Sony HCDX-1-R Service manual

SERVICE MANUAL

DVD RECORDER

SPECIFICATIONS

Ver. 1.1 2009.03

Model Name Using Similar Mechanism NEW

DVD Drive Type DRW-V35A

9-887-340-02

Sony Corporation

Audio&Video Business Group Published by Sony Techno Create Corporation

AEP Model

HCD-X1R

• HCD-X1R is the DVD recorder in DAR-X1R.

• In this set, repair in the state of having connected with

SA-WSX1R.

• This system incorporates with Dolby*1 Digital and Dolby Pro Logic (II) adaptive matrix surround decoder and the DTS

Digital Surround System.

Manufactured under license from Dolby Laboratories. “Dolby”, “Pro Logic”, and the double-D symbol are trademarks of Dolby Laboratories.

Manufactured under license from Digital Theater Systems, Inc. “DTS” and “DTS Digital Surround” are trademarks of Digital Theater Systems, Inc.

Specifications and design are subject to change without notice.

System

Laser: Semiconductor laser Channel coverage:

PAL (B/G, D/K, I) VHF: E2 to E12, R1 to R12, Italian A to H, Ireland A to J, South Africa 4 to 13 UHF: E21 to E69, R21 to R69, B21 to B69 CATV: S01 to S05, S1 to S20 HYPER: S21 to S41

SECAM (L) VHF: F2 to F10 UHF: F21 to F69 CATV: France B to Q HYPER: S21 to S41

The above channel coverage merely ensures the channel reception within these ranges. It does not guarantee the ability to receive signals in all circumstances. For details, see “Receivable channels”.

Video reception: Frequency synthesizer

system

Audio reception: Split carrier system Aerial out: 75-ohm asymmetrical aerial

socket

Timer: Clock: Quartz locked/Timer

indication: 24-hour cycle (digital)/Power back-up duration: 1 hour

Video recording format:

MPEG-2, MPEG-1

Audio recording format/applicable bit

rate: Dolby Digital 2 ch

256 kbps/128 kbps (in EP and SLP mode)

Inputs and outputs

LINE 2 IN (AUDIO): Phono jack/2 Vrms/more than

22 kilohms

(VIDEO): Phono jack/1.0 Vp-p LINE 1 – TV: 21-pin

CVBS IN/OUT S-Video/RGB OUT (upstream)

LINE 3/DECODER: 21-pin

CVBS IN/OUT S-Video/RGB IN S-Video OUT (downstream) Decoder

DV IN: 4-pin/i.LINK S100 LINE 3 DIGITAL IN (OPTICAL): Optical

input jack

COMPONENT VIDEO OUT

(Y, P

B/CB, PR/CR):

Phono jack/Y: 1.0 Vp-p, P

B/CB: 0.7 Vp-p, PR/CR: 0.7 Vp-p

G-LINK: mini jack

General

Power requirements: 230 V AC, 50/60 Hz Power consumption:

On: 50 W Standby: less than 5 W

Dimensions (approx.):

413 × 90 × 355 mm (width/height/depth) incl. projecting parts

Hard disk drive capacity: 250 GB Mass (approx.): 5.8 kg Operating temperature: 5°C to 35°C Operating humidity: 25% to 80%

Compatible colour systems

This recorder is designed to record using the PAL colour system and play back using the PAL or NTSC colour systems. The signals of the SECAM colour system can be received or recorded but played back in the PAL colour system only. Recording of video sources based on other colour systems cannot be guaranteed.

HCD-X1R

This label is located on the laser protective housing inside the enclosure.

SELF DIAGNOSIS FUNCTION

Self-diagnosis Function (When letters/numbers appear in the display)

When the self-diagnosis function is activated to prevent the recorder from malfunctioning, a fivecharacter service number (e.g., C 13 00) with a combination of a letter and four numbers appears in the front panel display. In this case, check the following table.

First three characters of the service number

Cause and/or corrective action

C 13 There is a problem in the HDD.

, Contact your nearest Sony

dealer or local authorized service facility.

The DVD is dirty. , Clean the disc with a soft

cloth.

C 31 The DVD/CD is not inserted

correctly. , Re-insert the disc correctly.

E XX

(xx is a number)

To prevent a malfunction, the recorder has performed the selfdiagnosis function. , Contact your nearest Sony

dealer or local authorized Sony service facility and give the five-character service number. Example: E 61 10

Notes on chip component replacement

• Never reuse a disconnected chip component.

• Notice that the minus side of a tantalum capacitor may be

damaged by heat.

Flexible Circuit Board Repairing

• Keep the temperature of the soldering iron around 270 ˚C during repairing.

• Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).

• Be careful not to apply force on the conductor when soldering or unsoldering.

CAUTION

Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.

This appliance is classified as a CLASS 1 LASER product. The CLASS 1 LASER PRODUCT MARKING is located on the laser protective housing inside the enclosure.

SAFETY-RELATED COMPONENT WARNING!!

COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PA RT NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.

TABLE OF CONTENTS

HCD-X1R

1. SERVICING NOTES

............................................... 4

2. GENERAL ................................................................... 10

3. DISASSEMBLY

3-1. Disassembly Flow ........................................................... 12

3-2. Side Panel (L/R) .............................................................. 13

3-3. Top Panel Section ............................................................ 13

3-4. Loading Assy Panel ......................................................... 14

3-5. Front Panel Section ......................................................... 14

3-6. Panel L Board, Panel R Board......................................... 15

3-7. RD-60AU Board.............................................................. 15

3-8. Hard Disk (250G) ............................................................ 16

3-9. ER Board ......................................................................... 17

3-10. AV-103AU Board ............................................................ 17

3-11. DVD Drive (DRW-V35A) ............................................... 18

3-12. Power Block .................................................................... 19

4. SERVICE MODE ...................................................... 20

5. TEST MODE .............................................................. 23

6. ELECTRICAL ADJUSTMENTS ......................... 23

7. DIAGRAMS

7-1. Block Diagram – VIDEO Section (1/2) – ....................... 24

7-2. Block Diagram – VIDEO Section (2/2) – ....................... 25

7-3. Block Diagram – AUDIO Section – ................................ 26

7-4. Block Diagram – CONTROL Section –.......................... 27

7-5. Block Diagram

– PANEL/POWER SUPPLY Section – ........................... 28

7-6. Printed Wiring Board – RD-60AU Board (Side A) – ...... 30

7-7. Printed Wiring Board – RD-60AU Board (Side B) – ...... 31

7-8. Schematic Diagram – RD-60AU Board (1/8) – .............. 32

7-9. Schematic Diagram – RD-60AU Board (2/8) – .............. 33

7-10. Schematic Diagram – RD-60AU Board (3/8) – .............. 34

7-11. Schematic Diagram – RD-60AU Board (4/8) – .............. 35

7-12. Schematic Diagram – RD-60AU Board (5/8) – .............. 36

7-13. Schematic Diagram – RD-60AU Board (6/8) – .............. 37

7-14. Schematic Diagram – RD-60AU Board (7/8) – .............. 38

7-15. Schematic Diagram – RD-60AU Board (8/8) – .............. 39

7-16. Printed Wiring Board

– AV-103AU Board (Component Side) – ........................ 40

7-17. Printed Wiring Board

– AV-103AU Board (Conductor Side) – .......................... 41

7-18. Schematic Diagram – AV-103AU Board (1/6) – ............. 42

7-19. Schematic Diagram – AV-103AU Board (2/6) – ............. 43

7-20. Schematic Diagram – AV-103AU Board (3/6) – ............. 44

7-21. Schematic Diagram – AV-103AU Board (4/6) – ............. 45

7-22. Schematic Diagram – AV-103AU Board (5/6) – ............. 46

7-23. Schematic Diagram – AV-103AU Board (6/6) – ............. 47

7-24. Printed Wiring Board – CHUKEI Board –...................... 48

7-25. Schematic Diagram – CHUKEI Board – ........................ 48

7-26. Printed Wiring Board – ER Board –................................ 49

7-27. Schematic Diagram – ER Board (1/2) – .......................... 50

7-28. Schematic Diagram – ER Board (2/2) – .......................... 51

7-29. Printed Wiring Board – PANEL R Board – ..................... 52

7-30. Schematic Diagram – PANEL R Board – ....................... 53

7-31. Printed Wiring Board – PANEL L Board – ..................... 54

7-32. Printed Wiring Boards – KEY/POWER SW Boards –.... 55

7-33. Schematic Diagram

– KEY/PANEL L/POWER SW Boards – ....................... 56

8. EXPLODED VIEWS

8-1. Side/Top Panel Section .................................................... 84

8-2. Front Panel Section ......................................................... 85

8-3. DVD Drive, Hard Disk Section ....................................... 86

8-4. Chassis Section ................................................................ 87

9. ELECTRICAL PARTS LIST................................ 88

HCD-X1R

DAV-X1 / DAR-X1 Series

This setup disc is common for DAV-X1/DAR-X1 series.

