SONY HCD RG590 Diagram

HCD-RG490/RG590

SERVICE MANUAL

Ver. 1.2 2006.06

• HCD-RG490 is the amplifier, CD player, tape
deck and tuner section in MHC-RG490S.

• HCD-RG590 is the amplifier, CD player, tape
deck and tuner section in MHC-RG590S.

CD
Section Base Unit Name

TAPE Model Name Using Similar Mechanism NEW
Section Tape Transport Mechanism Type CWN42FF609

Photo: HCD-RG590 (Except AEP, UK, Russian models)

Model Name Using Similar Mechanism HCD-RG270
CD Mechanism Type

Optical Pick-up Block Name

AEP Model

E Model

HCD-RG490/RG590

UK Model

HCD-RG590

Australian Model

HCD-RG490

CDM74KF-K6BD83S (Except Mexican model)/
CDM74KF-F1BD84 (Mexican model)
BU-K6BD83S-WOD (Except Mexican model)/
BU-F1BD84 (Mexican model)
KSM-213DCP (Except Mexican model)/
KSM-215DCP (Mexican model)

Amplifier section

European and Russian models:
HCD-RG590

Front speaker

DIN power output (rated):
110 + 110 watts (6 ohms at 1 kHz, DIN)
Continuous RMS power output
(reference): 145 + 145 watts (6 ohms at
1 kHz, 10% THD)
Music power output (reference): 290 +
290 watts (6 ohms at 1 kHz, 10% THD)

Subwoofer

DIN power output (rated): 130 watts
(6 ohms at 80 Hz, DIN)
Continuous RMS power output
(reference): 170 watts (6 ohms at 80 Hz,
10% THD)
Music power output (reference):
340 watts (6 ohms at 80 Hz, 10% THD)

HCD-RG490

Front speaker

DIN power output (rated): 95 + 95 watts
(6 ohms at 1 kHz, DIN)
Continuous RMS power output
(reference): 125 + 125 watts (6 ohms at
1 kHz, 10% THD)
Music power output (reference): 250 +
250 watts (6 ohms at 1 kHz, 10% THD)

SPECIFICATIONS

Subwoofer

DIN power output (rated): 120 watts
(6 ohms at 80 Hz, DIN)
Continuous RMS power output
(reference): 150 watts (6 ohms at 80 Hz,
10% THD)
Music power output (reference):
300 watts (6 ohms at 80 Hz, 10% THD)

Other models:
HCD-RG590

The following are measured at AC 220 V, 50 Hz
(Argentine model), AC 120 or 127 V, 60 Hz
(Mexican model), AC 127 or 220 V, 60 Hz
(Saudi Arabian model), AC 120, 220 or 240 V,
50/60 Hz (other models)

Front speaker:

DIN power output (rated): 110 + 110 W
(6 ohms at 1 kHz, DIN)
Continuous RMS power output (reference):
145 + 145 W (6 ohms at 1 kHz, 10% THD)

COMPACT DISC DECK RECEIVER

Subwoofer:

DIN power output (rated): 130 W
(6 ohms at 80 Hz, DIN)
Continuous RMS power output (reference):
170 W (6 ohms at 80 Hz, 10% THD)

HCD-RG490

Front speaker
The following are measured at AC 120, 127,
220, 240 V 50/60 Hz

DIN power output (rated): 95 + 95 watts
(6 ohms at 1 kHz, DIN)
Continuous RMS power output
(reference): 125 + 125 watts (6 ohms at
1 kHz, 10% THD)

Subwoofer

DIN power output (rated): 120 watts
(6 ohms at 80 Hz, DIN)
Continuous RMS power output
(reference): 150 watts (6 ohms at 80 Hz,
10% THD)

– Continued on next page –

9-887-053-03

2006F05-1
© 2006.06

Sony Corporation

Home Audio Division
Published by Sony Techno Create Corporation

HCD-RG490/RG590

Ver. 1.1

Inputs:

AUDIO IN (stereo mini jack): voltage
250 mV, impedance 47 kilohms
MIC (phone jack) (Latin American
model only): sensitivity 1 mV,
impedance 10 kilohms

Outputs:

PHONES (stereo mini jack): accepts
headphones of 8 ohms or more
VIDEO OUT (phono jack) (Mexican
model only): max. output level 1Vp­p, unbalanced, Sync negative, load
impedance 75 ohms
SPEAKER: accepts impedance of 6 to
16 ohms
SUBWOOFER OUT: accepts
impedance of 6 to 16 ohms

CD player section

System: Compact disc and digital audio system
Laser Diode Properties

Emission duration: continuous
Laser Output*: Less than 44.6µW

*This output is the value measurement at a

distance of 200mm from the objective lens
surface on the Optical Pick-up Block with
7mm aperture.

Frequency response: 20 Hz − 20 kHz
Signal-to-noise ratio: More than 90 dB
Dynamic range: More than 90 dB

Tape deck section

Recording system: 4-track 2-channel, stereo
Frequency response: 50 − 13,000 Hz (±3 dB),
using Sony TYPE I cassettes

Tuner section

FM stereo, FM/AM superheterodyne tuner

FM tuner section:

Tuning range

87.5 − 108.0 MHz (50 kHz step)
Antenna: FM lead antenna
Antenna terminals: 75 ohms unbalanced
Intermediate frequency: 10.7 MHz

AM tuner section:

Tuning range
Pan-American model:
530 − 1,710 kHz (with 10 kHz tuning interval)
531 − 1,710 kHz (with 9 kHz tuning interval)
European, Russian and Saudi Arabian models:
531 − 1,602 kHz (with 9 kHz tuning interval)
Other models:
530 − 1,710 kHz (with 10 kHz tuning interval)
531 − 1,602 kHz (with 9 kHz tuning interval)
Antenna: AM loop antenna, external antenna
terminal
Intermediate frequency: 450 kHz

General

Power requirements

European and Russian models:
AC 230 V, 50/60 Hz
Australian model: AC 230 − 240 V,
50/60 Hz

Mexican model: AC 127 V, 60 Hz
Argentine model: AC 220 V, 50/60 Hz
Saudi Arabian model: AC 120 − 127,
220 or 230 − 240 V, 50/60 Hz,
Adjustable with voltage selector
Other models: AC 120, 220 or
230 − 240 V, 50/60 Hz,
Adjustable with voltage selector

Power consumption

Mexican model:
HCD-RG590: 205 watts
HCD-RG490: 240 watts
Other models:
HCD-RG590: 205 watts
HCD-RG490: 245 watts

Dimensions (w/h/d) (excl. speakers):
Approx. 280 × 328 × 412.3 mm

Mass (excl. speakers)

European and Russian models:
HCD-RG590: Approx. 9.5 kg
HCD-RG490: Approx. 9.5 kg
Other models:
HCD-RG590: Approx. 9.7 kg
HCD-RG490: Approx. 9.5 kg

Design and specifications are subject to change
without notice.

Notes on chip component replacement

• Never reuse a disconnected chip component.

• Notice that the minus side of a tantalum capacitor may be

damaged by heat.

Flexible Circuit Board Repairing

• Keep the temperature of the soldering iron around 270 ˚C

during repairing.

• Do not touch the soldering iron on the same conductor of the

circuit board (within 3 times).

• Be careful not to apply force on the conductor when soldering

or unsoldering.

CAUTION

Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
exposure.

This appliance
is classified
as a CLASS 1
LASER product.
This marking is
located on the rear
exterior.

2

SAFETY-RELATED COMPONENT WARNING!!

COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE
WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE
PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR
IN SUPPLEMENTS PUBLISHED BY SONY.

TABLE OF CONTENTS

HCD-RG490/RG590

1. SERVICING NOTES ............................................... 4

2. GENERAL ................................................................... 5

3. DISASSEMBLY

3-1. Disassembly Flow ........................................................... 8

3-2. Case (Side-L), Case (Side-R) .......................................... 9

3-3. Case (Top) ....................................................................... 9

3-4. LID (CD) ......................................................................... 10

3-5 CD Mechanism Deck

(CDM74KF-K6BD83S: Except Mexican model)

(CDM74KF-F1BD84: Mexican model) .......................... 10

3-6. Front Panel Block............................................................ 11

3-7. Mecha Deck (CWN42FF609) ......................................... 11

3-8. Back Panel Section .......................................................... 12

3-9. MAIN Board.................................................................... 12

3-10. BD Board (Mexican model),

CD Board (Except Mexican model) ................................ 13

3-11. DRIVE Board, SW Board ............................................... 13

3-12. Optical Pick-up Block

(KSM-213DCP: Except Mexican model)

(KSM-215DCP: Mexican model) ................................... 14

3-13. SENSOR Board ............................................................... 14

3-14. MOTOR (TB) Board ....................................................... 15

3-15. MOTOR (LD) Board ....................................................... 15

4. TEST MODE.............................................................. 16

5. MECHANICAL ADJUSTMENTS ....................... 19

6. ELECTRICAL ADJUSTMENTS ......................... 20

7. DIAGRAMS

7-1. Block Diagram – CD SERVO Section – ......................... 23

7-2. Block Diagram – MAIN Section –.................................. 24

7-3. Block Diagram – AMP/VIDEO Section – ...................... 25

7-4. Block Diagram

– PANEL/POWER SUPPLY Section – ........................... 26

7-5. Printed Wiring Board – CD Board

(Except RG490: MX/RG590: MX models) – ................. 28

7-6. Schematic Diagram – CD Board

(Except RG490: MX/RG590: MX models) – ................. 29

7-7. Printed Wiring Board – BD Board

(RG490: MX/RG590: MX models) – ............................. 30

7-8. Schematic Diagram – BD Board

(RG490: MX/RG590: MX models) – ............................. 31

7-9. Printed Wiring Boards – CHANGER Section –.............. 32

7-10. Schematic Diagram – CHANGER Section – .................. 33

7-11. Printed Wiring Board – DECK Board –.......................... 34

7-12. Schematic Diagram – DECK Board –............................. 35

7-13. Printed Wiring Board – MAIN Board

(Except RG490: MX/RG590: MX models) – ................. 36

7-14. Schematic Diagram – MAIN Board (1/3)

(Except RG490: MX/RG590: MX models) – ................. 37

7-15. Schematic Diagram – MAIN Board (2/3)

(Except RG490: MX/RG590: MX models) – ................. 38

7-16. Schematic Diagram – MAIN Board (3/3)

(Except RG490: MX/RG590: MX models) – ................. 39

7-17. Printed Wiring Board – MAIN Board

(RG490: MX/RG590: MX models) – ............................. 40

7-18. Schematic Diagram – MAIN Board (1/3)

(RG490: MX/RG590: MX models) – ............................. 41

7-19. Schematic Diagram – MAIN Board (2/3)

(RG490: MX/RG590: MX models) – ............................. 42

7-20. Schematic Diagram – MAIN Board (3/3)

