Sony HCD-GX45, HCD-RG440 Service Manual

HCD-GX45/RG440
Ver 1.0 2003. 07
• HCD-GX45/RG440 is the tuner, deck, CD and amplifier section in MHC-GX45/RG440S.
(Photo: HCD-GX45)
CD CD Mechanism Type CDM74F-K6BD71A Section Base Unit Name BU-K6BD71A
Tape Deck Model Name Using Similar Machanism CX-JT8 Section Tape Transport Mechanism Type CWM43FF-13
US Model
Canadian Model
HCD-GX45
AEP Model
UK Model
Australian Model
HCD-RG440
Model Name Using Similar Mechanism NEW
Optical Pick-up Name KSS-213DCP
AUDIO POWER SPECIFICATIONS (HCD-GX45 USA model only) POWER OUTPUT AND TOTAL HARMONIC DISTORTION:
With 6 ohm loads, both channels driven, from 120 – 10,000 Hz; rated 120 watts per channel minimum RMS power, with no more than 10 % total harmonic distortion from 250 milliwatts to rated output.
Amplifier section
North American models: HCD-GX45:
Front speaker Continuous RMS power output (reference):
120 + 120 watts (6 ohms at 1 kHz, 10% THD)
Total harmonic distortion less than 0.07% (6 ohms at
1 kHz, 60 W) Sub woofer Continuous RMS power output (reference):
120 watts (6 ohms at
60 Hz, 10% THD) Total harmonic distortion less than 0.07% (6 ohms at
60 Hz, 60 W)
European and Russian models: HCD-RG440:
Front speaker DIN power output (rated): 80 + 80 watts
(6 ohms at 1 kHz, DIN) Continuous RMS power output (reference):
100 + 100 watts (6 ohms at
1 kHz, 10% THD) Music power output (reference):
200 + 200 watts (6 ohms at
1 kHz, 10% THD)
SPECIFICATIONS
Sub woofer DIN power output (rated): 80 watts (6 ohms at
60 Hz, DIN)
Continuous RMS power output (reference):
100 watts (6 ohms at 60 Hz, 10% THD)
Music power output (reference):
200 watts (6 ohms at 60 Hz, 10% THD)
Other models: HCD-RG440:
The following measured at AC 120, 220, 240 V, 50/60 Hz DIN power output (rated): 80 + 80 watts
(6 ohms at 1 kHz, DIN)
Continuous RMS power output (reference):
100 + 100 watts (6 ohms at 1 kHz, 10% THD)
Inputs GAME INPUT AUDIO L/R (phono jacks):
voltage 250 mV, impedance 47 kilohms
GAME INPUT VIDEO (phono jack):
1 Vp-p, 75 ohms Outputs PHONES (stereo mini jack):
accepts headphones of
8 ohms or more
– Continued on next page –
COMPACT DISC DECK RECEIVER
9-961-068-01
2003G04-1 © 2003. 07
Sony Corporation
Home Audio Company Published by Sony Engineering Corporation
1
HCD-GX45/RG440
VIDEO OUT (phono jack):max. output level
1 Vp-p, unbalanced, Sync negative, load impedance 75 ohms
SPEAKER: accepts impedance of 6 to
16 ohms
SUB WOOFER OUT: accepts impedance of 6 to
16 ohms
CD player section
System Compact disc and digital
audio system
Laser Semiconductor laser
(λ=780 nm) Emission duration:
continuous Frequency response 2 Hz – 20 kHz (±0.5 dB) Wavelength 780 – 790 nm Signal-to-noise ratio More than 90 dB Dynamic range More than 90 dB
Tape deck section
Recording system 4-track 2-channel, stereo Frequency response 50 – 13,000 Hz (±3 dB),
using Sony TYPE I
cassettes
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM tuner section
Tuning range Russian models 65.0 – 74.0 MHz
(There is no stereo effect)
87.5 – 108.0 MHz Other models 87.5 – 108.0 MHz Antenna FM lead antenna Antenna terminals 75 ohms unbalanced Intermediate frequency 10.7 MHz
AM tuner section
Tuning range Pan-American models: 530 – 1,710 kHz (with the tuning
interval set at 10 kHz) 531 – 1,710 kHz (with the tuning interval set at 9 kHz)
European, Russian, Middle Eastern and Philippine models:
531 – 1,602 kHz (with the tuning interval set at 9 kHz)
Other models: 530 – 1,710 kHz (with the tuning
interval set at 10 kHz) 531 – 1,602 kHz (with the tuning
interval set at 9 kHz) Antenna AM loop antenna Antenna terminals External antenna terminal Intermediate frequency 450 kHz
Speaker
North American models: Front speaker SS-RG440 for HCD-GX45:
Speaker system 3-way, 3-unit, bass-reflex
type Speaker units Sub Woofer: 13 cm, cone type Woofer: 13 cm, cone type Tweeter: 5 cm, cone type Nominal impedance 6 ohms Dimensions (w/h/d) Approx. 240 × 325 × 243 mm Mass Approx. 4.3 kg net per
speaker
Sub woofer speaker SS-WG990 for HCD-GX45:
Speaker system Bass-reflex type Speaker units Woofer: 20 cm, cone type Nominal impedance 6 ohms Dimensions (w/h/d) Approx. 265 × 325 × 350 mm Mass Approx. 6.4 kg
European and Russian models: Front speaker SS-RG440 for HCD-RG440:
Speaker system 3-way, 3-unit, bass-reflex
type Speaker units Woofer: 13 cm, cone type Sub Woofer: 13 cm, cone type Tweeter: 5 cm, cone type Nominal impedance 6 ohms Dimensions (w/h/d) Approx. 240 × 325 × 243 mm Mass Approx. 4.3 kg net per
speaker
Sub woofer speaker SS-WG990 for HCD-RG440:
Speaker system Bass-reflex type Speaker units Woofer: 20 cm, cone type Nominal impedance 6 ohms Dimensions (w/h/d) Approx. 265 × 325 × 350 mm Mass Approx. 6.4 kg
General
Power requirements North American models: 120 V AC, 60 Hz European and Russian models:
230 V AC, 50/60 Hz Australian model: 230 – 240 V AC, 50/60 Hz Argentine model: 220 V AC, 50/60 Hz Mexican model: 127 V AC, 60 Hz Saudi Arabian model: 120 – 127 V/220 V or
230 – 240 V AC,
50/60 Hz
Adjustable with voltage
selector Korean model: 220 V AC, 60 Hz Other models: 120 V, 220 V or 230 –
240 V AC, 50/60 Hz
Adjustable with voltage
selector
Power consumption USA model: HCD-GX45: 180 watts European and Russian models: HCD-RG440: 150 watts
0.35 watts (at the Power
Saving Mode) Other models: HCD-RG440: 150 watts
Dimensions (w/h/d) Approx. 280 × 325 × 407 mm
Mass North American models: HCD-GX45: Approx. 9.0 kg European and Russian models: HCD-RG440: Approx. 9.0 kg
Supplied accessories: AM loop antenna (1)
Remote Commander (1)
Batteries (2)
FM lead antenna (1)
Speaker pads (12)
Design and specifications are subject to change without notice.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY P ARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
2
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!!
LES COMPOSANTS IDENTIFIÉS P AR UNE MARQUE 0 SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
HCD-GX45/RG440
CAUTION
Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.
Notes on Chip Component Replacement
Never reuse a disconnected chip component.
Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
Keep the temperature of soldering iron around 270°C during repairing.
Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).
Be careful not to apply force on the conductor when soldering or unsoldering.
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic breakdown because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic break-down and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pick­up block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objective lens.
Laser component in this product is capable of emitting radiation exceeding the limit for Class 1.
SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety check before releasing the set to the customer: Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for A C leakage. Check leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes). Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’ instructions to use these instruments.
2. A battery-operated AC milliammeter. The Data Precision 245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a V OM or battery-operated A C v oltmeter. The “limit” indication is 0.75 V, so analog meters must have an accurate low-voltage scale. The Simpson 250 and Sanwa SH-63Trd are examples of a passive VOM that is suitable. Nearly all battery operated digital multimeters that have a 2V AC range are suitable. (See Fig. A)
To Exposed Metal Parts on Set
0.15µF
1.5k
AC voltmeter (0.75V)
SETTING AND RELEASING THE CD DISC TRAY LOCK FUNCTION
This set has a disc tray lock function to prevent discs for demonstration at shops from theft. While this lock function is set, the tray will not be delivered out even when the OPEN/CLOSE button is pressed.
Setting method:
Press the OPEN/CLOSE button while pressing the STOP button. After a few seconds, the message “LOCKED” will appear on the fluorescent indicator tube with the tray locked.
Releasing method:
Just as the lock is set, press the OPEN/CLOSE button while pressing the STOP button. After a few seconds, the message “UNLOCKED” will appear with the lock released.
Earth Ground
Fig. A. Using an AC voltmeter to check AC leakage.
LASER DIODE AND FOCUS SEARCH OPERATION CHECK
Carry out the “S curve check” in “CD section adjustment” and check that the S curve waveforms is output three times.
3
HCD-GX45/RG440
MODEL IDENTIFICATION
– BACK PANEL –
PARTS No.