Sit in the listening position, then select one of the three options on the screen using

</,

, and press H or .

The selected option starts.

Listen carefully to how the option sounds to determine the optimal surround sound effect.

If a satisfactory surround sound effect cannot be achieved, adjust the speaker positions.

Press x to stop the disc.

Press Z (open/close) on the recorder to eject the disc.

RL RR

FL FR

SECTION 1

SERVICING NOTES

NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT

The laser diode in the optical pick-up block may suffer electrostatic break-down because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic break-down and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care.

NOTES ON LASER DIODE EMISSION CHECK

The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pickup block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objective lens.

UNLEADED SOLDER

Boards requiring use of unleaded solder are printed with the leadfree mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with

the lead free mark due to their particular size)

: LEAD FREE MARK

Unleaded solder has the following characteristics.

• Unleaded solder melts at a temperature about 40 °C higher than ordinary solder. Ordinary soldering irons can be used but the iron tip has to be applied to the solder joint for a slightly longer time. Soldering irons using a temperature regulator should be set to about 350 °C. Caution: The printed pattern (copper foil) may peel away if

the heated tip is applied for too long, so be careful!

• Strong viscosity Unleaded solder is more viscou-s (sticky, less prone to flow) than ordinary solder so use caution not to let solder bridges occur such as on IC pins, etc.

• Usable with ordinary solder It is best to use only unleaded solder but unleaded solder may also be added to ordinary solder.

NOTES ON REPLACEMENT OF CSP (CHIP SIZE PACKAGE) IC

Replacement of R8A34012BG (IC103) on the RD-60AU board used in this set requires a special tool.

NOTE OF HANDLING THE RD-60AU BOARD (PART No. A-1206-097-A)

When the RD-60AU board is replaced by a repair for a fee, throw away the RD-60AU board after obtaining consent of not returning of the RD-60AU board to the customer. When throwing away the RD-60AU board, be sure to throw away after destroying flash memory (IC502) physically with the hammer etc.

NOTE OF REPLACING THE FLASH MEMORY (IC502) ON THE RD-60AU BOARD

Flash memory (IC502) on the RD-60AU board cannot exchange with single. When flash memory (IC502) on the RD-60AU board is damaged, exchange the entire mounted board.

S-FORCE FRONT SURROUND OPERATION CHECK

When complaint by the effect of the sound field, check as follows and confirm abnormality is not found in the set.

Procedure:

Press [/1.

The system turns on.

Press DVD.

Press Z (open/close) on the recorder, and place the Setup Disc on the disc tray.

Press Z (open/close) on the recorder to close the disc tray.

The Setup Disc menu appears.

RELEASING THE DISC ANTI-THEFT

The disc tray lock function for the antitheft of an demonstration disc in the store is equipped.

Releasing Procedure :

1. Press the

2. Press the [DVD] button to select “DVD”.

3. While pressing the “UNLOCKED” appears on the fluorescent indicator tube (around 5 seconds).

Note: When “TRAYLOCKED” is displayed, the disc anti-theft is not

released by turning power on/off with the

RELEASING THE DEMO MODE

Releasing Procedure :

1. Press the

2. Press the [DVD] button to select “DVD”.

3. While pressing the “DEMO OFF” appears on the fluorescent indicator tube (around 5 seconds).

Note: When “DEMO ON” is displayed, the DEMO mode is not released

by turning power on/off with the

I/1 button to turn the power on.

x button, press the Z button until

I/1 button.

I/1 button to turn the power on.

x button, press the N button until

I/1 button.

Quick Guide to Disc Types

HDD

Video

Usable disc versions (as of August 2006)

• 8x-speed or slower DVD+RWs

• 6x-speed or slower DVD-RWs

(Ver.1.1, Ver.1.2 with CPRM

)

• 16x-speed or slower DVD+Rs

• 16x-speed or slower DVD-Rs

(Ver.2.0, Ver.2.1 with CPRM

)

• 8x-speed or slower DVD+R DL (Double Layer) discs

“DVD+RW,” “DVD-RW,” “DVD+R,” “DVD+R DL,” and “DVD-R” are trademarks.

When an unformatted DVD-R is inserted into this recorder, it is automatically formatted in Video mode. To format a new DVD-R in VR mode, format using the “Disc Information” display.

CPRM (Content Protection for Recordable Media) is a coding technology that protects copyrights for images.

Discs that cannot be recorded on

8 cm d i s cs

••DVD-R DL (Dual Layer) discs

Recordable and playable discs

Type Disc Logo

Hard disk drive (internal)

DVD+RW

VR mode

DVD-RW

Video mode

Icon used in this manual

Formatting (new discs)

Formatting unnecessary

Automatically formatted in +VR mode (DVD+RW VIDEO)

Format in VR mode

Format in Video mode

Compatibility with other DVD players (finalising)

Dub HDD contents to a DVD to play on other DVD players

Playable on DVD+RW compatible players (automatically finalised)

Playable only on VR mode compatible players (finalisation unnecessary)

Playable on most DVD players (finalisation necessary)

HCD-X1R

DVD+R

DVD+R DL

DVD-R

VR mode

Video mode

Automatically formatted in +VR mode (DVD+R

Playable on most DVD players (finalisation necessary)

VIDEO)

Format in VR

mode Formatting is performed using the “Disc

Playable only on DVD-R in VR mode compatible players

(finalisation necessary) Information” display.

Automatically formatted in Video mode

Playable on most DVD players

(finalisation necessary)

HCD-X1R

DVD

VCD

DATA DVD

DATA CD

Maximum recordable number of titles

*The maximum length for one title is eight hours.

Note on playback operations of DVD VIDEOs/VIDEO CDs

Some playback operations of DVD VIDEOs/ VIDEO CDs may be intentionally set by software producers. Since this recorder plays DVD VIDEOs/VIDEO CDs according to the disc contents the software producers designed, some playback features may not be available. See the instructions supplied with the DVD VIDEOs/VIDEO CDs.

Region code (DVD VIDEO only)

Your recorder has a region code printed on the rear of the unit and will only play DVD VIDEOs (playback only) labelled with identical region codes. This system is used to protect copyrights.

DVD VIDEOs labelled will also play on this recorder.

If you try to play any other DVD VIDEO, the message “Playback prohibited by region code.” will appear on the TV screen. Depending on the DVD VIDEO, no region code indication may be labelled even though playing the DVD VIDEO is prohibited by area restrictions.

Music discs encoded with copyright protection technologies

This product is designed to play back discs that conform to the Compact Disc (CD) standard. Recently, various music discs encoded with copyright protection technologies are being marketed by some record companies. Please be aware that among those discs, there are some that do not conform to the CD standard and may not be playable by this product.

Note on DualDiscs

A DualDisc is a two sided disc product which mates DVD recorded material on one side with digital audio material on the other side. However, since the audio material side does not conform to the Compact Disc (CD) standard, playback on this product is not guaranteed.

b Notes

• Some DVD+RWs/DVD+Rs, DVD-RWs/DVD-Rs, or CD-RWs/CD-Rs cannot be played on this recorder due to the recording quality or physical condition of the disc, or the characteristics of the recording device and authoring software. The disc will not play if it has not been correctly finalised. For more information, see the operating instructions for the recording device.

• You cannot mix VR mode and Video mode on the same DVD-RW. To change the disc’s format, reformat the disc. Note that the disc’s contents will be erased after reformatting.

• You cannot shorten the time required for recording even with high-speed discs.

• It is recommended that you use discs with “For Video” printed on their packaging.

• You cannot add new recordings to DVD+Rs, DVD-Rs, or DVD-RWs (Video mode) that contain recordings made on other DVD equipment.

• In some cases, you may not be able to add new recordings to DVD+RWs that contain recordings made on other DVD equipment. If you do add a newrecording, note that this recorder will rewrite the DVD menu.

• You cannot edit recordings on DVD+RWs, DVD-RWs (Video mode), DVD+Rs, or DVD-Rs that are made on other DVD equipment.

• If the disc contains PC data unrecognizable by this recorder, the data may be erased.

• You may not be able to record on some recordable discs, depending on the disc.

Disc Number of titles*

HDD 300

DVD-RW/DVD-R 99

DVD+RW/DVD+R 49

DVD+R DL 49

ALL

Region code

Playable discs

Type Disc Logo

DVD VIDEO

VIDEO CD

DATA DVD —

DATA CD —

8 cm DVD+RW/ DVD-RW/DVD-R

——

Icon used in this manual

Characteristics

Discs such as movies that can be purchased or rented This recorder also recognizes DVD-R Dual Layer (Video mode) discs as DVD Video compatible discs.