(RG490: MX/RG590: MX models) – ............................. 43

7-21. Printed Wiring Board – MIC. AUX. HP Board –............ 44

7-22. Schematic Diagram – MIC. AUX. HP Board –............... 45

7-23. Printed Wiring Board – POWER Board (RG490) – ........ 46

7-24. Schematic Diagram – POWER Board (RG490) – .......... 47

7-25. Printed Wiring Board – POWER Board (RG590) – ........ 48

7-26. Schematic Diagram – POWER Board (RG590) – .......... 49

7-27. Printed Wiring Boards – SUB WOOFER Section –........ 50

7-28. Schematic Diagram – SUB WOOFER Section –............ 51

7-29. Printed Wiring Boards – CD-G Section

(RG490: MX/RG590: MX models) – ............................. 52

7-30. Schematic Diagram – CD-G Section

(RG490: MX/RG590: MX models) – ............................. 53

7-31. Printed Wiring Board – PANEL Board – ........................ 54

7-32. Printed Wiring Boards – KEY Section –......................... 55

7-33. Schematic Diagram – PANEL/KEY Section – ............... 56

7-34. Printed Wiring Board

– TRANSFORMER Board (RG490) – ........................... 58

7-35. Schematic Diagram

– TRANSFORMER Board (RG490) – ........................... 59

7-36. Printed Wiring Board

– TRANSFORMER Board (RG590) – ........................... 60

7-37. Schematic Diagram

– TRANSFORMER Board (RG590) – ........................... 61

8. EXPLODED VIEWS

8-1. Case Section .................................................................... 78

8-2. PANEL Board Section..................................................... 79

8-3. LID (Top) Section............................................................ 80

8-4. Front Panel Section ......................................................... 81

8-5. MAIN Board Section....................................................... 82

8-6. POWER Board, SUB WOOFER Board Section ............. 83

8-7. Chassis Section................................................................ 84

8-8. CD Mechanism Deck Section-1

(CDM74KF-K6BD83S) (Except Mexican model)/

(CDM74KF-F1BD84) (Mexican model) ........................ 85

8-9. CD Mechanism Deck Section-2

(CDM74KF-K6BD83S) (Except Mexican model)/

(CDM74KF-F1BD84) (Mexican model) ........................ 86

9. ELECTRICAL PARTS LIST................................ 87

• Abbreviation

MX: Mexican model

3

HCD-RG490/RG590

Ver. 1.1

SECTION 1

SERVICING NOTES

NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT

The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.

NOTES ON LASER DIODE EMISSION CHECK

The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pick­up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.

UNLEADED SOLDER

Boards requiring use of unleaded solder are printed with the lead­free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with

the lead free mark due to their particular size)

: LEAD FREE MARK

Unleaded solder has the following characteristics.

• Unleaded solder melts at a temperature about 40 °C higher

than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if

the heated tip is applied for too long, so be careful!

• Strong viscosity

Unleaded solder is more viscou-s (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.

• Usable with ordinary solder

It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.

RELEASING THE ANTITHEFT LOCK

The disc table lock function for the antitheft of an demonstration
disc in the store is equipped.

MODEL IDENTIFICATION
– Back Panel –

Model number label

Label indication Model

2-664-523-0[] CED RG590: AEP, UK
2-664-524-0[] E3 RG590: E3
2-664-526-0[] EA3 RG590: EA
2-664-527-0[] E51 RG590: E51
2-664-528-0[] AR RG590: AR
2-664-529-0[] MX4 RG590: MX
2-664-534-0[] CED RG490: AEP
2-664-535-0[] E3 RG490: E3
2-664-536-0[] AU RG490: A US
2-664-537-0[] EA3 RG490: EA
2-664-538-0[] E51 RG490: E51
2-664-539-0[] AR RG490: AR
2-664-540-0[] MX4 RG490: MX
2-664-577-0[] RU RG490: RU
2-680-569-0[] E2 RG590: E2
2-680-570-0[] E2 RG490: E2
2-683-086-0[] RU RG590: RU

• Abbreviation

AR : Argentina model
AUS : Australian model
E2 : 120V AC area in E model
E3 : 240V AC area in E model
E51 : Chilean and Peruvian models
EA : Saudi Arabia model
MX : Mexican model
RU : Russian model

Releasing Procedure :

1. Press the

I/1 button to turn the power on.

2. While pressing the s button, press the A button until
“UNLOCKED” displayed on the fluorescent indicator tube
(around 5 seconds).

Note: When “LOCKED” is displayed, the antitheft lock is not released by

turning power on/off with the I/1 button.

NOTES ON REPLACEMENT OF IC901 ON THE MAIN
BOARD

IC901 on the MAIN board cannot exchange with single. When IC901
is damaged, exchange the entire mounted board.

4

HCD-RG490/RG590: UK model

SECTION 2

GENERAL

HCD-RG490/RG590

This section is extracted from
instruction manual.

Guide to parts and
controls

Unit

Remote

This manul mainly explains operations using
the remote, but the same operations can also be
performed using the buttons on the unit having
the same or similar names.

1 ?/1 (power) button

Press to turn on the system.

2

STANDBY indicator

Lights up when the system is turned off.

3

CD button

Press to select the CD function.

TUNER/BAND button

Press to select the TUNER function. Press
to select FM or AM reception mode.

4

SUBWOOFER indicator

Lights up when the subwoofer is turned
on.

5

SUBWOOFER button

Press to turn on and off the subwoofer.

6

Mexican model:
Unit: KARAOKE button

Press to activate the karaoke mode.

Remote: DISPLAY button

Press to change the information on the
display.

Other models:
DISPLAY button

Press to change the information on the
display.

7

ILLUMINATION button

Press to change the illumination pattern
around the VOLUME control

8

Buttons for synchro recording or

qf

manual recording
REC PAUSE/START button,
CD SYNC button

Press to record on a tape.

9

PUSH Z

Press to insert or eject a tape.

q;

Playback buttons
Unit: NX (play/pause) button
Remote: N (play) button,
X (pause) button

Press to start or pause playback.

x (stop) button

Press to stop playback.

./> (go back/go forward)

Press to select a track or file.

Unit: TUNING +/– button
Remote: +/– (tuning) button

Press to tune in the desired station.

+/– (select folder) button

Press to select a folder on an MP3 disc.

m/M (rewind/fast forward)
button

Press to find a point in a track or file.

MULTI JOG dial (./> (go
back/go forward), +/– (tuning))

Turn to select a track or file. Turn to
tune in the desired station. (Same as the
./>, +/– buttons on the remote)

qd

Latin American model only:
MIC jack

Connect the microphone. Mexican model
comes with 2 microphone jacks.

MIC LEVEL

Turn to adjust the microphone volume.

Mexican model only:
ECHO LEVEL

Turn to adjust the echo level.

qf

Unit: V OLUME control

Turn to adjust the volume.

Remote: VOLUME +/– button

Press to adjust the volume.

qg

EQ BAND button

Press to select the frequency band.

qh

.

ENTER button

Press to enter the settings.

qj

Sound buttons
Unit: GROOVE button,
SURROUND button
Remote: EQ button

Press to select the sound.

qk

A (open/close) button

Press to insert and eject a disc.

ql

DISC 1 – 3 button

Press to select a disc. Press to switch to the
CD function from other function.

Unit: DISC SKIP/EX-CHANGE
button

Press to select a disc. Press to exchange a
disc while playing.

Remote: DISC SKIP button

Press to select a disc.

w;

Remote sensor

wa

CLOCK/TIMER SELECT button
CLOCK/TIMER SET button

Press to set the clock and the timers.

ws

REPEAT/FM MODE button

Press to listen to a disc, a single track
or file repeatedly. Press to select the FM
reception mode (monaural or stereo).

wd

Battery compartment lid

wf

CLEAR button

Press to delete a pre-programmed track.

wg

TUNER MEMORY button

Press to preset the radio station.

Unit: TAPE A/B button
Remote: TAPE button

Press to select the TAPE function. Press to
select T APE A or TAPE B.

AUDIO IN button

Press to select the AUDIO IN function.

FUNCTION button

Press to select the function.

qa

PHONES jack

Connect the headphones.

qs

AUDIO IN jack

Connect to an audio component.

wh

PLAY MODE/TUNING MODE
button

Press to select the play mode of a CD,
MP3 or tape.
Press to select the tuning mode.

wj

SLEEP button

Press to set the Sleep Timer.

5

HCD-RG490/RG590

EXCEPT HCD-RG490/RG590: UK model

Basic Operations

* Mexican model: KARAOKE button
Other models: DISPLAY button

Before using the system

To use the remote

Slide and remove the battery compartment lid wk, and
insert the two supplied R6 (size AA) batteries, E side
first, matching the polarities shown below.

Notes on using the remote

• With normal use, the batteries should last for about six months.

• Do not mix an old battery with a new one or mix different types of

batteries.

• If you do not use the remote for a long period of time, remove the
batteries to avoid damage from battery leakage and corrosion.

To set the clock

1

Turn on the system.

Press ?/1 (power)

2

Select the clock set mode.

Press CLOCK/TIMER SET
current mode appears on the display, press ./>

8

repeatedly to select “CLOCK SET” and then press

ENTER

3

Set the time.

Press ./>
then press ENTER
the minutes.
When you turn off the system after setting the clock,
the clock display appears instead of the demonstration
display.
The clock settings are lost when you disconnect the
power cord or if a power failure occurs.

Selecting a music source

Press the following buttons (or press FUNCTION on
the remote repeatedly).

To select Press

CD
Tuner
Tape (deck A or B) TAPE on the remote (or

Component (connected
using an audio cord)

1

.

qf

.

8

repeatedly to set the hour, and

qf

. Use the same procedure to set

CD
TUNER/BAND

TAPE A/B on the unit)
AUDIO IN

wj

on the remote. If the

3

.

3

3

on the unit.

.

3

.

Adjusting the sound

To adjust the volume

Press VOLUME +/− on the remote (or turn the
VOLUME control on the unit)

To add a sound effect

To Press

Reinforce the bass and
create a more powerful
sound

Set the surround effect

Select the preset sound
effect

To turn on the subwoofer

Press SUBWOOFER wh on the unit repeatedly until
“SUB ON” appears. The SUBWOOFER indicator
the unit lights up. If you later disconnect the subwoofer,
repeat the procedure until “SUB OFF” appears. The
volume of the subwoofer is linked to the front speakers.

qs

.

wd

GROOVE

on the unit
repeatedly until “GROOVE”
appears.

wd

SURROUND
repeatedly until “SURR”
appears.

EQ on the remote (or
PRESET EQ on the unit)

wd

press EQ on the remote (or
PRESET EQ on the unit)
repeatedly until “EQ OFF”
appears.

on the unit

repeatedly. To cancel,

wg

wd

on

Playing a CD/CD-G/MP3 disc

CD-G discs are supported only on the Mexican model.

1

Select the CD function.

3

.

Press CD

2

Place a disc.

Press A (open/close)
with the label side up on the disc tray.

To insert additional discs, press DISC SKIP
rotate the disc tray.
To close the disc tray, press A (open/close)
unit again.
Do not force the disc tray closed with your finger, as
this may damage the unit.

3

Start playback.

Press N (play) on the remote (or NX (play/pause)
on the unit)

To Press

Pause playback

Stop playback
Select a folder on an

MP3 disc
Select a track or file

Find a point in a
track or file (except
for CD-G discs)

Select Repeat Play

Select a disc DISC SKIP (or DISC 1 − 3 on

Switch to CD
function from other
function

Exchange other
discs while playing

To change the play mode

Press PLAY MODE qh repeatedly while the player is
stopped. You can select normal play (“ALL DISCS”
for all discs or “1 DISC” for a disc or “
MP3 files in the folder on the disc), shuffle play (“ALL
DISCS SHUF” or “1 DISC SHUF” or “
program play (“PGM”).

* When playing a CD-DA disc,

operation as 1 DISC (SHUF) Play.

Notes on Repeat Play

• All tracks or files on a disc are played repeatedly up to five times.

• You cannot select “REP” and “ALL DISCS SHUF” at the same

time.

• “REP1” indicates that a single track or file is repeated until you stop
it.