TABLE OF CONTENTS

1. GENERAL
Main Unit ................................................................................ 5
Remote Control ....................................................................... 5
2. DISASSEMBLY
2-1. Case (Top) ........................................................................... 7
2-2. CD Door .............................................................................. 7
2-3. CD Mechanism Block ......................................................... 8
2-4. Front Panel Section ............................................................. 9
2-5. Tape Mechanism Deck ...................................................... 10
2-6. Panel Board, 6 Stream Led Board, Remote Board............ 10
2-7. Game Jack Board, H/P Jack Board ................................... 11
2-8. Back Panel Section............................................................ 11
2-9. Main Board ....................................................................... 12
2-10. Power Amp Board, Subwoofer Board............................... 12
2-11. SW Board, Driver Board................................................... 13
2-12. CD Block Assy.................................................................. 13
2-13. Sensor Board ..................................................................... 14
2-14. Motor (TB) Board ............................................................. 14
2-15. Motor (LD) Board ............................................................. 15
2-16. BD Board .......................................................................... 15
2-17. Optical Pick-up ................................................................. 16
3. TEST MODE ..................................................................... 17
4. ELECTRICAL ADJUSTMENTS................................. 20
5. DIAGRAMS
5-1. IC Pin Descriptions ........................................................... 21
5-2. Block Diagram –CD Section–........................................... 25
5-3. Block Diagram –Tuner/Tape/Panel Section– ....................26
5-4. Block Diagram –Amp/Power Supply Section–................. 27
5-5. Block Diagram –Sub Woofer Section– ............................. 28
5-6. Note for Printed Wiring Boards
and Schematic Diagrams .................................................. 29
5-7. Waveforms......................................................................... 29
MODEL PARTS No.
GX45: US, CND 4-244-697-31 RG440: AEP , UK, AUS 4-244-697-41
• Abbreviation CND : Canadian model AUS : Australian model
5-8. Circuit Boards Location .................................................... 29
5-9. Printed Wiring Board –CD Mechanism Section (1/2)– .... 30
5-10. Schematic Diagram –CD Mechanism Section (1/2)– ....... 31
5-11. Printed Wiring Boards –CD Mechanism Section (2/2)– ...32
5-12. Schematic Diagram –CD Mechanism Section (2/2)– ....... 33
5-13. Schematic Diagram –Main Section (1/4)– ........................34
5-14. Schematic Diagram –Main Section (2/4)– ........................35
5-15. Schematic Diagram –Main Section (3/4)– ........................36
5-16. Schematic Diagram –Main Section (4/4)– ........................37
5-17. Printed Wiring Board –Main Section– .............................. 38
5-18. Printed Wiring Boards and Schematic Diagram
–Jack Section– ................................................................... 39
5-19. Printed Wiring Boards –Panel Section– ............................ 40
5-20. Schematic Diagram –Panel Section– ................................ 41
5-21. Printed Wiring Board –Sub Woofer Section– ................... 42
5-22. Schematic Diagram –Sub Woofer Section– ...................... 43
5-23. Schematic Diagram –Power Amp Section (1/2)– ............. 44
5-24. Schematic Diagram –Power Amp Section (2/2)– ............. 45
5-25. Printed Wiring Board –Power Amp Section– ................... 46
5-26. Printed Wiring Board
–Transformer Section– ...................................................... 47
5-27. Schematic Diagram –Transformer Section– ..................... 48
5-28. IC Block Diagrams............................................................ 49
6. EXPLODED VIEWS
6-1. Main Section ..................................................................... 52
6-2. Front Panel Section (1)...................................................... 53
6-3. Front Panel Section (2)...................................................... 54
6-4. Front Panel Section (3)...................................................... 55
6-5. Main Board Section .......................................................... 56
6-6. CD Mechanism Deck Section (1) ..................................... 57
6-7. CD Mechanism Deck Section (2) ..................................... 58
6-8. Base Unit Section ..............................................................59
7. ELECTRICAL PARTS LIST ........................................ 60
4
SECTION 1

GENERAL

HCD-GX45/RG440
This section is extracted from instruction manual.
5
HCD-GX45/RG440
Note : Disassemble the unit in the order as shown below.
SET
2-1. CASE (TOP)
(Page 7)
2-2. CD DOOR
(Page 7)
2-3. CD MECHANISM BLOCK
(Page 8)
2-11. SW BOARD,
DRIVER BOARD (Page 13)
2-13. SENSOR BOARD
2-14. MOTOR (TB) BOARD
2-15. MOTOR (LD) BOARD
SECTION 2
DISASSEMBLY
(Page 14)
(Page 14)
(Page 15)
2-12. CD BLOCK ASSY
(Page 13)
2-16. BD BOARD
(Page 15)
2-17. OPTICAL PICK-UP
(Page 16)
2-4. FRONT PANEL SECTION
(Page 9)
2-6. PANEL BOARD,
6 STREAM LED BOARD, REMOTE BOARD (Page 10)
2-5. TAPE MECHANISM DECK
2-7. GAME JACK BOARD,
2-8. BACK PANEL SECTION
(Page 11)
2-9. MAIN BOARD
(Page 12)
2-10. POWER AMP BOARD,
SUBWOOFER BOARD (Page 12)
(Page 10)
H/P JACK BOARD (Page 11)
6
Note : Follow the disassembly procedure in the numerical order given.
)
2-1. CASE (TOP)
HCD-GX45/RG440
6
two screws (case 3 TP2)
7
screw (case 3 TP2)
9
(+BVTP 3
qf
case (side-L)
screw

case (top)

qs
×
10)
qs
8
screw
(+BVTP 3
×
q;
10)
qd
qs
qs
qa
two screws (+BVTP 3
case (side-R)
5
×
10)
3
screw
(+BVTP 3
1
two screws
(case 3 TP2)
×
10
2-2. CD DOOR
CD mechanism deck (CDM74F-K6BD71B)
1
Turn the pulley to the direction of the arrow.
pulley
Front panel side
2
Pull-out the disc tray.
3
4

