HCD-DX150/DX170/DX250 are the amplifier, DVD/
CD and tuner section in DA V -DX150/DX170/DX250.
This system incorporates with Dolby* Digital and Dolby
Pro Logic (II) adaptive matrix surround decoder and the
DTS** Digital Surround System.
* Manufactured under license from Dolby Laboratories.
"Dolby", "Pro Logic" and the double-D symbol are
trademarks of Dolby Laboratories.
** Manufactured under license from Digital Theater
Systems, Inc. "DTS" and "DTS Digital Surround" are
trademarks of Digital Theater Systems, Inc.
Photo: HCD-DX150
US Model
Canadian Model
HCD-DX150/DX170/DX250
E Model
Australian Model
HCD-DX150
Model Name Using Similar Mechanism NEW
Mechanism T ypeCDM81C-DVBU101
Optical Pick-up Name
KHM-310CAB/C2RP
AUDIO POWER SPECIFICATIONS
for the US model
POWER OUTPUT AND
TOTAL HARMONIC
DISTORTION:With 3 ohm loads, both
channels driven, from
200 – 20,000 Hz; rated
55 watts per channel
minimum RMS power,
with no more than 0.7 %
total harmonic distortion
from 250 milli watts to
rated output.
Amplifier section
DX150
North American model:
Surround mode (reference) music power ou tput
Front: 133 W + 133 W
(with SS-TS31)
Center*: 133 W
(with SS-CT31)
Surround*: 133 W + 133
W
(with SS-TS31B)
Subwoofer*: 135 W
(with SS-WS31)
SPECIFICATIONS
Central/South American models
Stereo mode (rated)
Surround mode (reference) music power ou tput
Other models:
Stereo mode (rated)
Surround mode (reference) music power ou tput
DX170
Surround mode (reference) music powe r output
55 W + 55 W (DIN)
Front: 120 W + 120 W
Center*: 120 W
Surround*: 120 W + 120
W
Subwoofer*: 120 W
55 W + 55 W (3 ohms at 1
kHz, DIN)
Front: 133 W + 133 W
(with SS-TS31)
Center*: 133 W
(with SS-CT31)
Surround*: 133 W + 133
W
(with SS-TS31B)
Subwoofer*: 135 W
(with SS-WS31)
Front: 143 W + 143 W
(with SS-TS31)
Center*: 143 W
(with SS-CT31)
Surround*: 143 W + 143
W
(with SS-TS31B)
Subwoofer*: 285 W
(with SS-WS32)
DX250
Surround mode (reference) music powe r output
Depending on the sound field settings and the source,
there may be no sound output.
•Abbreviation
AUS: Australian model.
CND: Canadian model.
E32: 110 – 240 V AC Area in E model.
EA: Saudi Arabia model.
MX: Mexican model.
SP: Singapore model.
Power requirements
North American and Mexican models:
120 V AC, 60 Hz
Central/South American models:
110 – 240 V AC, 50/60 Hz
Other models:
Power consumption
220 – 240 V AC, 50/60 Hz
On: 145 W (DAV-DX150)
On: 160 W (DAV-DX170/DX250)
Standby: 0.3 W (at the
Power Saving Mode)
Dimensions (approx.)
430 × 88 × 415 mm
1
/2× 16 3/8 inches)
(17 × 3
(w/h/d) incl. pr ojecting
parts
Mass (approx.)
4.9 kg (10 lb 13 oz) (DAV-DX150)
5.0 kg (11 lb 1 oz) (DAV-DX170/DX250)
Design and specifications are subject to change
without notice.
2
HCD-DX150/DX170/DX250
r
Laser component in this product is capable of emitting radiation
exceeding the limit for Class 1.
This appliance is classified as
a CLASS 1 LASER product.
The CLASS 1 LASER
PRODUCT MARKING is
located on the rear exterior.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
exposure.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270 °C
during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage.
Check leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT -540A. Follow the manuf acturers’ instructions to use these
instruments.
2. A battery-operated A C milliammeter . The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter . The “limit” indication
is 0.75 V, so analog meters must have an accurate lo w-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples
of a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2 V AC range are suitable. (See
Fig. A)
To Exposed Metal
Parts on Set
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the leadfree mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40 °C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscou-s (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
AC
0.15 µF
1.5 k
Ω
Earth Ground
voltmete
(0.75 V)
Fig. A. Using an AC voltmeter to check AC leakage.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE
WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE
PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR
IN SUPPLEMENTS PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE 0 SUR
LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES
PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE
FONCTIONNEMENT. NE REMPLACER CES COM- POSANTS
QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT
DONNÉS DANS CE MANUEL OU D ANS LES SUPPLÉMENTS
PUBLIÉS PAR SONY.
6-7. Base Unit (DVBU101) .................................................... 72
7.ELECTRICAL PARTS LIST .................................. 73
4
SECTION 1
SERVICING NOTE
HCD-DX150/DX170/DX250
Ver. 1.1
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK
OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pickup block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
LASER DIODE AND FOCUS SEARCH OPERATION
CHECK
Carry out the “S curve check” in “CD section adjustment” and check
that the S curve waveform is output several times.
Self-diagnosis Function
(When letters/numbers appear in the
display)
When the s elf -diagnosis function is activated to
prevent the system from malfunctioning, a 5character service number (e.g., C 13 50) with a
combination of a letter and 4 digits appears on
the screen and the front pa nel display. In this
case, check the following table.