Notes on playing MP3 discs

• Do not save other types of files or unnecessary folders on a disc that
has MP3 files.

• Folders that have no MP3 files are skipped.

• MP3 files are played back in the order that they are recorded onto

the disc.

• The system can only play MP3 files that have a file extension of
“.MP3.”

• If there are files on the disc that have the “.MP3” file extension,
but that are not MP3 files, the unit may produce noise or may
malfunction.

qj

on the unit, and place a disc

8

.

X (pause) on the remote (or
NX (play/pause) on the unit)

8

. To resume play, press the

button again.

8

.

x (stop)

+/− (select folder)

./> (go back/go forward)
(or turn the MULTI JOG dial on

8

.

the unit)
Hold down m/M (rewind/fast

8

during playback,

forward)
and release the button at the
desired point.

qg

repeatedly until

REPEAT
“REP” or “REP1” appears.

qk

in stop mode.

the unit)

qk

DISC 1 − 3
(Automatic Source Selection).

EX-CHANGE

(SHUF) Play performs the same

on the unit

qk

on the unit.

*” for all

SHUF*”), or

to

qk

qj

on the

8

.

• The maximum number of:

− folders is 150 (including the root folder).

− MP3 files is 255.

MP3 files and folders that can be contained on a single disc is 300.

−

− folder levels (the tree structure of files) is 8.

• Compatibility with all MP3 encoding/writing software, recording

device, and recording media cannot be guaranteed. Incompatible
MP3 discs may produce noise or interrupted audio or may not play
at all.

Notes on playing multisession discs

• If the disc begins with a CD-DA (or MP3) session, it is recognized
as a CD-DA (or MP3) disc, and playback continues until another
session is encountered.

• A disc with a mixed CD format is recognized as a CD-DA (audio)
disc.

Notes on the Mexican model

• You cannot select the graphic channels of CD-Gs or display CD-G
images with fading effects.

• Some functions of the unit, when used during CD-G disc playback,
may cause image distortion in the video output.

Listening to the radio

1

Select “FM” or “AM.”

Press TUNER/BAND repeatedly.

2

Select the tuning mode.

Press TUNING MODE
appears.

3

Tune in the desired station.

Press +/− on the remote (or TUNING +/− on the unit)

8

. Scanning stops automatically when a station is
tuned in, and then “TUNED” and “STEREO” (for
stereo programs) appear.

To stop automatic scanning

Press x (stop) 8.

To tune in a station with a weak signal

If “TUNED” does not appear and the scanning does
not stop, press TUNING MODE
“AUTO” and “PRESET” disappear, and then press
+/− on the remote (or TUNING +/− on the unit)
repeatedly to tune in the desired station.

To reduce static noise on a weak FM stereo
station

Press FM MODE qg on the remote repeatedly until
“MONO” appears to turn off stereo reception.

3

repeatedly until “AUTO”

qh

repeatedly until

Playing a tape

1

Select a tape deck.

Press TAPE (or TAPE A/B on the unit)

2

Insert a tape.

Press PUSH Z
I (normal) tape into the cassette holder with the side
you want to play facing forward. Make sure there is
no slack in the tape to avoid damaging the tape or
the tape deck. Press PUSH Z
close the cassette holder.

3

Start playback.

Press N (play) on the remote (or NX (play/pause)
on the unit)
or recording, as this may cause irreparable damage to
the tape and the cassette holder.

To Press

Pause playback

Stop playback
Rewind or fast

forward
Select Relay

Play*

* After the playback of the front side of deck A, deck B plays the

front side, and then stops.

7

on the unit, and insert the TYPE

7

on the unit again to

8

. Do not eject the tape during playback

X (pause) on the remote (or NX
(play/pause) on the unit)
resume play, press the button again.

8

.

x (stop)
m/M (rewind/fast forward)

qh

PLAY MODE
“RELAY” appears.

repeatedly until

Changing the display

To Press

Change the
illumination
pattern around the
VOLUME control

qs

Change
information on the
display*

Change Display
mode (See below.)

* For example, you can view CD/CD-G/MP3 disc information, such

as the track or file number or folder name during normal play, or the
total playing time while the player is stopped.

ILLUMINATION 4 on the unit
repeatedly.

5

repeatedly when the

DISPLAY
system is turned on.

5

repeatedly when the

DISPLAY
system is turned off.

3

repeatedly.

8

. To

The system offers the following display modes.

Display mode When the system is off1),

Demonstration The clock display is replaced by

Clock The clock is displayed.
Power Saving

Mode

1)

The STANDBY indicator 2 on the unit lights up when the system
is off.

2)

When the system is in Power Saving Mode, the following functions
are unavailable:

− setting the clock.

− changing the AM tuning interval (except for Saudi Arabian

model).

− turning on the system by pressing the function buttons (for
example, CD 3).

− changing the CD power manage function.

− resetting the system to factory settings.

Notes on the display information

• The following are not displayed;

− total playing time for a CD-DA disc depending on the play mode.

− total playing time for an MP3 disc.

− Remaining playing time for an MP3 file.

• The following are not displayed correctly;

− elapsed playing time of an MP3 file encoded using a VBR

(variable bit rate).

− folder and file names that do not follow either the ISO9660 Level
1, Level 2 or Joliet in the expansion format.

• The following are displayed;

− ID3 tag information for MP3 files when ID3 version 1 and version

2 tags are used.

− up to 30 characters of ID3 tag information using uppercase letters
(A to Z), numbers (0 to 9), and symbols (˝ $ % ’ ( ) * , – . / < = >
@ [ \ ] _ ` { | } ! ? ^).

lighting and flashing of the display
window.

The display is turned off to conserve

2)

power. The timer and clock continue
to operate.

Using optional audio
components

To connect an optional headphones

Connect headphones to the PHONES jack 9 on the
unit.

To connect an optional component

8

Connect additional audio component to the AUDIO

8

.

0

on the unit using an audio analog cord (not

IN jack
supplied). Turn down the volume on the system, and then
select the AUDIO IN function.

6

Other Operations

Creating your own CD program

(Program Play)

Use buttons on the remote to create your own program.

1

Press CD 3 to select the CD function.

2

Press PLAY MODE qh repeatedly until “PGM”
appears while the player is stopped.

3

Press DISC SKIP qk repeatedly to select a disc.

4

Press ./> 8 repeatedly until the desired
track number appears.

When programming MP3 files, press
folder) 8 repeatedly to select the desired folder, and
then select the desired file.

Disc tray number Selected track or file number

Total playing time of program
(including selected track or file)

Press ENTER qf to add the track or file to the
program.

“– –.– –” appears when the total program time
exceeds 100 minutes for a CD, or when you select an
MP3 file.

6

Repeat steps 3 through 5 to program additional
tracks or files, up to a total of 25 tracks or files.

7

To play your program of tracks or files, press N

8

.

(play)

The program remains available until you open the
disc tray. To play the same program again, press N

8

.

(play)

To cancel Program Play

Press PLAY MODE qh repeatedly until “PGM”
disappears while the player is stopped.

To delete the last track or file of the program

Press CLEAR ws while the player is stopped.

To view program information, such as total
playing time and the number of tracks

Press DISPLAY 5 repeatedly while the player is
stopped.

Presetting radio stations

You can preset your favorite radio stations and tune
them in instantly by selecting the corresponding preset
number.
Use buttons on the remote to preset stations.

1

Tune in the desired station (see “Listening to the
radio”).

2

Press TUNER MEMORY wl.

Press +/– 8 repeatedly to select your desired
preset number.

If another station is already assigned to the selected
preset number, the station is replaced by the new
stations.

4

Press ENTER qf.

5

Repeat steps 1 through 4 to store other stations.

You can preset up to 20 FM and 10 AM stations. The
preset stations are retained for about half a day even
if you disconnect the power cord or if a power failure
occurs.

6

To call up a preset radio station, press TUNING

qh

repeatedly until “PRESET” appears,

MODE
and then press +/–
desired preset number.

8

repeatedly to select the

Recording onto a tape

You can record on a TYPE I (normal) tape in three ways:

CD Synchro Recording:

You can record an entire CD onto a tape. The recording
level is adjusted automatically.

Manual Recording:

You can record just the portions you like from a sound
source, including connected audio components.

Sound Mixing (Latin American model only):

You can “mix” sounds by playing one of the components
and singing or speaking into a microphone (not
supplied). The mixed sound can be recorded onto a tape.

Use buttons on the unit to control tape recording.

1

Load a recordable tape into deck B with the
side you want to record facing forward, and then
press TAPE A/B

2

Prepare the recording source.
For CD Synchro Recording:

Press CD
disc you want to record, and press DISC SKIP
repeatedly to select the disc.

3

repeatedly to select TAPE B.

3

to select the CD function. Load the

Preset number

+/− (select

qk

When recording a folder from an MP3 disc, press

qh

PLAY MODE
press repeatedly to select
the desired folder.
To record only your favorite CD tracks or MP3 files in
your desired order, perform steps 2 to 6 of “Creating
your own CD program.”

For Manual Recording and Sound Mixing:

Select the desired source to record or mix.
To record only sound from a microphone, press CD
3, and do not start playing any other source in step

4.

3

Set deck B to stand by for recording.
For CD Synchro Recording:

Press CD SYNC

For Manual Recording and Sound Mixing:

Press REC PAUSE/START

4

Start recording.

While recording, you cannot listen to other sources.

For CD Synchro Recording:

Press REC PAUSE/START
is completed, the CD player and the tape deck stop
automatically.

For Manual Recording:

Press REC PAUSE/START
the desired recording source.
If there is noise while recording from the tuner,
reposition the appropriate antenna to reduce the noise.

For Sound Mixing:

Press REC PAUSE/START
the desired source and start singing or speaking into
the microphone.
If acoustic feedback (howling) occurs, reduce
the volume, move the microphone away from the
speakers, or change the direction of the microphone.

To stop recording

Press x (stop) 8.

Notes

• Recording stops if you change to a different function.

• When loud sound signals are input, the system automatically adjusts

the recording level to prevent distortion of the recorded sound signal
(Auto Level Control function).

• You cannot eject the disc during CD Synchro Recording.

repeatedly to select “

+/− (select folder)

6

.

8

6

6

6

6

” and then

.

. When the recording

, and then start playing

, and then start playing

Creating your own sound effect

You can raise or lower the levels of specific frequency
ranges, and then store the setting as “USER” in the
memory.
Use buttons on the unit to create your own sound effect.

1

Press BASS, VOCAL or GUITAR wf to select a
frequency band.

2

Press SELECT B/b w; repeatedly to select
a frequency, and then press SELECT +/–
repeatedly to adjust the frequency level. Repeat
this for each band you want to adjust.

Frequency

Frequency band

3

Hold down PRESET EQ wd until “COMPLETE”
appears

The setting is stored in the memory.

4

To call up the personal sound effect, press
PRESET EQ
appears.

To cancel the sound effect

Press PRESET EQ wd repeatedly until “EQ OFF”
appears.

Frequency level

wd

repeatedly until “USER”

Enjoying karaoke

(Latin American model only)

You can sing along by connecting an optional
microphone.
Use buttons on the unit for karaoke.

1

Tur n M IC LEVEL qa to MIN to turn down the
microphone volume level.

2

Connect an optional microphone to the MIC jack

qa

.

The Mexican model has 2 microphone jacks.

3

For the Mexican model only:

Press KARAOKE
“KARAOKE PON” for stereo-recorded CD, or “MPX
L” or “MPX R” for multiplex CD.

4

Start playing the music.

5

Tur n M IC LEVEL qa to adjust the microphone
volume.

