Sony HCD-EA20 Service Manual

HCD-EA20
SERVICE MANUAL
Ver 1.0 2003.10
HCD-EA20 is the amplifier, D VD/CD and tuner section in DAV-EA20.
SPECIFICATIONS
Amplifier section
Stereo mode (rated) 25 W + 25 W (6 ohms at 1
kHz, THD 10 %)
Surround mode (reference)Front: 25 W + 25 W
Center*: 25 W Surround*: 25 W + 25 W (6 ohms at 1 kHz, THD 10 %) Subwoofer*: 50 W (8 ohms at 100 Hz, THD 10 %)
*Depending on the sound field settings and the source,
there may be no sound output.
Inputs VIDEO:
Sensitivity: 150 mV Impedance: 50 kilohms SAT: Sensitivity: 300 mV Impedance: 50 kilohms AUDIO IN: sensitivity: 150 mV Impedance: 50 kilohms
Outputs VIDEO (AUDIO OUT):
Voltage: 1 V Impedance: 1 kilohm
Phones Accepts low-and high-
impedance headphones.
DVD system
Laser Semiconductor laser
(DVD: λ = 650 nm) (CD: λ = 780 nm) Emission duration:
continuous Signal format system NTSC or NTSC/PAL Frequency response (at 2CH STEREO mode)
DVD (PCM): 2 Hz to 22
kHz (±1.0 dB)
CD: 2 Hz to 20 kHz (±1.0
dB) Harmonic distortion Less than 0.03 %
Tuner section
System PLL quartz-locked digital
synthesizer system FM tuner section Tuning range 87.5 – 108.0 MHz (50 kHz
step) Aerial FM wire aerial Aerial terminals 75 ohms, unbalanced Intermediate frequency 10.7 MHz AM tuner section Tuning range 531 – 1,602 kHz (with the
interval set at 9 kHz) Aerial AM loop aerial Intermediate frequency 450 kHz
AEP Model
UK Model
Model Name Using Similar Mechanism HCD-SA30 Mechanism T ype Optical Pick-up Name
Video section
Inputs Video: 1 Vp-p 75 ohms Outputs Video: 1 Vp-p 75 ohms
General
Power requirements 230 V AC, 50/60 Hz Power consumption 130 W (230 V AC)
Dimensions (approx.) 355 × 80 × 395 mm (w/h/d)
Mass (approx.) 6.4 kg Operating temperature 5°C to 35°C Operating humidity 5 % to 90 %
Design and specifications are subject to change without notice.
CDM77A-DVBU20 TDP022W
0.3 W (230 V AC) (at the Power Saving Mode)
incl. projecting parts
2003J1678-1 © 2003.10
CD/DVD RECEIVER
Sony Corporation
Home Audio Company Published by Sony Engineering Corporation
HCD-EA20
Laser component in this product is capable of emitting radiation exceeding the limit for Class 1.
This appliance is classified as a CLASS 1 LASER product. The CLASS 1 LASER PRODUCT MARKING is located on the rear exterior.
CAUTION
Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.
Notes on chip component replacement
•Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be damaged by heat.
Flexible Circuit Board Repairing
•Keep the temperature of soldering iron around 270˚C
during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
Unleaded solder
Boards requiring use of unleaded solder are printed with the lead­free mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular size.)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40°C higher than ordinary solder. Ordinary soldering irons can be used but the iron tip has to be applied to the solder joint for a slightly longer time. Soldering irons using a temperature regulator should be set to about 350°C. Caution: The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful!
• Strong viscosity Unleaded solder is more viscous (sticky, less prone to flow) than ordinary solder so use caution not to let solder bridges occur such as on IC pins, etc.
• Usable with ordinary solder It is best to use only unleaded solder but unleaded solder may also be added to ordinary solder.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
2