DISC SLOT LOCK
The disc slot lock function for the antitheft of an demonstration
disc in the store is equipped.
Setting Procedure :
1. Press the ?/1 button to turn the set on.
2. Press the [FUNCTION] button to set DVD function.
3. Insert a disc.
4. Press the
x stick and the A button simultaneously for five
seconds.
5. The message “LOCKED” is displayed and the slot is locked.
Releasing Procedure :
1. Press the x stick and the A button simultaneously for five
seconds again.
2. The message “UNLOCKED” is displayed and the slot is
unlocked.
Note:When “LOCKED” is displayed, the slot lock is not released by
Note 1: Regarding the notification symbol “R”
Note 2: Incorrect operations may be performed if the test mode ia not
Note 3: If the disc tray does not open and the message “LOCKED”
turning power on/off with the ?/1 button.
Because the number of the operating buttons of this product
are limited, some operations require use of the operating
buttons of the remote commander, When a specific operation
requires use of the operating buttons of the remote commander,
“R” is added to the specific operating procedure in this manual.
Example MENU/NO “R” The MENU/NO button of remote
commander.
entered properly.
In this case, press the ?/1 button to turn the power off, and
retry to enter the test mode.
appears, press the x tick and the A button simultaneously for
5 seconds or longer.
Then remove your fingers from the above stick and the button.
The message “UNLOCKED” appears for 2 seconds and the disc
tray opens.
Note on DMB10 board replacement
IC103 (EEP ROM) on DMB10 board can not be replaced
individually. Replace it with DMB10 board, complete for service.
So, carry IC103 (EEP ROM) again at the time of DMB10 board
exchange.
C:13:50
First 3
characters of
the servic e
number
C 13The disc is dirty.
C 31The disc is not inserted correc t ly.
E XX
(xx is a number)
Cause and/or corrective action
,Clean the disc with a soft cloth
(page 80).
,Restart the system, then re-insert
the disc correctly.
To prevent a malfunction, the
system has performed the selfdiagnosis function.
,Contact your nearest Sony
dealer or local authorized Sony
service facility and giv e the 5character service number.
Example: E 61 10
5
HCD-DX150/DX170/DX250
• SERVICE POSITION-1 (DVD MECHANISM DECK)
DVD MECHANISM DECK
Insulation seat
• SERVICE POSITION-2 (DMB10 BOARD)
DMB10 board
6
• SERVICE POSITION-3 (MAIN BOARD)
MAIN board
HCD-DX150/DX170/DX250
Extension cable
(J-2501-244-A 21p)
• SERVICE POSITION-4 (FL BOARD)
FL board
7
HCD-DX150/DX170/DX250
Index to Parts and Controls
For more in formation, refer to the pages in dicated in pare ntheses.
Front panel
SECTION 2
GENERAL
This section is extracted
from instruction manual.
A "/1 (on/standby) (25, 29, 70)
B Disc tray (29)
C DISC 1-5 (29)
D A (open/close) (29, 70)
E H (play) (29)
F X (pause) (30)
G x (stop) (30, 70)
Rear panel
FRONT RFRONT LSURR RSURR LCENTERWOOFER
SPEAKER
H ./> (30)
I FUNCTION (29)
J PHONES jack (29)
K VOLUME (29)
L (remote sensor) (12)
M Front panel display (91)
Y
AUDIO IN
RL
VIDEO/SAT
PB/CBPR/C
DVD ONLY
COMPONENT VIDEO OUT
R
VIDEOS(DVD ONLY)
VIDEO
MONITOR OUT
AM
COAXIAL
FM
75
A SPEAKER jacks (14)
B VIDEO/SAT AUDIO IN jacks (21, 23)
C COMPONENT VIDEO OUT jacks (19)
D MONITOR OUT (VIDEO / S VIDEO) jacks
(19)
E AM terminal (18)
F FM 75 COAXIAL jack (18)
8
HCD-DX150/DX170/DX250
Remote
A TV [/1 (on/standby) (64)
B TV/VIDEO (64)
C TUNER MENU (67)
D SLEEP (69)
E DISC SKIP (29 )
F PROGRESSIVE (20)
G REPEAT/FM MODE (33, 68)
H TUNER/BAND (68)
I Number buttons (34, 60, 64)
The number 5 button has a tactile dot.*
J CLEAR, - (26, 31, 65)
K TOP MENU (34)
L C/X/x/c/ENTER (25, 31, 55, 60, 66, 70,
71)
M O RETURN (35)
N REPLAY, STEP (30)
O . PRESET –, TV CH – (26, 30, 64, 68)
P m/ SLOW, TUNING – (45, 67)
Q H (play) (29)
The H button has a tactile dot.*
R TV (64)
S THEATRE SYNC (6 5 )
T "/1 (on/standby) (25, 29, 68)
U AMP MENU (25, 66, 70)
V DSGX (58)
W FUNCTION (20, 29, 57, 66)
X SOUND FIELD (55)
Y DISPLAY (68)
Z PICTURE NAVI (39)
wj AUDIO (53)
wk SUBTITLE (59)
wl ANGLE (59)
e; ALBUM –/+ (30, 65)
ea MENU (34)
es MUTING (30)
ed VOLUME, TV VOL +/– (29, 64, 68)
The VOLUME, TV VOL + button has a
tactile dot.*
ef DISPLAY (9, 26, 31, 60, 71)
eg > PRESET +, TV CH + (26, 30, 64, 68)
eh ADVANCE, STEP (30)
ej M/ SLOW, TUNING + (45, 67)
ek x (stop) (30, 60, 68)
el X (pause) (30)
The X button has a tactile dot . *
*Use the tactile dot as a ref erence when operat ing the
system.