If acoustic feedback (howling) occurs, reduce
the volume, move the microphone away from the
speakers, or change the direction of the microphone.
After you have finished, disconnect the microphone
from the MIC jack

5

repeatedly to select

qa

.

HCD-RG490/RG590

For the Mexican model only:

To cancel karaoke mode, in addition to the above
procedure, press KARAOKE
disappears.
To adjust the microphone reverb, turn ECHO LEVEL
to adjust the reverb effect. To cancel, turn ECHO LEVEL

qa

to MIN.
To use CD-Gs, turn on your TV, and select the
appropriate video input.

Note on the Mexican model

You cannot set the SURROUND effect when “KARAOKE PON” has
been selected.

Using the Timers

The system offers three timer functions. You cannot
activate both the Play Timer and the Rec Timer at the
same time. If you use either with the Sleep Timer, the
Sleep Timer has priority.

Sleep Timer:

You can fall asleep to music. This function works even if
the clock is not set.

qd

Press SLEEP
system automatically turns off after the current disc or
tape stops or in 100 minutes.
Do not select “AUTO” during Synchro Recording of a
tape.

Play Timer:

You can wake up to CD, tape or tuner at a preset time.

Rec Timer:

You can record a preset radio station at a specified time.

Use buttons on the remote to control the Play Timer and
the Rec Timer. Make sure you have set the clock.

1

Prepare the sound source.

For Play Timer:

Prepare the sound source, and then press VOLUME

qs

+/−

to adjust the volume.
To start from a specific CD track or MP3 file, create
your own program.

For Rec Timer:

Tune in the preset radio station.

2

Press CLOCK/TIMER SET wj.

3

Press ./> 8 repeatedly to select “PLAY
SET” or “REC SET,” and then press ENTER

“ON” appears, and the hour indication flashes.

4

Set the time to start playing or recording.

Press ./>

and then press ENTER

The minute indication flashes. Use the procedure
above to set the minutes.

5

Use the same procedure as in step 4 to set the
time to stop playing or recording.

6

Select the sound source or prepare the tape.
For Play Timer:

Press ./>
sound source appears, and then press ENTER
display shows the timer settings.

For Rec Timer:

Load a recordable tape into deck B. The display
shows the timer settings.

7

Press ?/1 (power) 1 to turn off the system.

The system turns on 15 seconds before the preset
time. If the system is on at the preset time, the Play
Timer and the Rec Timer will not play or record.

To activate or check the timer again

Press CLOCK/TIMER SELECT wj, press ./> 8
repeatedly until “PLAY SELECT” or “REC SELECT”
appears, and then press ENTER

To cancel the timer

Repeat the same procedure as above until “TIMER OFF”
appears, and then press ENTER

To change the setting

Start over from step 1.

Tips

• The Play Timer setting remains as long as the setting is not canceled

manually.

• The volume is reduced to minimum during the Rec Timer.

• The Rec Timer is canceled automatically after the Rec Timer has

been activated.

5

repeatedly until “m”

repeatedly. If you select “AUTO,” the

8

repeatedly to set the hour,

qf

.

8

repeatedly until the desired

qf

qf

qf

.

.

qa

qf

. The

.

7

HCD-RG490/RG590

• This set can be disassembled in the order shown below.

3-1. DISASSEMBLY FLOW

SET

3-2. CASE (SIDE-L), CASE (SIDE-R)

(Page 9)

3-3. CASE (TOP)

(Page 9)

3-4. LID (CD)

(Page 9)

SECTION 3

DISASSEMBLY

3-5. CD MECHANISM DECK

(CDM74KF-K6BD83S: Except Mexican model)
(CDM74KF-F1BD84: Mexican model)
(Page 11)

3-6. FRONT PANEL BLOCK

(Page 10)

3-7. MECHANICAL DECK

(CWM42FF609)
(Page 10)

3-8. BACK PANEL SECTION

(Page 11)

3-9. MAIN BOARD

(Page 12)

3-10. BD BOARD

(Mexican model),
CD BOARD
(Except Mexican model)
(Page 12)

3-11. DRIVER BOARD,

SW BOARD
(Page 13)

3-12. OPTICAL PICK-UP BLOCK

(KSM-213DCP: Except Mexican model)
(KSM-215DCP: Mexican model)
(Page 13)

3-13. SENSOR BOARD

(Page 14)

3-14. MOTOR (TB) BOARD

(Page 14)

3-15. MOTOR (LD) BOARD

(Page 15)

8

Note: Follow the disassembly procedure in the numerical order given.

)

3-2. CASE (SIDE-L), CASE (SIDE-R)

3

case (side-L)

2

two screws

1

three screws
(case 3 TP2)

(BVTP3 × 8)

HCD-RG490/RG590

6

case (side-R)

3-3. CASE (TOP)

2

Open the case (top).

4

four claws

2

Open the case (top).

3

4

three screws
(case 3 TP2)

1

5

two screws
(B3)

case (top)

5

two screws
(BVTP3 × 8

2

Open the case (top).

9

HCD-RG490/RG590

)

)

3-4. LID (CD)

3

four claws

2

4

lid (CD

1

Turn the gear (loading A)
to the direction of the arrow.

3-5. CD MECHANISM DECK

(CDM74KF-K6BD83S: EXCEPT MEXICAN MODEL)
(CDM74KF-F1BD84: MEXICAN MODEL)

3

flexible flat (13 core) cable
(Mexican model)
(CN331)

2

flexible flat (23 core) cable
(except Mexican model)
(CN301)
flexible flat (31 core) cable
(Mexican model)
(CN302)

6

CD mechanism deck
(CDM74KF-K6BD83S: except Mexican model
(CDM74KF-F1BD84: Mexican model)

4

connector
(Mexican model)
(CN1004)

1

flexible flat (13 core) cable
(CN701)

5

three screws
(BVTP3

×

8)

10

5

screw
(BVTP3

×

8)

5

screw (BVTP3 × 8)

3-6. FRONT PANEL BLOCK

)

)

• Abbreviation
AR : Argentina model
AUS: Australian model
E2 : 120V AC area in E model
E3 : 240V AC area in E model
E51 : Chilean and Peruvian models
EA : Saudi Arabia model
MX : Mexican model
RU : Russian model

5

front panel block

1

flexible flat (19 core) cable
(CN991)

HCD-RG490/RG590

Ver. 1.1

4

four screws
(BVTP3

3-7. MECHA DECK (CWN42FF609)

2

mecha deck
(CWN42FF609)

3

two connectors
(CN301, CN302

2

flexible flat (9 core) cable
(AEP, UK, RU, E3, EA, AUS models)
flexible flat (13 core) cable
(E2, E51, MX, AR models)
(CN061)

×

8)

2

cover (TCM)
(Mexican model)

1

four screws
(BVTP2.6

1

two screws
(BVTP2.6

×

8)

×

8

11

HCD-RG490/RG590

d

Ver. 1.1

3-8. BACK PANEL SECTION

2

connector
(CN041)

4

back panel section

1

flexible flat (11 core) cable
(AEP, UK models)
flexible flat (9 core) cable
(except AEP, UK models)
(tuner (FM/AM))

3

four screws
(B3)

3-9. MAIN BOARD

2

connector
(RG490: CN903)
(RG590: CN905)

2

connector
(CN907)

2

connector
(CN501)

3

5

two screws
(BVTT4 × 8)

two screws
(B3)

9

POWER board,
SUB WOOFER board block

4

screw
(BV3)

8

MAIN boar

7

connector
(CN031)

12

1

flexible flat (11 core) cable
(CN008)

6

3

screw
(BVTP3

3

screw
(BVTP3

×

8)

×

8)

3-10. BD BOARD (MEXICAN MODEL), CD BOARD (EXCEPT MEXICAN MODEL)

1

7

Remove soldering from the four points.

6

gap tube

Mexican model

(

screw
(BVTP2.6

)

×

8)

2

screw
(BVTP3

3

5

screw

(BVTP2.6)

Mexican model

(

8

BD

board (

CD

board (except

4

flexible flat (16 core) cable
(CN101)

×

8)

cover (CDM)

HCD-RG490/RG590

)

Mexican model

),

Mexican model

)

3-11. DRIVE BOARD, SW BOARD

1

two

(BTTP (M2.6))

4

DRIVER

2

wire (flat type) (5 core)
(CN702)

screws

board

3

connector
(CN703)

5

screw
(BTTP (M2.6))

6

SW board

13

HCD-RG490/RG590

3-12. OPTICAL PICK-UP BLOCK

(KSM-213DCP: EXCEPT MEXICAN MODEL)
(KSM-215DCP: MEXICAN MODEL)

qg

optical pick-up block
(KSM-213DCP: except
(KSM-215DCP:

Mexican model

Mexican model

)

8

7

two

(insulator)

6

two floating

(PTPWH M2.6)

qs

2

h

older (213) assy

)

two

insulators

coil springs

screws

Remove the four solders of motor.

9

1

floating

(PTPWH M2.6)

5

two

insulators

4

two

(insulator)

3

two floating

(PTPWH M2.6)

qd

flexible flat

(CN101)

qf

B

D board (

C

D board (except

qa

gap tube (Mexican model

0

s

crew (BVTP

(

Mexican model

Mexican model

2.6 × 8

)

screw

coil springs

screws

(16 core) cable

),

Mexican model

)

)

)

3-13. SENSOR BOARD

2

t

ray

1

floating

(PTPWH M2.6)

6

floating

(PTPWH M2.6)

7

g

ear (geneva)

screw

8

s

(BTTP (M2.6))

screw

crew

0

SENSOR board

9

connector
(

CN731)

3

b

elt (table)

4

floating

(PTPWH M2.6)

5

p

screw

ulley (table)

14

3-14. MOTOR (TB) BOARD

2

stopper

4

1

stopper

7

t

able motor assy (M741)

HCD-RG490/RG590

3-15. MOTOR (LD) BOARD

3

Remove the two solderings of motor.

5

l

oading motor assy (M751)

8

6

5

two

screws

(BTTP (M2.6))

2

two

(BTTP (M2.6))

3

wire (flat type) (5 core) (CN742)

MOTOR (TB) board

Remove the two solderings of motor.

screws

4

MOTOR (LD) board

1

b

elt (loading)

15

HCD-RG490/RG590

Ver. 1.1

SECTION 4

TEST MODE

COLD RESET

The cold reset clears all data including preset data stored in the
RAM to initial conditions. Execute this mode when returning the
set to the customer.

Procedure:

1. Press three buttons of s , 7 and [DISC 1] simultaneously.

2. The message “COLD RESET” is displayed on the fluorescent
indicator tube momentarily, then becomes standby states.

TUNING STEP CHANGE-OVER
(Except RG490: AEP, Russian, Saudi Arabia/
RG590: AEP, UK, Russian, Saudi Arabia models)

A step of AM tuning interval can be changed over between 9 kHz
and 10 kHz.

Procedure:

1. Press the I/1 button to turn the power on.

2. Press the [TUNER/BAND] button to select “AM”.

3. Press the I/1 button to turn the power off.

4. Press two buttons of [TUNING --] and I/1 simultaneously.

5. The message “AM 9K STEP” or “ AM 10K STEP” is displayed
on the fluorescent indicator tube, and thus the tuning interval
is changed over.

CD SHIP (LOCK) MODE

This mode moves the optical pick-up to the position durable to
vibration. Use this mode when returning the set to the customer
after repair.

