• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270 ˚C
during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
exposure.
This appliance is
classified as a CLASS 1
LASER product. This
marking is located on the
rear or bottom exterior.
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage.
Check leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT -540A. Follow the manuf acturers’ instructions to use these
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated A C voltmeter . The “limit” indication
is 0.75 V, so analog meters must have an accurate low-v oltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples
of a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2 V A C range are suitable. (See
Fig. A)
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE
WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE
PART NUMBERS APPEAR AS SHOWN IN THIS MANU AL OR
IN SUPPLEMENTS PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS P AR UNE MARQ UE 0 SUR
LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES
PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE
FONCTIONNEMENT. NE REMPLACER CES COM- POSANTS
QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT
DONNÉS DANS CE MANUEL OU D ANS LES SUPPLÉMENTS
PUBLIÉS PAR SONY.
2
To Exposed Metal
Parts on Set
AC
1.5 k
0.15 µF
Ω
voltmete
(0.75 V)
Earth Ground
Fig. A. Using an AC voltmeter to check AC leakage.
HCD-X1V
SELF DIAGNOSIS FUNCTION
(When letters/numbers appear in the
display)
When the self-diagnosis function is activated to
prevent the system from malfunctioning, a 5character service number (e.g., C 13 50) with a
combination of a letter and 4 digits appears on
the screen and the front panel display. In this
case, check the following table.
C:13:50
First 3
character s of
the service
number
C 13The disc is dirty.
C 31The disc is not inserted correctly.
E XX
(xx is a number)
Cause and/or corrective action
,Clean the disc with a soft cloth.
,Restart the system, then re-insert
the disc correctly.
To prevent a malfunction, the
system has performed the selfdiagnosis function.
,Contact your nearest Sony
dealer or local authorized Sony
service facility and give the 5character service number.
Example: E 61 10
8-2. MAIN Board Section....................................................... 99
8-3. POWER Board Section .................................................. 100
8-4. DVD Mechanism Deck section-1 (CDM69EH)............. 101
8-5. DVD Mechanism Deck section-2 (CDM69EH)............. 102
8-6. DVD Mechanism Deck section-3 (CDM69EH)............. 103
8-7. DVD Mechanism Deck section-4 (CDM69EH)............. 104
8-8. DVD Mechanism Deck section-5 (CDM69EH)............. 105
8-9. DVD Mechanism Deck section-6 (CDM69EH)............. 106
8-10. Optical Pick-Up Section
(KHM-310CAB or KHM-313CAB) .............................. 107
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pickup block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the leadfree mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40 °C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscou-s (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
9.ELECTRICAL PARTS LIST............................... 108
RELEASING THE TRAY LOCK
The disc tray lock function for the antitheft of an demonstration
disc in the store is equipped.
Releasing Procedure :
1. Press the I/1 button to turn on the system.
2. Press the FUNCTION button repeatedly to select “DVD”.
3. While pressing the x button, press the Z button until
“UNLOCKED” displayed on the fluorescent indicator tube
(around 5 seconds).
Note: When “LOCKED” is displayed, the tray lock is not released by turning
power on/off with the I/1 button.
RELEASING THE DEMO PLAY LOCK
Releasing Procedure :
1. Press the I/1 button to turn on the system.
2. Press the FUNCTION button repeatedly to select “DVD”.
3. While pressing the x button, press the N button until
“DEMO OFF” displayed on the fluorescent indicator tube
(around 5 seconds).
Note: When “DEMO PLAY” is displayed, the DEMO play lock is not
released by turning power on/off with the I/1 button.
4
HCD-X1V
NOTE OF REPLACING THE EEPROM (IC103 and
IC706) ON THE DMB12 BOARD
EEPROM (IC103 and IC706) on the DMB12 board cannot exchange
with single. When EEPROM (IC103 and IC706) on the DMB12
board is damaged, exchange the entire mounted board.
NOTE OF HANDLING THE DMB12 BOARD
When the DMB12 board is replaced by a repair for a fee, throw
away the DMB12 board after obtaining consent of not returning of
the DMB12 board to the customer. When throwing awa y the DMB12
board, be sure to throw away after destroying EEPROM (IC103
and IC706) physically with the hammer etc.
Part No.Destination
A-1212-048-AUS, Canadian
A-1212-049-AAEP, UK
MODEL IDENTIFICATION
– Back Panel –
PART No.
MODELPART No.
US model2-647-349-0[]
Canadian model2-647-349-1[]
AEP and UK models2-647-349-2[]
S-FORCE FRONT SURROUND OPERATION CHECK
When complaint by the effect of the sound field, check as follows
and confirm abnormality is not found in the set.
Procedure:
1
Press [/1.
The system turns on.
Unless the system is set to “DVD,” press
FUNCTION +/– to select “DVD.”
2
Press DISC 1.
3
Press Z.
4
Load the Setup Disc.
Push the disc into the disc slot until the disc
is pulled in automatically.
The Setup Disc is drawn into the system
automatically.
With the playback side facing down
e Setup Disc menu appears.
Th
DAV-X1 Series
This setup disc is common for DAV-X1 series.
5
Sit in the listening position, then select
one of the three options on the screen
using
C/c
, and press H or .
The selected option starts.
C
FLFR
SW
RLRR
6
Listening carefully to how the option
sounds to determine the optimal
surround sound effect.
If a satisfactory surround sound effect
cannot be achieved, adjust the speaker
positions.
7
Press x to stop the disc.
8
Press Z on the system to eject the
disc.