9
HCD-DX150/DX170/DX250
3-1. DISASSEMBLY FLOW
•This set can be disassembled in the order shown below.
•The dotted square with arrow (
) are completed.
(
) prompts you to move to the next job when all of the works within the dotted square
SECTION 3
DISASSEMBLY
SET
3-2.CASE, FRONT PANEL ASSY
3-3.FL BOARD, H/P BOARD
(Page 12)
3-4.STBY BOARD, LED BOARD,
KEY BOARD
(Page 12)
(Page 11)
3-5.IO BOARD, DC FAN
(Page 13)
3-8.MD COVER
(Page 14)
3-9.DVD MECHANISM DECK
(CDM81C-DVBU101)
(Page 15)
3-10.TRAY
(Page 16)
3-12.BASE UNIT (DVBU101)
(Page 17)
3-6.DMB10 BOARD
(Page 13)
3-7.MAIN BOARD
(Page 14)
3-11.MOTOR BOARD
M761 (LD/ST MOTOR),
M762 (BU U/D MOTOR)
(Page 16)
10
3-14.GEAR (SUB TRAY 1),
GEAR (SUB TRAY 2)
(Page 18)
3-16.STOCKER SECTION
(Page 19)
3-17.CAM (STOCKER)
(Page 19)
3-18.GEAR (STOCKER 3)
(Page 20)
3-13.OPTICAL PICK-UP
(KHM-310CAB/C2NP)
(Page 17)
3-19.ROTARY ENCODER (MD)
(Page 20)
3-20.GEAR (BU1)
(Page 21)
3-15.LEVER ASSY
(Page 18)
Note: Follow the disassembly procedure in the numerical order given.
)
3-2. CASE, FRONT PANEL ASSY
4
two screws (CASE3 TP2)
7
case
HCD-DX150/DX170/DX250
6
six screws (+BV 3
8
19p(CN509)
qs
3
DVD lid assy
w
ire (flat type)
claw
qf
front panel assy
tweezers
qa
three screws (+BV 3)
gear
1 Insert tip of tweezers through the hole of bottom plate,
and roate the gear in the counter-clockwise direction.
0
screw (+BV 3)
qd
claw
5
two screws
(CASE3 TP2)
9
connector
(CNP903)
DVD lid
tape
2 Attach an adhesive tape on the DVD LID and draw it out.
11
HCD-DX150/DX170/DX250
t
)
)
3-3. FL BOARD, H/P BOARD
3
knob (vol)
4
nut
qf
FL board
0
shield (front)
qa
wire (flat type)
9p(CN802)
9
wire (flat type
9p(CN803)
6
shee
2
H/P board
1
froating screw
(PTPWHM 2.6)
qd
connector
(CN805)
qs
19p(CN801)
wire (flat type)
3-4. STBY BOARD, LED BOARD, KEY BOARD
8
four
screws (+BV 3)
qa
(CN804)
7
two tapping screws
(+P2.6
connector
qd
qs
STBY board
×
6)
5
sheet
button (power)
9
two screws (+BV 2.6)
0
screw (+BV 2.6)
12
4
button (play)
1
three
screws (+BV 2.6)
3
KEY board
2
four
screws (+BV 2.6)
8
button (disc) assy
6
three
screws (+BV 2.6)
7
LED board
5
three screws (+BV 2.6
3-5. IO BOARD, DC FAN
)
)
2
connector
(CN300)
5
wire (flat type)
23p(CN601)
6
wire (flat type)
13p(CN201)
qf
IO board
0
wire (flat type)
11p(CN101)
HCD-DX150/DX170/DX250
qa
tuner
9
two screws (+BV 2.6 × 6
qs
screw (+BV 3)
3-6. DMB10 BOARD
1
connector
(CN901)
8
two screws (+BV 3)
1
wire (flat type)
13p(CN106)
3
wire (flat type)
24p(CN101)
2
connector
(CN201)
8
DC fan
back panel
3
three
(+BV 3)
4
wire (flat type)
13p(CN4802)
screws
qd
two
4
three
screws (+BV 3)
7
two screws (BVTT 4 × 8)
5
wire (flat type)
7p(CN302)
9
two screws (+BV 3
0
DMB10 board
6
wire (flat type)
11p(CN4501)
7
connector
(CN401)
screws (+BV 3)
13
HCD-DX150/DX170/DX250
)
R
3-7. MAIN BOARD
5
21p(CN508)
4
11p(CN505)
9
four screws (+BV 3)
qs
MAIN board
2
screw (BVTP 3 × 12)
3
heat sink (AMP)
wire (flat type)
wire (flat type)
1
two screws (+BV 3)
6
wire (flat type)
7p(CN503)
7
wire (flat type)
23p(CN507)
0
two screws (+BV 3)
8
11p(CN504)
qa
wire (flat type)
two screws (+BV 3
3-8. MD COVER
1
t
hree screws (+BV 3)
2
MD COVE
14
3-9. DVD MECHANISM DECK (CDM81C-DVBU101)
k
1
connector
(CN201)
2
w
ire (flat type)
21p(CN508)
HCD-DX150/DX170/DX250
3
five
screws (+BV 3)
4
DVD mechanism dec
(CDM81C-DVBU101)
15
HCD-DX150/DX170/DX250
3-10. TRAY
2
two
screws
×
5
8)
tray
4
(+BTP 2.6
3
bracket
1
two
screws
(+BTP 2.6
×
8)
3-11. MOTOR BOARD, M761 (LD/ST MOTOR), M762 (BU U/D MOTOR)
1
screw
(+BTP 2.6
7
Remove soldering from the two points.