Procedure:

1. Press the I/1 button to turn the power on.

2. Press the [CD] button to select “CD”.

3. Press two buttons of 7 and [POWER] simultaneously.

4. The message “LOCK” is displayed on the fluorescent indicator
tube, and the CD ship mode is set.

CD SHIP (LOCK) MODE & COLD RESET

This mode is used to perform CD ship (lock) mode and cold reset
simultaneously.

Procedure:

1. Press the I/1 button to turn the power on.

2. Press the [CD] button to select “CD”.

3. Press three buttons of s , [CD] and A simultaneously.

4. The message “COLD RESET” is displayed on the fluorescent
indicator tube momentarily, then becomes standby states.

ANTITHEFT LOCK MODE

This mode is used to unable to take sample disc out of disc table in
the shop.

Procedure:

1. Press the I/1 button to turn the power on.

2. Press the [CD] button to select “CD”.

3. Press two buttons of s and A for 5 seconds.

4. The message “LOCKED” is displayed on the fluorescent
indicator tube and the disc table is locked. (Even if pressing
the A button, the message “LOCKED” is displayed on the
fluorescent indicator tube and the disc table is locked)

5. To release this mode, press two buttons of s and A for 5
seconds.

6. The message “UNLOCKED” is displayed on the fluorescent
indicator tube and the disc table is unlocked.

AMP TEST MODE

This mode is used to display the parameter of amplifier IC and
display the VACS status.

Procedure:

1. Press the I/1 button to turn the power on.

2. Press three buttons of s , 7 and A simultaneously.

3. When the AMP test mode is activated, the message “AMP
TEST IN” is displayed on the fluorescent indicator tube
momentarily, then amplif ier adjustment mode is displayed on
the fluorescent indicator tube.

4. Press the [REC PAUSE/START] button to changed over between
VACS status display mode and the amplifier IC parameter
display mode.

5. In this mode, press the [ENTER] button to changed o ver DBFB
on/off, and “DBFB ON” or “DBFB OFF” is displayed on the
fluorescent indicator tube.

6. In this mode, press the [SURROUND] button to changed over
surround on/off, and “SURROUND ON” or “SURROUND
OFF” is displayed on the fluorescent indicator tube.

− HCD-RG490/RG590: UK models −

7. In this mode, press the [EQ BAND] button to enter the equalizer
adjustment mode.

In the equalizer adjustment mode, press the [EQ BAND] button
to change over the adjustment band as LO W/MID/HIGH. And
turn the multi jog knob to adjust the equalizer level of each
bands.

− Except HCD-RG490/RG590: UK models −

7. In this mode, press the [BASS], [VOCAL] or [GUITER] buttons

to enter the parametric equalizer adjustment mode.
In the parametric equalizer adjustment mode, press the [BASS],
[VOCAL] and [GUITER] buttons to change over the adjustment
band. And press the B and b buttons to adjust the equalizer
frequency of each bands, or press the [+] and [--] buttons to
adjust the equalizer level of each bands.

8. To release the amplifier IC parameter display mode or equalizer

adjustment mode, press the I/1 button to the power off.

MC TEST MODE

This mode is used to check operations of microprocessor.

Procedure:

1. Press the I/1 button to turn the power on.

2. Press three buttons of s , 7 and [DISC 3] simultaneously.

3. When the MC test mode is activated, VACS level is displayed

on the fluorescent indicator tube momentarily.

4. Turn the multi jog knob clockwise, the message “ALL EQ

MAX” is displayed on the fluorescent indicator tube
momentarily and turn the multi jog knob counter­clockwise, the message “ALL EQ MIN” is displayed on
the fluorescent indicator tube momentarily.

5. Press the [ENTER] button, the message “ALL EQ FLAT” is

displayed on the fluorescent indicator tube momentarily.

6. Turn the [VOLUME] knob clockwise, the message “V OLUME

MAX” is displayed on the fluorescent indicator tube
momentarily and turn the [VOLUME] knob counterclockwise,
the message “VOLUME MIN” is displayed on the fluorescent
indicator tube momentarily.

7. Press the [REC PAUSE/START] button to changed over VACS

on/off.

8. Press the I/1 button to release from this mode, then cold reset

is performed.

16

HCD-RG490/RG590

VERSION DISPLAY MODE

This mode is used to check the model, destination and software
version.

Procedure:

1. Press the I/1 button to turn the power on.

2. Press three buttons of s , 7 and [DISC 2] simultaneously.

3. Fluorescent indicator tube, and LEDs are all turned on.

4. Press the [REC PAUSE/START] button to display the software
version and year, month, day of the software creation.

5. Press the [CD SYNC] button to display the model and destination.

6. To release this mode, press three buttons of s , 7 and
[DISC 2] simultaneously.

CD ERROR CODE DISPLAY MODE

This mode can be used for error code display of CD section.

Procedure:

1. Press the I/1 button to turn the power on.

2. Press the [CD] button to select “CD”.

3. Press three buttons of s , [CD] and [DISC 1] simultaneously.

4. When this mode is activated, mechanism deck error code is
displayed on the fluorescent indicator tube.

5. Press the [REC PAUSE/START] button to changed over between
optical pick-up error code display mode and mechanism deck
error code mode.

6. Turn the multi jog knob to change over display of error history.

7. To release this mode, press the I/1 button to turn the power
off.

1. Mechanism Deck Error Code Mode

When this mode is entered, mechanism deck error code is displayed
with the 10-character format on the fluorescent indicator tube.

The first digit from the left indicates:

The first digit from the left indicates which mode the error history
is. In the mechanism deck error code mode, “M” is displayed on
the fluorescent indicator tube.

The second digit from the left indicates:

(Error history number display)
The second digit from the left indicates which order the error history
is. “1” indicates the latest error history, and each time the number
increases by one, the error history goes back to one-previous error .

The third and 4th digit from the left indicates:
(Error status display)

The third and 4th digit from the left indicates which error status is
indicated.

The 5th and 6th digit from the left indicates:
(Present status display)

The 5th and 6th digit from the left indicates which operating status
when an error occurred is indicated.

Display Status

01 Open completion status
02 From open status, the movement to chucking down position

is under way

03 From chucking down position, the open operation is under

way
04 Chucking down completion status
10 The chucking down operation is under way
11 The chucking up operation is under way
12 Close completion status
13 From close status, the ex-open operation is under way
14 From ex-open status, the close operation is under way
18 Ex-pen completion status

The 7th and 8th digit from the left indicates:
(Motor status display)

The 7th and 8th digit from the left indicates which motor output
status when an error occurred is indicated.

Display Status

× 0 No table motor output
× 1Table motor forward output
× 2Table motor backward output
× 3Table motor break output

0 × No loading motor output
1 × Loading motor forward output
2 × Loading motor backward output
3 × Loading motor break output

The 9th and 10 th digit from the left indicates:
(Tray status display)

The 9th and 10th digit from the left indicates which target processing
when an error occurred is indicated.

Display Status

01 Open operation
12 Close operation
18 Ex-open operation

Display Status

00 No error
08 Table operation time-out (Table does not move to the target

position within the specified time)

16 In the chucking down operation, the operation was retried

by the maximum number of times but the operation could
not be completed

17 In the chucking up and down operation, the reverse

recovery processing was attempted but it could not be
recovered

18 In the chucking up operation, the operation was retried by

the maximum number of times but the operation could not
be completed

20 Loading operation time-out (Table does not move to the

target position within the specified time)

22 As the chuck was in the ex-open status at the initialization,

the closing was attempted but could not be completed

17

HCD-RG490/RG590

2. Optical Pick-up Error Code Mode

When this mode is entered, optical pick-up error code is displayed
with the 8-character format on the fluorescent indicator tube.

The first digit from the left indicates:

The first digit from the left indicates which mode the error history
is. In the optical pick-up error code mode, “D” is displayed on the
fluorescent indicator tube.

The second digit from the left indicates:
(Error history No. display)

The second digit from the left indicates which order the error history
is. “1” indicates the latest error history, and each time the number
increases by one, the error history goes back to one-previous error .

The third and 4th digit from the left indicates:
(Error status display)

The third and 4th digit from the left indicates which error status is
indicated.

Display Status

01 Not focused (TOC read without a disc)
02 GFS NG (TOC read with a disc chucked)
03 Start operation time-over
04 Defocused continuously (Defocused during TOC reading)
05 Q code not entered for specified time
06 Tracking not turned ON
07 Blank disc (Blank disc TOC read)

5 REPEAT LIMIT CANCEL MODE

Number of repeat for CD playback is 5 times when the repeat mode
is “REPEAT”. This mode is used to enables CD to repeat playback
for limitless times.

Procedure:

1. Press the I/1 button to turn the power on.

2. Press the [CD] button to select “CD”.

3. Press three buttons of s , [CD] and 7 simultaneously.

4. The message “LIMIT OFF” is displayed on the fluorescent
indicator tube momentarily, CD repeat 5 limit is cancelled.

CD POWER MANAGE

This mode is used to changed over CD power on/of f for decreasing
of reception noise in the tuner mode.

Procedure:

1. Press the I/1 button to turn the power on.

2. Press the [CD] button to select “CD”.

3. Press the I/1 button to turn the power off.

4. Press two buttons of s and I/1 simultaneously.

5. The message “CD POWER ON” or “CD POWER OFF” is
displayed on the fluorescent indicator tube, and CD power
on/off changed over in the tuner mode.

The 5th and 6th digit from the left indicates:
(Error step display)

The 5th and 6th digit from the left indicates which processing when
a trouble occurred

Display Contents

01 Power OFF in progress
02 Initialize in progress
03 Oscillation stopping
04 From oscillation stop, oscillation starting
05 Stopping
06 Stop operation is under way
07 Start operation in progress
08 TOC read in progress
09 Search operation is under way
0A Playback operation is under way
0B Pause operation is under way
0C Playback manual search operation is under way
0D Pause manual search operation is under way
0E —

The 7th and 8th digit from the left indicates:

The 7th and 8th digit from the left indicates which operation in
progress when a trouble occurred. (Step of each processing of the
5th and 6th digits is indicated)

18

SECTION 5

MECHANICAL ADJUSTMENTS

PRECAUTION

1. Clean the following parts with a denatured-alcohol-moistened
swab :

record/playback head pinch roller
erase head rubber belts
capstan idlers

2. Demagnetize the record/playback head with a head
demagnetizer. (Do not bring the head magnetizer close to the
erase head.)

3. Do not use a magnetized screwdriver for the adjustments.

4. After the adjustments, appiy suitable locking compound to
the parts adjusted.

5. The adjustments should be performed with the rated power
supply voltage unless otherwise noted.

TORQUE MEASUREMENT

Mode Torque Meter Meter Reading

2.6 – 6.9 mN⋅m

FWD CQ-102C (30 – 70 g⋅cm)

(0.41 – 0.97 oz⋅inch)

FWD

Back Tension

FF/REW CQ-201B 55 – 170 g⋅cm)

CQ-102C (1.5 – 6.0 g⋅cm)

0.15 – 0.59 mN⋅m

(0.021 – 0.083 oz⋅inch)

5.4 – 16.7 mN⋅m

0.76 – 2.35 oz⋅inch)

HCD-RG490/RG590

TAPE TENSION MEASUREMENT

Mode Tension Meter Meter Reading

FWD CQ-403A

(more than 3.53 oz)

more than 100 g

19

HCD-RG490/RG590

r

SECTION 6

ELECTRICAL ADJUSTMENTS

0 dB=0.775 VDECK SECTION

1. Demagnetize the record/playback head with a head
demagnetizer.

2. Do not use a magnetized screwdriver for the adjustments.

3. After the adjustments, apply suitable locking compound to the
parts adjust.

TEST TAPE

Tape Signal Used for

P-4-A063 6.3 kHz, -10 dB Azimuth Adjustment

RECORD/PLA YBA CK HEAD AZIMUTH ADJUSTMENT

Note 1:Remove the mecha deck before this adjustment.