5
HCD-X1V
About This Manual
•The instructions in this manual describe the
controls on the remote. You can also use the
controls on the system if they hav e the same o r
similar names as those on the remote.
•The Control Menu items may be different
depending on the area.
•“DVD” may be used as a general term for
DVD VIDEOs, DVD+RWs/DVD+Rs, and
DVD-RWs/DVD-Rs.
•Measurements are expressed in feet (ft) for
North American models.
•The following symbols are used in this
manual.
SymbolMeaning
1)
MP3 (MPEG1 Audio Layer 3) is a standard format
defined by ISO/MPEG which compresses audio data.
2)
European models only.
3)
DivX® is a video file compression technology,
developed by DivX, Inc.
4)
DivX, DivX Certified, and associated logos are
trademarks of DivX, Inc. and are used under license.
Functions available for DVD
VIDEOs, DVD-Rs/DVD-RWs in
video mode, and DVD+Rs/
DVD+RWs
Functions available for DVD-Rs/
DVD-RWs in VR (Video
Recording) mode
Functions available for VIDEO
CDs (including Super VCDs or CDRs/CD-RWs in video CD format or
Super VCD format)
Functions available for Super Audio
CDs
Functions available for music CDs
CD-RWs in music CD
or CD-Rs/
format
Functions available for DATA CDs
(CD-ROMs/CD-Rs/CD-RWs)
containing MP3
JPEG image files, and DivX
video files
Functions available for DATA
DVDs (DVD-ROMs/DVD-Rs/
DVD-RWs/DVD+Rs/DVD+RWs)
containing MP3
JPEG image files, and DivX
video files
1)
audio tracks,
1)
audio tracks,
2)3)4)
2)3)4)
This System Can Play the
Following Discs
Format of
discs
DVD VIDEO
DVD-RW/
DVD-R
DVD+RW/
DVD+R
Super Audio
CD
(except for a
multi-channel
playback area)
VIDEO CD
(Ver. 1.1 and
2.0 discs)/
Audio CD
Disc logo
CD-RW/CD-R
(audio data)
(MP3 files)
(JPEG files)
“DVD+RW,” “DVD-RW,” “DVD+R,”
“DVD VIDEO,” and the “CD” logos are trademarks.
Note about CDs/DVDs
The system can play CD-R O M s / C D - R s /CDRWs recorded in the following formats:
–audio CD format
–video CD format
–MP3 audio tracks, JPEG image files, and
DivX video files* of format conforming to
ISO 9660 Level 1/Level 2, or its extended
format, Joliet
The system can play DVD-ROMs/DVD+RWs/
DVD-RWs/DVD+Rs/DVD-Rs recorded in the
following formats:
–MP3 audio tracks, JPEG image files and
DivX video files* of format conforming to
UDF (Universal Disc Format)
*European models only
Example of discs that the
system cannot play
The system cannot play the following discs:
•CD-ROMs/CD-Rs/CD-RWs other than those
recorded in the formats.
•CD-ROMs recorded in PHOTO CD format
•Data part of CD-Extras
• DVD Audios
• DATA DVDs that do not contain MP3 audio
tracks, JPEG image files, or DivX video files *
*European models only
• DVD-RAMs
Also, the system
discs:
•A DVD VIDEO
•A disc that has a non-standard shape (e.g.,
card, heart)
•A disc with paper or stickers on it
•A disc that has the adhesive of cellophane tape
or a sticker still left on it
cannot play the following
with a different region code
Notes about CD-R/CD-RW/DVD-R/
DVD-RW/DVD+R/DVD+RW
In some cases, CD-R/CD-RW/DVD-R/DVDRW/DVD+R/DVD+RW cannot be played on
this system due to the recording quality or
physical condition of the disc, or the
characteristics of the recording device and
authoring software.
The disc will not play if it has not been correctly
finalized. For more information, see the
operating instructions for the recording device.
Note that some playback functions may not
work with some DVD+Rs/DVD+RWs, even if
they have been correctly finalized. In this case,
view the disc by normal playback. Also some
DATA CDs/DATA DVDs created in Packet
Write format cannot be played.
Music discs encoded with
copyright protection
technologies
This product is designed to play back discs that
conform to the Compact Disc (CD) standard.
Recently, various music discs encoded with
copyright protection technologies are marketed
by some record companies. Please b e aware that
among those discs, there are some th at do n ot
conform to the CD standard and may not be
playable by this product.
Note on DualDisc
A DualDisc is a two sided disc product which
mates DVD recorded material on one side with
digital audio material on the other side.
However, since the au di o material side does no t
conform to the Compact Disc (CD) standard,
playback on this product is not guaranteed.
About Multi Session CD
•This system can play Multi Session CDs when
an MP3 audio track is contained in the first
session. Any subsequent MP3 audio tracks
recorded in later sessions can also be played
back.
•This system can play Multi Session CDs when
a JPEG image file is contain ed in the first
session. Any subsequent JPEG image files
recorded in later sessions can also be played
back.
•If audio tracks and images in music CD format
or video CD format are recorded in the first
session, only the first session will be played
back.
Region code
Your system has a region code printed on the
rear of the unit and will only play DVDs labeled
with the same region code.
DVD VIDEOs labeled will also play on this
ALL
system.
If you try to play any other DVD VIDEO, the
message [Playback prohibited by area
limitations.] will appear on the TV screen.
Depending on the DVD VIDEO, no regi on code
indication may be given even though playing the
DVD VIDEO is prohibited by area restrictions.