8
M762 (BU U/D MOTOR)
2
bracket
×
8)
3
screw
(+BTP 2.6 × 8)
4
MOTOR board
5
Remove soldering from the two points.
6
M761 (LD/ST MOTOR)
16
3-12. BASE UNIT (DVBU101)
s
w
3
base unit (DVBU101)
2
floating
(+PTPWH2.6)
screw
HCD-DX150/DX170/DX250
1
two floating
(+PTPWH2.6)
screw
3-13. OPTICAL PICK-UP (KHM-310CAB/C2NP)
3
insulator
4
9
insulator
insulator
0
insulator
screw
screw
5
qa
insulator
6
7
insulator
qs
8
qd
optical pick-up
(KHM-310CAB/C2NP)
holder (310) assy
insulator
insulator
screw
scre
2
two
screws
(+BTP 2.6
×
8
)
1
two
screws
(+BTP 2.6
×
8
)
17
HCD-DX150/DX170/DX250
3-14. GEAR (SUB TRAY 1), GEAR (SUB TRAY 2)
PRECAUTION DURING GEAR (SUB TRAY 1/2) INSTALLATION
Align the marks of the gears as shown in the illustration.
4
(sub tray 1)
gear (sub tray 2)
gear (sub tray 1)
gear (sub tray 2)
3
1
(+PTPWH 2.6
three gears
gear (sub tray 2)
five screws
×
8)
2
gear (sub tray 2)
3-15. LEVER ASSY
Before re-assembling, align the lever (release)
and the lever (sub tray) with the lever (mode)
as shown in the illustration.
doweldowel
lever (mode)
lever (release)
lever (sub tray)
When re-assembling, insert the lever (sub tray)
between the bosses of the shutter (tray).
5
lever (sub tray)
6
lever (release)
3
floating screw
(+PTPWH M2.6)
boss
boss
shutter (tray)
lever (sub tray)
4
1
screw
(+PTPWH 2.6 × 8)
2
shutter (tray)
7
lever (mode)
18
cam (BU)
Before re-assembling, slide the cam (BU)
in the direction of the arrow.
3-16. STOCKER SECTION
5
two screws
(+PTPWH 2.6 × 8)
6
two cams
(stocker)
8
cam
(stocker)
cam (stocker)
cam (stocker)
cam (stocker)
hole
gear
(stocker 2)
gear
(stocker 2)
gear
(stocker 2)
gear (stocker 3)
2
tension spring (SW)
4
lever (SW)
1
screw
(+PTPWH 2.6 × 8)
7
screw
(+PTPWH 2.6 × 8)
3
hook
PRECAUTION DURING CAM (STOCKER) INSTALLATION
Before installing the cams (stocker), fix the gear (stocker 3) in
the manner so that the hole of the gear (stocker 3) should be
aligned with the hole of the chassis located beneath
the gear (stocker 3). Be sure to install the cams (stocker) in
such a way that the grooves of the cams (stocker) face
the direction of the arrows.
1
Rotate the gear (SS3) in the
direction of the arrow.
HCD-DX150/DX170/DX250
2
stocker section
3-17. CAM (STOCKER)
19
HCD-DX150/DX170/DX250
3-18. GEAR (STOCKER 3)
1
screw
(+PTPWH 2.6
2
gear (stocker 3)
PRECAUTION DURING GEAR (STOCKER 3) INSTALLATION
×
8)
Be sure to align the rib of the gear (stocker 3) with the groove
of the rotary encoder.
groove
rib
rotary encoder
(ST U/D encoder)
gear (stocker 3)
(reverse-side)
3-19. ROTARY ENCODER (MD)
PRECAUTION DURING ROTARY ENCODER (MD) INSTALLATION
Slide the cam (BU) in the direction of the arrow so that the mark
of the gear (BU1) can be seen. Engage the gears while aligning
the mark of the gear (BU1) with the protruding part of the
rotary encoder.
rotary encoder (MD)
protruding part
1
three screws
(+BTP 2.6
2
×
8)
rotary encoder (MD)
20
cam (BU)
mark
gear (BU1)
3-20. GEAR (BU1)
PRECAUTION DURING GEAR (BU1) INSTALLATION
Before re-assembling, slide the cam (BU) in the direction of
the arrow.
