)
3
MIC bracket
4
MIC/GUITAR board
5
Two screws
(BVTP 2.6 X 8)
6
HEADPHONE bracke
2-7. FRONT INPUT BOARD
Front panel
FRONT INPUT board
J804
Front panel
7
HEADPHONE board
10
2
Bumper (Panel)
3
1
Four screws
(BVTP 2.6 X 8
Front panel
4
FRONT INPUT board
2-8. D-SW BOARD, CD-L BOARD, LID (CD) ASSY, CD-R BOARD
5
0
Spring (CD)
qa
Lid (CD) assy
9
Sub panel (CD-L) assy
8
CD-L board
7
Four screws
(BVTP 2.6 X 8)
3
Connector
(CN704)
Two screws
(BVTP 2.6 X 8)
6
4
Two screws
(BVTP 2.6 X 8)
ql
Sub panel
(CD-R) assy
qd
Knob
(CD)
qh
qk
CD-Rboard
qg
Two screws
(BVTP 2.6 X 8)
qs
Connector (CN703)
HCD-XGR80
1
Screw (BVTP 2.6 X8)
2
D-SW board
qf
Two screws
(BVTP 2.6 X 8)
2-9. BACK PANEL, DC FAN, MAIN BOARD
9
Back panel
qd
Flat type wire
(CN401)
qs
DC FAN
(M901)
qj
Four screws
(BVTP 2.6 X 8)
1
Flat type wire (CN441)
8
4
Eight screws
(BVTP 3 X 8)
0
qj
MX model
2
Jumper plug
3
Screw
(BVTP 3 X 8)
5
Two screws
(BVTP 3 X 8)
qa
Two screws
(BVTP 3 X 8)
7
Four screws
(BVTP 3 X 8)
6
Three screws
(BVTP 3 X 8)
Connector (CN961)
MAIN board
qf
Connector (CN441)
qg
Two screws
(BVTP 3 X 8)
qh
Two connectors
(CN901, 902)
11
HCD-XGR80
m
2-10. CD MECHANISM DECK (CDM37B-30BD60C)
1
Flat type wire
(CN401)
4
Three screws
(BVTP 3 X 8)
7
8
2
Connector
(CN411)
6
Two screws (BVTP 3 X 8)
7
3
Four screws (BVTP 3 X 8)
Wire holder
5
Two screws
(BVTP 3 X 8)
qa
CD mechanism deck
(CDM37B-30BD60)
0
Five screws (BVTP3 × 8)
9
Remove two cables fro
wire holder.
12
2-11. BASE UNIT-1 (BU-30BD60C)
)
2
Boss
3
Base unit (BU-30BD60C)
1
BU fitting screw
HCD-XGR80
2-12. BASE UNIT-2 (BU-30BD60C)
1
Two floating screws (DIA.12)
4
Two coil springs
(insulator)
6
Base unit (BU-30BD60C)
2
Two screws
(BVTP 2.6 X 8)
3
Two stoppers
(BU)
Holder (BU30) assy
5
Two coil springs (insulator
13
HCD-XGR80
e
2-13. BD BOARD
5
BD board
BU-30BD60C
4
Flat type wire (CN102)
3
Rivet
2-14. DISC TABLE
Note: When the disc table is installed, adjust the positions of roller cam and mark B as shown in the figure, then set to the groove of disc table.
A
1
Screw (BVTP 3
1
Remove the two solders.
2
Remove the two solders.
×
8)
3
Step screw
14
2
Bracket (BU)
A
4
Disc tabl
SECTION 3
B