Note on playback operations
of DVDs and VIDEO CDs
Some playback operations of DVDs and VIDEO
CDs may be intentionally set by software
producers. Since this system plays DV Ds and
VIDEO CDs according to the disc contents the
software producers designed, some playback
features may not be available. Also, refer to the
instructions supplied with the DVDs or VIDEO
CDs.
6
HCD-X1V
B
B
DMB12 board
(side A)
DMB12 board
(side B)
Please place a sheet
for insulation.
HOW TO IDENTIFY OPTICAL PICK-UP BLOCK
There are two kinds of OPTICAL PICK-UP BLOCK in this set.
When replacing the OPTICAL PICK-UP BLOCK, make sure which OPTICAL PICK-UP BLOCK it is following the “How to Identify” in
the figure shown below.
Printed of KHM-310CAB or KHM-313CAB.
KHM-310CA
or
KHM-313CA
DMB12 BOARD SERVICE POSITION
7
HCD-X1V
t
POWER BOARD SERVICE POSITION
POWER board
Note
: The Power board can be removed individually.
Please place a shee
for insulation.
NOTE ON WIRE PROCESSING BETWEEN AMP BOARD AND POWER BOARD
Note
:To prevent a contact with the components on the primary side of power supply,
the wires should be routed in front of the wire (flat type) (19 core) and reshaped.
wire (flat type) (19 core)
wire
POWER board
AMP board
8
MAIN BOARD SERVICE POSITION
AMP board
(component side)
AMP board
(conductor side)
Please place a sheet
for insulation.
1 wire (flat type) (9 core)
(US, Canadian models)
wire (flat type) (11 core)
(AEP, UK models)
(CN303)
HCD-X1V
3 Remove the Back Panel,
and then the MAIN board.
4
2 connector
(CN1000)
AMP BOARD SERVICE POSITION
Please place a sheet
for insulation.
MAIN board
9
HCD-X1V
)
DVD MECHANISM DECK (CDM69EH) SERVICE POSITION
In checking the DVD mechanism deck (CDM69EH), prepare jig (extension cable J-2501-248-A: 1.00 mm Pitch, 27 cores, Length 300
mm).
DVD mechanism deck
(CDM69EH)
wire (flat type) (27 core)
MAIN board
(CN621)
connect jig (extension cable J-2501-248-A
to the MAIN board (CN621) and
wire (flat type) (27 core).
PRECAUTION WHEN INSTALLING A NEW OPTICAL PICK-UP BLOCK/
PRECAUTION BEFORE UNSOLDERING THE STATIC ELECTRICITY
PREVENTION SOLDER BRIDGE
CAUTION
When installing a new Optical Pick-up block, be sure to connect
the flexible printed circuit board first of all before removing the static
electricity prevention solder bridge by unsoldering. Remove the static
electricity prevention solder bridge by unsoldering after the flexible
printed circuit board has already been connected.
(Do not remove nor unsolder the solder bridge as long as the Optical Pick-up block is kept
standalone.)
flexible flat cable (24 core)
optical pick-up block
10
Front panel
SECTION 2
GENERAL
HCD-X1V
This section is extracted from
instruction manual.
A "/1 (on/standby)
B Disc slot
C (remote sensor)
D N (play)
E x (stop)
F FUNCTION
G VOLUME –/+
Rear panel
HDMI
OUT
SPEAKER
IMPEDANCE USE 4
A HDMI OUT jack
B COMPONENT VIDEO OUT jacks
C MONITOR OUT (S VIDEO/VIDEO) jacks
D VIDEO1 (VIDEO IN, S VIDEO/VIDEO)
jacks
E VIDEO2 (VIDEO IN, S VIDEO/VIDEO)
jacks
F VIDEO1 (AUDIO IN L/R) jacks
G VIDEO2 (AUDIO IN L/R) jacks
H TV (AUDIO IN L/R) jacks
H Front surround indicator
I Front panel display
J Z (eject)
K DISC 1-5/indicator
L AUDIO IN jack
VIDEO1
VIDEO2
COMPONENT
VIDEO
OUT
P
B/CB
PR/C
VIDEO2
VIDEO1
S VIDEOY
VIDEO
VIDEO INMONITOR
R
OUT
TV
DIGITAL IN
L
R
OPTICALOPTICAL
VIDEO1
AUDIO IN
COAXIAL COAXIAL
VIDEO2
TV
A.CAL
MIC
ECM-AC1
ANTENNA
AM
FM
75
COAXIAL
I A.CAL MIC jack
J AM terminal
K FM 75Ω COAXIAL jack
L VIDEO2 (DIGITAL IN COAXIAL) jack
M VIDEO1 (DIGITAL IN COAXIAL/
OPTICAL) jacks
N TV (DIGITAL IN OPTICAL) jack
O SPEAKER jacks
11
HCD-X1V
Front panel display
About the indications in the front panel display
A Lights up when the sleep timer is set.
B Current surround format (Except for
JPEG and Super Audio CD)
C Playing status (DVD function only)
D Lights up when the time information of
a title or chapter appears in the front
panel display. (DVD only)
E Lights up when a station is received.
(Radio only)
F Monaural/Stereo effect (Radio only)
G Lights up when the music or movie
mode is selected.
Remote control
With the cover opened.
A TV [/1 (on/standby)
B TV button/TV mode indicator
C SLEEP
D DISPLAY
E Number buttons
F CLEAR
3)
-/--
G MOVIE/MUSIC
H SOUND FIELD
I DVD TOP MENU
J C/X/x/c/
K O RETURN
L ./>
PRESET –/+
M (instant replay/instant
advance)
c/C STEP
3)
2)3)
H Displays system’s status such as
chapter, title, or track number, time
information, radio frequency, playing
status, sound field, etc.