Assemble the gear (BU1) in such a manner that the groove
of the cam (BU) is aligned with the rib of the gear (BU1).
cam (BU)
4
screw
(+PTPWH 2.6 × 8)
6
screw
(+PTPWH 2.6
7
gear (BU1)
HCD-DX150/DX170/DX250
1
belt (sub tray)
2
screw
(+PTPWH 2.6 × 8)
3
pulley (BU)
×
8)
5
gear (BU2)
rib
groove
gear (BU1)
21
HCD-DX150/DX170/DX250
SECTION 4
TEST MODE
Note 1: Regarding the notification symbol “R”
Because the number of the operating buttons of this product
are limited, some operations require use of the operating
buttons of the remote commander, When a specific operation
requires use of the operating buttons of the remote
commander, “R” is added to the specific operating procedure
in this manual. Example MENU/NO “R” The MENU/NO
button of remote commander.
Note 2: Incorrect operations may be performed if the test mode is
not entered properly.
In this case, press the ?/1 button to turn the po wer of f, and
retry to enter the test mode.
1. Cold Reset
• The cold reset clears all data including preset data stored in
the RAM to initial conditions. Execute this mode when
returning the set to the customers.
Procedure:
1. Press the ?/1 button to turn the power on.
2. Press three buttons x , A and ?/1 simultaneously.
3. When this button is operated, display as “COLD RESET” for
a while and all of the settings are reset.
2. Panel Test Mode
•This mode is used to check the software version, LCD, LED
and keyboard.
2-1. DVD LED Test Mode
Procedure:
1. Press the ?/1 button to turn on the power.
2. Press three bottons X , . and A simultaneously.
3. When the display LED test mode is activated, all segments
are turned on.
4. To exit from this mode, pull out the AC plug.
2-2. V ersion T est Mode
Procedure:
1. When the panal test mode is activated, press the . button
and the message “DC1***” is displayed, the version test mode
is activated.
2. Whenever press the . button, the version is displayed in
order of NA, MC, SYS, UI, DVD, CDMA, CDMB, ST005,
TA, TM and DC1.
3. Press the > button and the date of the softwafe production
is displayed.
4. Press the > button again and the version is displayed.
5. To exit from this mode, pull out the AC plug.
2-3. Key Test Mode
Procedure:
1. When the panel test mode is activated, press the H button,
to select the key test mode.
2. To enter the KEY test mode, the fluorecent indicator displays
“K0 VO”. Each time a button is pressed, “KEY” value
increases. However, once a button is pressed, it is no longer
taken into account. When all keys ar e pressed correctly , “K13
VO” is displayed.
3. To exit from this mode, pull out the AC plug.
3. Disc Tray Lock
The disc tray lock function for the antitheft of an demonstration
disc in the store is equipped.
Setting Procedure :
1. Press the ?/1 button to turn the set on.
2. Press the FUNCTION button to set DVD function.
3. Insert a disc.
4. Press the x button and the A button simultaneously for five
seconds.
5. The message “LOCKED” is displayed and the tray is locked.
Releasing Procedure :
1. Press the x button and the A button simultaneously for five
seconds. again.
2. The message “UNLOCKED” is displayed and the tray is
unlocked.
Note: When “LOCKED” is displayed, the slot lock is not released by
turning power on/off with the ?/1 button.
4. DVD Ship Mode
• Use this mode when returning the set to the customer after
repair.
Procedure:
1. Press the ?/1 button to turn the set on.
2. Press the FUNCTION button to set the function “DVD”.
3.
Press three buttons x
4. After a message “MECHA LOCK” is displayed on the
fluorescent indicator tube, pull out the AC plug.
5. To exit from this mode, press the ?/1 button to turn the set
on.
5. DVD Debug In Mode
Procedure:
1. Press the ?/1 button to turn the set on.
2. Press the FUNCTION button to set the function “DVD”.
3. Press the three buttons . , A and > simultaneously.
4. To exit from this mode, press the ?/1 button to turn the set
on.
6. AM Step Change
•A step of AM channels can be changed over between 9 kHz
and 10 kHz.
Procedure:
1. Press ?/1 button to turn the set ON.
2. Select the function “TUNER”, and press FUNCTION button
to select the BAND “AM”.
3. Press ?/1 button to turn the set OFF.
4. Press > and ?/1 buttons simultaneously, and the display
of fluorescent indicator tube changes to “AM 9 k STEP” or
“AM 10 k STEP”, and thus the channel step is changed over.
,
and
?/1
simultaneously.
22
HCD-DX150/DX170/DX250
DVD SECTION
4-1. GENERAL DESCRIPTION
The Mirror Time and IOP measurement allows you to make
diagnosis and adjustment simply by using the remote commander
and monitor TV. The instructions, diagnosis results, etc. are given
on the on screen display (OSD).
The Mirror Time and IOP measurement is required is such events
where servicing a DVD-Player includes changing the Base Unit
(BU). For each new BU to be used with a certain MV-044 board,
Mirror Time and IOP measurement need to be carried out.
4-2. STARTING TEST MODE
Press three buttons x , A and VOLUME + simultaneously
with the DVD player in standby mode.
The Test Mode starts, then the menu shown below will be
displayed on the TV screen.
Remocon Diagnosis Menu
0. External Chip Check
1. Servo Parameter Check
2. Drive Manual Operation
3. Emergency History
4. Version Information
5. Video Level Adjustment
4-4. MIRROR TIME ADJUSTMENT
To enter Mirror Time Adjustment, press 5 “R” button on the remote
commander. The screen will appear as below.