TEST MODE

HCD-XGR80
[MC Cold Reset]
• The cold reset clears all data including preset data stored in the RAM to initial conditions. Execute this mode when returning the set to the customer.
Procedure:
1. Turn the power ON or set to the DEMO mode.
2. Press three buttons of c/CLOCK SET , TUNER ENTER ,
and \/1 simultaneously.
3. The set is reset, and displays COLD RESET, then becomes DEMO mode.
[Change-over the AM Tuning Interval]
The AM tuning interval can be changed over 9 kHz or 10 kHz.
Procedure:
1. Press the \/1 button to turn the power ON.
2. Select the function “TUNER”, and press the TUNER/BAND button to select the BAND AM”.
3. Press the \/1 button to turn the power OFF.
4. Press the ENTER/NEXT and \/1 buttons simultaneously, and the display on the fluorescent indicator tube changes to AM 9 K STEP or AM 10 K STEP, and thus the tuning interval is changed over.
[CD Ship Mode] (No memory clear)
This mode moves the optical pick-up to the position durable to vibration. Use this mode when returning the set to the customer after repair.
Procedure:
1. Press the \/1 button to turn the power ON.
2. Press the EDIT and
3. A message LOCK is displayed on the fluorescent indicator tube, and the CD delivery mode is set.
[LED and Fluorescent Indicator Tube All Lit, Key Check Mode]
Procedure:
1. Press three buttons of c/CLOCK SET , ENTER/NEXT , and DISC 2 simultaneously.
2. LEDs and fluorescent indicator tube are all turned on.
3. Press the DISC 1 button, the MODE and DESTINATION are displayed fluorescent indicator tube.
4. Each time the DISC 1 button is pressed, the MC/GC category version is displayed in the following order.
5. Press the DISC 2 button, and the key check mode is acti-vated.
NR MC GC CD CDDM CDMA
6. In the key check mode, the fluorescent indicator tube displays K 0 J0 V0. Each time a button is pressed, K value in-creases to K69call the button is pressed.However, once a button is pressed, it is no longer taken into account. J value increases like 1, 2, 3 ... if turn the . AMS > JOG dial clock-wise,or it decreases like 0, 9, 8 ... if turn the . AMS > JOG dial counter-clockwise. V value increases like 1, 2, 3 ... if turn the VOLUME dial clockwise (“+” direction), or it decreases like 0, 9, 8 ... if turn the VOLUME dial counterclockwise (“–” direction).
7. To release from this mode, press three buttons in the same manner as step 1, or disconnect the power cord.
buttons simultaneously.
\/1
BDABDBSTTATMTC
CDM
[Sled Servo Mode] (CD service mode)
This mode can run the CD sled motor freely. Use this mode, for instance, when cleaning the pick-up.
Procedure:
1. Select the function CD”.
2. Press three buttons c/CLOCK SET , TUNER ENTER , and DISC 5 simultaneously.
3. The Sled Servo mode is selected, if CD is blanking on the fluorescent indicator tube.
4. With the CD in stop status, press M button in CD section to move the pick-up to outside track, or m button to inside track.
5. To exit from this mode, press OFF.
Note:
Always move the pick-up to most inside track when exiting from this mode. Otherwise, a disc will not be unloaded.
Do not run the sled motor excessively, otherwise the gear can be chipped.
[Change-over of FUNCTION Name]
The FUNCTION name of external input terminal can be changed over to VIDEO or MD. W ith the FUNCTION selected to MD”, about 5dB mute is applied to the input gain.
Procedure:
1. Press \/1 button to turn the power OFF.
2. Press several seconds, and the power is turned on, the display of fluorescent indicator tube changes to MD or VIDEO instantaneously, and thus the FUNCTION is changed over.
[Aging Mode]
This mode can be used for operation check of tape deck section. Tape deck section work in parallel.
If an error occurred: The aging operation stops and display then status.
If no error occurs: The aging operation continues repeatedly.
Procedure:
1. Load the tapes into the decks A and B respectively.
2. Press the FUNCTION button to select the function CD”.
3. Press the PLAY MODE button to set the ALL DISCS mode, and press the REPEAT button to REPEAT off.
4. Press three buttons of c/CLOCK SET , TUNER ENTER , and DISC 4 simultaneously.
5. The aging mode is activated, if the indicator of disc tray num­ber on the fluorescent indicator tube is blinking.
6. To release from the aging mode, press the \/1 button to turn the power OFF and operate the cold reset. (Refer to the MC Cold Reset”)
1. Display at the Aging Mode
Display operating state of tape deck section alternately.
If an error occurred, stop display.
button together with FUNCTION button for
\/1
button turn to the power
\/1
15
HCD-XGR80
2. Tape Deck Section
• The sequence during the aging mode is following as below.
• If an error occurred, stop display that step.
Aging mode sequence (Tape deck section):
Rewind the tape A
“T APE A AG-1”
Shut off
FWD the tape A
“T APE A AG-2”
2 minutes
Fast forward the tape A
“T APE A AG-3”
Shut off or 20 seconds
RVS the tape A
“T APE A AG-4”
2 minutes
Rewind the tape A
“T APE A AG-5”
Shut off
3. CD Section
• The sequence during the aging mode is following as below.
• If an error occurred, stop display that step.
Aging mode sequence (CD section):
Tray Turn
DISC 1
chucking
TOC Read
Track 1 Play
2 seconds
Last Track Play
2 seconds
FWD the tape B
“TAPE B AG-2”
2 minutes
Fast forward the tape B
“TAPE B AG-3”
Shut off or 20 seconds
RVS the tape B
“TAPE B AG-4”
2 minutes
Rewind the tape B
“TAPE B AG-5”
Shut off
Note: “TAPE * AG- * ” is display of each step.
Tray Tun
DISC 4
Chucking
TOC Read
Track 1 Play
2 seconds
Last Track play
[VACS ON/OFF]
• The volume control by VACS is turned ON/OFF.
Procedure:
1.Press the \/1 button to turn the power ON.
2.Press the PLAY MODE and \/1 buttons simultaneously.
3.The reaction display appears when switcing ON/OFF.
16
HCD-XGR80
SECTION 4