I Lights up when the system outputs
progressive signals (DVD function
only).
J Lights up when the HDMI OUT jack is
correctly connected to HDCP (highbandwidth digital content protection)
compliant device with HDMI or DVI
(digital visual interface) input.
K Lights up when Super Audio CD/CD is
loaded.
N m/M
/
TUNING –/+
O DISC SKIP
P VOLUME +/–
TV VOL +/–
Q MUTING
R AUDIO
3)
2)
S PICTURE NAVI
T PROGRESSIVE
U DIMMER
V FM MODE
W DIRECT TUNING
X [/1 (on/standby)
Y THEATRE SYNC
Z TV/VIDEO
wj ENTER
1)3)
wk BASS/TREBLE
wl DVD MENU
e; DISPLAY
ea H (play)
TOOLS
TV MENU
3)
3)
2)
es x (stop)
ed X (pause)
ef FUNCTION +/–
TV CH +/–
2)
3)
eg SUBTITLE
eh ANGLE
ej SA-CD/CD
ek REPEAT
el AMP MENU
r; TUNER MENU
1)
The ENTER button is the same function as the
button.
2)
The H ea, 5 5, AUDIO qk, and FUNCTION +/
– ef buttons have tactile dots. Use the tactile dots as
references when operating the system.
3)
These buttons change to the TV operation buttons
when the remote is in TV mode. The remote is in TV
mode when the TV mode indicator 2 lights up by
pressing the TV button 2.
12
SECTION 3
3-7. MAIN BOARD
(Page 16)
SET
3-2. TOP PANEL, SIDE PANEL
(Page 14)
3-4. POWER BOARD
(Page 15)
3-3. DMB12 BOARD
(Page 14)
3-5. AMP BOARD
(Page 15)
3-8 . DVD MECHANISM DECK
(CDM69EH)
(Page 17)
3-9. OPTICAL PICK-UP SECTION
(Page 17)
3-10. OPTICAL PICK-UP BLOCK
(KHM-310CAB or KHM-313CAB)
(Page 18)
3-11. BRACKET (TOP) ASSY
(Page 18)
3-13. MOTOR (STOCKER)
ASSY (STOCKER) (M761)
(Page 19)
3-14. MOTOR (STOCKER)
ASSY (ROLLER) (M781)
(Page 20)
3-16. RUBBER ROLLER
(SLIDER) ASSY,
SUB CHASSIS
(Page 21)
3-17. TIMING BELT
(FRONT/REAR)
(Page 21)
3-12.RELAY BOARD
(Page 19)
3-15. MOTOR (STOCKER)
ASSY (MODE) (M771)
(Page 20)
3-18. CAM (GEAR)
(Page 22)
3-19. SENSOR BOARD,
ROTARY ENCODER (MODE) (S771)
(Page 22)
3-6. REAR PANEL BLOCK
(Page 16)
Note 1: The process described in can be performed in any order.
Note 2: Without completing the process described in , the next process can not be performed.
DISASSEMBLY
• This set can be disassembled in the order shown below.
3-1. DISASSEMBLY FLOW
HCD-X1V
13
HCD-X1V
)
)
Note: Follow the disassembly procedure in the numerical order given.
3-2. TOP PANEL, SIDE PANEL
1
two screws
(BVTT3 × 8)
2
side panel (L)
6
screw
(BV/ring)
8
top panel
5
connector
(CN804)
7
three screws
(BV/ring)
3
two screws
(BVTT3 × 8
3-3. DMB12 BOARD
1
cushion (FFC)
6
8
8
screw
(BVTT3 × 6)
7
screw
(BV/ring)
four screws
(BVTT3 × 6)
three screws
(BV/ring)
4
side panel (R)
6
two connectors
(CN201, CN601)
2
wire (flat type) (11 core)
(CN4301)
3
wire (flat type) (24 core)
(CN101)
4
wire (flat type) (11 core)
(CN4501)
9
shield plate (DMB)
5
wire (flat type) (11 core
(CN109)
14
q;
8
three screws
(BVTT3 × 6)
DMB12 board
3-4. POWER BOARD
)
)
1
three connectors
(CN902, CN903,
CN904)
2
four screws
(BVTT3
1
×
6)
5
POWER board
connector
(CN905)
3
screws
(BVTT3
4
cover (L)
HCD-X1V
×
8
3-5. AMP BOARD
2
two screws
(BVTT3
×
6)
A
5
two connectors
(CN902, CN903)
4
bracket (DMB)
A
two screws
6
(BV3)
7
heart sink
8
screw (BV3)
qa
AMP board
1
wire (flat type) (19 core
(CN621)
3
two screws (BV/ring)
q;
two accessory screws
9
two screws
(BV/ring)
15
HCD-X1V
3-6. REAR PANEL BLOCK
5
9
4
two connectors
(CN401, CN506)
screw
(BVTT3
two screws
(BVTT3
×
6)
×
6)
A
7
bracket (DMB)
qd
two bosses
8
three screws
(BVTT3
×
6)
q;
A
two screws
(BV/ring)
2
wire (flat type) (27 core)
(CN621)
3
wire (flat type) (19 core)
(CN507)
6
two screws (BV/ring)
qs
two screws
(BV/ring)
qa
two accessory
screws
qd
boss
qf
back plate
block
qd
two bosses
3-7. MAIN BOARD
9
screw
(BVTT3
two connectors
4
(CN901, CN3000)
9
three screws
(BVTT3
4
MAIN board
1
wire (flat type) (19 core)
(CN501)
×
6)
×
6)
16
1
wire (flat type) (9 core)
(US, Canadian models)
wire (flat type) (11 core)
(AEP, UK models)
(CN303)
2
connector (CN1000)
3
six screws
(BV/ring)
3-8. DVD MECHANISM DECK (CDM69EH)
)
7
DVD mechanism deck
(CDM69EH)
1
two screws
(BVTP3
×
8)
6
four screws
(BV3)
4
two screws
(BV3)
3
screw
(BVTT3
2
HCD-X1V
×
6)
bar
5
cover (CDM
4
screw
(BV3)
3-9. OPTICAL PICK-UP SECTION
1
two screws
(BVTP3
×
8)
1
floating screw (PTPWH M2.6)
3
boss
6
optical pick-up section
4
boss
2
5
boss
boss
17
HCD-X1V
w
y
3-10. OPTICAL PICK-UP BLOCK (KHM-310CAB or KHM-313CAB)
2
5
optical pick-up block
(KHM-310CAB or
2
insulator screw
4
insulator
2
insulator screw
4
insulator
KHM-313CAB)
3
4
1
insulator screw
insulator
flexible flat cable (24 core)
2
insulator scre
4
insulator
3-11. BRACKET (TOP) ASSY
3
Lift up the
1
2
Lift up the
SW (1) board.