VIDEO CDs or CD-Rs/CD-RWs in VIDEO CD/Super VIDEO CD format

Music CDs or CD-Rs/CD-RWs in music CD format

DVD+RWs/DVD+Rs/DVD-RWs/DVDRs/DVD-ROMs containing either JPEG image files or DivX video files

CD-ROMs/CD-Rs/CD-RWs containing either MP3 audio tracks, JPEG image files or DivX video files

8 cm DVD+RW, DVD-RW, and DVD-R recorded with a DVD video camera (Still images recorded with a DVD video camera cannot be played.)

“DVD VIDEO” and “CD” are trademarks. DivX, DivX Certified, and associated logos are trademarks of DivX, Inc. and are used under license.

is a video file compression

DivX technology, developed by DivX, Inc.

Discs that cannot be played

• PHOTO CDs

• CD-ROMs/CD-Rs/CD-RWs that are

recorded in a format different from the formats mentioned in the table above.

• Data part of CD-Extras

• DVD-ROMs/DVD+RWs/

DVD-RWs/DVD+Rs/DVD-Rs that do not contain DVD Video, DivX video or JPEG image files.

• DVD Audio discs

• Super Audio CDs

• DVD VIDEOs with a different

region code.

• DVDs that were recorded on a different recorder and not correctly finalised.

• DVD-RAMs

HOW TO DRAW THE TRAY WHEN THE POWER IS IN OFF STATE

25 mm

20 mm

DVD drive

Insert the clip into a hole in the DVD drive to unlock the tray as shown in the figure.

Pull the tray.

Prepare a clip and bend it as shown in the figure.

160

– POWER Block (Conductor Side) –

NOTE OF HANDLING THE POWER BLOCK

C105

CN1

CN2

C105

POWER block

Note: The CN1 and CN2, which are same in color and pin configuration,

are laid side by side. Each harness from the DVD drive and the hard disk may be connected to either connector, CN1 or CN2.

Connect the resistor (800Ω/2W) to discharge as shown in the figure above before handling the POWER block after turning the power off.

HCD-X1R

NOTES ON POWER BLOCK

HCD-X1R

RD-60AU BOARD SERVICE POSITION

In checking the RD-60AU board, two prepare jigs (extension cable J-2501-244-A: 1.00 mm Pitch, 21 cores, Length 300 mm and extension cable J-2501-248-A: 1.00 mm Pitch, 27 cores, Length 300 mm).

RD-60AU board

CN603

CN602

CN501

CN502

Connect extension jig (J-2501-244-A) to the RD-60AU board (CN602) and AV-103AU board (CN501).

Connect extension jig (J-2501-248-A) to the RD-60AU board (CN603) and AV-103AU board (CN502).

AV-103AU board

Please place a sheet for insulation.

RD-60AU board

CN603

CN602

CN501

CN502

Connect extension jig (J-2501-103-A) to the AV-103AU board (CN2801) and ER board (CN2853).

Connect extension jig (J-2501-248-A) to the AV-103AU board (CN502) and RD-60AU board (CN603).

Connect extension jig (J-2501-231-A) to the AV-103AU board (CN2603) an

ER board (CN3002).

Connect extension jig (J-2501-086-A) to the AV-103AU board (CN2802) and ER board (CN2854).

Connect extension jig (J-2501-231-A) to the AV-103AU board (CN602) and PANEL R board (CN5004).

Connect extension jig (J-2501-244-A) to the AV-103AU board (CN501) and RD-60AU board (CN602).

AV-103AU board

ER board

PANEL R board

CN602

CN2603

CN2802

CN2853

CN2854

CN3002

CN2801

AV-103AU BOARD SERVICE POSITION

In checking the AV-103AU board, six prepare jigs (extension cable J-2501-086-A: 1.00 mm Pitch, 19 cores, Length 300 mm, extension cable J-2501-103-A: 1.00 mm Pitch, 29 cores, Length 300 mm, two extension cables J-2501-231-A: 1.00 mm Pitch, 15 cores, Length 301 mm, extension cable J-2501-244-A: 1.00 mm Pitch, 21 cores, Length 300 mm and extension cable J-2501-248-A: 1.00 mm Pitch, 27 cores, Length 300 mm).

HCD-X1R

DVD drive

top panel

chassis

NOTE WHEN INSTALLING THE TOP PANEL (DISCHARGING METHOD)

• Alumite Masking 4 points A of the Top Panel must contact the Plate GND 4 pcs B on the side panels (left and right) of the chassis.

• Gasket 4 pcs C on the front side of Top Panel must contact the Plate GND 4 pcs D on the front side of the chassis.

• Plate GND 1 pc E on the front side of the chassis must contact the top surface of the DVD drive.

Note: The above three items are required, but the Top Panel may be reassembled as it is, on condition that the followings are satisfied:

No Plate GND has bent or No Gasket has been removed.

HCD-X1R

A AERIAL IN/OUT jacks B SYSTEM CONTROL jack C LINE 1 − TV jack

D LINE 3/DECODER jack E AC IN terminal F COMPONENT VIDEO OUT

(Y, P

B/CB

, PR/CR) jacks

G LINE 2 IN (R-AUDIO-L/VIDEO) jacks H LINE 3 DIGITAL IN (OPTICAL) jack

I G-LINK jack

DVD recorder (rear panel)

LINE 2 IN

LINE 3 DIGITAL IN

OPTICAL

LINE 1 - TV

SYSTEM CONTROL

AERIAL

LINE 3 / DECODER

DVD recorder (front panel)

SECTION 2

GENERAL

This section is extracted from instruction manual.

A [/1 (on/standby) button B Disc tray C (remote sensor) D N (play) button E x (stop) button

F INPUT SELECT button

G VOLUME +/− button H TIMER REC indicator

SYNC REC indicator FOCUS SUR indicator WIDE STAGE indicator 2CH STEREO indicator

I DV IN jack J Front panel display K Z (open/close) button L x REC STOP button

M z REC button N HDD button/indicator

DVD button/indicator FM/AM button/indicator

A [/1 (on/standby) button

B INPUT SELECT button C Number buttons

*1*3

The number 5 button has a tactile dot*2.

D SOUND FIELD button E CHAPTER MARK/Yellow button

MARK ERASE/Blue button

F SYSTEM MENU button

TITLE LIST button TV GUIDE button

G INFO (information) button H </M/m/,/ button I OPTIONS button

TOOLS button

J ./> (previous/next) buttons

DAYS +/− buttons PRESET +/− buttons

K mc / CM (search/slow/

freeze frame) buttons TUNING +/− buttons

L H (play) button

X (pause) button x (stop) button

The H button has a tactile dot*2.

Remote

M PROG (programme) +/– buttons

The + button has a tactile dot*2.

N ONE TOUCH DUBBING button O MOVIE/MUSIC button P (subtitle) button Q TIME/TEXT button

R DIRECT TUNING button S FM/AM MENU button T (audio) button

The

(audio)

button has a tactile dot*2.

U REC MODE button V z REC button

x REC STOP button c z SYNCHRO REC button

W MUTING button X

2 (volume) +/– buttons

Y DISPLAY button Z PAGE / buttons

wj O RETURN button

*1*3

wk SCHEDULE button wl DVD TOP MENU/Red button

DVD MENU/Green button

e; BASS/TREBLE button

-/-- button

ea HDD button

DVD button FM/AM button

es TV button ed TV/DVD button

You can control TVs when the remote is set to TV mode by pressing the TV button (the TV indicator on the remote lights up).

Use the tactile dot as a reference when operating the recorder.

These buttons work when the remote is set to TV mode by pressing the TV button (the TV indicator on the remote lights up).

A TV indicator B Disc type* C SMARTLINK indicator D Current surround format E NICAM indicator F Indicators for tuner functions G MUSIC/MOVIE indicators

H Displays the following:

• Playing time

• Current title/chapter/track/index number

••Recording time/recording mode

Clock

• Programme position

• TV Direct Rec indication:

“TV” appears in the right most two digits.

• Frequency

I Digital input indicator

“D.IN” appears when “Line 3 Input” is set to “Optical In”.

J DVD indicators

Displays the selected media and the playing/recording status.

K Dubbing direction indicator L HDD indicators

Displays the selected media and the playing/recording status.

*Displays DATA CDs as “CD.”

DVD recorder (front panel display)

HCD-X1R

3-2. SIDE PANEL (L/R)

(Page 13)

3-3. TOP PANEL SECTION

(Page 13)

3-4. LOADING ASSY PANEL

(Page 14)

3-5. FRONT PANEL SECTION

(Page 14)

3-6. PANEL L BOARD,

PANEL R BOARD (Page 15)

3-7. RD-60AU BOARD

(Page 15)

3-9. ER BOARD

(Page 17)

3-10. AV-103AU BOARD

(Page 17)

3-11. DVD DRIVE (DRW-V35A)

(Page 18)

3-12. POWER BLOCK

(Page 19)

3-8. HARD DISK (250G)

(Page 16)

SET

• This set can be disassembled in the order shown below.