MECHANICAL ADJUSTMENTS

Precaution
1. Clean the following parts with a denatured alcohol-moistened swab:
record/playback heads pinch rollers erase head rubber belts capstan idlers
2. Demagnetize the record/playback head with a head demagne­tizer.
3. Do not use a magnetized screwdriver for the adjustments.
4. After the adjustments, apply suitable locking compound to the parts adjusted.
5. The adjustments should be performed with the rated power sup­ply voltage unless otherwise noted.
Torque Measurement
Mode Torque Meter Meter Reading
2.9~6.9 mN•m
FWD (30 to 70 g•cm)
CQ-102C FWD back tension (2 to 6 g•cm)
FF/REW CQ-201B (80 to 170 g•cm)
(0.42 – 0.97 oz•inch)
0.19~0.59 mN•m
(0.03 – 0.08 oz•inch)
7.8~16.7 mN•m
(1.11 – 2.36 oz • inch)
SECTION 5
ELECTRICAL ADJUSTMENTS
DECK SECTION 0 dB = 0.775 V
Precaution
1. Demagnetize the record/playback head with a head demagne­tizer.
2. Do not use a magnetized screwdriver for the adjustments.
3. After the adjustments, apply suitable locking compound to the parts adjust.
4. The adjustments should be performed with the rated power supply voltage unless otherwise noted.
5. The adjustments should be performed in the order given in this service manual. (As a general rule, playback circuit adjustment should be completed before performing recording circuit adjustment.)
6. The adjustments should be performed for both L-CH and R-CH.
7. Switches and controls should be set as follows unless other­wise specified.
8. Set to the DOLBY NR OFF.
9. Set to the test mode. (1) Press the \/1 button to turn the power ON. (2) Select the function “TAPE A or B”. (3) Press the button of c/CLOCK SET , TUNER ENTER ,
and DISC 3 simultaneously, to set the tape deck test mode and displays “TEST MODE” on the fluorescent indicator tube.
(4) To release from the test mode, press the \/1 button.
• Test Tape
Tape Signal Used for
P-4-A100 10 kHz, – 10 dB Azimuth Adjustment
WS-48B 3 kHz, 0 dB Tape Speed Adjustment
17
HCD-XGR80
)
Record/Playback Head Azimuth Adjustment DECK A DECK B
Note: Perform this adjustments for both decks
Procedure:
1. Mode: Playback (FWD)
test tape P-4-A100 (10 kHz, – 10 dB)
MAIN board MD (VIDEO) OUT jack (J701 L-CH, R-CH
level meter
set
+
2. Turn the adjustment screw and check output peaks. If the peaks do not match for L-CH and R-CH, turn the adjustment screw so that outputs match within 1dB of peak.
Output level
within 1dB
L-CH peak
R-CH peak
within 1dB
Screw position
L-CH peak
Screw position
R-CH peak
3. Mode: Playback
MAIN board test tape P-4-A100 (10 kHz, – 10 dB)
L-CH
set
R-CH
MD (VIDEO) OUT jack (J701)
L-CH
R-CH
oscilloscope
V
H
Adjustment Location: Playback Head (Deck A).
Record/Playback/Erase Head (Deck B).
forward
reverse
Tape Speed Adjustment DECK B
Mode: Playback
test tape WS-48B (3 kHz, 0 dB)
set
MAIN board MD (VIDEO) OUT jack (J701) L-CH, R-CH
frequency counter
+
1. Insert the WS-48B into the deck B.
2. Press the H button on the deck B.
3. Press the H SPEED DUB button in playback mode. Then at HIGH speed mode.
4. Adjust RV392 on the LEAF SW board do that frequency counter reads 6,000 ± 180 Hz.
5. Press the H SPEED DUB button. Then back to NORMAL speed mode.
6. Adjust RV391 on the LEAF SW board so that frequency counter reads 3,000 ± 90 Hz.
Adjustment Location: MAIN board Sample value of Wow and Flutter: 0.3% or less W.RMS (JIS)
(WS-48B)
waveform of oscilloscope
in phase 45°90°135°180
good
°
wrong
4. Repeat step 1 to 3 in playback (REV) mode.
5. After the adjustments, apply suitable locking compound to the pats adjusted.
18
HCD-XGR80
e
r
+
set
recorded portion
MAIN board CN301 pin
1
(L-CH)
pin
3
(R-CH)
level meter
REC Bias Adjustment DECK B
Procedure:
1. Mode: Record FUNCTION: VIDEO
MAIN board MD(VIDEO) IN jack (J701) L-CH, R-CH
50 mV (– 23.8 dB)
 