four
screws
(BTP2.6
SW (2) board.
×
6)
4
Lift up the
5
Lift up the
SW (3) board.
SW (4) board.
6
six screws
(BVTP2.6)
7
bracket (top) ass
18
3-12. RELAY BOARD
CN705
– bottom view –
1
Remove thirteen solders of
CN704, CN705, CN706,
CN707, CN708.
CN704
CN707
4
connector
(CN703)
3
4
connector
(CN702)
4
connector
(CN710)
HCD-X1V
CN706
CN708
RELAY board
1
Remove five solders of
rotary encoder (stocker position) (S702).
3-13. MOTOR (STOCKER) ASSY (STOCKER) (M761)
3
5
stocker motor board
two screws
(BVTP2.6)
4
5
2
Remove two solders of
motor (stocker) assy (stocker) (M761)
2
Remove two solders of
6
motor (stocker) assy
(stocker) (M761)
2
RELAY board
.
connector (CN761)
four screws
(BVTP2.6)
.
1
belt (stocker)
19
HCD-X1V
3-14. MOTOR (STOCKER) ASSY (ROLLER) (M781)
3
two screws
(BVTP2.6)
4
ROLLER MOTOR
5
motor (roller) assy
(roller) (M781)
board
2
Remove two solders of
motor (roller) assy (roller) (M781).
2
Remove two solders of
connector (CN781)
.
3-15. MOTOR (STOCKER) ASSY (MODE) (M771)
2
Remove seven solders of
connector (CN771).
MODE MOTOR board
2
Remove five solders of
rotary encoder (mode) (S771).
1
belt (roller V)
3
two screws
(BVTP2.6)
4
MODE MOTOR board
5
motor (stocker) assy
(mode) (M771)
20
2
Remove two solders of
motor (stocker) assy (mode) (M771).
1
belt (mode V)
3-16. RUBBER ROLLER (SLIDER) ASSY, SUB CHASSIS
qg
sub chassis
qf
screw
(BVTP2.6
×
8)
8
step screw
qs
step screw
5
step screw
9
tension
spring
(slider 2)
6
tension spring
(slider 4)
0
rubber roller
(slider 4) assy
7
rubber roller
(slider 1) assy
qa
rubber roller
(slider 2) assy
qd
rubber roller
(slider 1) assy
3
tension spring
(base slider 5)
1
step screw
4
rubber roller
(slider 5) assy
2
rubber roller
(slider S) assy
bracket (top) assy
HCD-X1V
3-17. TIMING BELT (FRONT/REAR)
5
two gears
(center)
6
timing belt
(front)
4
gear
(timing)
3
slider (mode cam) assy
2
gear (mode cam)
Note: Refer to assembly (Section 4).
7
two gears (center)
8
timing belt (rear)
9
timing belt (rear)
When install three timing belts,
its pass under each claws.
timing belt
(rear)
claw
timing belt
(rear)
claw
timing belt (front)
claw
claw
1
screw
(PTPWH2.6
×
8)
21
HCD-X1V
)
3-18. CAM (GEAR)
qf
Note: Refer to assembly
(Section 4: page 23).
qs
gear (mode cam)
Note: Refer to assembly
(Section 4: page 24).
cam (gear)
qd
screw
qa
screw
(PTPWH2.6
0
Note: Refer to assembly
(Section 4: page 24).
×
8)
gear (mode C)
9
screw
(PTPWH2.6
6
gear (mode 5)
5
screw (PTPWH2.6 × 8
4
gear (mode 5)
3
screw (PTPWH2.6 × 8)
2
pulley
(mode deceleration)
1
screw (PTPWH2.6 × 8)
8
gear (mode D)
×
8)
7
screw (PTPWH2.6 × 8)
3-19. SENSOR BOARD, ROTARY ENCODER (MODE) (S771)
Note: Refer to assembly
(Section 4: page 23).
qa
cam (eject lock)
q;
screw
qd
cam (BU U/D)
(PTPWH2.6
qf
gear (eject lock)
×
8)
6
shaft
(shutter)
5
compression spring
(shutter)
qg
gear (mode A)
7
Remove three solders
of
9
SENSOR board
8
screw
(BVTP2.6
connector (CN751)
×
8)
ql
two claws
w;
rotary encoder
(mode) (S771)
qk
screw
×
(PWH2
qj
.
gear (mode B)
qh
screw
(PTPWH2.6
6)
×
8)
qs
22
screw
(PTPWH2.6
4
base (shutter) block
3
8)
screw
(BVTP2.6
1
screw
(PTPWH2.6
×
8)
×
8)
3
two screws
(BVTP2.6
2
lever shutter (A)
×
8)
×
SECTION 4
ASSEMBLY
• This set can be assembled in the order shown below.