MIRR time Adjust Menu
1. CD MIRR time Check:
2. DVD MIRR time Check:
3. Threshold:
4. Save to EEPROM
5. Default set MIRR time
[Open] Tray open [Close] Tray close
[0] Return to previous menu
There are five main commands in the Mirr time Adjust menu as
shown in the figure above. The functions of each command are
described in the following page.
1. CD MIRR time Check
This command checks the Mirror time value for CD disc.
2. DVD MIRR time Check
This command checks the Mirror time value for DVD disc.
3. Threshold
This command displays the threshold value between CD and DVD
mirror time.
Model Name : DC1_XX
IF-con: V
Syscon: Ver.
er. xx.xx (xxxx)
x.xxx
The menu above is the Remocon Diagnosis Menu screen which
consists of six main function. At the bottom of the menu screen,
the model name and IF-con version. To enter Mirror Time
Adjustment menu, press button 2 “R” on the remote commander
to enter Drive Manual Operation menu. To exit from the T est Mode,
press the power button on the remote commander.
4-3. DRIVE MANUAL OPERATION
The Drive Manual Operation menu consists of five main
function. By pressing 2 “R” button on the remote commander in
the Remocon Diagnosis Menu, the screen will appear as below.
Drive Manual Operation
1. Servo Control
2. Track/Layer Jump
3. Manual Adjustment
4. Mecha t est mode
5. MIRR time Adjust
0. Return to Top Menu
4. Save to EEPROM
This command saves an adjusted mirror time value to the EEPR OM.
5. Default set MIRR time
This command will set CD and DVD mirror time to firmware def ault
value.
[Open] / [Close]
Pressing the A button controls the tray for disc change
during mirror time adjustment.
[0] Return to previous menu
Press 0 “R” button to return to previous menu.
4-4-1. EXECUTING MIRROR TIME ADJUSTMENT
In order to execute mirror time adjustment, the following standard
procedures must be followed.
(1) In standby mode, press three buttons x , A and VOLUME
[Open] Tray open [Close] Tray close
[0] Return to previous menu
(5) Select “3. Threshold”.
(6) Confirm the number. If it is 75, go to next step. If it is any
other value, return to step 4.
MIRR time Adjust Menu
(14) Confirm the same values are displayed. If it is not same,
return to step 7.
MIRR time Adjust Menu
1. CD MIRR time Check:
2. DVD MIRR time Check: XX XX
3. Threshold:
4. Save to EEPROM:
5. Default set MIRR time:
[Open] Tray open [close] Tray close
[0] Return to previous menu
(15) Push A button to eject tray.
(16) Take out HLX-504 and insert Test Disc YEDS-18 into
tray.
(17) Push A button to close tray.
(18) Push “1. CD MIRR time check”.
(19) Wait for HEX number to display.
(20) Confirm the number, if YY is 5A ~ E8, proceed with next
step. If no, return to 15.
MIRR time Adjust Menu
1. CD MIRR time Check:
2. DVD MIRR time Check:
3. Threshold: 75
4. Save to EEPROM:
5. Default set MIRR time:
[Open] Tray open [Close] Tray close
[0] Return to previous menu
(7) Push A button to eject tray.
(8) Insert Test Disc HLX-504 into tray.
(9) Push A button to close tray.
(10) Push “2. DVD MIRR time Check”.
(11) Wait for HEX number to display.
(12) Confirm the number, if XX is 28 ~ 70, proceed with next
step. If no, return to 8.
MIRR time Adjust Menu
1. CD MIRR time Check:
2. DVD MIRR time Check: xx xx
3. Thereshold:
4. Save to EEPROM:
5. Default set MIRR time:
[Open] tray open [close] Tray close
[0] Return to previous menu
1. CD MIRR time Check: yy YY
2. DVD MIRR time Check: XX XX
3. Threshold:
4. Save to EEPROM:
5. Default set MIRR time:
[Open] Tray open [close] Tray close
[0] Return to previous menu
(21) Push “4. Save to EEPROM”.
(22) Confirm the same values are displayed. If it is not the
same, return to step 15.
MIRR time Adjust Menu
1. CD MIRR time check: YY YY
2. DVD MIRR time check: XX XX
3. Threshold:
4. Save to EEPROM:
5. Default set MIRR time:
[Open] Tray open [close] Tray close
[0] Return to previous menu
(23) Push A button to eject tray.
(24) Remove Test Disc YEDS-18 from tray.
(25) Push A button to close tray.
(26) Press 0 “R” button to the Drive Manual Operation menu.
(13) Push “4. Save to EEPROM”.
24
(27) Press 0 “R” button to return to the Remocon Diagnosis
Menu.
(28) Press the ?/1 button to switch OFF set.
HCD-DX150/DX170/DX250
4-5. EXECUTING IOP MEASUREMENT
In order to execute mirror time adjustment, the following standard
procedures must be followed.
(1) In standby mode, press three buttons x , A and V OLUME
+ simultaneously.
Remocon Diagnosis Menu
0. External Chip Check
1. Servo Parameter Check
2. Drive Manual Operation
3. Emergency History Check
4. Version information
5. Video Level Adjustment
Model: DC1 XX
IF-con Ver : XX.XX (XXXX)
Syscon Ver : X.XX
(2) Select “2. Drive Manual Operation” by pressing the 2 “R”
button on the remote commander. The screen will appear as
below.
Drive Manual Operation
1. Servo Control
2. Track/Layer Jump
3. Manual Adjustment
4. Tray Aging Mode
5. MIRR time adjust
0. Return to top Menu
(5) Wait until a hexadecimal number appear.