600
blank tap CS-123
AF OSC
1) 315 Hz
2) 10 kHz
attenuator
set
2. Mode: Playback
recorded portion
set
MAIN board CN301 pin pin
level mete
1
(L-CH)
3
(R-CH)
+
3. Confirm playback the signal recorded in step 1 become speci­fication values as follows. If these values are out of specification values, adjust the R V321 (L-CH) and RV322 (R-CH) on the MAIN board to repeat steps 1and 2.
Adjustment level: The playback output of 10kHz level difference
against 315 Hz reference should ±0.5 dB.
Adjustment Location: MAIN board
REC Level Adjustment DECK B
Procedure:
1. Mode: Record FUNCTION: VIDEO
MAIN board MD (VIDEO) IN jack (J701) L-CH, R-CH
AF OSC
315 Hz, 50 mV (– 23.8 dB)
600
blank tape CS-123
attenuator
set
2. Mode: Playback
3. Confirm playback the signal recorded in step 1 become speci­fication values as follows. If these values are out of specification values, adjust the R V351 (L-CH) and RV301 (R-CH) on the MAIN board to repeat steps 1 and 2.
Specification values:
CN301 playback level: 47.2 to 53.0 mV (– 24.3 to – 23.3 dB)
Adjustment Location: MAIN board
– MAIN BOARD (Component Side) –
RV392
TAPE SPEED
(HIGH)
RV301
REC LEVEL
(R-CH)
RV351
REC LEVEL
(L-CH)
RV321
REC BIAS
(L-CH)
1
CN371
IC301
18
1
CN431
1
CN301
RV391
15
TAPE SPEED
(NORMAL)
IC501
3
RV322
REC BIAS
(R-CH)
IN
OUT
MD (VIDEO)
19
HCD-XGR80
e
)
CD SECTION
Note :
1. CD Block is basically designed to operate without adjustment. Therefore, check each item in order given.
2. Use LUV-P01 (4-999-032-01) unless otherwise indicated.
3. Use an oscilloscope with more than 10M impedance.
4. Clean the object lens by an applicator with neutral detergent when the signal level is low than specified value with the following checks.
S-Curve Check
Oscilloscope
BD board
TP(FE) TP(DVC)
Procedure :
1. Connect oscilloscope to TP (FE).
2. Connect between TP (FE) and TP (DVC ( 1.65 V) by lead wire.
3. Press the \/1 button to turn the power ON.
4. Load a disc (LUV -P01) and actuate the focus search. (In conse­quence of open and close the disc tray, actuate the focus search)
5. Confirm that the oscilloscope waveform (S-curve) is symmetri­cal between A and B. And confirm peak to peak level within 2 ±0.5 Vp-p.
S-curve waveform
symmetry
A
±
within 4
B
1Vp-p
Note: Clear RF signal waveform means that the shape can be
clearly distinguished at the center of the waveform.
VOLT/DIV : 200mV TIME/DIV : 500ns
±
level : 1.45
0.3Vp-p
E-F Balance (1 Track jump) Check
oscilloscop
BD board
TP(TE) TP(DVC)
Procedure:
1. Connect oscilloscope to TP (TE) and TP (DVC) board.
2. Press the \/1 button to turn the power ON.
3. Load a disc (LUV-P01) and playback the number nine track.
4. Press the bB button. (Becomes the 1track jump mode.)
5. Confirm that the level B and A (DC voltage) on the oscillo­scope waveform.
center of waveform
B
0V
B=1.3 ± 0.6Vp-p
Specified level: × 100=less than 22%
A B
symmetry
A (DC voltage
6. After check, remove the lead wire connected in step 2. Note : • Try to measure several times to make sure than the ratio
of A : B or B : A is more than 10 : 7.
• Take sweep time as long as possible and light up the brightness to obtain best waveform.
RF Level Check
oscilloscope
BD board
TP(RFDC) TP(RFAC)
Procedure :
1. Connect oscilloscope to TP2 (RFDC) and TP1 (RFAC).
2. Press the \/1 button to turn the power ON.
3. Load a disc (LUV-P01) and playback.
4. Confirm that oscilloscope waveform is clear and check RF signal level is correct or not.
6. Adjust RV101 so that A (DC voltage) becomes 0.
Checking Location:
[BD BOARD]
DVC
RFAC
FE SE
TE
RFDC
RV101
20
d