(Refer to Section 3. DISASSEMBLY (See page 8))

Note 2:Perform this adjustment for both decks.

Procedure:

1. Mode: Playback

test tape
P-4-A063
(6.3 kHz, –10 dB)

MIC. AUX. HP board
PHONES jack
(J701)

set

level mete

+
–

4. After the adjustments, apply suitable locking compound to
the pats adjusted.

Adjustment Location: Playback Head (DECK-A)

Record/Playback/Erase Head (DECK-A)

2. Turn the adjustment screw and check output peaks. If the peaks
do not match for L-CH and R-CH, turn the adjustment screw
so that outputs match within 1dB of peak.

Output
level

within
1dB

L-CH
peak

R-CH
peak

within
1dB

Screw
position

L-CH
peak

Screw
position

R-CH
peak

3. Mode: Playback

test tape
P-4-A063
(6.3 kHz, –10 dB)

MIC. AUX. HP board
PHONES jack
(J701)

set

oscilloscope

H

V

20

waveform of oscilloscope

in phase 45°90°135°180

good

wrong

°

HCD-RG490/RG590

e

V

CD SECTION

Note:

1. CD Block is basically constructed to operate without adjustment.

2. Use YEDS-18 disc (3-702-101-01) unless otherwise indicated.

3. Use an oscilloscope with more than 10 MΩ impedance.

4. Clean the object lens by an applicator with neutral detergent when
the signal level is low than specif ied value with the follo wing checks.

5. Check the focus bias check when optical pick-up block is replaced.

• Abbreviation
MX: Mexican model

FOCUS BIAS CHECK

oscilloscop

CD board (Except RG490: MX/RG590: MX)
BD board (RG490: MX/RG590: MX)

TP (RFACI)
TP (VC)

Procedure :

1. Connect oscilloscope to TP (RFACI) and TP (VC) on the CD
board (Except RG490: MX/RG590: MX) or BD board
(RG490: MX/RG590: MX).

2. Press the I/1 button to turn the power on, and press
the A button to open the CD disc table.

3. Set disc (YEDS-18) on the tray and press the 7 button to
playback.

4. Confirm that oscilloscope waveform is as shown in the f igure
below. (eye pattern)

A good eye pattern means that the diamond shape (◊) in the

center of the waveform can be clearly distinguished.

(DC range)

+
–

Connecting Location:

– CD Board (Conductor Side)
(Except RG490: MX/RG590: MX) –

TP

(VC)

IC201

TP

(RFACI)

– BD Board (Conductor Side) (RG490: MX/RG590: MX) –

VOLT/DIV: 200 m
TIME/DIV: 500 ns

level:

0.9

±

0.4 Vp-p

TP

(VC)

IC201

TP

(RFACI)

21

HCD-RG490/RG590

MEMO

22

SECTION 7

DIAGRAMS

7-1. BLOCK DIAGRAM – CD SERVO Section –

+3.3VDETECTOR

HCD-RG490/RG590

A

B

C

D

E

F

LASER DIODE

PD

OPTICAL PICK-UP BLOCK

(KSM-213DCP)

(EXCEPT RG490: MX/RG590: MX)

(KSM-215DCP)

(RG490: MX/RG590: MX)

(EXCEPT RG490: MX/RG590: MX)

(EXCEPT RG490: MX/RG590: MX)

M401

M101

(RG490: MX/RG590: MX)

(SPINDLE)

M402

M102

(RG490: MX/RG590: MX)

(SLED)

Abbrivation

: Mexican modelMX

R-ch is omitted due to same as L-ch.

SIGNAL PATH

: CD PLAY

: VIDEO

HCD-RG490/RG590

I-V AMP

LD

2-AXIS
DEVICE

(TRACKING)(FOCUS)

A

A

B

C

D

E

F

LD

PD

AUTOMATIC

POWER CONTROL

Q321

(EXCEPT RG490: MX/RG590: MX)

IC402 (EXCEPT RG490: MX/RG590: MX)

16 CH4OUTF

M

15 CH4OUTR

17 CH3OUTF

M

18 CH3OUTR

14 CH1OUTF

13 CH1OUTR

12 CH2OUTF

CH2OUTR

11 7

MUTE

20

C-4

EXCEPT RG490: MX

/RG590: MX

57

58 B

AC_

SUM

59 C

60 D

50 E

51 F

66 LD

67 PD

S201

(LIMIT)

FOCUS/TRACKING COIL DRIVE,

SPINDLE/SLED MOTOR DRIVE

IC251 (RG490: MX/RG590: MX)

27 OPOUT 38 MDP

24

CH4IN

23

CH3FIN

22

CH3RIN

4

CH1FIN

5

CH1RIN

6

CH2FIN

CH2RIN

C-8

RG490: MX
RG590: MX

CD-L

SBSO, WFCK,

SCOR, EXCK

A

(Page 24)

B

(Page 25)

C-1

8

C-8

112AOUT1

R-CH

117AOUT2

A

55FEO

53TEO

52TEI

54FEI

B

C

D

E

F

AUTOMATIC

LD

POWER CONTROL

Q10

PD

(RG490: MX/RG590: MX)

MDP
SFDR
SRDR
TFDR
TRDR
FFDR
FRDR

S101

(LIMIT)

C-3
C-5
C-15
C-4
C-6
C-7

C-11
C-12
C-9
C-10
C-14
C-13
C-1
C-8
MP3-RST

A

26

27 B

28 C

29 D

19 E

20 F

36 LD

37 PD

6 MDP

9 SFDR
10 SRDR
11 TFDR
12 TRDR
13 FFDR
14 FRDR

AC_

34

SUM

SSTP

7

IC901 (1/4) (EXCEPT RG490: MX/RG590: MX)

52

O-CD-DATA

54

O-CD-CLK

28

O-XLAT/O-MP3-STB

31

O-D-MUTE/O-XLT

53

I-CD-SENS

40

I-SCOR

71

I-MP3-DATA

72

O-MP3-DATA

70

O-MP3-CLK

26

O-MP3-XLAT/O-MP3-CS

30

O-MP3-CS/O-MP3-LP

29

I-MP3-REQ

27

I-MP3-ACK

24

O-XTCN

32

O-XRST

25

O-MP3-RESST

XTAO

XTAI

77

78

X171

16.9344MHz

SYSTEM CONTROLLER

IC901 (1/4) (RG490: MX/RG590: MX)

EG_

35

IN

DATA

CLOK

XLAT

105102

104

107

C-3

C-5

C-4

C-6

C-11
C-12
C-9
C-13
C-14
C-10
MP3-RST
C-15

I-CD-NUMBER-SENS

I-CD-ENCODER

41RFACO 42 RFACI

CD DSP

IC101

SENS

SCOR

XTACN

XRST98SBSO

115

95

110

C-1

C-8

C-7

SCOR

6 MIDIO
7 MICK
4 MICS
8 MIACK

36 PO11/BUCK/AD14

5 MILP
2 RESET
3 STANDBY

34

O-LM-F

33

O-LM-R

36

O-TM-F

35

O-TM-R

37

66

I-OPEN-SW

38

EXCK

WFCK

65

99

110

EXCK

WFCK

SBSO

15

LOADING MOTOR DRIVE

7

FIN

9

RIN

TABLE MOTOR DRIVE

7

FIN

9

RIN

LEVEL SHIFT

Q731

ROTARY

ENCODER

S711

OPEN

CLOSE

PCMD

BCK63LRCK60BCKI65LRCKI61PCMDI

66

54

28

19

18

SDIO

BCKA

LRCKA

SBSY/BCKIB

MP3 DECODR

IC301

IC701

4

OUT1

2

OUT2

IC712

4

OUT1

2

OUT2

ADDRESS DETECT

DISC TABLE

OPEN/CLOSE

DETECT

81AOUT1

86AOUT2

24FEO

22TEO

21TEI

23FEI

71

SDO0

SFSY/LRCKIB

M751

M

(LOADING)

M741

M

(TABLE)

DISC TABLE

ADDRESS SENSOR

IC731

DISC TABLE

S751

R-CH

39

OPIN+

65

EG_
IN

XTAI

109

X201

16.9344MHz

2

70RFACO 71 RFACI 3PCMD

CD DSP

IC201

XTAO

108

MDP

SFDR

SRDR

TFDR

TRDR

FFDR

FRDR

41 SFDR

42 SRDR

43 TFDR

44 TRDR

45 FFDR

46 FRDR

4 PCMDI

5BCK

1LRCK 2 LRCKI

DATA

CLOK11XLAT16SENS20SCOR26DATA212CLK290XLAT-MP313REQ-MP314IREQ-MP310ACK-MP315XTACN7XRST

89

C-3

C-5

C-15

C-6

C-7

C-11

C-12

C-9

6 BCKI

C-10

C-14

C-13

64

SSTP

+3.3V

2323

HCD-RG490/RG590

Ver. 1.1

7-2. BLOCK DIAGRAM – MAIN Section –

(RG490: MX/RG590: MX)

JK801
MIC 1

JK802

RG490: E2, E51, AR/

RG590: E2, E51, AR

HP IN

C

(Page 25)

CD-L

A

(Page 23)

(DECK-A)

MIC 2

JK802

MIC

HP1

(PB)

J702

AUDIO IN

L-CH

R-CH

L-CH

R-CH

RG490: E2, E51, MX, AR/

RG590: E2, E51, MX, AR

R-CH

+9V

R-CH

R-CH

RG490: E2, E51, AR/

RG590: E2, E51, AR

MUTING

Q305

R-CH

MUTING

Q801

PB SWITCH

(DECK-A)

Q301

PB SWITCH

(DECK-B)

Q303

R-CH

R-CH

(RG490: MX/RG590: MX)

DIGITAL

ECHO
IC802

MIC AMP

IC801 (1/2)

RG490: E2, E51, MX, AR/

RG590: E2, E51, MX, AR

+

VR851

ECHO LEVEL

VR801

MIC LEVEL

MIC AMP

IC801 (2/2)

PB AMP

IC301

INPUT SELECTOR, TONE CONTROL,

ELECTRICAL VOLUME

IC101 (EXCEPT RG490: MX/RG590: MX)

36

MIC137MIC2

2 10

AUXL 11 VINLTONEOUTL 14OUTL

40 CDL

39 TAPEL

1 TUNERL

DATA15CLK

16

3RECOUTL

IC101 (RG490: MX/RG590: MX)

(RG490/RG590: AEP, UK, RU)

(RG590: E2, E3, E51, EA, MX, AR)

PARAMETRIC EQUALIZER

IC102 (RG590: E2, E3, E51, EA, AR)

IC102 (RG590: MX)

LIN

2

9LOUT

DATA6CLK

3

SAOUT

4

Abbrivation

: Argentina modelAR
: 120V AC area in E modelE2
: 240V AC area in E modelE3
: Chilean and Peruvian modelsE51
: Saudi Arabia modelEA

: Mexican modelMX
R-ch is omitted due to same as L-ch.