3-1. DISASSEMBLY FLOW

SECTION 3

DISASSEMBLY

Note: Follow the disassembly procedure in the numerical order given.

side panel L

Slide the side panel L.

Slide the side panel R.

four claws

side panel R

four claws

two screws (BVTP3

three screws (BV/ring)

connector (CN5101)

top panel section

screw (BVTP3

Note: Refer to SERVICING NOTES

“ NOTE WHEN INSTALLING THE TOP PANEL (DISCHARGING METHOD)” (page 9).

Note: Refer to SERVICING NOTES

“ NOTE WHEN INSTALLING THE TOP PANEL (DISCHARGING METHOD)” (page 9).

Note: Refer to SERVICING NOTES

“ NOTE WHEN INSTALLING THE TOP PANEL (DISCHARGING METHOD)” (page 9).

3-2. SIDE PANEL (L/R)

HCD-X1R

3-3. TOP PANEL SECTION

HCD-X1R

3-5. FRONT PANEL SECTION

3-4. LOADING ASSY PANEL

25 mm

20 mm

DVD drive

Insert the clip into a hole in the DVD drive to unlock the tray as shown in the figure.

Pull the tray.

two claws

loading assy panel

Prepare a clip and bend it as shown in the figure.

160

front panel section

two claws

three screws (BVTT3

3-6. PANEL L BOARD, PANEL R BOARD

PANEL L board

PANEL R board

flexible flat cable (PL-PR01) (PANEL L board: CN5300, PANEL R board: CN5000)

flexible flat cable (AV-PR01) (CN5004)

connector (CN5003)

canoe clip (small)

three screws (BVTT3

two screws (BVTT3

3-7. RD-60AU BOARD

flexible flat cable (AV-PR01) (CN602)

flexible flat cable (AV-PR02) (CN603)

flexible flat cable (RD-RW01) (CN101)

connector (CN601)

clamp (L35)

Lift up the bracket (RD).

CHUKEI board

connector (CN3501)

connector (CN203)

bracket (RD)

RD-60AU board

screw (BVTT3

two screws (BVTT3

three screws (BVTT3

HCD-X1R

HARNESS (SATA POWER001/ SATA SIGNAL001) SETTING

Note1:When harness (SATA POWER001),

set it as shown in the figure.

harness (SATA POWER001)

harness (SATA SIGNAL001)

Note2:When harness (SATA SIGNAL001),

set it as shown in the figure.

connector (CN1)

two tapes (clamp)

two connectors

two screws (NO.6-32UNC)

two HDD damper screws

Lift up the bracket (HDD).

bracket (HDD)

two tapes (clamp)

three tapes (clamp)

Note: Refer to SERVICING NOTES

“ NOTE ON POWER BLOCK” (page 7).

hard disk (250G)

harness (SATA SIGNAL001

)

three tapes (clamp)

harness (SATA POWER001)

bracket (HDD)

5 mm 20

5 mm

3-8. HARD DISK (250G)

3-9. ER BOARD

flexible flat cable (AV-ERS03) (CN3002)

flexible flat cable (AV-ERA02) (CN2854)

flexible flat cable (AV-ERV01) (CN2853)

screw (B3)

screw (BV/ring

)

ER board

four screws (BVTP3

flexible flat cable (AV-PR01) (CN602)

flexible flat cable (AV-RD02) (CN502)

flexible flat cable (AV-RD01) (CN501)

connector (CN103)

connector (CN102)

connector (CN3)

AV-103AU board

back panel section

screw (B3)

screw (BV/ring)

four screws (BVTT3

five screws (BVTT3

screw (BVTP3 × 8)

four screws (BVTP3

10)

screw (BVTP3

two screws (BVTT3

four washers (LW3)

HCD-X1R

3-10. AV-103AU BOARD

HCD-X1R

3-11. DVD DRIVE (DRW-V35A)

connector (CN2)

harness (POWER-DVDRW)

hard disk

clamp (L35)

harness (SATA POWER001)

Note: Refer to SERVICING NOTES

“ NOTE ON POWER BLOCK” (page 7).

Note: Refer to SERVICING NOTES

“ NOTE WHEN INSTALLING THE TOP PANEL (DISCHAGING METHOD)” (page 9).

Note: When harness (POWER-DVDRW) and

flexible flat cable (RD-RW01), set it as shown in the figure.

harness (POWER-DVDRW)

flexible flat cable (RD-RW01)

1 to 5 mm

Note: Bend press the clamp (L35) to down side

(chassis assy) to arrange the harness (POWER-DVDRW) from DVD drive (DRW-V35A) and harness (SATA POWER001) from hard dick as shown as figure.

flexible flat cable (RD-RW01) (CN101)

two tapes (clamp)

Peel off the cushion (yokan).

flexible flat cable (RD-RW01)

tape (side)

clamp (L35)

DVD drive (DRW-V35A)

DVD drive DRW-V35A

DVD drive (DRW-V35A)

harness (POWER-DVDRW)

Remove the DVD drive (DRW-V35A) section in the derection of the arrow.

clamp (L35)

HARNESS (POWER-DVDRW/ SATA POWER001) SETTING

HARNESS (POWER-DVDRW) AND FLEXIBLE FLAT CABLE (RD-RW01) SETTING

two tapes (clamp)

screw (BVTP3

10)

screw (B3

three screws (BVTP3

10)

3-12. POWER BLOCK

connector (CN1)

connector (CN3)

POWER block

Note: Refer to SERVICING NOTES

“ NOTE ON POWER BLOCK” (page 7).

Note: Refer to SERVICING NOTES

“ NOTE ON POWER BLOCK” (page 7).

four screws

(BVTT3

screw (BVTP3

HCD-X1R

Version No

[1]

key

[RETURN]

key

Display Color

[2]

key

[RETURN]

key

To tal Time

[3]

key

[RETURN]

key

Error History

[4]

key

[RETURN]

key

Command History

[5]

key

[RETURN]

key

History Clear

[6]

key

[RETURN]

key

Factory Setup

[7]

key

[RETURN]

key

Device Check

[8]

key

[RETURN]

key

HDD MODE

[9]

key

[RETURN]

key

G-code Setting

[0]

key

[RETURN]

key

SECTION 4

SERVICE MODE

General

• This is the diagnostics to locate cause of fault.

• The diagnostics can be executed using the remote commander

(RM-ADP012) and monitor.

• To execute the service mode connect the i LINE 1 – TV

connector (CN2852) on the ER board to the monitor.

1. Entering The Service Mode

Procedure:

1. While pressing two buttons of

Z and N simultaneously,

connect the AC power cord to the power outlet.

2. The message “S” appears on the fluorescent indicator tube in around 20 seconds and “Service Mode<<MAIN>>” menu screen appears on the monitor screen as follows.

Service Mode<< MAIN >>

1) Version No

2) Display Color

3) Total Time

4) Error History

5) Command History

6) History Clear

7) Factory Setup

8) Device Check

9) HDD MODE

0) G-code Setting

MODEL HCX1662EC SYSCON Version [X.XX] HDD Serial ID [ XXXXXXXXXXXXXX] SONY ID XXXXXXXX

• While the diagnostics is in progress, either “OK” or “NG” appears on the monitor screen to enable the judgement whether the respective devices or the peripheral are normal or have any abnormality.

• When an abnormality is detected, the diagnostics is stopped at that moment and you can select to keep running the diagnostics or to stop it.

4. Screen Transition in the Service Mode

In the Service Mode, monitor screen is transition as follows.

MAIN

2. Releasing The Service Mode

To release this mode, turn the AC power off.

3. Checking Item

Checking item IC name Ref. No.

EEPROM M24C32-WMN6T (B) IC102

VIDEO DECODER TVP5146M2PFP IC301

SD-RAM HYB25DC512160CE-6 IC105

SD-RAM HYB25DC512160CE-6 IC106

All parts are mounted on the RD-060AU board.

When NG is displayed as the result of the Device Check (Diagnostic Test), the IC or its peripheral is defective.

HCD-X1R

5. Items and Description of Service Mode Menu

1) When the [1] key is pressed, the monitor display moves to the

Ve rsion No check menu screen.

Service Mode<< Version No >>

MODEL HCX1662EC Region Code [X] SYSCON Version [X.XX] ITCon Version [XXXXXXX] Drive Version [X.XX]

• Ve rifying version number of the respective software.

2) When the [2] key is pressed, the monitor display moves to the

Display Color check menu screen.

Service Mode<< Display Color >>

1) White Signal ON

2) White Signal OFF

• Setting ON/OFF of the PAL 100% white signal output.

3) When the [3] key is pressed, the monitor display moves to the

Total Time check menu screen.

Service Mode<< Total Time >>

1) Total[[Power ON]]

2) Total[[DVD Playback]]

3) Total[[DVD Recording]]

5) When the [5] key is pressed, the monitor display moves to the

Command History check menu screen.