CD door

4
(+BVTP 3
2
screw (case 3 TP2)
screw
×
10)
7
HCD-GX45/RG440
)
2-3. CD MECHANISM BLOCK
5
3
screw
(+BVTP 3
6
8

CD mechanism block

1
CN701
×
10)
2
three
(+BVTP 3
screws
×
10)
MAIN board
MAIN board
7
CN312 (flat type)
4
screw
(+BVTP 3
×
10
8
2-4. FRONT PANEL SECTION
8
(+BVTP 3
screw
3
×
8)
TRANS board
CN311 (flat type)
1
CN003
HCD-GX45/RG440
4
CN305
0

front panel section

2
CN304 (flat type)
7
9
three screws (+BVTP 3
CN310
× 8
6
5
CN202
)
CN203
9
HCD-GX45/RG440
)
)
2-5. TAPE MECHANISM DECK
1
connector
3

tape mechanism deck

2
six
screws
(+BVTP 2.6
×
8
2-6. PANEL BOARD, 6 STREAM LED BOARD, REMOTE BOARD
5
three
(+BVTP 2.6
0
CN607
qa
REMOTE board
screws
×
8)
6
two
(+BVTP 2.6
9
6 STREAM LED board
screws
×
8
two
(+BVTP 2.6
3
(+BVTP 2.6
2
three
(+BVTP 2.6
7
PANEL board
8)
screws
×
4
two
(+BVTP 2.6
two
screws
screws
8)
screws
×
8)
×
8)
×
8
10
1
volume knob
2-7. GAME JACK BOARD, H/P JACK BOARD
d
1
two
screws
(+BVTP 2.6
2
GAME JACK boar
3
screw
(+BVTP 2.6
HCD-GX45/RG440
×
8)
×
8)
2-8. BACK PANEL SECTION
7

back panel section

5
4
H/P JACK board
4
screw
(+BVTP 3
3
two
screws
(+BVTP 3
×
10)
×
10)
6
CN303
chassis section
1
CN101 (flat type)
2
two
screws
(+BVTT 3
×
8)
11
HCD-GX45/RG440
d
2-9. MAIN BOARD

MAIN board

2
MAIN boar
2-10. POWER AMP BOARD, SUBWOOFER BOARD
3
screw
(+BVTP 3
5
screw
1
CN902
(+BVTP 3
6
screw
(+BVTP 3
×
10)
×
10)
×
8)
9
(transistor)
two
two claws
screws
4
screw
(+BVTP 3
7
POWER AMP board
qd
1
two
(+BVTP 3
×
8)
0
bracket (A)
qs
screws
×
bracket (B)
qg
10)
bracket (PWB)
12
qa
three
(transistor)
qh
SUBWOOFER board
screws
8
screw
(+BVTT 3
×
10)
qf
screw
(+BVTT 3
×
2
10)
CN401
2-11. SW BOARD, DRIVER BOARD
d
2
SW board
7
CN702 (flat type)
4
CN703
6
DRIVER boar
HCD-GX45/RG440
2-12. CD BLOCK ASSY
3
1
screw
(+BTTP (M2.6))
2
holder (213) assy
qa

CD block assy

9
two
insulators
CN704
5
two
screws
(+BTTP (M2.6))
0
1
floating
(+PTPWH M2.6)
5
two
insulators
two
coil springs
4
(insulator)
screw
8
two
coil springs
(insulator)
7
two stoppers (BU)
6
(BTTP M2.6)
two screws
3
two floating
(+PTPWH M2.6)
screws
13
HCD-GX45/RG440
2-13. SENSOR BOARD
2
tray
1
floating
(+PTPWH M2.6)
6
floating
(+PTPWH M2.6)
7
gear (geneva)
screw
8
screw
(+BTTP (M2.6))
screw
9

SENSOR board

0
CN731
3
belt (table)
4
floating
(+PTPWH M2.6)
5
screw
pulley (table)
2-14. MOTOR (TB) BOARD
claw
1
claw
5
table motor assy (M741)
3

MOTOR (TB) board

4
Remove the two solderings of motor.
14
2
two
screws
(+BTTP (M2.6))
)
2-15. MOTOR (LD) BOARD
4
Remove the two solderings of motor.
5
loading motor assy (M751)
2
two
screws
(+BTTP (M2.6))
3