6-1. CIRCUIT BOARD LOCATION

HCD-XGR80
SECTION 6

DIAGRAMS

PANEL VR board
TC-A board
MIC/GUITAR board
CD-L board
PANEL FL board
CD-R board
TRANS board
SUB TRANS board
TUNER PACK (FM/AM TUNER UNIT)
HEADPHONE board
FRONT INPUT board
TC-B board
MAIN board
SUB AMP boar
PA board
Note on Schematic Diagram:
• All capacitors are in µF unless otherwise noted. pF: µµF 50 WV or less are not indicated except for electrolytics and tantalums.
• All resistors are in and 1/ specified.
2
5 : fusible resistor.
C : panel designation.
A : B+ Line.
B : B– Line.
H : adjustment for repair.
• Voltages and waveforms are dc with respect to ground
• Voltages are taken with a VOM (Input impedance 10 M).
• Waveforms are taken with a oscilloscope.
• Circled numbers refer to waveforms.
• Signal path.
• Abbreviation
: nonflammable resistor.
Note:
The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified.
under no-signal conditions. BD board section no mark: CD PLAY Other board section no mark: TUNER (FM/AM) ( ): TAPE PLAY < >: TAPE REC [ ]: CD PLAY
Voltage variations may be noted due to normal produc­tion tolerances.
Voltage variations may be noted due to normal produc­tion tolerances.
F : TUNER (FM/AM) E : TAPE PALY (DECK A) d : TAPE PALY (DECK B) G : RECORD J : CD PALY (ANALOG OUT) c : CD PALY (DIGITAL OUT) N : MIC INPUT
AR : Argentina model MX : Mexican model E51 : Chilean and Peruvian model
4
W or less unless otherwise
Note on Printed Wiring Boards:
X : parts extracted from the component side.
: Pattern from the side which enables seeing.
(The other layers´ Patterns are not indicated.)
• Indication of transistor.
C
B
B
B
Q
E
Q
CE
These are omitted.
These are omitted.
Q
CE
These are omitted.
SENSOR board
D-SW board
MOTOR board
BD board
LED board
2121
HCD-XGR80