Service Mode<< Command History >>

3) ..............................

2) ..............................

1) ..............................

• Displaying history of the buttons pressed in the past. * Pressed buttons for 400 commands at a maximum can be

stored.

6) When the [6] key is pressed, the monitor display moves to the

History Clear check menu screen.

Service Mode<< History Clear >>

Execute History Clear?

YES NO

RETURN ENTER

• Clearing the Error History and the Command History.

7) When the [7] key is pressed, the monitor display moves to the

Factory Setup check menu screen.

Service Mode<< Factory Setup >>

1) NOR Factory Setup

2) S-AND Factory Setup

3) HDD-Data Factory Setup

• Reading the accumulative operating hours of the drive. Total power-on hours Total DVD playback hours Total DVD recording hours * Display format: XX hours XX minutes

4) When the [4] key is pressed, the monitor display moves to the

Error History menu screen.

Service Mode<< Error History >>

3) ..............................

2) ..............................

1) ..............................

• Displaying the error history in the past in the error code. * Maximum 14 errors can be displayed.

• Returning the Set Ups of various functions to default.

8) When the [8] key is pressed, the monitor display moves to the

Device check menu screen. (Refer to “6. Device Check Menu (Diagnostic Test)” (page 22))

9) When the [9] key is pressed, the monitor display moves to the

hard disk check menu screen. (Refer to “7. Hard Disk Check Menu” (page 22))

0) When the [0] key is pressed, the monitor display moves to the

G-code Setting menu screen.

G-code OSD Setting Menu

1) G-CODE

2) Show View

3) Video Plus

4) VCR Plus+

HCD-X1R

6. Device Check Menu (Diagnostic Test)

Service Mode<< Device Check >>

1) EEPROM Check

2) Super AND Check

3) Video Dec Device Check

4) DDR Data Check

5) IT Setting

1) When the [1] key is pressed, EEPROM device check will be

executed. (The EEPROM (IC102) device is checked whether it is mounted or not, and the I2C communication between system controller (IC103) on the RD-60AU board and EEPROM is checked)

2) The [2] key is not used.

3) When the [3] key is pressed, video decoder device check will

be executed. (The video decoder (IC301) device is checked whether it is mounted or not, and the I2C communication between system controller (IC103) on the RD-60AU board and video decoder is checked)

4) When the [4] key is pressed, SD-RAM data device check will

be executed. (The SD-RAM (IC105, IC106) device is checked whether it is mounted or not, and the I2C communication between system controller (IC103) on the RD-60AU board and SD-RAM is checked) (Refer to the table of following “Check result display”)

5) When the [5] key is pressed, IT controller (IC603) on the AV103AU board will be patched. (Never press the [5] key unless otherwise specified)

Check result display: IC105 check result/IC106 check result

Display Message Meaning of Display

OK/OK Both IC105 and IC106 are OK

OK/NG IC105: OK, IC106: NG

NG/OK IC105: NG, IC106: OK

NG/NG Both IC105 and IC106 are NG

7. Hard Disk Check Menu

Service Mode<< HDD >>

1) Indicate ID

2) Performance Check

3) Write ID

4) Format

5) Factory Check

6) Write Registration Code

1) When the [1] key is pressed, ID check will be executed as shown below. MODEL : Model name of the product Serial No. : HDD serial No. Model No. : HDD model No. F/W Rev : HDD software version

2) When the [2] key is pressed, Performance Check (Power ON/ OFF test and Read/Verify of all tracks) will be executed.

3) When the [3] key is pressed, Write ID (NOR Flash HDD information write) will be executed.

4) When the [4] key is pressed, Format (Full erase of HDD) will be executed.

5) When the [5] key is pressed, Factory Check (Aging test in the same way as in the factory) will be executed.

6) When the [6] key is pressed, Write Registration Code (Writing the DIVX Registration Code) will be executed.

2323

HCD-X1R

VIDEO SYSTEM ADJUSTMENT

Instruments required:

1) Color monitor

2) Oscilloscope 1 or 2 phenomena, band width over 100 MHz,

with delay mode

3) DVD reference disc

HLX-507 (PAL single layer) (Part No. J-6090-077-A)

HLX-506 (PAL dual layer) (Part No. J-6090-078-A)

1. Component Video Output Y Check

This check confirms that the component Y signal output has the

rated amplitude. If this signal level is not correct, brightness of the

video signal will not be too dark or too thin when the COMPONENT

jack output signal is connected to a projector having COMPONENT

input.

Mode Playback mode

Signal Color bars

Check point COMPONENT VIDEO OUT (Y) jack

(J703) (75 Ω terminated)

Instrument Oscilloscope

Specification 1.0 ± 0.07 Vp-p

Checking method:

1) Insert the DVDreference disc and playback the 100% color

bars.

2) Confirm that the Y level is 1.0 ± 0.07 Vp-p.

Fig. 1

SECTION 6

ELECTRICAL ADJUSTMENTS

1.0

0.07 Vp-p

2. Component Video Output B-Y Check

This check confirms that the B-Y signal of the component video

conforms to the PAL standard. If this signal level is not correct,

color of the video signal will have different color when the

COMPONENT jack output signal is connected to a projector having

COMPONENT input.

Mode Playback mode

Signal Color bars

Check point COMPONENT VIDEO OUT (P

) jack

(J703) (75 Ω terminated)

Instrument Oscilloscope

Specification 700 ± 50 mVp-p

Checking method:

1) Insert the DVD reference disc and playback the 100% color

bars.

2) Confirm that the B-Y level is 700 ± 50 mVp-p.

Fig. 2

3. Component Video Output R-Y Check

This check confirms that the R-Y signal of the component video

conforms to the PAL standard. If this signal level is not correct,

color of the video signal will have different color when the

COMPONENT jack output signal is connected to a projector having

COMPONENT input.

Mode Playback mode

Signal Color bars

Check point COMPONENT VIDEO OUT (P

) jack

(J703) (75 Ω terminated)

Instrument Oscilloscope

Specification 700 ± 50 mVp-p

Checking method:

1) Insert the DVD reference disc and playback the 100% color

bars.

2) Confirm that the R-Y level is 700 ± 50 mVp-p.

Fig. 3

700

50 mVp-p

700

50 mVp-p

SECTION 5

TEST MODE

COLD RESET

Procedure:

1. Connect the i LINE 1 – TV connector (CN2852) on the ER

board to the monitor.

2. Press the I/1 button to turn the power on.

3. Press the [SYSTEM MENU] key on the remote commander to

display menu screen.

4. Press the

X / x key on the remote commander to select

“SETUP” and press the

key on the remote commander.

5. Press the

X / x key on the remote commander to select

“Others” and press the

key on the remote commander.

6. Press the

X / x key on the remote commander to select

“Factory Setup” and press the

key on the remote commander

to the monitor display for selecting a group of settings appears.

7. Press the

X / x key on the remote commander to select

“ALL” and press the

key on the remote commander.

8. To execute the cold reset, select the “Start” and press the

key on the remote commander.

9. The message “Setting are complete” appears on the monitor.

VOLUME TEST MODE

Procedure:

1. Press the

I/1 button to turn the power on.

2. Press three buttons of [INPUT SELECT], [REC STOP] and

[HDD] simultaneously.

3. When the [VOLUME --] button is pressed, the message

“VOLUME MIN” appears on the fluorescent indicator tube.

4. When the [VOLUME +] button is pressed, the message

“VOLUME MAX” appears on the fluorescent indicator tube.

5. To release this mode, press the

I/1 button to execute the COLD

RESET.

VERSION DISPLAY

Procedure:

1. Press the

I/1 button to turn the power on.

2. Press three buttons of [FM/AM], [REC STOP] and

simultaneously to display the version on the fluorescent

indicator tube. Each time those three buttons are pressed, it

displays as follows.

SYSCON version (RD-60AU board IC103)

ITCON version (AV-103AU board IC603)

STR version (IC1002 in the SA-WSX1R)

Model name

Back to the normal mode

PROGRESSIVE RELEASE

Procedure:

1. Press the

I/1 button to turn the power on.

2. Press two buttons of [INPUT SELECT] and

x simultaneously.

3. Progressive output is turned off.

DVD FORCED RESET

Procedure:

1. In the standby or power on status, press down the

I/1 button

for more than 10 seconds until “WELCOME” appears on the

fluorescent indicator tube.

2. Several seconds later, it returns to the standby mode.

HDD FORCED FORMAT

Note: When this operation is executed, all contents recorded on the HDD

will be erased.

Procedure:

1. The message “HDD ERROR” appears on the fluorescent

indicator tube if error occurred of the HDD as data discord. In

this case, press down the [HDD] button for more than 10

seconds until “FORMAT” appears on the fluorescent indicator

tube.