TABLE OF CONTENTS

HCD-EA20
1. SERVICING NOTE ·························································· 4
2. GENERAL ·········································································· 7
3. DISASSEMBLY ································································ 9
3-1. CASE ··········································································· 10 3-2. FRONT PANEL SECTION ········································· 11 3-3. PANEL BOARD, STANDBY BOARD ······················· 11 3-4. UCOM BOARD··························································· 12 3-5. DMB03 BOARD·························································· 12 3-6. I/O BOARD ································································· 13 3-7. AMP BOARD, SUB TRANSFORMER BOARD······· 14 3-8. DVD MECHANISM (CDM77A-DVBU20) ··············· 15 3-9. TRAY (AU) ·································································· 15 3-10. MS-128 BOARD························································ 16 3-11. BASE UNIT ······························································· 16 3-12. OPTICAL PICK-UP (TDP022W) ····························· 17
4. TEST MODE···································································· 18
5. ELECTRICAL ADJUSTMENT ·································· 26
6. DIAGRAMS
6-1. CIRCUIT BOARDS LOCATION······························· 27 6-2. BLOCK DIAGRAMS – RF/SERVO SECTION – ······ 29
– VIDEO SECTION –················································· 30 – AUDIO SECTION –················································· 31 – AMP SECTION –·····················································32
– POWER SUPPLY SECTION –································ 33 6-3. PRINTED WIRING BOARD – RF SECTION –········ 34 6-4. SCHEMATIC DIAGRAM – RF SECTION –············· 35 6-5. PRINTED WIRING BOARD
– LOADING SECTION – ··········································· 36 6-6. SCHEMATIC DIAGRAM
– LOADING SECTION – ··········································· 36 6-7. PRINTED WIRING BOARD
– DMB SECTION (SIDE A) –···································· 37 6-8. PRINTED WIRING BOARD
– DMB SECTION (SIDE B) –···································· 38 6-9. SCHEMATIC DIAGRAM
– DMB SECTION (1/8) – ·········································· 39 6-10.SCHEMATIC DIAGRAM
– DMB SECTION (2/8) – ··········································· 40 6-11.SCHEMATIC DIAGRAM
– DMB SECTION (3/8) – ··········································· 41 6-12.SCHEMATIC DIAGRAM
– DMB SECTION (4/8) – ··········································· 42 6-13.SCHEMATIC DIAGRAM
– DMB SECTION (5/8) – ··········································· 43 6-14.SCHEMATIC DIAGRAM
– DMB SECTION (6/8) – ··········································· 44 6-15.SCHEMATIC DIAGRAM
– DMB SECTION (7/8) – ··········································· 45 6-16.SCHEMATIC DIAGRAM
– DMB SECTION (8/8) – ··········································· 46 6-17.PRINTED WIRING BOARD
– UCOM SECTION – ················································· 47 6-18.SCHEMATIC DIAGRAM
– UCOM SECTION – ················································· 48 6-19. PRINTED WIRING BOARD
– I/O SECTION –························································ 49 6-20.SCHEMATIC DIAGRAM
– I/O SECTION (1/2) – ··············································· 50 6-21.SCHEMATIC DIAGRAM
– I/O SECTION (2/2) – ··············································· 51
6-22.PRINTED WIRING BOARD
– AMP/SUB TRANSFORMER SECTION – ············· 52
6-23.SCHEMATIC DIAGRAM
– AMP/SUB TRANSFORMER SECTION (1/2) – ····53
6-24.SCHEMATIC DIAGRAM
– AMP/SUB TRANSFORMER SECTION (2/2) – ····54
6-25.PRINTED WIRING BOARD
– PANEL SECTION –················································· 55
6-26.SCHEMATIC DIAGRAM
– PANEL SECTION –················································· 56 6-27.IC BLOCK DIAGRAMS ············································ 59 6-28.IC PIN FUNCTION DESCRIPTION ························· 68
7. EXPLODED VIEWS
7-1. CASE SECTION························································· 80 7-2. FRONT PANEL SECTION·········································81 7-3. CHASSIS SECTION··················································· 82 7-4. DVD MECHANISM SECTION
(CDM77A-DVBU20)·················································· 83
8. ELECTRICAL PARTS LIST······································· 84
3
HCD-EA20
SECTION 1
SERVICING NOTE
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic break-down because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic break-down and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pick­up block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objective lens.
JIG ON REPAIRING
When repairing this set, etc., connect the extension cable as the figure shown below.
Service position of mechanism block
MODEL IDENTIFICATION
— BACK PANEL —
Part No.
Model
AEP, UK models Russian model
PARTS No.
4-249-697-0s 4-249-697-1s
J-2501-212-A (1mm/5P/L300)
MS-128 board
DVD mechanism section (CDM77A-DVBU20)
4
Service position of UCOM board
HCD-EA20
UCOM board
J-2501-212-A (1mm/5P/L300)
Service position of AMP board
J-2501-200-A (1mm/11P/L300)
J-2501-198-A (1mm/17P/L300)
AMP board
5
HCD-EA20
Service position of DMB03 board
J-2501-167-A (1.25mm/17P/L300)
UCOM board
DMB03 board
DMB03 board
J-2501-188-A (1mm/15P/L400)
UCOM board
J-2501-075-A (1mm/21P/L500)
6
Front Panel
SECTION 2
GENERAL
HCD-EA20
This section is extracted from instruction manual.
A "/1 (power) (21) B STANDBY indicator (21) C (remote sensor) (11) D Disc tray (21) E Front panel display (70) F VOLUME control (21, 62) G FUNCTION (21, 52, 53, 54)
Rear Panel
VIDEO/SAT
AM
COAXIAL
VIDEO OUT
AUDIO OUT
VIDEO
L
R
AUDIO IN
L
IN
S VIDEO
(DVD ONLY)
VIDEO
R
MONITOR OUT
AUDIO IN
TV
H PHONES jack (21) I ./>, PRE V/ N EX T , PRESET –/+
(22, 23, 52, 54)
J x (stop) (22) K X (pause) (22) L H (play) (21) M A (open/close) (21)
FRONT R FRONT L
WOOFERCENTER
SURR R
SPEAKER
SURR L
A AM terminals (15) B VIDEO (ANALOGUE OUT) jacks (17) C VIDEO/SAT (ANALOGUE IN) jacks (17) D TV jacks (17)
E MONITOR OUT (VIDEO/S VIDEO) jacks
(17)
F SPEAKER jacks (12) G FM 75 COAXIAL jack (15)
7
HCD-EA20
Remote
123 456 7
8 9
>
10
10/0
L ./>, PREV/NEXT, TV CH –/+ ,
PRESET –/+ (22, 23, 51, 52, 53, 54)
M H PLAY/SELECT (21, 23, 28, 29, 30,
47)
N DVD TOP MENU/ALBUM– (23, 25, 26) O DVD DISPLAY (25, 26, 30, 32, 37, 38, 39,
44, 45)
P C/X/x/c/ENTER (23, 25, 26, 27, 28, 30,
32, 39, 44, 45, 46, 47, 52, 54)
Q DVD SETUP (47, 57) R "/1 (standby) (21, 52) S DISPLAY (34, 37, 53) T DDSG (43) U MUTING (22) V NIGHT MODE (43) W AUTO FORMAT DIRECT (41) X SOUND FIELD +/– (41, 42) Y Number buttons (23, 28, 32, 44, 46, 47,
51) Z FUNCTION (21, 52, 53, 54) wj TUNER/BAND (52, 53)
Note
This remote control glows in the dark. However, before glowing, the remote must be exposed to light for a while.
A TV [/1 (on/standby) (51) B SLEEP (56) C TV/VIDEO (51) D PLAY MODE (28, 29) E MENU (52, 54) F REPEAT/FM MODE (28, 30, 53) G CLEAR (28, 29, 30, 32) H AUDIO (39) I ANGLE (44) J SUBTITLE (45)
wk ENTER (51, 52) wl COMMAND MODE switch (11, 51) e; m/M// SLOW, TUNING –/+ (31,
52)
ez x STOP (23, 46) es X PAUSE (22) ed DVD MENU/ALBUM+ (23, 25, 26) ef O RETURN (23, 25, 26, 28, 32, 46, 47) eg DIMMER (56)
K VOL +/– (51, 53)
8
SECTION 3
DISASSEMBLY
The equipment can be removed using the following procedure.
SET
CASE
HCD-EA20
FRONT PANEL SECTION
PANEL BOARD, STANDBY BOARD
UCOM BOARD
DMB03 BOARD
AMP BOARD, SUB TRANSFORMER BOARD
I/O BOARD
DVD MECHANISM (CDM77A-DVBU20)
TRAY (AU)
MS-128 BOARD BASE UNIT
OPTICAL PICK-UP
(TDP022W)
9
HCD-EA20
)

3-1. CASE

2
two screws (CASE 3 TP2)
4
case
1
two screws (CASE 3 TP2)
3
five screws (+BVTP3
×
8
10

3-2. FRONT PANEL SECTION

d
)
6
front panel section
5
two claws
1
connector (CN401)
HCD-EA20

3-3. PANEL BOARD, STANDBY BOARD

8
front panel assy
1
vol knob
2
nut
4
three screws (+BVTP3 × 8)
3
2
w
ire (flat type)
17core (CN601)
5
w
ire (flat type)
17core (CN801)
6
STANDBY board
chassis groun
7
PANEL board
4
five screws (BVTP2.6
3
two screws (BVTP2.6
×
8)
×
8
11
HCD-EA20

3-4. UCOM BOARD

4
3
connector (CN651)
2
w
ire (flat type)
5core (CN654)
connector (CN652)
5
connector (CN653)
6
11core (CN621)
1
w
ire (flat type)
17core (CN601)
w
ire (flat type)
7
w
17core(CN631)
9
four screws (+BVTP3
q;
ire (flat type)
×
8)
UCOM board

3-5. DMB03 BOARD

2
two screws (+BVTP3
8
w
ire (flat type)
5core (CN611)
1
two screws
3
×
8)
heat sink
5
connector (CN102)
(+BVTP3
×
8)
12
4
w
ire (flat type)
29core (CN501)
9
DMB03 board
6
w
ire (flat type)
21core (CN107)
7
w
ire (flat type)
5core (CN101)
8
w
ire (flat type)
15core (CN105)

3-6. I/O BOARD

2
w
ire (flat type)
9core (CN102)
1
w
ire (flat type)
17core (CN101)
0
I/O board
4
connector (CN421)
qs
DC fan
qd
HCD-EA20
back panel
3
w
ire (flat type)
15core (CN103)
6
w
ire (flat type)
11core (CN104)
8
tuner unit
5
four screws (+BVTP3
9
7
×
8)
qa
two screws (+BVTP3
four screws (+BVTP3
two screws (+BVTP3
×
8)
×
8)
×
8)
13
HCD-EA20

3-7. AMP BOARD, SUB TRANSFORMER BOARD

qf
four screws
qg
power transformer
(main) (T101)
qa
five screws (+BVTP3
qd
SUB TRANSFORMER board
×
8)
7
connector (CN902)
6
connector (CN951)
8
power cord
0
two screws (sumitite 3
9
qs
×
6)
five screws (+BVTP3
AMP board
×
8)
5
connector (CN401)
3
connector (CN651)
4
connector (CN652)
2
w
ire (flat type)
11core (CN952)
1
w
ire (flat type)
25core (CN302)
14

3-8. DVD MECHANISM (CDM77A-DVBU20)

1
two screws (+BVTP2.6 × 8)
5
w
ire (flat type)
29p (CN002)
2
cover
7
CD lid
6
two claws
3
three screws (sumitite 3 × 6)
4
5core (CN001)
8
DVD mechanism (CDM77A-DVBU20)
w
ire (flat type)
HCD-EA20