6-2. BLOCK DIAGRAMS

– CD SERVO SECTION –

CD D+5V
A
B
C
D
F
E
OPTICAL PICK-UP BLOCK
(A-MAX.3)
LASER DIODE
PD
TRACKING
COIL
FOCUS
COIL
PD1
PD2
I-V AMP
I1-6
I5-10
LD
LD
PD
M101
SPINDLE
MOTOR
M102
SLED
MOTOR
T+
T-
F+
F-
15
M
16
17
M
18
12
11
14
13
FOCUS/TRACKING ERROR AMP
A
6
B
7
C
8
D
9
F
11
F I-V AMP
E
10
E I-V AMP
LD
DRIVE
Q101
FOCUS/TRACKING COIL DRIVE,
SPINDLE/SLED MOTOR DRIVE
SUMMING
LD
APC LD
1
AMP
IC102
CH4OUTF
CH4OUTR
CH3OUTF
CH3OUTR
CH2OUTF
CH2OUTR
CH1OUTF
CH1OUTR
MOTOR
DRIVE
MOTOR
DRIVE
COIL
DRIVE
COIL
DRIVE
CH4SIN
CH3FIN
CH3RIN
CH2FIN
CH2RIN
CH1FIN
CH1RIN
RF AMP,
IC103
RF
AMP
A-D
MUTE
RF EQ
AMP
DC
AMP
FOCUS
ERROR AMP
TRACKING
ERROR AMP
APC PD
AMP
25
24
23
5
6
2
3
20
28
29
30
31
32
33
RFAC
RFDCO
RFDCI
FEI
SW
PD
SFDR
SRDR
TFDR
TRDR
FFDR
FRDR
15
28 29
FE
16 17
TE
18
12
2
FOCUS/TRACKING/SLED
PWM3
PWM1
PWM2
43
39
40
41
FE
TE
SE
RFDC
A/D
CONVERTER
SERVO DSP
PWM GENERATOR
FOCUS/TRACKING/SLED
51
49
48
BUFFER
Q451-454
MIRR/DFCT/
TO SERVO INTERFACE
RFAC
ASYMMETRY CORRECTION
ASYI
ASYO
DIGITAL
CLV
MDP
26
DIGITAL SERVO
PROCESSOR
IC101 (2/2)
FOK
DETECTOR
3
MIRR
XRST
FOK
DFCT
FILTER
54 56
FILO
PCO
DIGITAL
SUBCODE
PROCESSOR
XLON
XLAT
DATA
14 5 6
24
NC NC
22
NC
23
53
55
FILI
CLTV
PLL
CPU INTERFACE
SENS
CLOK
8
7
DIGITAL SIGNAL PROCESSOR,
DIGITAL FILTER, D/A CONVERTER
IC101 (1/2)
16K
RAM
EFM
DEMODULATOR
SERVO AUTO
SEQUENCER
SQSO
SCOR
20
1 2
INTERFACE
SQCK
INTERNAL BUS
ERROR
CORRECTOR
SERVO
SSTP
SCLK
9 21
PWM1 PWM2 PWM3
EMPH
COUT
64 15
27
NCNC NC NC NC
When the optical pick-up
ON :
is inner position.
33
SQ-CLK
32
SQ-DATA
19
SCOR
34
SENS
37
CD-CLK
36
XLT CD-DATA
35
HOLD
40
BU-PWM1
28
BU-PWM2
26 24
BU-PWM3
(CD MECHANISM CONTROL)
43
XRST
PCMD
BCK
D/A
WFCK
(LIMIT)
GFS
18
S101
LRCK C2PO
SERIAL
INTERFACE
BU UP/DW SW
INTERFACE
SYSTEM CONTROLLER
IC501 (1/4)
62
NC
63
NC
61
NC
19
NC
IN
DIGITAL
OUT
DOUT
60
CD-MUTE
TBL-SENS
LED-DISK
MTR-CTRL1
MTR-CTR2
DIGITAL
FILTER,
NOISE SHAPER
TO MIRR/DFCT/ FOK DETECTOR
5
49
48
(UP SWITCH)
47
Q412
44
45
Q411
DISC TABLE
SENSOR
IC202
S201
LED DRIVE
Q201
PWM
&
INTEGRATOR
TABLE MOTOR DRIVER
IC201
IN2
1
MOTOR
DRIVE
IN1
9
AOUT1
AOUT2
(DISC No.)
D201
70
77
OUT2
OUT1
CLOCK
GENERATOR
3
7
AIN1
71
AIN2
76
M201
M
(TABLE)
BUFFER
TIMING
LOGIC
LOUT1
LOUT2
XTAI
XTAO
72
75
66
67
Q809,810
LEVEL SHIFT
R-ch is omitted due to same as L-ch.
SIGNAL PATH
: CD PLAY (ANALOG)
: CD PLAY (DIGITAL)
R-CH
16.9344MHz
X101
MUTE
Q401
E,E51,AR
J702
R-CH
R-CH
CD-L
(Page 24)
CD DIGITALOUT
OPTICAL
OPTICAL
TRANSCEIVER
IC451
MX
L
SEND
R
DJ MIX
L
RETURN
R
A
2222