DISC ANTI-THEFT

Procedure:

1. Press the

I/1 button to turn the power on.

2. While pressing the

x button, press the Z button until

“TRAYLOCKED” appears on the fluorescent indicator tube

(around 5 seconds).

3. To release this mode, while pressing the

x button, press

the

Z button until “UNLOCKED” appears on the fluorescent

indicator tube (around 5 seconds).

DISC FORCED EJECT

1. While pressing the

Z button, connect the AC power cord to

the power outlet.

2. The disc tray is opened in around 20 seconds.

3. To release this mode, press the

I/1 button until “WELCOME”

appears on the fluorescent indicator tube (around 10 seconds).

Note: This operation can use while the disc anti-theft is working.

32TX_P

IC201

HARD DISK DRIVER

HARD DISK

31TX_M

(250GB)

27RX_P

28RX_M

H_DD0 – H_DD15

3, 1, 63, 61

14, 12, 10, 6, 7, 11, 13, 15,

62, 64, 2, 5,

H_DA0 – H_DA2

50, 51, 49

48 H_CS_0

54 H_DMACK_N

47 H_CS_1

58 H_DIOR_N

59 H_DIOW_N

60 H_DMARQ

16 H_RESET_N

17 RST_N

H_INTRQ

55 H_IORDY

XTLIN/OSC

XTLOUT

X201

25MHz

CN5002

PHY

IC701

432

DV IN

TPA+

46TPA1P

TPA–

45TPA1N

D0 – D7

17, 18

12, 14, 15,

8, 9, 11,

TPB+

44TPB1P

TPB–

43TPB1N

X701

24.576MHz

DVD DRIVE

(DRW-V35A)

5, 6

CTL1 CTL0,

2 SCLK

63 LREQ

59 LPS

55 RESETB

(Page 25)

C, Y, Y/G, CB/B, CR/R

Q601

Q602

BUFFER

Y/G

Q603

BUFFER

CB/B

Q604

BUFFER

CR/R

BUFFER

Q605

IC103 (1/3)

SYSTEM CONTROLLER

AD2 CVBSIN

Q607

BUFFER

K4, J2, J4, H2

M4, L2, L4, K2, K1, L3, L1, M3,

H1, J3, J1, K3,

AT2DATA15

AT2DATA0 –

AE3 YIN

BUFFER

AE5 CIN

F2, F1, F3

– AT2ADR2

AT2ADR0

IC301

VIDEO DECODER

Q606

Y/CVBS/CY/CB

IC702 (1/2)

VIDEO INPUT SELECTOR

F4AT2CS0

2 7 VI_2A

OUT

49 CVBS3

E1AT2CS1

G3AT2DMACK

G1AT2DIOR

H4AT2DIOW

REC656I0 – REC656I7

AD16, AE17, AE18, AC17

AE14, AC14, AD15, AE16,

47 – 43 52 – 50,

Y2 – Y9

16 VI_3A

23 VI_4A

47 CVBS2 6C/CR OUT

45 CVBS1

M1AT2RESET

R656CLKI

REC656H

AE15

AC13

40DATACLK

72HS

L3RC

SLICE

H3AT2DMARQ

AT2INTRQ

REC656V

AB13

73VS

29SDA K25 SDA0

17 VI_3B

L3G

80SLICE OUT

57 Y2

G2AT2IORDY

L21 SDCL0

28SCL

8 VI_2B

L3B

TU_SDA

EEPROM

1 VI_1B

TU_SCL

71SDATA

70SCLOCK

36 C2

IC102

5SDA

6SCL

35 FSS

FSW

HDET

SYNCRO_DET

68VDET1 OUT

K23 WP

7WP

34 INTR

VSYNC

65V_SYNC OUT

75VDET2 OUT

V1, U2, T4

W1, V2, U3,

V3, U4,

– PHYDIO7

PHYDIO0

XTAL1

XTAL2

Y1, V4

PHYCTL1

PHYCTL0,

X301

14.31818MHz

W3U1W2

PHYSCLK

PHYLREQ

PHYLPS

H25 FSEL

PLL

TU_SDA

IC802

TU_SCL

R2 VCLKI

D22 VMCLKREF27M3 16

TU_AFT

N2 AMCLK1

R4 AMCLK2768FS441K 11

768FS48K

TU_G_MAX

BUFFER

384FS48K

6 FSEL

Q405

A2, C3, A3, C4

E4, D2, C2, A1, B1, C1, D1, E3, D4, B3, D3, B2,

– AT1DATA15

AT1DATA0

768FSCHG

384FS48K

768FSCHG

Q407

SWITCHING

X1_IN

X2_OUT

C6, D6, B6

– AT1ADR2

AT1ADR0

C7AT1CS0

D7AT1CS1

X801

27MHz

TU_AUTOP

B5AT1DMACK

A4AT1DIOW

D5AT1DIOR

E2AT1RESET

B4AT1DMARQ

C5AT1IORDY

AT1INTRQ

AD10

COUT

AE9YOUT

AE7GOUT

AD8BOUT

AD6ROUT

2424

DIAGRAMS

SECTION 7

HCD-X1R

J2701 (1/2)

7-1. BLOCK DIAGRAM – VIDEO Section (1/2) –

VIDEO

LINE 2 IN

: PB (AUDIO)

: REC (AUDIO)

SIGNAL PATH

: PB (CHROMA/Y)

: PB (CHROMA)

: PB (Y)

: REC (CHROMA)

: REC (CHROMA/Y)

: REC (CHROMA)

L3RC VY_AD

TU401

TUNER

VY_AD, L3RC, L3G, L3B

(Page 25)

BUFFER

IN VIDEO

Q401

AERIAL

TUDV

Q403

BUFFER

OUT

6AUDIO OUT

SIF

9SCL

7SIF

10SDA

16AFT

11AGC

TUDV, AM, CIFCIT

(Page 25)

XSYSRSTE384FS48K, 768FSCHG

(Page 27)

(Page 26)

HCD-X1R

CN2851

DECODER

i LINE 3/

V/Y_OUT

(Page 26)

BI/CO

MUTING

Q807, 808

V/Y_OUT

G_OUT

B_OUT

V_IN

G_IN

BLANKING_IN

A (R) OUT

A (L) IN

A (R) IN

A (L) OUT

L_OUT

FB_OUT

R_OUT

V_IN

L_IN

R_IN

CN2852

i LINE 1 – TV

V/Y_OUT

R/C_OUT

191511

R/C_OUT

V/Y_OUT

G_OUT

L_OUT

B_OUT

R_OUT

BO/CI

V_IN

BLANKING_OUT

V_IN

FB_OUT

L_IN

R_IN

A (L) OUT3A (R) OUT

FUNCTION_SW_OUT

A (L) IN

A (R) IN2AVLINK

EU_AU_OUT_L, EU_AU_OUT_R

EU_AU_OUT_L

EU_AU_OUT_R

CVBS/Y_OUT

IC803

VIDEO SELECTOR

25C-Y OUT

IC702 (2/2)

75Ω DRIVER

16 C-Y IN

_TO _AUX

J703

C_OUT

_TO_AUX

4 ENC_C

VIDEO OUT

COMPONENT

PB/CB

23CB OUT

18 CB IN

_TO _L1

CVBS/Y_OUT

2 ENC_Y

PR/CR

21CR OUT

CR IN

_TO_L1

R/C_OUT

6 ENC_R

CR/R R/C_OUT

MUTE

_TO_L1

B_OUT

10 ENC_B

CB/B

_TO_L1

PARALLEL1

AUX_CVBS/Y

CVBS/Y_OUT_

VY_AD

40 R_IN

AUX_G

AUX_R/C

TO_INPUT_AD

18 R/C

20 G

L3RC

L3G

L3B

AUX_B

22 B

12 TU_CVBS

TUDV

INT

31 FUNCTION_SW_IN

FS2

L1_CVBS/Y

L1_FB _OUT 50

52 FSW

45 INT

47 SDA

46 SCL

FSW

TU_SDA

TU_SCL

ASW6 ASW5 ASW4 ASW3 ASW2 ASW1

FSL1 FS_AUX

11 13 15 17 21 23

5 3

ASW6

ASW5

ASW4

ASW3

AUX_L_OUT 32

ASW2

ASW1

FS_L1_IN

27 30

SDA 13

IC1401

AUDIO PROCESSOR

AUX_R_OUT

FS_AUX_IN

SCL

43 MONO_IN

AUX_L_IN 29

1 TU_L_IN

SC1_OUT_L 31

AUX_R_IN

FS_L1_OUT

2 TU_R_IN

SC1_OUT_R

ANA_IN+ 2

BUFFER

Q1401,1402

SIF

L1_L_OUT

L1_R_OUT

13 L2_L_IN

J2701 (2/2)