3-9. TRA Y (AU)

bottom side
1
3
two claws
2
4
tray (AU)
15
HCD-EA20

3-10. MS-128 BOARD

1
belt
3
MS-128 board

3-11. BASE UNIT

4
gear
3
puley
2
four claws
1
belt
7
chuck cam
5
two claws
16
2
claw
6
base unit

3-12. OPTICAL PICK-UP (TDP022W)

1
6
claw
holder (DVU1)
7
three insulators
HCD-EA20
5
three step screws (M)
2
flexible board
(CN003)
4
RF board
3
w
ire (flat type)
24p (CN001)
8
optical pick-up
(TDP022W)
17
HCD-EA20
SECTION 4
TEST MODE
[KEY TEST]
*Key check and volume check.
Procedure:
1. Press the POWER button to turn the set on.
2. To enter the test mode, press three buttons of x , A and FUNCTION simultaneously.
3. In the key check mode, the fluorecent indicator displays “KEY00 V OL0”. Each time a button is pressed, “KEY**” value increases. However, once a button is pressed, it is no longer taken into account.
4. “VOL*” value increases like 0, 1, 2, 3, ... if rotating the VOLUME knob clockwise, or it decreases like 0, 9, 8, 7, ... if rotating counter-clockwise.
5. To exit from this mode, press three buttons x , A and FUNCTION simultaneously.
[VERSION DISPLAY MODE]
*The software version is displayed.
Procedure:
1. Press three buttons of X , NEXT > and FUNCTION simultaneously.
2. The microcomputer version and destination are displayed.
3. Press the DISPLAY button on the remote commander. The STR version is displayed.
4. Press the DISPLAY button on the remote commander. The DVD version is displayed.
5. Each time the DISPLAY button on the remote commander is pressed, the display changes in the order of microcomputer version/destination, STR and DVD.
6. To exit from this mode, press the POWER button.
[DISPLA Y TEST MODE]
* Fluorescent segments are tested when this test is activated.
Procedure:
1. Press three buttons of X , . PREV and FUNCTION simultaneously.
2. All segments are turned on.
VCDJPEG
MP3 MULTIPGM
AUTO
ALBM
NX
MONO
SHUF
STEREOREP 1 TUNED
3. When the DISPLAY button on the remote commander is pressed, all segments are turned off.
4. Press the DISPLAY button on the remote commander, the display will light up as follows and confirm the display.
MP3PGM
V
ALBM
N
SHUF REP TUNED
PBC
NTSCTRAKTITLE CHAP DDSG
NIGHTALBM
PBCTRAK CHAP NIGHT
dts
dts
IIPRO LOGIC
a
DIGITAL
a
MUTING
kHz MHz
SLEEP
II
kHz
MUTING
[AMP TEST MODE]
* SOUND FIELD and volume function is tested.
Note: In advance of Amp test mode SOUND FIELD is set except AFD
AUTO.
Procedure:
1. Press three buttons of x , NEXT > and H simultaneously.
2. Every time the SOUND FIELD + or SOUND FIELD - button on the remote commander is pressed, the following items changes in the order as shown below.
“SW AP F2S” (Lch/Rch inputs are output to both FR ONT Lch/ Rch and SURR Lch/Rch.)
“SWAP F2CW” (Lch input is output to CENTER and Rch input is output to WOOFER.)
“SWAP FLL” (Lch or Rch input is output to all speakers.)
“EQ MIN” (Bass and treble equalizers are set to -6dB.)
“EQ MAX” (Bass and treble equalizers are set to +6dB.)
“SRAM CHECK” (Not for service)
3. In the case of headphone inserted, every time the SOUND FIELD + or SOUND FIELD - button on the remote commander is pressed, the following items changes in the order as shown below.
“HP 2CH”
“HP SURR”
4. Each time the DDSG button on the remote commander is pressed, DDSG will change to on or off.
5. Each time the NIGHT MODE button on the remote commander is pressed, NIGHT MODE will change to on or off.
6. When the V OLUME knob is turned clockwise or the VOL + button on the remote commander is pressed, volume goes from “VOLUME MIN” to “VOLUME 21”.
7. When the V OLUME knob is turned clockwise or the VOL + button on the remote commander is pressed again, volume goes to “VOLUME MAX”.
8. When the V OLUME knob is turned counter -clockwise or the VOL - button on the remote commander is pressed, volume goes to “VOLUME 21”.
9. When the V OLUME knob is turned counter -clockwise or the VOL - button on the remote commander is pressed again, volume goes to “VOLUME MIN”.
10. To exit from this mode, press the POWER button.
5. Press the DISPLAY button on the remote commander, the display will light up as follows and confirm the display.
AUTO
MONO
CDJPEG
X
STEREO1
NTSCTITLE DDSGALBM MULTI
a
PRO LOGIC
a
MHz
DIGITAL
SLEEP
6. Every pressing of the DISPLAY button on the remote commander turns on each segments in the same order.
7. To exit from this mode, press the POWER button.
18
[FORCED RESET MODE]
Procedure:
1. Press three buttons of X , FUNCTION and A simultaneously.
2. The set is turned off and microcomputer is reset.
[DVD REPEAT 5 TIMES LIMIT RELEASE MODE]
Procedure:
1. Set the FUNCTION to DVD.
2. Press three buttons of x , NEXT > and FUNCTION simultaneously.
3. DVD repeat 5 times limit is released.
HCD-EA20
[COLOR SYSTEM SELECTION]
* Color system can be changed to PAL or NTSC.
Procedure:
1. Set the FUNCTION to DVD.
2. Turn off the main power.
3. Press two buttons . PREV and PO WER simultaneously.
4. The color system is changed to PAL or NTSC.
[DISC TRA Y LOCK]
The disc tray lock function for the antitheft of an demonstration disc in the store is equipped.
Setting Procedure :
1. Press the POWER button to turn the set on.
2. Press two buttons of x and A simultaneously for five seconds.
3. The message “LOCKED” is displayed and the tray is locked.
Releasing Procedure :
1. Press two buttons of x and A simultaneously for five seconds again.
2. The message “UNLOCKED” is displayed and the tray is unlocked.
Note: When “LOCKED” is displayed, the tray lock is not released
by turning power on/off with the POWER button.
[DVD SERVICE MODE (OSD)]
Procedure:
1. Press the POWER button on the main unit or the ?/1 button on the remote commander to turn the set on.
2. Set the FUNCTION to DVD.
3. While pressing two buttons of x and A , turn the VOLUME knob clockwise to enter the test mode.
4. The message “SERVICE IN” is displayed on the display. The Test Mode Menu is displayed on the TV screen.
5. To execute each function, select the number on the remote commander.
6. See the following section for explanation in detail.
7. To exit from this mode, press the POWER button.
[INTERLACE FORCED SETTING MODE]
* The video signal format is forced to set to interlace.
Procedure:
1. Set the FUNCTION to DVD.
2. Press three buttons of x , . PREV and FUNCTION simultaneously.
3. The video signal format is forced to set to interlace.
[GENERAL DESCRIPTION]
The T est Mode allows you to make diagnosis and adjustment easily using the remote commander and monitor TV. The instructions, diagnostic results, etc. are given on the on-screen display (OSD).
[TEST DISC LIST]
Use the following test disc on test mode. TDV-520CSO (DVD-SL): PART No. J-2501-236-A LUV-P01 (CD): PART No. 4-999-032-01 TDV-540C (DVD-DL): PART No. J-2501-235-A
Note: Do not use exiting test disc for DVD.
[STARTING TEST MODE]
1. Press the POWER button to turn the power on, and set the function to DVD.
2. While pressing the x and A button, turn the VOLUME knob clockwise to enter the test mode.
3. It displays “SERVICE IN” on the fluorescent indicator tube, and displays the Test Mode Menu on the monitor screen as follows. (At the bottom of the menu screen, the model name and revision number are displayed)
Test Mode Menu
0. Syscon Diagnosis
1. Drive Auto Adjustment
2. Drive Manual Operation
3. Mecha Aging
4. Emergency History
5. Mecha Error History
6. Version Information
7. Video Level Adjustment Exit: POWER Key
Model :DAV-EA20 xx Revision :x.xx
4. To e xecute each function, select the desired menu and press its number on the remote commander (RM-SS200).