4-1.HOW TO INSTALL THE CAM (EJECT LOCK)
1
Rotate the cam (BU U/D) fully in the direction of arrow.
2
Engage the gear (eject lock) and the gear of the cam (eject lock)
aligning the mark with the center of the gear (eject lock).
cam (BU U/D)
HCD-X1V
mark
gear (eject lock)
4-2.HOW TO INSTALL THE CAM (GEAR)
1
Check that the cam (BU U/D) can not be rotated in the direction of arrow.
2
Align the mark on the cam (gear) with the boss as shown in the figure
and install the cam (gear).
cam (gear)
cam (BU U/D)
cam (eject lock)
– bottom view • front –
boss
mark
– bottom view • front –
23
HCD-X1V
4-3.HOW TO INSTALL THE GEAR (MODE C)
1
Align the mark on the rotary encoder (S771) with the projection of the assy.
2
Check that the cam (BU U/D) can not be rotated in the direction of arrow.
3
Install the gear (
rotary encoder
(S771)
mode
C).
gear (
mode
C)
cam (BU U/D)
markprojection
– bottom view • front –
4-4.HOW TO INSTALL THE GEAR (MODE CAM)
1
Slide the shaft in the direction of arrow.
2
Align mark A on the gear (mode cam) with mark B on the slider (mode cam) assy,
then install the gear (mode cam).
3
Check that mark C on the gear (mode cam) is in alignment with mark D on the cam (gear).
mark
A
gear (mode cam)
chassis
shaft
slider (mode cam) assy
24
cam (gear)
mark
D
– bottom view • front –
mark
mark
B
C
HCD-X1V
2
five
solders
6
two gears
(stocker communication)
4
gear
(stocker communication)
RELAY board
ST ENCODER board
7
two screws
(PTPWH2.6
×
8)
5
screw
(PTPWH2.6
×
8)
3
screw
(PWH2
×
6)
rotary encoder
(S702)
gear
(stocker
communication)
– rear –
1
rotary encoder
(S702)
Engage the rotary encoder (S702)
and the gear (stocker communication)
as shown below in the figure.
2
two cams
(stocker U/D)
2
cam (stocker U/D)
3
two screws
(PTPWH2.6
×
8)
3
screw
(PTPWH2.6
×
8)
rotary encoder
(S702)
hole
gear
(stocker communication)
– rear –
screw
1
Position the hole on the gear
(stocker communication) on the
screw of the rotary encoder (S702).
To install three cams (stocker U/D), align each groove
of the cam (stocker U/D) with each
f
mark on the
chassis as shown in the figure.
f mark
f
mark
f
mark
cam (stocker U/D)
cam (stocker U/D)
cam (stocker U/D)
4-5.HOW TO INSTALL THE ROTARY ENCODER (S702), GEAR (STOCKER COMMUNICATION)
4-6.HOW TO INSTALL THE CAM (STOCKER U/D)
25
HCD-X1V
4-7.HOW TO INSTALL THE STOCKER ASSY
1
Fit three shafts of the stocker assy in respective slits
of the cams (stocker U/D).
cam (stocker U/D)
cam (stocker U/D)
cam (stocker U/D)
Note:For the location of slits of the cams (stocker U/D),
see 4-6. HOW TO INSTALL CAM (STOCKER U/D).
cam (stocker U/D)
shaftshaftstocker assy
cam (stocker U/D)
shaft
26
pulley (stocker)
stocker assy
pulley (stocker)
A
2
Making sure that three shafts of the stocker assy fit in
respective slits of the cams (stocker U/D), rotate the
pulley (stocker) in the direction of arrow A by hand to
store the stocker assy.
4-8.PHASE ADJUSTMENT BETWEEN PINIONS (SLIDER) AND SLIDER-1 TO 5 (L/R)
As shown in the following figure, adjust the portion A of each slider to the boss with the
1
slider-1 to 5 (L) and the slider-1 to 5 (R) pushed in the arrow directions respectively (see Fig. 1).
2
Paying attention to the up/down direction of the pinion (slider) (see Fig. 2), install each pinion (slider)
so that the portion
Note: Push in the pinion (slider) until the claw of the boss comes out above the pinion (slider) to lock.
B
of each pinion (slider) meshes with the portion A of each slider (see Fig. 3).
A
HCD-X1V
slider-5 (L)
slider-4 (L)
slider-3 (L)
slider-2 (L)
slider-1 (L)
(Fig. 1)
boss
claw
slider-5 (R)
slider-4 (R)
slider-3 (R)
slider-2 (R)
slider-1 (R)
boss
boss
boss
boss
A
A
A
A
A
A
pinion (slider)
pinion (slider)
A
pinion (slider)
pinion (slider)
pinion (slider)
pinion (slider) portion
slider portion
A
B
(Fig. 2)
boss
(Fig. 3)
pinion (slider) portion
slider portion
claw
A
boss
pinion (slider)
A
B
A
27
HCD-X1V
SECTION 5
TEST MODE
AM STEP CHANGE (US and Canadian models)
The step interval of AM channels can be toggled between 9 kHz
and 10 kHz.