MOTOR (LD) board

HCD-GX45/RG440
2-16. BD BOARD
2
1
4

BD board

Remove the two solderings of motor.
belt (loading)
5
1
screw
(+BTP 2.6
CN708 (flat type
×
8)
3
Remove the two solderings of motor.
15
HCD-GX45/RG440
2-17. OPTICAL PICK-UP
3
Remove the optical pick-up (KSS-213D) in the direction of the arrow
B
B
.
1
gear (A)
2
sled shaft
A
1
Slide the lever in the direction of arrow
A
.
16
SECTION 3

TEST MODE

HCD-GX45/RG440
[COLD RESET]
• The cold reset clears all data including preset data stored in the RAM to initial conditions. Execute this mode when returning the set to the customer.
Procedure:
1. Press the [POWER] key to turn the power ON.
2. Press three keys of x , [GROOVE] and [POWER] simultaneously.
3. The message “COLD RESET” is displayed on the fluorescent
indicator tube momentarily, then becomes standby states.
[TUNER STEP CHANGE-OVER]
(Except AEP and UK models)
•A step of AM channels can be changed over between 9 kHz and 10 kHz.
Procedure:
1. Press the [POWER] key to turn the power ON.
2. Press the [TUNER BAND] key to select “AM”.
3. Press the [POWER] key to turn the power OFF.
4. Press two keys of [TUNER/BAND] and [POWER] simultaneously.
5. The message “9K STEP” or “10K STEP” is displayed on the
fluorescent indicator tube, and thus the channel step is changed over.
[CD SHIP MODE]
•This mode moves the optical pick-up to the position durable to vibration. Use this mode when returning the set to the customer after repair.
Procedure:
1. Press the [POWER] key to turn the power ON.
2. Press the [CD] key to select “CD”.
3. Press two keys of [CD] and [POWER] simultaneously.
4. The message “LOCK” is displayed on the fluorescent indicator
tube, and the CD ship mode is set.
[CD TRAY LOCK MODE]
•This mode is used to unable to take sample disc out of tray in the shop.
Procedure:
1. Press the [POWER] key to turn the power ON.
2. Press the [CD] key to select “CD”.
3. Set disc on the tray.
4. While pressing the x key, press the Z key for 5 seconds.
5. The message “LOCKED” is displayed on the fluorescent
indicator tube and the tray is locked. (Even if pressing the Z key, the message “LOCKED” is displayed on the fluorescent indicator tube and the tray is locked)
6. To release from this mode, while pressing the x key, press
the Z key for 5 seconds.
7. The message “UNLOCKED” is displayed on the fluorescent
indicator tube and the tray is unlocked.
[AMP TEST MODE]
•This mode is used to set the parameter of AMP IC for adjustment of tone quality and VACS level and display VACS status.
Procedure:
1. Press the [POWER] key to turn the power ON.
2. Press three keys of x , [GAME EQ] and [EFFECT ON/OFF]
simultaneously.
3. When the AMP test mode is activated, the message “AMP
TEST” is displayed on the fluorescent indicator tube momentarily.
4. Press two keys of [GAME EQ] and [DISC 2] simultaneously, mode
is changed over to parameter setting of AMP IC and display of VACS status.
5. When the VACS status, the message VACS level, VACS signal
level, and VACS signal hold le vel is displayed on the fluorescent indicator tube.
6. Press the [GROOVE] key, DBFB ON/OFF is changed over.
7. Press the [GAME MIXING] key, surround ON/OFF is changed
over.
8. To release from this mode, press two keys of [GAME EQ] and
[MOVIE EQ] simultaneously.
17
HCD-GX45/RG440
[AGING MODE]
• This mode can be used for operation check of CD section and tape deck section. CD section and tape deck section work in parallel.
If an error occurred:
The aging operation stops only an error occurred sections and display then status.
If no error occurs:
The aging operation continues repeatedly.
Procedure:
1. Press the [POWER] key to turn the power ON.
2. Press the [CD] key to select “CD”.
3. Set disc on the tray and set tape into the deck.
4. Set the “ALL DISCS” mode and “REV OFF” mode.
5. Press three keys of x , [GAME EQ] and [DISC SKIP/EX-CHANGE]
simultaneously.
6. The message “AGING” is displayed on the fluorescent
indicator tube momentarily, then aging operations of CD and tape are started at the same time.
7. To release from this mode, operate the “COLD RESET”.
1. Display at the Aging Mode
Display operating state of CD section and tape deck section alternately. If an error occurred, stop display which that section.
2. CD Section
The sequence during the aging mode is following as below. Display at the aging mode is the same as the normal operation.
Aging mode sequence (CD section) :
3. Tape Deck Section
The sequence during the aging mode is following as below. If an error occurred, stop display that step.
Aging mode sequence (tape deck section) :
Rewind the tape A and B
“AAG-1 or 2”
Shut off
FWD play the tape A
“AAG-3”
2 minutes
Fast forward the tape A
“AAG-4”
Shut off or 20 seconds
REV play the tape A
“AAG-5”
2 minutes
Rewind the tape A
“AAG-6”
Shut off
FWD play the tape B
“BAG-3”
Start (from disc 1)
Disc chucking
TOC read
Play first track for 2 seconds
Play last track for 2 seconds