5. To release from test mode, press the PO WER button and turn the power off.
[OPERATING TEST MODE]
0. SYSCON DIAGNOSIS
The same contents as board detail check by serial interface can be checked from the remote commander operation. On the Test Mode Menu screen, press [10/0] key on the remote commander, and the following Check Menu will be displayed.
### Syscon Diagnosis ###
Check Menu
0. Quit
1. All
2. Version
3. EEPROM
4. GPIO
5. SD Bus
6. Video
0-0. Quit
Quit the Syscon Diagnosis and return to the Test Mode Menu.
19
HCD-EA20
0-1. All (All items continuous check)
This menu checks all diagnostic items continuously. Normally, all items are checked successively one after another automatically unless an error is found, but at a certain item that requires judgment through a visual check to the result, the following screen is displayed for the key entry.
• Example display
### Syscon Diagnosis ###
Diag All Check
No.2 Version
2-3. ROM Check Sum
Check Sum = 7BC6
Press NEXT Key to Continue Press PREV Key to Repeat
For the ROM Check, the check sum calculated by the Syscon is output, and therefore you must compare it with the specified value for confirmation. Following the message, press the [NEXT ] button to go to the next item, or press the [ PREV] button to repeat the same operation again. To quit the diagnosis and return to Check Menu screen, press the
.
>
[RETURN] key on the remote commander to display Check Menu.
• Error occurred
If an error occurred, the diagnosis is suspended and error is displayed. Press the diagnosis, or press the [ PREV] button to repeat the same check where an error occurred, or press the [NEXT ] button to continue the check from the item next to faulty item.
[RETURN] key on the remote commander to quit the
.
>
0-2-4. Model Type
Model name is displayed. (DAV-EA20)
0-2-5. Region
Model destination code is displayed. (2 digits number)
0-3. EEPROM Check
0-3-1. Sampling Check
EEPROM check at every 64 words. It compares read data with write data of each address. When there are discrepancies between two data, it displays error.
0-3-2. Detail Check
EEPROM check at every 1 word. It compares read data with write data of each address. When there are discrepancies between two data, it displays error.
0-4. GP I/O Check
Pull up/down setting check of the DVD system processor (IC207) pin 150, 151 and 154 (for clock setting port).
0-5. SD Bus Check
SD bus data check between DVD decoder (IC701) and D-RAM (IC706).
0-6. Video Check
Output the color bars for video level adjustment.
1. DRIVE AUTO ADJUSTMENT
On the Test Mode Menu screen, press the [1] key on the remote commander, and the Adjustment Menu will be displayed.
## Drive Auto Adjustment ##
Adjustment Menu
0. ALL
1. DVD-SL
2. CD
3. DVD-DL
General Description of Checking Method
Selecting 2 and subsequent items calls the submenu screen of each item. And selecting 2 and subsequent items executes respective menus and outputs the results. For the contents of each submenu, see “Check Items List” as below .
Check Items List:
0-2. Version
0-2-1. All 0-2-2. Revision 0-2-3. ROM Check Sum 0-2-4. Model Type 0-2-5. Region
0-3. EEPROM Check
0-3-1. Sampling Check
0-3-2. Detail Check 0-4. GP I/O Check 0-5. SD Bus Check 0-6. Video Check
0-2. Version
0-2-2. Revision
The revision number of ROM (IC206) that the program for the DVD system processor (IC207) is stored.
0-2-3. ROM Check Sum
Check sum is calculated. (4 digits hexadecimal number)
Exit: RETURN
Normally, DVD (dual layer) in this order . But, individual items can be adjusted for the case where adjustment is suspended due to an error. In this mode, the adjustment can be made easily through the operation following the message displayed on the screen. The disc used for adjustment must be the one specified for adjustment.
1-0. ALL
Press the [10/0] key on the remote commander, and the servo set data in EEPROM will be initialized. Then, 1. DVD-SL disc, 2. CD disc and 3. DVD-DL disc are adjusted in this order. Each time one disc was adjusted, it is ejected. Replace it with the specified disc following the message. You can finish the adjustment by pressing the [RETURN] button on the remote commander.
Note: During adjustment of each disc, the measurement for disc type judg-
[10/0] is selected to adjust DVD (single layer), CD and
ment is made. As automatic adjustment does not judge the disc type unlike conventional models, take care not to insert wrong type discs. Also, do not give a shock during adjustment.
20
HCD-EA20
1-1. DVD-SL (single layer)
Press the [1] key on the remote commander and insert a D VD single layer disc following the message. Then the adjustment will be made through the steps below , then adjusted values will be written to the EEPROM.
DVD Single Layer Disc Adjustment Steps:
1. Sled tilt reset
2. Disc check memory SL
3. Wait 300 msec
4. Set disc type SL
5. LD on
6. Spindle start
7. Wait 1 sec
8. Focus servo on 0
9. Auto track offset adjust
10. CLVA on
11. Wait 500 msec
12. Tracking on
13. Wait 1 sec
14. Sled on
15. Check CLV on
16. Auto LFO adjust
17. Auto focus offset adjust
18. Auto tilt position adjust
19. Auto focus gain adjust
20. Auto focus offset adjust
21. EQ boost adjust
22. Auto loop filter offset adjust
23. Auto track gain adjust Search Check
24. 32 track jump forward
25. 32 track jump reverse
26. 500 track jump forward
27. 500 track jump reverse
28. All servo stop
29. EEP copy loop filter offset
1-2. CD
Press the following the message. Then the adjustment will be made through the steps below , then adjusted values will be written to the EEPR OM.
CD Adjustment Steps
[2] key on the remote commander and insert a CD disc
1. Sled tilt rest
2. Disc check memory CD
3. Wait 500 msec
4. Set disc type CD
5. LD on
6. Spindle start
7. Wait 500 msec
8. Focus servo on 0
9. Auto track offset adjust
10. CLVA on
11. Wait 500 msec
12. Tracking on
13. (TC display start)
14. Wait 1 sec
15. Jitter display start
16. Sled ON
17. Check CLV on
18. Auto loop filter offset adjust
19. Auto focus offset adjust
20. Auto focus gain adjust
21. Auto focus offset adjust
22. EQ boost adjust
23. Auto LFO Adjust
24. Auto track gain adjust Search Check
25. 32Tj forward
26. 32Tj reverse
27. 500Tj forward
28. 500Tj reverse
29. All servo stop
1-3. DVD-DL (dual layer)
Press the layer disc following the message. Then the adjustment will be made through the steps below, then adjusted values will be written to the EEPROM.
DVD Dual Layer Disc Adjustment Steps:
Layer 1 Adjust
Layer 0 Adjust
[3] key on the remote commander and insert a DVD dual
1. Sled tilt reset
2. Disc check memory DL
3. Wait 500 msec
4. Set disc type DL
5. LD on
6. Spindle start
7. Wait 1 sec
8. Focus servo on 0
9. Auto track offset adjust
10. CLVA on
11. Wait 500 msec
12. Tracking on
13. Wait 500 msec
14. Sled on
15. Check CLV lock
16. Auto loop filter offset adjust, Auto focus adjust
17. Auto focus gain adjust
18. Auto focus offset adjust
19. EQ boost adjust
20. Auto loop filter offset adjust
21. Auto Track Gain Adjust Search Check
22. 32 track jump forward
23. 32 track jump reverse
24. 500 track jump forward
25. 500 track jump reverse
26. Focus jump (L1 t L0)
27. Auto track offset adjust L0
28. CLVA on
29. Wait 500 msec
30. Tracking on
31. Wait 500 msec
32. Sled on
33. Check CLV lock
34. Auto focus filter offset adjust
35. Auto Focus Adjust
36. Auto focus gain adjust
37. Auto focus offset adjust
38. EQ boost adjust
39. Auto Loop Filter Offset
40. Auto track gain adjust Search Check
41. 32 track jump forward
42. 32 track jump reverse
43. 500 track jump forward