SIGNAL PATH

: TUER (FM/AM)

: CD PLAY

: TAPE PLAY (DECK-A)

: TAPE PLAY (DECK-B)

: REC

: MIC

: AUDIO IN

OUT

12BB12

13BB22

+

R-CH

BASS AGC

Q113

R-CH

D031

SW OUT

BASS AGC

(Page

E

25)

(Page

F

25)

(Page

G

25)

(REC/PB/ERASE)

(DECK-B)

(Page 25)

D

HRPE1

ERASE

ANTENNA

FM75Ω

COAXIAL

AM

RDS-DATA, RDS-CLK

MUTING

MUTING

Q307

Q401

L451

BIAS OSC

BIAS OSC

TUNER (FM/AM)

FM ANT

AM ANT

TUNER-L

TUNER-R

PLL DO

PLL DI

PLL CLK

PLL CE

RDS DATA

RDS CLK

(RG490: AEP/RG590: AEP, UK)

Q453

R-CH

REC BIAS

Q451, 452

R-CH

MUTING CONTROL
CONTROL SWITCH

Q305, 306

Q400, 407

SWITCH

RDS-DATA

RDS-CLK

MUTING
SWITCH

+9V

SELECT SWITCH,

SELECT SWITCH

4

O-BIAS

45 I-LC23003-DI
43 O-LC23003-DO
44 O-LC23003-CLK
42 O-LC23003-CE

DECK-A/B

REC/PB

Q405, 406, 408

2

O-REC/PB

REC SWITCH

Q403

REC CONTROL

SWITCH

Q409, 410

3

O-REC-MUTE

R-CH

55

61

I-MIC-DET

I-HP/AUDIO IN

REC AMP

IC401

58

57

O-AUDIO-CLK

O-R2S15207FP-DATA

SYSTEM CONTROLLER

IC901 (2/4) (EXCEPT RG490: MX/RG590: MX)

IC901 (2/4) (RG490: MX/RG590: MX)

56

O-R2S15208SP-DATA

BAND-PASS

FILTER

Q111, 112

D923 D921

68

63

I-VACS

I-STREAM

I-TCM-SYNC

73 36

TAPE MECHANISM

DECK CONTROLLER

IC701 (1/2)

O-TCM-SYNC

O-MOTOR

O-SOL-A

O-SOL-B

I-HALF-A
I-HALF-B
I-RELL-A
I-RELL-B

I-REC-SW

33

34

35

30
27
31
28
29

CAPSTAN/REEL

MOTOR DRIVE

Q701, 704

TRIGGER PLUNGER

DRIVE (DECK-A)

Q703, 706

TRIGGER PLUNGER

DRIVE (DECK-B)

Q702, 705

TAPE MECHANISM

DECK BLOCK

CAMP+

M

A-SOL

B-SOL

A-HALF
B-HALF
A-PHOTO
B-PHOTO
B-REC-F

HCD-RG490/RG590

2424

HCD-RG490/RG590

Ver. 1.1

7-3. BLOCK DIAGRAM – AMP/VIDEO Section –

BASS AGC

G

(Page 24)

E

(Page 24)

F

(Page 24)

IC251 (EXCEPT RG490: MX/RG590: MX)

OUT

SW OUT

IC251 (RG490: MX/RG590: MX)

BUFFER

BUFFER

Q276

MUTING

Q251

R-CH

LINE AMP

Q277

IC441 (RG490)
IC441 (RG590)

POWER AMP

STANDBY SWITCH

Q489 (RG490)

Q489 – 491 (RG590)

BUFFER

Q271

MUTING

Q272

R-CH

TEMPERATURE

POWER AMP

OVER LOAD

DETECT

Q441

+

DETECT

Q503, 507

IC501

DC DETECT

Q481, 482

+

OVER LOAD

DETECT

Q501

+

TH441

TEMPERATURE

DETECT

Q483, 484

+

++

DC DETECT

Q505, 506

R-CH

PROTECTOR

Q485

R-CH

D035

RELAY DRIVE

Q486, 488

PROTECT

DETECT

Q487

R-CH

+

HP IN

C

(Page 24)

J701

R-CH

–1

JK441

+
–

–2

–
+

RY441

RELAY B+

FAN MOTOR

DRIVE

Q043 – 045

FAN MOTOR

DETECT

Q046

JK501

+
–

RY501

PHONES

L

SPEAKER

R

M001

M

(FAN)

SUB WOOFER OUT

(RG490: MX/RG590: MX)

SBSO, WFCK,
SCOR, EXCK

B

(Page 23)

MUTING

CONTROL SWITCH

Q261

21

SBSO
WFCK
SCOR

EXCK

DQ1 – DQ4

D-RAM
IC1002

O-SYS-XMUTE

SCHMITT
TRIGGER

IC1005

A0 – A7

WE

OE
RAS
CAS

5

O-STK-MUTE

1, 2, 24, 25

9 – 12, 14 – 17

SYSTEM CONTROLLER

IC901 (3/4) (EXCEPT RG490: MX/RG590: MX)

IC901 (3/4) (RG490: MX/RG590: MX)

CD GRAPHICS DECODER

IC1001

3 44

DATA

5

SFSY

4

SBSY

2

CLCK

VD0 – VD3

25, 27, 29, 30

VA0 – VA7

15 – 22

133

XWE

2822

XOE

144

XRAS

2623

XCAS

VOUT

37

GDET

6

MUTE

54

XRESET

52

DEN

XO1

XI1

60

59

VIDEO AMP

IC1006

VIDEO MUTING

Q1010

LEVEL SHIFT

Q1005, 1009

LEVEL SHIFT

Q1002, 1006

NTSC/PAL

SELECT SWITCH

Q1001

O-VMUTE

46

+3.3V

RG490: AEP, MX/

RG590: AEP, UK, MX

O-CDG-MUTE-DATA

I-CDG-DET

49

48

/I-RDS-DATA

O-CDG-RST

/I-RDS-CLK

41

RDS-DATA

RDS-CLK

64

I-PROTECTOR

RELAY DRIVE

Q502

SUB WOOFER

SWITCH

Q274

22

O-SWR

PROTECT

J803

VIDEO OUT

(Page 24)

RDS-DATA, RDS-CLK

(RG490: AEP/RG590: AEP, UK)

Abbrivation

: Mexican modelMX
R-ch is omitted due to same as L-ch.

SIGNAL PATH

: TUNER (FM/AM)

: VIDEO

H

(Page 26)

D

HCD-RG490/RG590

X102

14.31818MHz

2525

HCD-RG490/RG590

Ver. 1.1

7-4. BLOCK DIAGRAM – PANEL/POWER SUPPLY Section –

FLUORESCENT INDICATOR TUBE

/LED DRIVER

IC701 (2/2)

SO1

SCK1

XRESET

X2

X1

4

3

X701

4.19MHz

D611

STANDBY

REMOTE CONTROL

RECEIVER

SI1

CE

IC610

D601 – 605

(STREAM)

D622 (RG490/RG590: AEP, UK, RU)

D623 (RG590: E2, E3, E51, EA, MX, AR)

SUBWOOFER

S614 – 618 (RG590: E2, E3, E51, EA, MX, AR),

S641 – 648 (RG590: E2, E3, E51, EA, MX, AR)

S611 – 613,

S621 – 627,

S628 (RG490/RG590: AEP, UK, RU),

S631 – 638,

FL701

FLUORESCENT

INDICATOR

TUBE

S671

VOLUME

S672

(MULTI JOG)

LED DRIVE

Q601 – 605

LED DRIVE

Q621

ROTARY

ENCODER

ROTARY

ENCODER

S1 – S21

61 – 67

45 – 58,

G1 – G13

68 – 80

STREAM LED1
– STREAM LED5

39 – 43 19 – 22

37 SW LED

KEY1 – KEY4

10 I-VOL-A
11 I-VOL-B

12 I-JOG-A
13

I-JOG-B

S601 – 606

SYSTEM CONTROLLER

IC901 (4/4) (EXCEPT RG490: MX/RG590: MX)

IC901 (4/4) (RG490: MX/RG590: MX)

I-VFD-DATA9 77
O-VFD-DATA8 76
O-VFD-CLK7 78
O-VFD-CE16 75
O-VFD-RESET6 74

23O-FRONT-SP-RELAY

47O-CDG-POWER

69 O-STBY-LED

80 I-XSIRCS-IN

65 I-KEY0

79 I-WAKEUP

X1 (16MHZ)

15

X902

16MHz

X2 (16MHZ)

14

12

32.768kHz

10I-XRESET

9I-AC-CUT

1I-AC-PULSE

7O-POWER-RELAY

XT2 (32.768KHZ)

XT1 (32.768KHZ)

11

X901

RESET SWITCH

Q901

RELAY B+

CDG +5V

M+7V

M+9V

+9V

UNREG +16V

+3.3V

CD DSP +1.8V

MP3 +1.5V

B+ SWITCH

Q041, 042

(RG490: MX/RG590: MX)

+5V

REGULATOR

IC1003

(EXCEPT RG490: MX/RG590: MX)

(RG490: MX/RG590: MX)

IC902 (EXCEPT RG490: MX/RG590: MX)

B+ SWITCH

Q1007, 1008

D301, 302

D001

+1.8V

REGULATOR

IC203

+1.5V

REGULATOR

IC303

VDD (+3.3V)

RESET SIGNAL

GENERATOR

IC902 (RG490: MX/RG590: MX)

+9V

REGULATOR

IC021 (EXCEPT RG490: MX/RG590: MX)

IC021 (RG490: MX/RG590: MX)

+9V

REGULATOR

IC011 (EXCEPT RG490: MX/RG590: MX)

IC011 (RG490: MX/RG590: MX)

+3.3V

REGULATOR

IC006 (EXCEPT RG490: MX/RG590: MX)

IC006 (RG490: MX/RG590: MX)

EVER +10V

D008

D007

D902

PROTECT

DETECT

Q011

REGULATOR

Q903, 904

AC DETECT

Q902

AMP

SECTION

D021 – 024

D011 – 014

D001 – 004

D006

D902 – 905

B+

RECT

RECT

RECT

RECT

RECT
D910

–VFL

VF
VF

(RG590)

REGULATOR

RECT
D402

(RG490)

RECT
D401

–27V

Q902

F907

F906

TRANSFORMER

D908

F904

F905

F908

F909

(RG590)

TRANSFORMER

PT901

MAIN POWER

PT902

SUB POWER

RG490: AEP, RU, MX, AR, AUS/

RG590: AEP, UK, RU, MX, AR

RG490: E2, E3, E51, EA/
RG590: E2, E3, E51, EA

VOLTAGE

SELECTOR

S901

RG490: AEP, RU, MX, AR, AUS/

RG590: AEP, UK, RU, MX, AR

Abbrivation

: Argentina modelAR
: Australian modelAUS
: 120V AC area in E modelE2
: 240V AC area in E modelE3
: Chilean and Peruvian modelsE51
: Saudi Arabia modelEA
: Mexican modelMX
: Russian modelRU

RY901

POWER ON/OFF

RELAY DRIVE

Q002

(AC IN)

PROTECT

H

(Page 25)

HCD-RG490/RG590

2626

HCD-RG490/RG590

)

d

Ver. 1.1

• Note For Printed Wiring Boards and Schematic Diagrams

Note on Printed Wiring Board:

• X : parts extracted from the component side.

• Y : parts extracted from the conductor side.

• f : internal component.

• : Pattern from the side which enables seeing.

(The other layers' patterns are not indicated.)

Caution:
Pattern face side: Parts on the pattern face side seen from
(Conductor Side) the pattern face are indicated.
Parts face side: Parts on the parts face side seen from
(Component Side) the parts face are indicated.