L1_L_IN

AUDIO

LINE 2 IN

XTAL_IN

XTAL_OUT

L1_R_IN

14 L2_R_IN

X1401

18.432MHz

AD_L_OUT

5 DA_L_IN

DA-L

AD_R_OUT

6 DA_R_IN

DA-R

IC802

AUDIO SELECTOR

2525

AVLINK

G_OUT

8 ENC_G

Y/G

Q709

BUFFER

Y/G

CB/B

C, Y, Y/G, CB/B, CR/R

7-2. BLOCK DIAGRAM – VIDEO Section (2/2) –

(Page 24)

Q710

Q711

BUFFER

CR/R

XP_VMUTE

(Page 27)

VY_AD, L3RC, L3G, L3B

(Page 24)

SIGNAL PATH

TUDV, AM, CIFHINT, FSW, TU_SDA, TU_SCL, AVLINK

(Page 24)

(Page 27)

: PB (CHROMA)

: PB (AUDIO)

: REC (AUDIO)

: PB (CHROMA/Y)

: PB (Y)

: REC (CHROMA)

: REC (CHROMA/Y)

DA-L, DA-R

(Page 26)

HCD-X1R

(Page 25)

DA-L, DA-R

: PB (AUDIO)

SPDIF+

CN3001

SYSTEM CONTROL

SPDIF-

STR_DATA_OUT

STR_DATA_IN

STR_BUSY5STR_POW_CONT

STR_CLK

CN_DET

CODEC

IC803

DA-L

AOUTL+

24 AINL+

IC203

LINE AMP

AMP

AUDIO

18AOUTL–

25 AINL–

DA-R

IC302

15AOUTR+

26 AINR+

16AOUTR–

27 AINR–

Q309

MUTING

Q310

MUTING

5 ADCLR

SIGNAL PATH

MUTING

6 ADCBC

8 ADCD

Q305, 307, 311

CONTROL SWITCH

D304 D303

Q306, 308, 312

CONTROL SWITCH

DACD

10 DACBCK

9 DACLR

IC3001

1STR_CLK

107STR_DATA_OUT

116STR_DATA_IN

56 XP_AMUTE

65 DOUT_SEL

BUFFER

79STR_BUSY

78STR_WAKEUP

75STR_CNT_DET

2626

LVDS

IC3002

TRANSCEIVER

IC603 (1/3)

IT CONTROLLER

4DFLANL

3DFLANR

IC3004

SELECTOR

DIGITAL AUDIO

1 DI

7 ADCMC

2 CL

11 DACMC

28 CE

384FS48K

768FSCHG

IC202

LINE AMP

EU_AU_OUT_R

EU_AU_OUT_L, EU_AU_OUT_R EU_AU_OUT_L

7-3. BLOCK DIAGRAM – AUDIO Section –

(Page 25)

P2LRCKO

R3BCKO

ADATAO

IC103 (2/3)

SYSTEM CONTROLLER

T1 A0LRCKI

P3 N4A0DATAI

P4 A0BCKI

C19SCLK1

R1SPDIFO

C24RX1

A23RTS1

IC3005

OPTICAL

RECEIVER

LINE 3

OPTICAL

DIGITAL IN

384FS48K, 768FSCHG

B21TX1

(Page 24)

HCD-X1R

(Page 24)

(Page 25)

XP_VMUTE

INT, FSW, TU_SDA, TU_SCL, AVLINK

(Page 24)

XSYSRST

SLICE

Q705

BUFFER

109SYNCIN

113CVIN1

IC603 (2/3)

IT CONTROLLER

39 IT_SIN

IC604

AND GATE SWITCH

Q702

CLUMP FILTER

37SLICEON

19SLICE

18 IT_REQ

31Y

1 1A

4 2A

HDET

SYNCRO_DET

52HDET_1

58SYNCRO_DET

41 MONITOR

62Y

2B 5

9 3A

VSYNC

TU_AFT

TU_AUTOP

TU_G_MAX

80SYNC_V_1

102TU_AFT_1

104TU_G_MAX_1

45 RISM_STATUS1

83Y

FSW

TU_SCL

TU_SDA

84AUTO_PRESET_1

29TU_SDA_1

28TU_SCL_1

100FSW

IT_SOUT

IC605

AND GATE SWITCH

TU_SCL

TU_SDA

IT_SCLK

93A

83Y

INT

FSW

82INT3

RISM_STATUS2

124A

11 4Y

31Y

AVLINK

BUFFER

Q611 – 615

3AVLINK_IN

27AVLINK_OUT

IT_XRST

RESET SIGNAL

21B

EEPROM

61XP_VMUTE

UNSW4V

IC606

GENERATOR

IC604

66 5EEP_SDA SDA

6 SCL

7 WP

67EEP_SCL

68XEEP_WP

INT_RTC

XCIN

XIN

XOUT

SDA

IC605

XINTR

REAL TIME CLOCK

X602

10MHz

SCL

3 CLKOUT

OSCIN

OSCOUT

X603

32.768kHz

2727

D19

TX0

IC103 (3/3)

SYSTEM CONTROLLER

7-4. BLOCK DIAGRAM – CONTROL Section –

C20

CTS0

C8HDACKO

A24

RTS0

HDATA0 – HDATA15

E23, D24, E22, C25 E25, E24, D25, F22, H22, F25, G23, F24, H24, H23, G25, G24,

45, 47, 49, 51

36, 38, 40, 42, 44, 46, 48, 50, 35, 37, 39, 41,

DQ15/A-1

DQ0 – DQ14,

FLASH

IC502

MEMORY

B20SCLK0

D23RX0

HADRS6 – HADRS30

A11, B11, C11, D11, A10 A13, A12, B12, C12, D12, B14, A14, D13, C13, B13, C15, B15, A15, D14, C14, C16, A17, B16, D15, A16,

12, 15, 2, 1, 56

10 – 3, 54, 19, 20, 11,

31, 26 – 20,

A0 – A24

C9 HCS0

32CE

C10HCS5

AE13

RESET

DDATA0 – DDATA15

Y23, W22, W21, V23

AA21, Y21, AA23, Y22,

B8 HOE

A7 HWS0

34OE

13WE

14RESET

AA25, Y24, W25, V24,

AC25, AB24, AB25, AA24,

59, 60, 62, 63, 65 11, 13, 54, 56, 57,

2, 4, 5, 7, 8, 10,

DQ0 – DQ15

DADRS0 – DADRS12

AA19, AC22, AB22 AB20, AC21, AB21

AA18, AC18, AB18, AC19,

AE20, AD19, AE19,

28, 41, 42 35 – 40, 29 – 32

A11, A12

A0 – A9, A10/AP

IC106

SD-RAM

DCLKO

AD24

DCLKNO

DCS

AE24

AD22

24CS

DRAS

AE23

23RAS

DCAS

AD23

22CAS

DWE

AC23

21WE

DBA0

AE21

26BA0

DBA1

AD20

27BA1

16LDQS V25 DDQS0

51UDQS U22 DDQS1

20LDM U24 DDM0

47UDM U21 DDM1

DDATA16 – DDATA31

N22, N23, M22, M23 T23, R21, P22, P23, P25, N21, N24, N25, R24, R25, P21, P24,

59, 60, 62, 63, 65 11, 13, 54, 56, 57,

2, 4, 5, 7, 8, 10,

DQ0 – DQ15

28, 41, 42 35 – 40, 29 – 32

A11, A12

A0 – A9, A10/AP

IC105

SD-RAM

45CK46

24CS

23RAS

22CAS

21WE

16LDQS U25 DDQS2

51UDQS T22 DDQS3

20LDM T21 DDM2

47UDM U23 DDM3

26BA0

27BA1

HCD-X1R

UNSW12V

D101

D1401

PS103

PS102

PS602

UNSW12V

UNSW–8V

UNSW6V

(AC IN)

BLOCK

POWER

UNSW4V

SW5V

P_CONT

+5V

REGULATOR

SWA5V

IC303

Q303, 304

B+ SWITCH

SWA12V

AUDIO AMP

Q301, 302

B– SWITCH

SWA–8V

(IC302)

-5V

REGULATOR

–5V

Q801

D703, 704

–3.3V

REGULATOR

–3.3V

IC701

110SVREF

Q715, 716

B+ SWITCH

VIDEO5V

B+ SWITCH

Q5002, 5003

LED B+

55INSEL_PCONT

+5V

REGULATOR

UNSW5V

21DIMMER

IC104

+5V

REGULATOR

+5V

IC801

11RESET

DC/DC

CONVERTER

30V

IC601

DETECT

POWER FAILURE

51P_FAIL

IC401

TUNER

(TU401)