44. 500 track jump reverse
Layer Jump Check
45. Layer jump (L0 t L1)
46. Layer jump (L1 t L0)
47. All servo stop
21
HCD-EA20
2. DRIVE MANUAL OPERATION
Note: This mode is used for design, and not used in service fundamen-
tally.
On the Test Mode Menu screen, press the [2] key on the remote commander, and the Operation Menu will be displayed. For the manual operation, each servo on/off control and adjustment can be executed manually.
## Drive Manual Operation ##
Operation Menu
1. Disc Type
2. Servo Control
3. Track/Layer Jump
4. Non EEPROM Write Adjust
5. EEPROM Write Adjust
6. Memory Check
7. Disc Check Memory
8. Error Rate Display
9. SACD Water Mark
Exit: RETURN
In using the manual operation menu, take care of the following points. These commands do not provide protection, thus requiring correct operation. The sector address or time code field is displayed when a disc is loaded.
Note:
1. Set correctly the disc type to be used on the Disc Type screen.
2. In case of an alarm, immediately press the x button to stop the servo operation, and press the POWER button to turn the po wer off.
2-1. Disc Type
Disc Type
Disc Type Select
1. Disc Type Auto Check
2. Set Disc Type DVD
3. Set Disc Type CD
4. Set Disc Type Hybrid
Exit: RETURN
2-1-1. Disc Type Auto Check
1) Press the [1] ke y on the remote commander to display the Disc Type Auto Check screen.
2) Insert a disc and press the [ENTER] key on the remote commander.
3) It judges the type of inserted disc automatically and displays the disc type and so on as below.
Disc Type Auto Check
Disc Type xx Layer xx Mirr Time xx Mirr Count xx FZC Count xx PI Reference xx PI Peak xx
Basic operation:
(controllable from front panel or remote commander) POWER / @/1 :Power OFF (release the Test Mode)
x : Servo stop
A : Stop and eject/Loading
[RETURN] : Return to Operation Menu or Test
Mode Menu
.
[ PREV], [NEXT ] :Transition between sub modes of menu
>
[1] to [9], [10/0] : Selection of menu items
Cursor o/
O
: Increase/Decrease in manually
adjusted value
ENTER.Execute
Exit: RETURN
Disc Type : CD, DVD or Hybrid (SACD) Layer : SINGLE, DUAL or HYBRID Mirr Time : Mirror time of between disc surface and record
surface when disc type judgment. (hexadecimal number)
Mirr Count : The number of times which mirror counts between
disc surface and record surface when disc type judging. (hexadecimal number)
FZC Count : The number of times which focus zero cross points
of each layer when lens down. (hexadecimal number)
PI Reference : The average of PI reference voltage. (hexadecimal
number)
PI Peak : PI peak level voltage. It performs only when disc
type judgment is successful. (hexadecimal number)
2-1-2. Disc Type DVD It sets up so that it may judge as a disc type of specification of the disc with which the set was inserted.
[1]: DVD single layer disc (12 cm) [2]: DVD dual layer disc (0 layer, 12 cm) [3]: DVD dual layer disc (1 layer, 12 cm) [4]: DVD-RW disc (12 cm) [5]: DVD single layer disc (8 cm) [6]: DVD dual layer disc (0 layer, 8 cm) [7]: DVD dual layer disc (1 layer, 8 cm)
22
HCD-EA20
2-1-3. Disc Type CD It sets up so that it may judge as a disc type of specification of the disc with which the set was inserted.
[1]: CD disc (normal speed, 12 cm) [2]: CD disc (double speed, 12 cm) [3]: CD disc (normal speed, 8 cm) [4]: CD disc (double speed, 8 cm) [5]: CD-RW disc (normal speed, 12 cm) [6]: CD-RW disc (double speed, 12 cm) [7]: CD-RW disc (normal speed, 8 cm) [8]: CD-RW disc (double speed, 8 cm)
2-1-4. Disc Type Hybrid It sets up so that it may judge as a disc type of specification of the disc with which the set was inserted.
[1]: SACD Hybrid disc (SACD layer, 12 cm) [2]: SACD Hybrid disc (CD layer, normal speed, 12 cm) [3]: SACD Hybrid disc (CD layer, double speed, 12 cm) [4]: SACD Hybrid disc (SACD layer, 8 cm) [5]: SACD Hybrid disc (CD layer, normal speed, 8 cm) [6]: SACD Hybrid disc (CD layer, double speed, 8 cm)
2-2. Servo Control
Note: Be sure to perform the disc type setup before performing this item.
Servo Control
1.LD off R.Sled FWD
2.Focus off L.Sled REV
3.SPDL off U.Sled Reset
4.CLVA off D.Sled Limit
5.Trk. off
6.Sled off
7.Fcs.Srch off
2-3. Track/Layer Jump
Track/Layer Jump
1. 1Tj FWD R.Lj L0>L1
2. 1Tj REV L.Lj L1>L0
3.500Tj Fine FWD U.Fj L0>L1
4.500Tj Fine REV D.Fj L1>L0
5.10kTj Dirc FWD
6.10kTj Dirc REV
7.20kTj Dirc FWD
8.20kTj Dirc REV
0. All Servo Off
Exit: RETURN
On this screen, track jump, etc. can be performed. Only for the DVD dual layer disc, the focus jump and layer jump are displayed in the right field
[1] 1Tj FWD : 1 track jump forward. [2] 1Tj REV : 1 track jump reverse. [3] 500Tj FWD: 500 track jump (fine search)forward. [4] 500Tj REV : 500 track jump (fine search) reverse. [5] 10kTj FWD: 10k track jump (direct search) forward. [6] 10kTj REV : 10k track jump (direct search) reverse. [7] 20kTj FWD: 20k track jump (direct search) forward. [8] 20kTj REV : 20k track jump (direct search) reverse. [10/0] : All servo off.
2-4. Non EEPROM Write Adjust
Non EEPROM Write Adjust
0.All Servo Off
Exit: RETURN
On this screen, the servo on/off control necessary for replay is executed. Normally, turn on each servo from 1 sequentially and when CLVA is turned on, the usual trace mode becomes active. In the trace mode, DVD sector address or CD time code is displayed. This is not displayed where the spindle is not locked. The spindle could run overriding the control if the spindle system is faulty or RF is not present. In such a case, do not operate CLVA.
[1] LD :Turn on/off the laser. [2] Focus :Search the focus and turn on the focus. [3] SPDL : Turn on/off the spindle. [4] CLVA : Turn on/off normal servo of spindle servo. [5] Trk. : Turn on/off the tracking servo. [6] Sled : Turn on/off the sled servo. [7] FCS. Srch :Turn on/off the focus search. [8] FCS. OppL : Turn on/off the focus search to another layer
of designated layer in Disc T ype setting. (dual layer disc only)
[10/0] :All servo off. [R] Sled FWD (right cursor) : Move the sled forward. [L] Sled REV (left cursor) : Move the sled reverse. [U] Sled FWD (up cursor) : Reset the sled. [D] Sled REV (down cursor):Limit in the sled.
1. Focus Offset
2. Focus Gain
3. Trk. Offset Coarse
4. Trk. Offset Fine
5. Trk. Gain
6. EQ Boost
0.All Servo Off
Exit: RETURN
On this screen, each item can be adjusted manually. Select the desired number setting for the selected item will be displayed, then increase or decrease numeric value with theOkey or okey. This value is stored in the EEPROM. If CLV has been applied, the jitter is displayed for reference for the adjustment.
[1] to [10/0] from the remote commander, and current
[1] Focus Offset: Adjusts focus offset. [2] Focus Gain : Adjusts focus gain. [3] TRK. Offset : Adjusts tracking offset of the RF amp
(IC001) side.
[4] TRK. Offset : Adjusts tracking offset of the DSP (IC401)
side.
[5] TRK. Gain : Adjusts track gain. [6] EQ Boost : Adjusts amount of boost of equalizer. [10/0] : All servo off.
23
HCD-EA20
2-5. EEPROM Write Adjust
EEPROM Write Adjust
1. Focus Offset
2. Focus Gain
3. Trk. Offset Coarse
4. ——————
5. Trk. Gain
6. EQ Boost
0.All Servo Off
Exit: RETURN
On this screen, each item can be adjusted automatically. Select the desired number [1] to [10/0] from the remote commander, and selected item is adjusted automatically.
[1] Focus Offset: Adjusts focus offset. [2] Focus Gain : Adjusts focus gain. [3] TRK. Offset : Adjusts tracking offset of the RF amp
(IC001) side.
[5] TRK. Gain : Adjusts track gain. [6] EQ Boost : Adjusts amount of boost of equalizer. [10/0] : All servo off.