TUNER/TAPE DECK SECTION –

DECK-A
R-CH
HCD-XGR80
IC341
+
HPF
MUTE
Q344,345
AMS DETECT
Q341-343
PB
HEAD
REC/PB
HEAD
ERASE
HEAD
FM
75
AM
DECK-B
TC BLOCK
REC(REW) REC(FWD)
B-PHOTO A-PHOTO
B-MODE A-MODE
B-HALF A-HALF
A-SOL
B-SOL
CAP M+
MOTOR-L
MOTOR-H
CN371
ANTENNA
R-CH
R-CH
R-CH
C322,L321
RV321
REC
BIAS(L)
T331
FM/AM TUNER UNIT
ST-LOUT
FM ANT
FM ANT
AM ANT
AM ANT
ST-ROUT
ST-MUTE
STEREO
TUNED
OUT(ST-DIN) IN(ST-DOUT)
ST-CLK
BIAS
TRAP
ST-CE
1
2
3
BIAS OSC Q331,332
RIPPLE FILTER
Q333
R-CH
ST-MUTE STEREO TUNED
ST-DIN ST-DOUT ST-CLK ST-CE
REC/PB SWITCH
IC321
R-CH
TC A+10
ST-L
D
4
Q334,335
(Page 24)
SWITCH
Q321,322
Q383,384
A TRIG
DRIVE
Q381,382
B TRIG
DRIVE
Q385,386
CAP MOTOR
DRIVE
Q387,388
CAP MOTOR SPEED CONT
RV391
RV392
32
34
21
RV931
TAPE SPEED
LOW
RV932
TAPE SPEED
HIGH
A
B
REC-OUT
70
120
DECK A/B SELECT
PB/REC EQUALIZER AMP
IC301
28 27 26
A/B
NORM/HIGH
13 12 11 15 14
ALC ON/OFF
PB-OUT1
ALC1
REC MUTE ON/OFF
MUTE ON/OFF
PB-L
RV351 REC(L)
LEVEL
23
(CD MECHANISM CONTROL)
REC-L
SYSTEM CONTROL
B
C
(Page 24)
(Page 24)
IC501(2/4)
53
AMS-IN
58
TC-MUTE
61
REC-MUTE
68
ALC
66
EQ-H/N
67
PB-A/B BIAS
65
REC-B
50
REC-A
46
90
B-SHUT A-SHUT
89 57
B-PLAY SW
56
A-PLAY SW B-HALF
91
A-HALF
70 69
TC-RELAY
51
A-TRIG
52
B-TRIG
CAPM-CTRL
55
CAPM-H/L
54
ST-MUTE
21
STEREO
2
TUNED
3
ST-DIN
25
ST-DOUT
23 27
ST-CLK ST-CE
22
R-ch is omitted due to same as L-ch.
SIGNAL PATH
: TUNER (FM/AM) : PLAYBACK (DECK A)
: PLAYBACK (DECK B)
: RECORD
2323
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