Procedure:
1. Press the I/1 button to turn on the system.
2. Press the [FUNCTION] button repeatedly to select the “TUNER
AM”.
3. Press the I/1 button to turn off the system.
4. Press two buttons of [FUNCTION] and I/1 simultaneously. The
system will turn on automatically. The message “AM 9k
STEP” or “AM10k STEP” appears on the fluorescent indicator
tube and thus the channel step is changed.
DVD VERSION VIEW
This mode is used to display the DVD version.
Procedure:
1. Press the I/1 button to turn on the system.
2. Press the [FUNCTION] button repeatedly to select the “DVD”.
3. Press the I/1 button to turn off the system.
4. Press two buttons of x and I/1 simultaneously. The system
will turn on automatically.
5. The DVD version appears on the TV screen.
COLD RESET
The cold reset clears all data including preset data stored in the
RAM to initial conditions.
Procedure:
1. Press the I/1 button to turn on the system.
2. Press three buttons of x , [FUNCTION] and I/1 simultaneously.
3. The message “COLD RESET” appears on the fluorescent
indicator tube, then becomes standby mode.
SHIP MODE
This mode moves the optical pick-up to the position durable to
vibration.
Procedure:
1. Press the I/1 button to turn on the system.
2. Press the [FUNCTION] button repeatedly to select the “DVD”.
3. Press three buttons of x , Z and I/1 simultaneously.
4. After the “ST ANDBY” blinking display finishes, the message
“MECHA LOCK” appears on the fluorescent indicator tube
and the ship mode is set.
PANEL TEST MODE
This mode is used to check the fluorescent indicator tube, LEDs,
keys, model, destination and software version.
Procedure:
1. Press three buttons of x , N and [DISC 3] simultaneously.
2. LEDs (amber) and all segments in fluorescent indicator tube
are lighted up. And half LEDs (green) and segments in
fluorescent indicator tube are lighted up, all LEDs and others
half segments in fluorescent indicator tube are lighted up, then
LEDs (amber) and all segments in fluorescent indicator tube
are lighted up. This operation is repeated.
3. Press the N button, the key check mode is activated.
4. In the key check mode, the fluorescent indicator tube displays
“K 0”. Each time a button is pressed, “K 0” value increases.
However , once a button has been pressed , it is no longer taken
into account.
5. When you want to enter the software version display mode,
press the [VOLUME +] button. The model information appears
on the fluorescent indicator tube.
6. Each time the [VOLUME +] button is pressed, the display
changes from destination information, MC version, GC
version, SYS version, DVD version, CDMA version, CDMB
version, ST version, TC version, TA version, DVD version,
TM version in this order, and returns to the model information
display.
7. When the [VOLUME --] button is pressed while the version
numbers are being displayed except model information and
destination information, the date of the software creation
appears. When the [VOLUME --] button is pressed again, the
display returns to the software version display. When the
[VOLUME +] button is pressed while the date of the software
creation is being displayed, the date of the software creation
is displayed in the same order of software version display.
8. To release from this mode, press three buttons in the same
manner as step 1 or disconnect the power cord.
AMP TEST MODE
Procedure:
1. Press three buttons of x , N and Z simultaneously. The
message “MEASURE” appears on the fluorescent indicator
tube.
2. Press the [SLEEP] button on the remote commander. The
message “SAFETY” appears on the fluorescent indicator tube.
3. Press the [SLEEP] button on the remote commander again.
The message “MEASURE” appears on the fluorescent
indicator tube.
4. Press the [SOUND FIELD] button on the remote commander.
The message “SWAP FULL” appears on the fluorescent
indicator tube.
5. Each time the [SOUND FIELD] button is pressed, the display
changes from SWAP THRU, SWAP F2S, SWAP F2CW in
this order, and returns to “SWAP FULL” .
6. Press the [BASS/TREBLE] button on the remote commander.
The message “D.C.A.C. MIC” appears on the fluorescent
indicator tube.
7. Press the [BASS/TREBLE] button on the remote commander
again. The message “FUNC INPUT” appears on the
fluorescent indicator tube.
8. Press two buttons of [VOLUME +] and [VOLUME --] simultaneously.
The message “VOL N” (volume normal operation) or “VOL
M/M” (volume MIN/MAX operation) appears on the
fluorescent indicator tube and thus the volume step is changed.
9. When the [VOLUME --] button is pressed in the volume MIN/
MAX operation state, the message “VOLUME MIN” appears
on the fluorescent indicator tube.
10. When the [VOLUME +] button is pressed in the volume MIN/
MAX operation state, the message “VOLUME MAX” appears
on the fluorescent indicator tube.
11. To release from this mode, press
COLD RESET.
I/1 button to execute the
PRODUCT OUT
This mode moves the optical pick-up to the position durable to
vibration and clears all data including preset data stored in the RAM
to initial conditions.
Procedure:
1. Press the I/1 button to turn on the system.
2. Press the [FUNCTION] button repeatedly to select the “DVD”.
3. Press three buttons of x , [DISC 3] and [VOLUME +]
simultaneously.
4. After the “STANDBY” blinking display f inishes, The message
“MECHA LOCK” appears on the fluorescent indicator tube
and the ship mode is set.