2-6. Memory Check
Display images are shown as follows, and all two screens are able to switch by theOkey (UP) or okey (DW).
EEPROM Data 1/2 CD SL L0 L1 Focus Gain xx xx xx xx Trk. Gain xx xx xx xx Focus Offset xx xx xx xx Trk. Offset xx xx xx xx EQ. Boost xx xx xx xx PI Level xx xx -- -­Fcs. Balance -- xx -- -­Jitter xx xx xx xx Mirror Time xx xx xx -­FE Level -- xx -- -­Traverse Lv1. -- xx -- -­Next:DW Default:CLR Exit:RET
2-7. Disc Check Memory
Disc Check Memory
1. SL Disc check
2. CD Disc check
3. DL Disc check
Exit: RETURN
On this screen, measure the mirror time of chucked disc, and write to the EEPROM.
2-8. Error Rate Display
Error Rate Display
UC CR Address
PI1 Err Now xx xxxx xxxxxxxx
Max xx xxxx xxxxxxxx Avg xx xxxx
PI2 Err Now xx xxxx xxxxxxxx
Max xx xxxx xxxxxxxx Avg xx xxxx
PO Err Now xx xxxx xxxxxxxx
Max xx xxxx xxxxxxxx Avg xx xxxx
Start:ENTER Exit: RETURN
On this screen, measure and display the error rate.
UC : Incorrect value CR : Correct value
2-9. SACD Water Mark Check (Not used)
SACD Water Mark Check
EEPROM Data 2/2 CDRW DVDRW Focus Gain xx xx Trk. Gain xx xx Focus Offset xx xx Trk. Offset xx xx EQ. Boost xx xx
Prev:UP Default:CLR Exit:RET
On this screen, current servo adjusted data stored in the EEPROM are displayed. The adjusted data are initialized by pressing the
[CLEAR] key, but be careful that they are not recoverable after
initialization. Before clearing the adjusted data, make a note of the set data. This screen will also appear if [0]-All is selected in the Drive Auto Adjustment. In this case, default setting cannot be made.
24
PSP AMP PSN
Start: ENTER Exit: RETURN
On this screen, measure the PSP AMP v alue and PSN value of SA CD water mark.
HCD-EA20
3. MECHA AGING
On the T est Mode Menu screen, selecting [3] executes the aging of the mechanism deck.
### Aging Test MENU ###
** Pls use over 40min. CD **
Operation Menu
1. Open/Close Test
Exit: RETURN
1) On the Aging Test MENU screen, press the [1] key on the remote commander to display the Open/Close Test screen.
2) Insert discs and press the [ENTER] key on the remote commander.
3) Is starts the aging. During aging, the disc number, operating status and repeat c ycle are displayed. Aging can be aborted at any time by pressing the [RETURN] key. After the operation is stopped, press the
[RETURN] key to return to the Aging Test MENU.
4. EMERGENCY HISTORY
On the Test Mode Menu screen, selecting [4] displays the information such as servo emergency history. The history information from last 1 up to 10 can be scrolled with theOkey orokey. Also, specific information can be displayed by directly entering that number with ten keys.
• Code list of Emergency History
10: Communication to RF AMP (IC001) failed. 11: Each servo for focus, tracking, and spindle is unlocked. 12: Check sum error of EEPROM (IC204). 14: Communication to servo DSP (IC509) failed, or servo DSP
(IC509) is faulty.
15: Communication to DVD decoder (IC701) failed, or DVD
decoder (IC701) is faulty.
16: Communication to DSD decoder failed, or DSD decoder is
faulty. (Not used)
20: Initialization of sled servo failed. It is not placed in the ini-
tial position. 23: Sled servo operation error. 24: Made a request to move the sled servo to wrong position. 30: Tracking balance adjustment error. 31: Tracking gain adjustment error. 33: Focus bias adjustment error. 34: Focus gain adjustment error. 35: Equalizer adjustment error. 40: Focus servo does not operate. 41: With a DVD dual layer disc, focus jump failed. 50: CLV (spindle) servo does not operate. 51: Spindle does not stop. 60: Made a request to seek nonexistent address. 61: Seek error of retry more than regulated times. 70: Control data could not be read. 80: Disc reading failed.
5. MECHA ERROR HISTORY
On the T est Mode Menu screen, selecting [5] displays the information of mechanism deck error history. The history information from last 1 up to 8 can be scrolled with the
key orokey.
O
### Mecha Error History ###
### EMG. History ###
Laser Hours CD xxxxhxxm
DVD xxxxhxxm
a. bb xx xx xx xx xx xx xx
xx xx xx xx xx xx xx xx
a. bb xx xx xx xx xx xx xx
xx xx xx xx xx xx xx xx
Select:1-9 Scroll:UP/DOWN (1.Latest EMG.) Exit: RETURN
xxxxhxxm: The laser on total hours. Data below minutes are
omitted. a. : Error number. bb : Error code. xx : Not used.
• Clearing History Information
Clearing laser hours:
Press the Then both CD and DVD data are cleared.
Clearing emergency history:
Press the [DVD TOP MENU] and [CLEAR] keys in this order.
Initializing set up data:
Press [DVD MENU] and [CLEAR] keys in this order. The data have been initialized when “EEPROM Initialize Finished.”. message is displayed. The EMG. History screen will be restored soon.
[DVD DISPLAY] and [CLEAR] keys in this order.
1. aa bb cc xx xx xx xx xx
2. aa bb cc xx xx xx xx xx
3. aa bb cc xx xx xx xx xx
4. aa bb cc xx xx xx xx xx
5. aa bb cc xx xx xx xx xx
6. aa bb cc xx xx xx xx xx
7. aa bb cc xx xx xx xx xx
8. aa bb cc xx xx xx xx xx
Scroll:UP/DOWN
(1.Latest Err.) Exit: RETURN
aa: Initialization is completed or not.
FF : Complete. other number : Not complete.
bb:Operating status of mechanism deck at an error occurred.
(lod sq jcp) 00 : Initializing. 10 to 15 : Open operating. 16 to 19 : Kicking cause open failed. 1A to 1F : Open operating. 20 to 27 : Complete the open operation. 28 : No disc and complete the open operation. 29 to 2F : Complete the open operation. 30 to 3F : Close requesting. 40 to 4F : Open requesting. 50 to 5F : Close operating. 60 to 6F : Complete the chucking operation. 80 to 8F : Complete the release operation.
(BU is home position)
25
HCD-EA20
SECTION 5
ELECTRICAL ADJUSTMENT
90 to 9F : BU down operating. A0 to AF : Opening/closing the shutter. Or stationary state in
open/close the shutter is enablement. B0 to BF : BU up requesting. C0 to CF : BU down requesting. D0 to DF : BU upping. E0 to EF : No disc checking in disc loading.
cc: Operating status of mechanism deck at an error occurred.
(lod oq jcp) 00 : Complete the operation. 10 to 1F : Open operating. 20 to 2F : Close operating. 30 to 3F : Release operating. 60 to 6F : Chucking operating. 70 to 7F : Kicking operating. 80 to 8F : Returning the BU to home position. (after kicking)
6. VERSION INFORMATION
On the Test Mode Menu screen, selecting [6] displays the ROM version and region code. The parenthesized hexadecimal number in version field is checksum value of ROM.
## Version Information ##
IF con. Ver.x. xx
[TEST DISC LIST]
Use the following test disc on test mode. TDV-520CSO (DVD-SL): PART No. J-2501-236-A LUV-P01 (CD): PART No. 4-999-032-01 TDV-540C (DVD-DL): PART No. J-2501-235-A
Note: Do not use exiting test disc for DVD.
AUTO SERVO ADJUSTMENT
After parts related to the servo circuit (RF amplifier (IC001), DSP (IC501), motor driver (IC501), EEPROM (IC903) so on) are replaced, re-adjusting the servo circuit is necessary. Select “ALL” at “1. DRIVE AUTO ADJUSTMENT” (Refer to page 28 in TEST MODE) and adjust DVD-SL (single layer), CD and D VD-DL (dual layer).
SYScon. Ver.x. xx (xxxx)
Model DAV-EA20 Region 0x Config xxxxxxxx
Front End Ver.x.xx
Exit: RETURN
IF con. : The version of system controller (IC501). SYScon. : The version of DVD system processor (IC207). Front End: The version of mechanism controller (IC901).
7. VIDEO LEVEL ADJUSTMENT
On the Test Mode Menu screen, selecting [7] displays color bars for video level adjustment. During display of color bars, OSD disappears but the menu screen will be restored if pressing the
[RETURN] key.
26