EX-change open/close
Open the disc tray
Disc skip
Close the tray
Change the next disc.
2 minutes
Fast forward the tape B
“BAG-4”
Shut off or 20 seconds
REV play the tape B
“BAG-5”
2 minutes
Rewind the tape B
“BAG-6”
Shut off
Note:*AG-*” is display of each step.
18
HCD-GX45/RG440
[GC TEST MODE]
• This mode is used to check the fluorescent indicator tube, LED and key.
Procedure:
1. Press the [POWER] key to turn the power ON.
2. Press three keys of x , [GAME EQ] and [DISC 2] simultaneously.
3. Fluorescent indicator tube and LEDs are all turned ON.
4. Press two keys of [GAME EQ] and [DISC 2] simultaneously, mode
is changed over.
5. In the key check mode, press each key, the defined key number
of every each key list is displayed on the fluorescent indicator tube.
6. In the key count check mode, “KEYCNT 0” is displayed on the
fluorescent indicator tube. Each time a key is pressed, “KEYCNT” value increases. Howev er , once a key is pressed , it is no longer taken into account.
7. In the headphone input check mode, connect the headphone,
the message “H_P ON” is displayed on the fluorescent indicator tube, and disconnect the headphone, the message “H_P OFF” is displayed on the fluorescent indicator tube.
8. In the volume check mode, turn the [VOLUME] knob, the
display on the fluorescent indicator tube is changed over to “VOLUME UP”, “VOLUME FLAT” or “VOLUME DOWN”
[MC TEST MODE]
•This mode is used to check operations of Amplifier.
Procedure:
1. Press the [POWER] key to turn the power ON.
2. Press three keys of x , [GAME EQ] and [DISC 3] simultaneously.
3. When the MC test mode is activated, the message “TEST
MODE” is displayed on the fluorescent indicator tube momentarily, then VACS level is displayed on the fluorescent indicator tube.
4. Press the [MUSIC EQ] key, the display on the fluorescent
indicator tube is changed over to “GEQ MAX”, press the [EFFECT ON/OFF] key, the display on the fluorescent indicator tube is changed over to “GEQ FLAT”, press the [MOVIE EQ] key, the display on the fluorescent indicator tube is changed over to “GEQ MIN”,
5. Turn the [VOLUME] knob, the display on the fluorescent
indicator tube is changed over to “VOLUME MAX”, “V OLUME 16” or “VOLUME MIN”
6. Press the [GROOVE] key, VACS ON/OFF is changed over.
7. When the [REC PAUSE/START] ke y is pressed with a ta pe set in
the deck-B, the function is switched “MD” or “VIDEO” and recording starts. When the m or M key is pressed during recording, the tape is rewound back to the beginning of recording, the function is switched to “T APE B”, then playback starts.
8. When the [CD SYNC] key is pressed with the test tape (AMS-
100, AMS-110A) in the deck, number of space between tunes is counted, then if AMS-110A is set, “OK” is displayed on the fluorescent indicator tube and if AMS-100 is set, “NG” is displayed on the fluorescent indicator tube.
9. To release from this mode, press the [POWER] key.
[MODEL, DESTINATION AND VERSION DISPLAY]
•This mode is used to check the model, destination and software version.
Procedure:
1. Set to the standby state.
2. Press three keys of x , [GAME EQ] and [MOVIE EQ]
simultaneously.
3. When the model, destination and version display mode is
activated, the model an destination is displayed on the fluorescent indicator tube.
4. Press two keys of [GAME EQ] and [DISC 2] simultaneously, mode
is changed over to model and destination display mode and version display mode.
5. To release from this mode, press the two keys of [GAME EQ]
and [MOVIE EQ] simultaneously.
[CD ERROR CODE DISPLAY]
• This mode can be used for error display of CD section.
Procedure:
1. Press the [POWER] key to turn the power ON.
2. Press the [CD] key to select “CD”.
3. Press three keys of x , [GAME EQ] and [DISC 1] simultaneously .
Note: Error code is not displayed on the fluorescent indicator tube.
[CD SERVICE MODE]
•This mode can run the CD sled motor freely. Use this mode, for instance, when cleaning the optical pick-up.
Procedure:
1. Press the [POWER] key to turn the power ON.
2. Press the [CD] key to select “CD”.
3. Press three keys of x , [GAME EQ] and Z simultaneously.
4. When the CD service mode is activated, the message
“TRA VERS ON” is displa yed on the fluorescent indicator tube.
5. Press the M key, optical pick-up move to outside track and
the message “SLED OUT” is displayed on the fluorescent indicator tube.
6. Press the m key, optical pick-up move to inside track and
the message “SLED IN” is displayed on the fluorescent indicator tube..
7. Press the [MOVIE EQ] key, traverse ON/OFF is changed over.
[5 REPEAT LIMIT CANCEL]
• Number of repeat for CD playback is 5 times when the repeat mode is “REPEAT”. This mode is used to enables CD to repeat playback for limitless times.
Procedure:
1. Press the [POWER] key to turn the power ON.
2. Press the [CD] key to select “CD”.
3. Press three keys of x , [GAME EQ] and G simultaneously.
19
HCD-GX45/RG440
p
p
SECTION 4