Manual Adjust
1. Track Balance Adjust:
2. Track Gain Adjust:
3. Focus Balance Adjust:
4. Focus Gain Adjust:
5. Eq Boost Adjust:
6. Iop. ED 9E:
7. TRV. Level:
8. S curve(FE) Level:
9. RFL(PI) Level:
0. MIRR Time:
Change Value
[0] Return to previous menu
(6) Convert each data from hexadecimal to decimal using
conversion table.
(7) Substract between these two values.
(8) If the remainder is smaller than 93 (decimal), then it is
OK. However if the value is higher than 93, then the BU
is defective and need to be change.
(9) Press RETURN “R” button to return back to previous menu.
(10) Press 0 “R” button to return to Top Menu and power OFF
the DVD Player.
(3) Select “3. Manual Adjustment” by pressing the 3 “R” b utton
on the remote commander. The screen will appear as below.
Manual Adjust
1. Track Balance Adjust:
2. Track Gain Adjust:
3. Focus Balance Adjust:
4. Focus Gain Adjust:
5. Eg boost Adjust:
6. Iop:
7. TRV. Level:
8. S curve(FE) Level:
9. RFL(PI) Level:
0. MIRR Time:
oO Change Value
[RETURN] Return to previous menu
(4) Select Iop by pressing 6 “R” button on the remote commander.
25
HCD-DX150/DX170/DX250
)
SECTION 5
ELECTRICAL ADJSTMENT
DVD SECTION
AUTO SERVO ADJUSTMENT
After parts related to the servo circuit (RF amplifier , DSP (IC102),
motor driver (IC201), EEPROM (IC103) so on) are replaced, readjusting the servo circuit is necessary.
[TEST DISC LIST]
Use the following test disc on test mode.
TDV-520CSO (DVD-SL):PART No. J-2501-236-A
LUV-P01 (CD):PART No. 4-999-032-01
TDV-540C (DVD-DL):PART No. J-2501-235-A
Note: Do not use exiting test disc for DVD.
[RFMON Level Check]
Connection:
oscilloscope
DMB10 board
CN105 pin 6 (RFMON)
CN105 pin
3
(GND)
+
–
Procedure:
1. Connect an oscilloscope to CN105 pin 6 (RFMON) and
CN105 pin 3 (GND) on the DMB10 board.
2. Turn the power on.
3. Set the test disc (DVD: TDV-520CSO, CD: LUV-P01) on the
tray and press H button to playback.
4. Confirm that oscilloscope waveform is clear and check RFMON
signal level is correct or not.
Note: A clear RFMON signal waveform means that the shape “◊” can be
clearly distinguished at the center of the waveform.
RFMON signal waveform
VOLT/DIV: 200 mV
TIME/DIV: 500 ns
level: 0.8 ± 0.2 Vp-p (DVD)
0.8 ± 0.2 Vp-p (CD)
Checking Location: DMB10 board (Side A)
26
IC102
IC101
CN106
CN105 pin 6 (RFMON)
IC104
CN105
IC201
6
1
CN105 pin 3 (GND
SECTION 6
d
d
DIAGRAMS
HCD-DX150/DX170/DX250
THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS.
(In addition to this, the necessary note is printed in each block.)
For Schematic Diagrams.
Note:
• All capacitors are in µF unless otherwise noted. (p: pF)
50 WV or less are not indicated except for electrolytics and
tantalums.
• All resistors are in Ω and 1/
specified.
•f: internal component.
• C : panel designation.
Note:
The components identified by mark 0 or dotted
line with mark 0 are criti-
cal for safety.
Replace only with part
number specified.
• A : B+ Line.
• B : B– Line.
•Voltages and waveforms are dc with respect to ground under no-signal (detuned) conditions.
•Voltages and waveforms are dc with respect to ground in
service mode.
•Waveforms are taken with a oscilloscope.
Voltage variations may be noted due to normal production
tolerances.
no mark : DVD STOP
•Voltages are taken with VOM (Input impedance 10 MΩ).
• Circled numbers refer to waveforms.
• Signal path.
F: AUDIO
J: CD PLAY
c: DVD PLAY
d: TUNER
L: VIDEO
E: Y
a: CHROMA
r: COMPONENT VIDEO
q: R, G, B
e: AUDIO IN
• Abbreviation
AUS: Australian model.
CND: Canadian model.
E32: 110 – 240 V AC Area in E model.
EA: Saudi Arabia model.
MX: Mexican model.
SP: Singapore model.
4
W or less unless otherwise
Note:
Les composants identifiés par
une marque 0 sont critiques
pour la sécurité.
Ne les remplacer que par une
piéce portant le numéro
spécifié.
For Printed Wiring Boards.
Note:
• X : parts extracted from the component side.
• a: Through hole.
•: Pattern from the side which enables seeing.
(The other layers' patterns are not indicated.)
Caution:
Pattern face side: Parts on the pattern face side seen from
(SIDE A) the pattern face are indicated.
Parts face side: Parts on the parts face side seen from
(SIDE B) the parts face are indicated.
• Indication of transistor.