6-1. CIRCUIT BOARDS LOCATION

d
HCD-EA20
SECTION 6
DIAGRAMS
SUB TRANSFORMER board
STANDBY board
MS-128 board
RF board
PANEL board
I/O board
AMP boar
UCOM board
DMB03 board
27
HCD-EA20
d
d
THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS. (In addition to this, the necessary note is printed in each block.)
For schematic diagrams.
Note:
• All capacitors are in µF unless otherwise noted. pF: µµF 50 WV or less are not indicated except for electrolytics and tantalums.
• All resistors are in and 1/ specified.
f
C : panel designation.
Note: The components identified by mark 0 or dotted line
A : B+ Line.
B : B– Line.
•Voltages and waveforms are dc with respect to ground
•Voltages and wavef orms are dc with respect to ground in
•Waveforms are taken with a oscilloscope.
• Circled numbers refer to waveforms.
• Signal path.
•Abbreviation
: internal component.
with mark 0 are critical for safety. Replace only with part number specified.
under no-signal (detuned) conditions. service mode. Voltage variations may be noted due to normal produc-
tion tolerances. no mark : STOP
F : AUDIO J : CD PLAY c : DVD PLAY d : TUNER L : VIDEO a : CHROMA E : Y e : AUX IN
RU : Russian model
4
W or less unless otherwise
For printed wiring boards.
Note:
X : parts extracted from the component side.
a
b : Pattern from the side which enables seeing.
(The other layers' patterns are not indicated.)
Caution: Pattern face side: Parts on the pattern face side seen from (SIDE A) the pattern face are indicated. Parts face side: Parts on the parts face side seen from (SIDE B) the parts face are indicated.
: Through hole.
• Indication of transistor
CEB
These are omitte
C
Q
These are omitte
EB
28

6-2. BLOCK DIAGRAMS – RF/SERVO SECTION –

RF
1
63
DVDRFP
RFSIN
ATOP
ATON
62
61
HCD-EA20
117
RFIN
8
FNP
AIP
59
AIN
60
FNN
535254
DIP
55
DIN
RFAC
57
50
RFAC
PCMD
66
160
MDAT
32, 30, 27, 24
HDB0 – HDB7
44, 41, 39, 35,
SD0 – SD7
A
VIDEO
SECTION
DETECTOR
OPTICAL PICK-UP
BLOCK
(TDP022W)
LASER
CD LD
DIODE
(FOR CD)
LASER
DVD LD
DIODE
(FOR DVD)
INLIM
FCS+ FCS–
2AXIS DEVICE FOCUS/
COIL
TRK+ TRK–
TRACKING
A B C D
F
E
PD
SW
AUTOMATIC POWER
CONTROL (FOR CD)
AUTOMATIC POWER
CONTROL (FOR DVD)
LASER DIODE
(SPINDLE)
Q901
SELECT
(SLED)
MM
D
Q002
Q001
CBA
MM
A2
3
B2
4
C2
5
D2
6
18
CD E
17
CD F
B
12
A
A
11
B
D
10
C
C
9
D
B
16
CD A
A
15
CD B
D
14
CD C
C
13
CD D
22
CDLD
24
CDPD DVDPD
23
DVDLD
21
V125
36
FOCUS/TRACKING COIL DRIVER, SPINDLE, SLED MOTOR DRIVER
36 48 37 1
34 3 35 4
32 31 30 29
27 28
47 46
IC501
BUFFER
FOCUS COIL
DRIVE
TRACKING COIL
DRIVE
SLED MOTOR
DRIVE
SLED MOTOR
DRIVE
SPINDLE MOTOR
DRIVE
BUFFER
IC001
CD/DVD/SACD RF AMP,
FOCUS/TRACKING ERROR AMP
4042
7
10
MUTE12 MUTE34
MUTE5 TSD-M
39 19 20 21 22
13
45
POWER SAVE
(1.65V)
FF
FR
TF
TR
AVC
SDATA
SCLK SDEN
MIRR
LDON
FF FR
47 46 48
39
TE
40
FE
42MNTR
27
26
7
FCS_JMP_1
8
FCS_JMP_2
44
SLED_B
43
SLED_A
97
A8
60
MUTE_2D
63
SP_ON
73
TSD-M
62
FG
28
76 31
LDON
LDSEL
SLED
DATA_RF
CLK_RF
SDEN
MIRR
INLIM
61
TE FE
PI
TE
FE PI
CLK_RF
DATA_RF
82
83
SDCLK_RF
SDATA_RF
IC503
SDEN
2
SDEN
AMP
BCK LRCK C2PO
WDCK
WFCK SBSO EXCK
IC509
CD DECODER,
DIGITAL SERVO PROCESSOR
XTAI
MDP
MD2
SCOR
DATA CLOK
XLAT
SSTP
26
41
TE
40
SE FE
39 43
RFDC
VC
38
CE
42
FF
33
FFDR
FR
34
FRDR
TF
31
TFDR
TR
32
TRDR
SFDR
29
SRDR
30
MIRR
PI
FE
TE
67PI66
65
FE
TE
IC901 (1/2)
MECHANISM
CONTROLLER
SENS
SQSO SQCK
XRST
LOCK
GFS
MUTE
COUT SCLK
FOK MIRR
LRCK
65
C2PO
14
GSCOR
17
WFCK
10
SBSO
79
EXCK
80
SCOR
IC906
CLOCK
GENERATOR
13 3
71
3
26
49 50 27
9 52 54
98
75 71 59
30 72 74 29
IC703 (2/2)
DOCTRL/ ISBTEST
SCOR
DATA_CD CLOK_CD LAT_CD SENS_CD SQSO SQCK
XDRST
LOCK_CD GFS_CD MUTE_CD
COUT_CD SCLK_CD FOK_CD MIRR
25
63
15
4 6 5
7 76 77
2
24 13
3
19
8 22 20
7 8
XTI
SO3
MO1
27M
BUFFER
X902
27MHz
XTO
SO2
10
XRD
XWR
XCS_DVD INIT0_DVD INIT1_DVD
GFS_DVD
XRST_1882
SCK_DSD
MNT1
SDA_EEP
SCL_EEP
WP_EEP
JIT
14-21
D0 – D7
89-96
A0 – A7
85 84 12 22 23
58
25
45
64
6
5
100
99
BCLK
67
BCLK LRCK C2PO GSCOR
WFCK SBSO EXCK SCOR
IC703 (1/2)
COMPARATOR
5
SDA
6
SCL
7
WP
158
BCLK
163
LRCK
155
C2PO
146
GSCOR
151
WFCK
148
SBIN
147
EXCK
150
SCOR
DVD DECODER
167
XTAL
169
XTL2
170
XTL1
137
MDIN2
135
SPO
D0 – D7
172-176, 1, 2, 4
A0 – A7
5, 7, 9-14
17
XRD
18
XWR
19
XCS
20
XINT0
21
XINT1
107
GFS
164
XRST
IC903
EEPROM
XHWR
HDRQ
HDB8
IC701
MDB0 – MDB9,
XMWR
XMOE
XRAS XCAS
APE0
MNT1
109
92
• SIGNAL PATH
48 46 26
MDBA – MDBF
99, 101, 102, 104-106
66-69, 71, 73-75, 96, 97,
89, 91
MA0 – MA9
79, 80, 82-87,
76 94 78 95
XHAC
53
: CD
: DVD
XDCK XSAK
SDEF
2-5, 7-10,
21-24,
17 33 18 34 35
I/O0 – I/O15A0 – A9
41-44, 46-49
IC706 16Mbit D-RAM
27-32
WE OE RAS UCAS LCAS
XDCK, XSAK, SDEF
27M
XSRQ-ZIVA
: AUDIO
: VIDEO
B
C
D
VIDEO
SECTION
VIDEO
SECTION
VIDEO
SECTION
2929
HCD-EA20