28
HCD-X1V
DVD SECTION
1. DVD SER VICE MODE GENERAL DESCRIPTION
This mode let you make diagnosis and adjustment easily by using
the remote commander and the TV screen. The instructions,
diagnostic results, etc. are given on the on-screen display.
2. ENTERING DVD SERVICE MODE
Procedure:
1. Press the I/1 button to turn on the system.
2. Press the [FUNCTION] button repeatedly to select the “DVD”.
3. Press three buttons of x , Z and [VOLUME +] simultaneously .
4. The message “SERVICE IN” appears on the fluorescent
indicator tube and top menu of the Remocon Diagnosis Menu
appears on the on-screen display on the TV screen as follows.
The model name, IF-con version and Syscon version are
displayed at the bottom of the on-screen display.
Remocon Diagnosis Menu
0. External Chip Check
1. Servo Parameter Check
2. Drive Manual Operation
3. Emergency History
4. Version Information
Model Name :XZ1_xx
IF-con:Ver.xx.xx(xxxx)
Syscon:Ver.x.xxx
5. To execute each function, press its number by using numeric
button on the remote commander.
6. To release from this mode, press the
system.
I/1 button to turn off the
3. EXECUTING IOP MEASUREMENT
In order to execute IOP measurement, the following standard
procedures must be followed.
Procedure:
1. From the top menu of Remocon Diagnosis Menu, select “2
Drive Manual Operation” by pressing the [2] button on the
remote commander. The following screen appears on the onscreen display
Drive Manual Operation
1. Servo Control
2. Track/Layer Jump
3. Manual Adjustment
4. Mecha test mode
5. MIRR time Adjust
0. Return to Top Menu
Manual Adjust
1. Track Balance Adjust:
2. Track Gain Adjust:
3. Focus Balance Adjust:
4. Focus Gain Adjust:
5. Eq boost Adjust:
6. Iop:
7. TRV. Level:
8. S curve(FE) Level:
9. RFL(PI) Level:
0. MIRR Time:
V v Change Value
[RETURN]Return to previous menu
3. Select “6. Iop:” by pressing [6] button on the remote
commander.
4. Wait until a hexadecimal number appear in the on-screen
display as below.
Manual Adjust
1. Track Balance Adjust:
2. Track Gain Adjust:
3. Focus Balance Adjust:
4. Focus Gain Adjust:
5. Eq boost Adjust:
6. Iop: ED:
7. TRV. Level:
8. S curve(FE) Level:
9. RFL(PI) Level:
0. MIRR Time:
V v Change Value
[RETURN]Return to previous menu
5. Convert data from hexadecimal to decimal by using conversion
table.
6. If the value is smaller than 93 (decimal), then it is OK. Howev er
if the value is higher than 93, then BU (base unit) is defectiv e
and need to be change.
7. Press the
return to previous menu.
8. Press the [0] button on the remote commander to return to the
top menu of Remocon Diagnosis Menu.
9. Press the I/1 button to turn off the system.
O RETURN button on the remote commander to
4. CHECKING EMERGENCY HISTORY
To check the emergency history, please follow the following
procedure.
Procedure:
1. From the top menu of Remocon Diagnosis Menu, select “3.
Emergency History” by pressing the [3] button on the remote
commander. The following screen appears on the on-screen
display.
Emg. History Check
Laser Hours CD 999h 59min
DVD 999h 59min
2. Select “3. Manual Adjustment” by pressing the [3] button on
the remote commander. The following screen appears on the
on-screen display.
[Next]Next page [Prev]Prev page
[0]Return to Top Menu
29
HCD-X1V
2. Y ou can check the total time when the laser is turned on during
playback of DVD and CD from the above menu. The maximum
time, which can be displayed are 999h 59min.
3. You can check the error code of latest 10 emergency history
from the above menu. To view the previous or next page of
emergency history, press the . or > button on the
remote commander. The er ror code consists of three kinds of
error codes.
01: Communication error (No reply from syscon)
02: Syscon hung up
03: Power OFF request when syscon hung up
19: Thermal shutdown
24: MoveSledHome error
25: Mechanical move error (5 changer)
26: Mechanical move stack error
30: DC motor adjustment error
31: DPD offset adjustment error
32: TE balance adjustment error
33. TE sensor adjustment error
34. TE loop gain adjustment error
35. FE loop gain adjustment error
36. Bad jitter after adjustment
40. Focus NG
42. Focus layer jump NG
51: Spindle stop error
52. Open kick spindle error
60: Focus on error
61: Seek fail error
62: Read Q data/ID error
70: Lead in data read fail
71: TOC read time out (CD)
80: Can’t buffering
81: Unknown media type
B. Parameter of error code
This is the detail of error code.
Example of Error code
To Clear the Laser Hour
Press the [ DISPLAY] button on the remote commander and then
press the [CLEAR] button on the remote commander. The data for
both CD and DVD data are reset.
Emg. History Check
Laser Hours CD 0h 0min
DVD 0h 0min
[Next]Next page [Prev]Prev page
[0]Return to Top Menu
To Clear the Emergency History
Press the [DVD TOP MENU] button on the remote commander and
then press the [CLEAR] button on the remote commander. The error
code for all emergency history would be reset.
Emg. History Check
Laser Hours CD 999h 59min
DVD 999h 59min
[Next]Next page [Prev]Prev page
[0]Return to Top Menu
To Execute the Initialize Setup Data
Procedure:
1. Press the [DVD MENU] button on the remote commander and
then press the [CLEAR] button on the remote commander . The
following screen appears on the on-screen display.
Emg. History Check
Laser Hours CD 999h 59min
DVD 999h 59min