C
Q
CEB
These are omitte
These are omitte
EB
• Circuit Boards Location
STBY board
SW(1) board
MOTOR board
LED board
SENSOR board
TUNER unit
IO board
KEY board
H/P board
SW(2) board
TRANSLATION board
MAIN board
HCD-DX150/DX170/DX250
ENCODER board
FL board
DMB10 board
2727
HCD-DX150/DX170/DX250
6-1. BLOCK DIAGRAM – RF/SERVO SECTION –
DETECTOR
OPTICAL PICK-UP
BLOCK
(KHM-310CAB)
LASER
DIODE
(FOR CD)
LASER
DIODE
(FOR DVD)
CD LD
DVD LD
WR650
VR780
RF
PD
DVDRFIP
6
OSP
252253
A
B
C
D
F
E
B
A
C
D
A
B
D
C
DVDA
2
DVDB
3
DVDC
4
DVDD
5
19
TPI
18
TNI
8
NA
9
NB
10
MD
11
MC
OSN
IC102 (1/3)
CD/DVD RF AMP,
FOCUS/TRACKING ERROR AMP
DVD SYSTEM PROCESSOR
DIGITAL SERVO PROCESSOR
• Signal Path
: CD PLAY
176
Q102 (1/2)
AUTOMATIC POWER
CONTROL (FOR CD)
Q102 (2/2)
AUTOMATIC POWER
CONTROL (FOR DVD)
Q101, Q103
VOLUME CONTROL
23
20
21
22
187
LI M SW
LD01
MD12
MD11
LD02
MSW
PRST
IFCK
MAMUTE
IFSDO
IFSDI
XIFCS
110
99
51
98
101
100
43
33
25
32
31
39
: DVD PLAY
MTK_XRST
DVD_SCO/CLK1
MAMUTE
DVD_SOD/RXD1
DVD_SID/TXD1
DVD_XIFCS
2AXIS
DEVICE
FOCUS/
TRACKING
COIL
FCS+
FCS–
TRK+
TRK–
M2
(SLED)
M1
(SPINDLE)
MM
MM
+3.3V
SP+
SP–
SL–
SL+
FOCUS/TRACKING COIL DRIVER,
SPINDLE, SLED MOTOR DRIVER
42
41
3648
371
32
353
344
VCC
32
31
30
29
27
28
47
46
IC201
BUFFER
FOCUS COIL
DRIVE
TRACKING COIL
DRIVE
SLED MOTOR
DRIVE
SLED MOTOR
DRIVE
SPINDLE MOTOR
DRIVE
BUFFER
177
OCSW
105
IFBSY
43
10
13
40
45
19
20
22
21
V1P4
FOO
TRO
FMO
DMO
V1P4
FMO
FOO
DMO
TRO
38
42
37
41
30
40
47
184
183
181
FMO
FOO
DND
TRO
V REFO
IOPMON
SPFG
MUTE123
MUTE
TSDM
42
SEN
34
DVD_IFBUSY/RST1
IC509 (1/4)
SYSTEM
CONTROLLER
HCD-DX150/DX170/DX250
2828
– VIDEO SECTION –
IC201
VIDEO AMP, 75Ω DRIVER
HCD-DX150/DX170/DX250
• Signal Path
: VIDEO
: Y
: CHROMA
: COMPONENT VIDEO
: R, G, B
YUV1
YUV2
YUY3
YUY4
YUY5
YUV6
WODE
194
196
198
200
202
203
171
IC102(2/3)
DVD SYSTEM PROCESSOR
SCL
102
103
6 5
SCL
IC103
EEPROM
SDA
SPA
AB0 – AB7
81-84,86-88,91
HD0 – HD7A0 – A21
DATA & ADDRESS BUS
53-61, 67-72, 74-76,
6
YIN
2
CIN
4
CVBSIN
10
CYIN
12
CBIN
14
CRIN
25
SI
HIGHA0-7
IOA0-7, IOA18-IOA20
A16, A17
78, 89, 92, 93
MUTE1
3
13
YOUT
COUT
VOUT
CYOUT
CBOUT
CROUT
MUTE2
21
26
23
20
18
16
VOUT
CYOUT
CBOUT
CROUT
AV SEL1
77
CEWEOE
IOCS
79
IOWA
IOUE
66
2,4,5,7,8,10,11,13,42,44,45,47,48,50,51,53
RD0 – RD15
125-123, 121, 120, 118,
117, 115, 135, 133-128, 126
RD0 – RD15
21
43
VIDEO
Y
PB/C
PR/C
S VIDEO(DVD ONLY)
J201
MONITOR OUT
J202
COMPONENT
B
VIDEO OUT
R
146, 147, 149-151,
158-160, 162, 164-166
RA0 – RA11
22-26,
29-35
RA0 – RA11
IC104
SDRAM
RCLK
RCS
RWE
MRAS
BA0
BA1
143
20
142
145 156113 137 157
38
19
21
BS0
BS1
DRCLK
138
RCS
CAS
140
139
16
18
17
CAS
RAS
RWE
MDQM0
15
DQM0
MDQM1
39
DQM1
AV SEL1
CLE
37
DRCLE
B
AMP
SECTION
HCD-DX150/DX170/DX250
DATA & ADDRESS BUS
HD0 – HD7
29,31,33,35,38,40,42,4425-16, 9-1, 48
DQ0 – DQ7
A0
IC101
FLASH ROM
A0 – A19DQ15/A-1
A1-A20
CE
OE
WE
2645
28OE11
CE
WE
2929
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