– VIDEO SECTION –

RF SERVO
SECTION
RF SERVO
SECTION
AUDIO
SECTION
AUDIO
SECTION
IC256
D-FF
IC258
D-FF
IC259
D-FF
AV0 AV1 AV2 AV3 AV4 AV5 AV6 AV7
XSAK# SDEF# XDCK#
XSAK# SDEF# XDCK#
IC255
177-174, 171-168
SDDATA0 – SDDATA7
SDEN
179
SDERROR
182
SDCLK
183
INT/EXT
192
DAI_DATA
157
LRCK
148
BCK
149
XCK
147
DATA0(DM)
150
DATA1(FLR)
151
DATA2(SLR)
152
DATA3(CSW)
153
VDAC_0
VDAC_2
VDAC_1
J102(1/2)
VIDEO
VIDEO IN
131
125
128
VIDEO INPUT
SELECTOR
1
IN1
5
IN3
IC151
SW1
2 4
OUT
SW2
IC106
VIDEO SELECTOR
7
14
2B
9
3B
1
1B
12 7
CT2
CT3
OUT2
OUT3
OUT1
CT1
2
5
6
3
IC251
75 DRIVER
IC252
VIDEO AMP, 75Ω DRIVER
6
YIN
2
CIN
4
VIN
MUTE1
3
YOUTB YOUTA
COUT
VOUTB VOUTA
MUTE2
15
28 27
33
31 30
VOUT
AV SEL2 AV SEL0 AV SEL1
Q251, 252
WIDE SWITCH
J101 (1/2)
VIDEO
VIDEO OUT
S VIDEO
(DVD ONLY)
34
12
VIDEO
J251
MONITOR OUT
AV SEL0 – AV SEL2
J
AUDIO
SECTION
XSAK SDEF XDCK
ADC_DATA BCK
LRCK
LRCK-ZIVA BCK-ZIVA
XCK DATA0 DATA1 DATA2 DATA3
SD0 SD1 SD2 SD3 SD4 SD5 SD6 SD7
A
B
E
F
RE SERVO
SECTION
RE SERVO
SECTION
AMP
SECTION
AUDIO
SECTION
AMP
SECTION
27M
C
XSRQ_ZIVA
D
SYS RESET, MUTE REQ
G
MDI, MC, ML
H
I2CDATA, I2CCLK
I
I2CDATA
I2CCLK
SYS RESET
MUTE REQ
MDI MC ML
Q904
SWITCH
Q903
SWITCH
XIN
139
195
CEWEOE
WE
HCS0
27
WE
107
VS/WIDE
WEN.UDS
HREAD
25
2,4,5,7,8,10,11,13,74,76,77,79,80,82,83,85,31,
33,34,36,37,39,40,42,45,47,48,50,51,53,54,56
69
MD0 – MD31
57-60, 64-71, 75-78, 81-84, 88-95, 99-102
DQ0 – DQ31 A0 – A11
CKE
MA0 – MA11
42-33, 45, 46
25-27,
60-66,24,21
IC203
128Mbit SD-RAM
• SIGNAL PATH
BA0
BA1
48
47
22
23
BS0
BS1
: AUDIO
: VIDEO : Y : CHROMA
: TUNER
56
68
MCLK
49
20
CLK
MCS0
53
17
CS
MWE
51
19
WE
MRAS
52
18
RAS
MCAS
62
16
CAS
MDQM0
MDQM1
73
71
DQM0
DQM1
MDQM2
86
28
DQM2
MDQM3
97
59
DQM3
SDREQ
178
RESET
202
MREQ
110
MDI
143
MC
144
ML
145
I2C_DA
161
160
78
79
I2C_SIO
41 40
I2C_CL
I2C_SCL
EXTAL
X901
20MHz
DRVTX
186
34
SO_ZIVA
187
33
XTAL
DRVRX
DRVCLK
185
35
SI_ZIVA
SCK_ZIVA
HIRQ1
184
36
DRVIRQ
DRVRDY
188
IC904
FLIP-FLOP
37
DRVRDY
IC901 (2/2)
MECHANISM CONTROLLER
IC902
SWITCHING
6 5 4
HIRQ2
WRITE_CTRL(ZIVA_E2P)
116
165
1 8
3
WC
R/B
DO DI SK
IC204
EEPROM
CS
Q202
CS_(ZIVA_E2P)
191
162
32
38
CS_ZIVA
RST_SPC
RST
DATA & ADDRESS BUS
HAD0 – HAD15
29,31,33,35,38,40,42,44,
30,32,34,36,39,41,43,45
DQ0 – DQ15
IC207
DVD SYSTEM PROCESSOR
22, 19-14, 11-3 2, 207, 206
HAD0 – HAD15 HA1 – HA3
DATA & ADDRESS BUS
HAD0 – HAD15 HA1 – HA3
55, 54, 52, 51,
49-47, 45-40, 38-36
1D1 – 1D10, 2D1 – 2D6
1Q1 – 1Q10, 2Q1 – 2Q9
2, 3, 5, 6, 8-10, 12-17,
19-21, 23, 24, 26
HA1 –
HA3
25-23
A0 – A2
PROGRAMMABLE ROM
HA1 – HA3HAD0 – HAD15
34, 33, 31
2D7 – 2D9
ADDRESS BUS
22-18, 8-1, 48,
17, 16, 9, 10, 13
A3 – A21
IC206
190
56 29
BUS INTERFACE
HA4 –HA22
ALE
1LE
2LE
IC216
CE
OE
26
28OE11
CE
3030
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