+1.8V

REGULATOR

VDEC1.8V

IC302

+3.3V

REGULATOR

VDEC3.3V

+5V

REGULATOR

TU5V

IC102

IC402

86VA_PCONT

T5000

83TU_PCONT

B+ SWITCH

INVERTER

TRANSFORMER

+1.8V

REGULATOR

SW1.8V

Q601, 616

+3.4V

IC202

OSC

RECT

D5000 –5003

VEE

IC602

REGULATOR

SW3.4V

Q5000, 5001

+3.3V

IC101

REGULATOR

SW3.3V

+3.3V

IC109

REGULATOR

DVDAC3.3V

DVADC3.3V,

SW5V

+3.3V

IC3003

REGULATOR

+3.3V

+2.5V

IC108

REGULATOR

+2.5V

+1V

REGULATOR

SW1V

IC601

UNSW3V

2828

47PCONT

7-5. BLOCK DIAGRAM – PANEL/POWER SUPPLY Section –

IC603 (3/3)

IT CONTROLLER

IC1102

IR CONTROLLER

43 RXD

42 TXD

TXD1 28

RXD2

26 TA1OUT

24 TA2OUT

IC1103

SWITCH

NAND GATE

Q1104

BUFFER

J1101

73 BS_BIT_SW

74 BS_BST_CONT

INT5

TA3IN

G-LINK

FL_PCONT

SIRCSIN

4 FLD_DATA

6 FLD_CLK

IC5000

95 FLD_STB

8CLK

9STB

7DIN

IC5001

ND5001

FLUORESCENT

INDICATOR TUBE

GR1 – GR12

42 – 31 14 – 29

LED DRIVER

D5006 –5010,

SG1 – SG16

77 BS_DEC_SWRESET 10

XIN

X1101

XOUT

16MHz

TUBE DRIVER

FLUORESCENT INDICATOR

8DATA

D5300 – 5302

9CLK

94 LED_STB

10XSTB

93 LED_XRESET

11XCLR

P1 – P8

12, 13,1 – 3, 5 – 7

IC5002

RECEIVER

REMOTE CONTROL

KEY0 – KEY2

96 – 98

S5100 – 5104,

S5200, 5300 – 5305

UNSW12V

+10V

REGULATOR

(FAN)

M101

IC107

49 FAN_ONOFF

50 FAN_SPEED

Q101

FAN MOTOR

SWITCH

SPEED CONTROL

48 FAN_DET

101 ONDO

TH601

HCD-X1R

• Circuit Boards Location

Note on Schematic Diagram:

• All capacitors are in µF unless otherwise noted. (p: pF)

50 WV or less are not indicated except for electrolytics

and tantalums.

• All resistors are in Ω and

W or less unless otherwise

specified.

• C : panel designation.

Note: The components identified by mark 0 or dotted line

with mark 0 are critical for safety.

Replace only with part number specified.

• A : B+ Line.

• B : B– Line.

• Voltages and waveforms are dc with respect to ground

under no-signal conditions.

no mark : DVD PLAY

∗ : Impossible to measure

• Voltages are taken with a VOM (Input impedance 10 MΩ).

Voltage variations may be noted due to normal produc-

tion tolerances.

• Wavefo rms are taken with a oscilloscope.

Voltage variations may be noted due to normal produc-

tion tolerances.

• Circled numbers refer to waveforms.

• Signal path.

J : PB (AUDIO)

c : REC (AUDIO)

F : PB (CHROMA)

L : PB (Y)

g : PB (CHROMA/Y)

f : REC (CHROMA)

h : REC (Y)

i : REC (CHROMA/Y)

Note on Printed Wiring Board:

• X : parts extracted from the component side.

• Y : parts extracted from the conductor side.

•

: Pattern from the side which enables seeing.

(The other layers' patterns are not indicated.)

Caution:

Pattern face side: Parts on the pattern face side seen from

(Conductor Side) the pattern face are indicated.

Par ts face side: Parts on the parts face side seen from

(Component Side) the parts face are indicated.

Caution:

Pattern face side: Parts on the pattern face side seen from

(Side B) the pattern face are indicated.

Par ts face side: Parts on the parts face side seen from

(Side A) the parts face are indicated.

• The voltage and waveform of CSP (chip size package)

cannot be measured, because its lead layout is different

from that of conventional IC.

* Replacement of IC103 on the RD-60AU board used in

this set requires a special tool.

surfac

• Lead Layouts

* Replacement of IC103 on the RD-60AU board used in

this set requires a special tool.

Lead layout of conventional IC CSP (chip size package)

POWER SW board

KEY board

PANEL L board

PANEL R board

CHUKEI board

RD-60AU board

POWER block

ER board

AV-103AU boar

2929

These are omitted.

However, the patterns of intermediate-layer have not been

included in diagram.

• Note for Printed Wiring Boards and Schematic Diagrams

• RD-60AU board is multi-layer printed board.

• Indication of transistor

HCD-X1R

3030

HCD-X1R

7-6. PRINTED WIRING BOARD – RD-60AU Board (Side A) –

• See page 29 for Circuit Boards Location.

: Uses unleaded solder.

17 64

589

R603

R605

R607

CN203

R609

R223

R224

R225

R226

R227

R228

R229

R611

R612

R613

R614

R615

R616

R617

R618

R231

R619

CN601

CN602

R237

CN603

R620

R621

R815

R817

R625

C204

C205

C206

C207

C208

C209

R821

R246

R247

R823

R248

R249

R825

R826

R827

C210

X201

C214

R250

R638

C215

R639

R252

C217

C218

C219

R258

R640

R641

R642

C606

C607

C220

C609

C222

C223

R647

C224

R261

R649

C803

C610

C806

R267

C807

C808

R650

C809

C615

C616

R652

C230

C231

R656

C232

R270

R658

X801

R272

C813

R274

C620

C621

R276

C817

C623

R279

RB106RB107RB108RB109

L101

L102

RB110

RB113

RB115

RB116

L302

RB117

RB118

RB119

IC201

IC202

RB120

RB121

RB122 RB123

RB124

RB701

RB702 RB703

FL501

IC605

IC606

FL702

RB142

IC802

RB143

RB144

FB101

RB145

RB146

FB103

RB149

RB150

C1008

RB151

C1009

RB152

RB154

FB110

RB155

FB111

RB156

FB112

RB157

RB158

C1010

RB159

R105

C1011

C1012

C1013

C1014

C1015

R1066

R504

C1028

R1001

C1029

CN101

R1002

R1003

R1005

RB175

R1006

R1007

R1008

R701

R1009

RB179

R125

R126

C1032

R703

R127

C1033

R128

C1034

R705

C1035

R706

C1036

R513

C1037

R1010

RB180

C1038

R709

R1011

RB182

R518

R519

R131

R132

R133

R710

R134

R711

R135

R712

R136

R713

R137

R714

R138

R715

R139

R522

R717

R523

R718

R524

R719

R525

C104

CN701

C107

R338

R721

C109

R722

R723

C302

R533

C110

C304

C116

C501

C502

C505

C506

R1040

R1041

R1042

R547

R1043

C124

C125

C701

R1046

C702

R162

C126

C703

R163

C127

C704

R164

C705

R165

C706

R166

C707

R167

C708

R168

R169

CL401

R553

R1051

C710

R170

R558

X701

C711

C712

C713

C714

C715

C716

LF701

R1061

R1062

R180

R181

C339

R190

R191

R192

R193

R196

R197

R198

C174

C175

C176

C177

L201

L202

Q601 Q602

Q603

Q604

Q605

IC102

Q606

IC103

Q607

IC105

IC106

C188

IC108

RB219

C189

IC109

IC302

RB220

C190

RB221

L601

C191

RB222

L602

C192

RB223

C193

L603

C194C195C196C197C198

C199

IC502

IC701

FL801

FB201

C233

RD-60AU BOARD (SIDE A)

∗

CHUKEI BOARD

CN3502

AV-103AU BOARD

CN501

AV-103AU BOARD

CN502

PANEL R BOARD

CN5003

1-867-082-

(24)

DVD

DRIVE

(DRW-V35A)

HARD

DISK

(250GB)

1 2 3 4 5 6 7 8

(Page 48) (Page 40) (Page 40)

(Page 52)

Note: Flash memory (IC502) cannot exchange with single. When flash

memory (IC502) is damaged, exchange the entire mounted board.

• Semiconductor

Location

Ref. No. Location

IC102 E-4

IC103 D-5

IC105 E-3

IC106 D-3

IC108 B-2

IC109 C-6

IC201 F-3

IC202 E-2

IC302 B-4

IC502 F-6

IC605 A-7

IC606 B-8

IC701 E-7

IC802 B-7

Q601 B-5

Q602 B-5

Q603 C-6

Q604 B-6

Q605 C-6

Q606 B-5

Q607 A-5

Note: When the RD-60AU board is replaced by a repair for a fee, throw away the

RD-60AU board after obtaining consent of not returning of the RD-60AU board

to the customer. When throwing away the RD-60AU board, be sure to throw

away after destroying flash memory (IC502) physically with the hammer etc.

+ 74 hidden pages