Caution:
Pattern face side: Parts on the pattern face side seen from
(Side B) the pattern face are indicated.
Parts face side: Parts on the parts face side seen from
(Side A) the parts face are indicated.

• Indication of transistor

C
Q

B

E

B

These are omitted.

Q

CE

These are omitted.

Note on Schematic Diagram:

• All capacitors are in µF unless otherwise noted. (p: pF)
50 WV or less are not indicated except for electrolytics
and tantalums.

• All resistors are in Ω and 1/
specified.

• f : internal component.

• 2 : nonflammable resistor.

• 5 : fusible resistor.

• C : panel designation.

Note: The components identified by mark 0 or dotted line

with mark 0 are critical for safety.

Replace only with part number specified.

• A : B+ Line.

• B : B– Line.

• Voltages and waveforms are dc with respect to ground

under no-signal (detuned) conditions.
– CD/BD Boards –
no mark :CD PLAY
– CD-G Board –
no mark : CD-G PLAY
– Other Boards –
no mark : TUNER (FM/AM)
(): CD PLAY
〈〈 〉〉 : T APE PLAY
{ }: REC

∗ : Impossible to measure

• Voltages are taken with a VOM (Input impedance 10 MΩ).

Voltage variations may be noted due to normal produc­tion tolerances.

• Waveforms are taken with a oscilloscope.
Voltage variations may be noted due to normal produc­tion tolerances.

• Circled numbers refer to waveforms.

• Signal path.

F : TUNER (FM/AM)
J : CD PLAY
E : TAPE PLAY (DECK-A)
d : TAPE PLAY (DECK-B)
G : REC
N : MIC
f : AUDIO IN
L : VIDEO

• Abbreviation
AR : Argentina model
AUS: Australian model
E2 : 120 V AC area in E model
E3 : 240 V AC area in E model
E51 : Chilean and Peruvian models
EA : Saudi Arabia model
MX : Mexican model
RU : Russian model

4

W or less unless otherwise

• Circuit Boards Location

KEY TOP board
(RG590: E2, E3, E51, EA, MX, AR models)

KEY LEFT board

PANEL board

MIC. AUX. HP board

TRANSFORMER board

SW board

MOTOR (LD) board

VIDEO-OUT board
(MX model)

CD-G board
(MX model)

BD board (MX model)/
CD board (EXCEPT MX model)

SENSOR board

DRIVER board

TUNER (FM/AM

MOTOR (TB) board

KEY RIGHT board

SUB WOOFER board

SW-SP boar

HCD-RG490/RG590

MAIN board

POWER board

DECK board

• Abbreviation
AR : Argentina model
E2 : 120 V AC area in E model
E3 : 240 V AC area in E model
E51 : Chilean and Peruvian models
EA : Saudi Arabia model
MX : Mexican model

2727

HCD-RG490/RG590

7-5. PRINTED WIRING BOARD – CD Board (Except RG490: MX/RG590: MX models) –

1 2 3 4 567 8 9 10

A

CD BOARD

(COMPONENT SIDE)

C401

B

C406

C226

X201

C204

R421

C277

C276

C268

R271

C275

C267

C266

C272

R276

C219

C215

R203

C223

R260

C

D

E

F

R401

C201

R201

C202

R202

R423

C424

C101

C102

C108

C110

C203

R207

C227

354

1

IC203

C271

C220

C210

C321

C104

C105

C232

C206

C257

R256

C274

Q321

C107

E

C109

R323

C322

C205

R322

R321

• See page 27 for Circuit Boards Location.

CD BOARD

(CONDUCTOR SIDE)

C224

TP

(VC)

R324

C207

C323

1-868-067-

12

(12)

C251

C252

C254

C253

R252

R253

R255

R254

C256

R102

R101

31

60

: Uses unleaded solder.

R257

C103

C451

R105

R110

C260

R103

R250

M

C264

R278

C261

R258

R265

C221

M401

(SPINDLE)

R452

R451

R104

R107

R109

R108

30

IC201

61

C208

C258

C230

OPTICAL PICK-UP BLOCK

TP

(RFACI)

CN301

(KSM-213DCP)

R268

C273

S201

(LIMIT)

28 22

R280

C405

21 15

C403

IC402

17 14

C292

R277

R275

1

120

91

90

C265

R266

C217

C303

R267

C218

C214

C213

C222

C304

R292

C301

C291

R291

R270

C112

C113

C111

8

C404

R112

R113

R111

1-868-067-

M

M402

(SLED)

CN102

A

12

(12)

MAIN

BOARD

CN301

(Page 36)

HCD-RG490/RG590

2828

HCD-RG490/RG590

7-6. SCHEMATIC DIAGRAM – CD Board (Except RG490: MX/RG590: MX models) –

C221

0.1

CLK2

SVSS

100

R277

SVDD

JTAGTCK

JTAGTDI

JTAGTDO

JTAGTMS

TRST

VSS

VDD

IOVDD2

DOUT

TEST

TES1

IOVSS2

PLLVDD

PLLVSS

XVSS

XTAO

XTAI

XVDD

AVDD1

AOUT1

VREFL

AVSS1

AVSS2

VREFR

AOUT2

AVDD2

IOVDD0

LRCK

IOVSS0

R276 C271

47k 0.1

100

DATA

LRCKI

(Page

39)

DATA

CLK-MP3

D-MUTE

DVDD(3.3V)

D-OUT

D-GND

L-CH

A-GND

R-CH

AVDD(3.3V)

XATCN

XRST

IREQ-MP3

CLK

DATA-MP3

XLAT-MP3

REQ-MP3

ACK-MP3

XLAT

SENS

SCOR

M-GND

M+7V

C222

0.1

C213

0.1

C214

0.1

C223

0.1

C266C267
10p5p

R270

1k

R271

1M

1

C276

R291

100

C291
470p

1

C277

C292
470p

R292

100

C219

0.1

VOUT

NC

C220

C227

1

0.1

R275

C401

220
10V

+1.8V REGULATOR

BH18LB1WG-TR

0

R110

R103

R105

R104

R109

R108

R107

R102

R101

IC203

100

100

100

100

100

100

100

100

100

16.9344MHz

C218

0.1

C201

100
10V

R207 C226

01

22p

22p

C105

C103

X201

C202

0.1

C217

0.1

STBY

GND

VIN

C203

C204

100

0.1

10V

220p

220p

220p

R401

0

C107

C109

C104

C268 C215

C275

10p 0.1

5p

100

R113

100

R112

R111

100

CN102

23P

R201

0

22p

22p

C112

C113

R203

R202

22p

22p

220p

220p

220p

C101

C102

C110

C108

C111

• See page 57 for Waveforms. • See page 62 for IC Block Diagrams. • See page 66 for IC Pin Function Description.

C210

0.1

0

C264

C273

R260

4.7k

0.1

R265

C265

R266

1k

10k

R267

4.7k

R268

FILI

VDD

VSS

PCO

FILO

SVSS

SVDD

TEST1

SSTB-MP3

PCMDI

VSS

XRST

XTACN

BCK

PCMD

BCKI

100

R278

IREQ-MP3

VPCO

VCTL

CLTV

AVSS3

CD DSP

IC201

CXD3014A-201R

CLOK

ACK-MP3

REQ-MP3

XLAT-MP3

DATA2

C230
100p

C260

C261

1M

R250

220p

220k

R257
100k

C258

R258

RFC

BIAS

ASYI

ASYO

RFACI

AVSS4

RFACO

AVDD3

SVDD

SVSS

VDD

XLAT

C272

0.1

XPCK

XUGF

WFCK

SENS

R280

0

TP

(RFACI)

0.47

0.01

1000p

470p

C208

0.1

R256
22k

C257

0.1

C274

0.1

C301

0.1

R321

C323

R324

100

100k

C256

0.1

LD

PD

C2PO

GFS

D

EG_IN

AVDD4

RFDCO

C

PDSENS

AC_SUM

B

A

VC

FEO

FEI

TEO

TEI

F

E

AVSS0

AVDD0

IOVDD1

FRDR

FFDR

TRDR

TFDR

SRDR

SFDR

IOVSS1

SSTP

MDP

LOCK

VSS

VDD

VSS

FOK

DFCT

MIRR

SVDD

SVSS

COUT

SCOR

VDD

C206

0.1

C224

0.1

10V

R255

1k

R253

1k

2.2

C322

1

R322

2.2

100 10V

4700p

470p

4700p

470p

C404

0.1

C405

0.1

C232

0.1

FOCUS/TRUCKING

COIL DRIVE,

SPINDLE/SLED

MOTOR DRIVE

BA5947FM

Q321

2SA2119K

AUTOMATIC

POWER

CONTROL

IC402

R323

0

C321

1000p

TP

(VC)

C207

C254

C253

R254

10k

C252

C251

R252

10k

C205

0.1

C304

C303

1

10

SP+

SP-

SL+

SL-

R452 C451

10k 0.047

R451

22k

C424

0.1

R423

10k

R421

0

GND

CNF4

POWVCC

CH2OUTF

CH1OUTF

CH2OUTR

CH1OUTR

GND

MUTE

POWVCC

CH3OUTR

CH3OUTF

CH4OUTF

CH4OUTR

­+

L­S

SP

SL+

SP

CH2RIN

CH3RIN

OPIN-

OPIN+

CH1FIN

CH2FIN

CH1RIN

GAIN-SW

PREVCC

VREF

OPOUT

CH4CAPA

CH4IN

CH3FIN

C406

0.1

CN301

16P

VC

VCC

E

D

A

B

C

F

GND

LD

VR

PD

F+

T+

T-

F-

S201

(LIMIT)

(SPINDLE)

M401

M402

(SLED)

HCD-RG490/RG590

2929

HCD-RG490/RG590

7-7. PRINTED WIRING BOARD – BD Board (RG490: MX/RG590: MX models) –

1 2 3 4 567 8 9 10 11

A

BD BOARD

(COMPONENT SIDE)

C302

B

C209

C151

C210

C315

C316

R165

C318

C305

X171

C314

R162

R313

R171

C312

C174

C172

R191

R172

R173

C171

C134

C196

R302

C308

R121

C123

C125

C195

C10

C15

C303

C

D

FB301

R205

R201

C201

C184

C183

C182

E

C203

F

• See page 27 for Circuit Boards Location.

C255

C260

C257

R253

C116

C17

1-864-566-

11

(11)

C11

C16

Q10

C258

C259

C18

C14

R12

R11

R13

R10

E

: Uses unleaded solder.

BD BOARD

(CONDUCTOR SIDE)

C252

28 22

21 15

IC251

C114

C113

8

TP

(VC)

R113

17 14

R251

R252

C251

R114

C112

C111

OPTICAL PICK-UP BLOCK

M101

(SPINDLE)

R112

CN101

(KSM-215DCP)

R111

M

S101

(LIMIT)

IC301

R407

IC101

C124

R132

R404

48

C310

C133

R131

R351

C306

R353

R354

R352

C307

C320

C115

17

R307

32

C309

R411

33

R303

120 91

1

32

30

31

C122

TP

(RFACI)

116

R419

C132

64

49

R163

C163

R133

C131

IC303

13

5

4

R405

R403

C313

C141

R408

C194

C213

C181

R151

R203

1-864-566-

R301

R306

C311

R410

R409

C211

C212

R406

R412

90

C162

C161

61

60

C143

R141

R142

R143

C142

C317

R305

R402

R401

R182

R161

M

C186

R181

R421

R423

11

(11)

R204

R422

C185

31

M102

(SLED)

1

CN201

B

MAIN
BOARD
CN302

(Page

40)

HCD-RG490/RG590

3030