ELECTRICAL ADJUSTMENTS

CD SECTION
Note:
1. CD Block is basically designed to operate without adjustment. Therefore, check each item in order given.
2. Use YEDS-18 (3-702-101-01) unless otherwise indicated.
3. Use an oscilloscope with more than 10MW impedance.
4. Clean the object lens by an applicator with neutral detergent when the signal level is low than specified value with the following checks.
S-CURVE CHECK
Oscilloscope
BD board
TP(FE) TP(VC)
Procedure :
1. Connect an oscilloscope to TP (FE) and TP (VC).
2. Turn the power on.
3. Load a disc (YEDS-18) and actuate the focus search. (In consequence of open and close the disc tray, actuate the focus search)
4. Confirm that the oscilloscope waveform (S-curve) is symmetrical between A and B. And confirm peak to peak level within 3 ± 0.5 Vp-p.
Note: Clear RF signal waveform means that the shape “ ◊ ” can be
clearly distinguished at the center of the waveform.
RF signal waveform
VOLT/DIV : 200mV TIME/DIV : 500ns
level : 1.3
±
0.3Vp-
Connecting Location: BD board
– BD Board (Conductor side) –
S-curve waveform
symmetry
A
±
within 3
B
0.5Vp-
Note: •Try to measure several times to make sure than the ratio
of A : B or B : A is more than 10 : 7.
•Take sweep time as long as possible and light up the brightness to obtain best waveform.
RF LEVEL CHECK
BD board
TP(RF) TP(VC)
Procedure :
1. Connect an oscilloscope to TP (RF) and TP (VC).
2. Turn the power on.
3. Load a disc (YEDS-18) and playback.
4. Confirm that oscilloscope waveform is clear and check if RF signal level is correct or not.
oscilloscope
TP (RF)
TP (VC)
TP (FE)
IC721
TP (TE)
20
HCD-GX45/RG440
SECTION 5

DIAGRAMS

5-1. IC PIN DESCRIPTIONS
• IC309 BU2099FV (MULTI CONTROLLER) (MAIN BOARD)
Pin No. Pin Name I/O Pin Description
1 VSS Ground pin 2NC—Not used. (Open) 3DATAISerial data input from the tape mechanism controller 4 CLOCK I Serial data transfer clock signal input from the system controller 5 LCK I Serial data latch pulse clock signal input from the system controller 6 REC O Recording on/off control signal output “L”: recording 7BIAS O Recording bias on/off control signal output “L”: bias on
8A/BO
9 PB MUTE O
10 REC MUTE O
11 TUNER MUTE O Tuner muting on/off control signal output to the tuner unit “H”: muting on 12 LM-R (CD) O Loading motor drive signal output 13 LM-L (CD) O Loading motor drive signal output 14 TM-R (CD) O Table motor drive signal output 15 TM-L (CD) O Table motor drive signal output 16 SP RERAY O Front speaker on/off relay drive control signal output “L”: front speaker on 17 LINK/MATRIX O Surround speaker on/off relay drive control signal output “H”: surround speaker on 18 SO O Serial data output to the bass boost controller 19 OE Not used. (Connect to ground.) 20 VDD Power supply pin (+3.3 V)
Deck-A/B selection signal output to the deck-A/B select switch “L”: deck-B, “H”: deck-A Playback muting on/off control signal output to the recording/playback equalizer amplifier “H”: muting on Recording muting on/off control signal output to the recording/playback equalizer amplifier “L”: muting on
21
HCD-GX45/RG440
• IC310 BU2099FV (BASS BOOST CONTROLLER) (MAIN BOARD)
Pin No. Pin Name I/O Pin Description
1 VSS Ground pin 2NC—Not used. (Open) 3DATAISerial data input from the multi controller 4 CLOCK I Serial data transfer clock signal input from the system controller 5 LCK I Serial data latch pulse clock signal input from the system controller
6 to 8 NC Not used. (Open)
9MOTOR VCC O Motor power control signal output “L”: motor power on 10 SOL A O SOL-A control signal output 11 SOL B O SOL-B control signal output 12 LINE OUT MUTE O Line out mute signal output terminal “H”: mute on Not used in this set. (Open) 13 CD MUTE O CD mute signal output terminal “H”: mute on Not used in this set. (Open)
14 to 16 CONT 1 to 3 O Bass boost control signal output “H”: bass boost
17 NC Not used. (Open) 18 SO O Serial data output Not used. (Open) 19 OE Not used. (Connect to ground.) 20 VDD Power supply pin (+3.3 V)
22
HCD-GX45/RG440
• IC601 LC876780B-51Y0-E (SYSTEM CONTROL, FLD CONTROL) (PANEL BOARD)
Pin No. Pin Name I/O Pin Description
1 SYS MUTE O System mute signal output 2BU1924 DATA I GX45: Not used. (Connected to ground.) RG440: Serial data signal input 3 PWR DOWN I Power down signal input 4 LC78646 RESET O CD reset signal output 5 LC78646 CE O CD CE signal output 6 LC78684 CE (MP3) O CD CE (MP3) signal output 7 M61519 CLK O Clock signal output 8BU2099FV LCK O LCK signal output
9 LC72121 CE O CE signal output 10 LC78684 SYNC I SYNC signal input 11 RESET I Reset signal input from the IC603 12 XT1 I Oscillater connect pin (32.768 kHz) 13 XT2 O Oscillater connect pin (32.768 kHz) 14 VSS1 Ground pin 15 CF1 I Ceramic vibrator connect pin (8.64 MHz) 16 CF2 O Ceramic vibrator connect pin (8.64 MHz) 17 VDD1 Power supply pin (+3.3 V) 18 TAPE A STAT I Tape A start signal input 19 TAPE B STAT I Tape B start signal input 20 CD ENCODER I CD encoder switch signal input 21 SW ON/OFF SENSOR I Switch control on/off signal input 22 STREAM IN I Stream in signal input 23 VACS I VACS signal input 24 KEY2 I Key signal input 2 25 KEY1 I Key signal input 1 26 KEY0 I Key signal input 0 27 PROTECTOR (HOLD) I Protector (Hold) signal input 28 REMOCON IN I Remote control signal input from the RM602 29 BU1924 CLK I GX45: Not used. (Connected to ground.) RG440: Serial clock signal input
30 to 41 G12 – G1 O FLD control signal output 42 to 45 P1 – P4 O FLD control signal output
46 VDD3 Power supply pin (+3.3 V)
47 to 50 P5 – P8 O FLD control signal output
51 VPP Ground pin
52 to 55 P9 – P12 O FLD control signal output
56 SW1 (a) P13 O FLD control signal output 57 SW2 (b) P14 O FLD control signal output 58 SW3 (c) P15 O FLD control signal output 59 SW4 (d) P16 O FLD control signal output 60 SW5 P17 O FLD control signal output 61 SW6 P18 O FLD control signal output 62 SW7 P19 O FLD control signal output 63 SW8 P20 O FLD control signal output
64, 65 P21, P22 O FLD control signal output
66 ENTER LED O Not used in this set. (Open) 67 MD/VIDEO LED O Not used in this set. (Open) 68 GAME LED O GAME LED (LED612) drive signal output 69 TAPE LED O TAPE A/B LED (LED609) drive signal output 70 TUNER LED O TUNER/BAND LED (LED608) drive signal output 71 CD LED O CD LED (LED607) drive signal output 72 VDD4 Power supply pin (+3.3 V) 73 CD VDD O CD power control signal output
23
HCD-GX45/RG440
Pin No. Pin Name I/O Pin Description
74 TUNER TUNED I Tuner tuning signal input from the tuner unit 75 TUNER STEREO I Tuner stereo signal input from the tuner unit 76 CD DRF I CD DRF signal input 77 CD WRQ I CD WRQ signal input 78 CD NUMBER SENSOR I CD number sensor signal input 79 TAPE AMS IN I Tape AMS signal input 80 VR ENCODER A I VR encoder (VR601) signal input 81 VR ENCODER B I VR encoder (VR601) signal input 82 TAPE REEL A I Tape reel A signal input 83 TAPE REEL B I Tape reel B signal input 84 MODE SW IN I Mode switch signal input 85 STREAM 1 LED O Stream LED drive signal output 86 STREAM 2 LED/CD MUTE O Stream LED drive signal output 87 STREAM 3 LED O Stream LED drive signal output
88
89 VSS2 Ground pin 90 VDD2 Power supply pin (+3.3 V)
91
92
93 POWER LED O POWER LED (LED614) drive signal output 94 POWER RELAY O Power relay signal output
95
96 LC72121 DI I Serial data signal input 97 LC72121/BU2099FV CLK O Serial clock signal output 98 LC78646/LC78684 DO O Serial data signal output 99 LC78646/LC78684 DI I Serial data signal input
100 LC78646/LC78684 CLK O Serial clock signal output
STREAM 4 LED/
MECHA VCC
STREAM 5 LED/
TAPE SOL A
STREAM 6 LED/
TAPE SOL B
LC72121/M61529/
BU2099FV DO
O Stream LED drive signal output
O Stream LED drive signal output
O Stream LED drive signal output
O Serial data signal output
24
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