HCD-DR3/DR330/XB200 is the tuner, dec k,
CD and amplifier section in LBT-DR3/
DR330/XB200.
Manufactured under license from Dolby Laboratories
Licensing Corporation.
“DOLBY” and the double-D symbol a are trademarks
of Dolby Laboratories Licensing Corporation.
CD
SECTION
T APE
DECK
SECTION
AEP Model
UK Model
HCD-XB200
E Model
HCD-DR3/DR330
Australian Model
HCD-DR3
Model Name Using Similar MechanismHCD-G2500
Base Unit Type
Optical Pick-up TypeKSS-213E/C2N
Model Name Using Similar MechanismNEW
T ape Transport Mechanism TypeCWL-44-RR
KSM-213ECM/C2NP
Amplifier section
(LBT -XB200)
DIN power output (Rated)70W + 70W
(6 Ω at 1 kHz DIN)
Continuous RMS power output (Reference)
80W + 80W
(6 Ω at 1 kHz, 10%
THD)
Music power output (Reference)
140W + 140W
(6 Ω at 1 kHz, 10%
THD)
(LBT-DR330/DR3)
The following measured at AC 110/220V, 60Hz ;
Continuous RMS power output (Reference)
85W + 85W
(6 Ω at 1 kHz, 10%
THD)
DIN power output (Rated)70W + 70W
(6 Ω at 1 kHz, DIN)
The following measured at AC 120/240V, 60Hz ;
Continuous RMS power output (Reference)
100W + 100W
(6 Ω at 1 kHz, 10%
THD)
DIN power output (Rated)80W + 80W
(6 Ω at 1 kHz, DIN)
Inputs
PHONO IN (phono jack):
sensitivity 3mV,
impedance 47 kΩ
SPECIFICATIONS
SPECIFICATIONS
MD/VIDEO IN (phono jacks):
Outputs
PHONOS (stereo phono jacks):
MD/VIDEO OUT (phone jack):
SPEAKER:accepts impedance of 6 to
CD player section
SystemCompact disc and digital
LaserSemiconductor laser
Laser outputMax. 44.6µW*
sensitivity 250mV,
impedance 47 kΩ
accepts headphones of 8 Ω
or more
voltage 250mV,
impedance 1 kΩ
16 Ω
audio system
(λ = 780 nm)
Emission
duration: continuous
*This output is the value
measured at a distance of
200 mm from the objective
lens surface on the Optical
Pock-up Block with 7 mm
aperture.
COMPACT Hi-Fi STEREO SYSTEM
Wavelength780 – 790 nm
Frequency response20Hz – 20kHz (±0.5 dB)
Signal-to-noise retioMore than 90 dB
Dynamic rangeMore than 90 dB
DIGITAL OUT
(Square optical connector jack, rear panel)
Wavelength600 nm
Output Level–18 dBm
Tape deck section
Recording system4-track 2-channel stereo
Frequency response (DOLBY NR OFF)
60 – 13,000 Hz (±3 dB),
using a Sony TYPE I
cassette
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM tunr section
Tuning range87.5 – 108.0 MHz
(50 kHz step)
Continued on next page
MICROFILM
AM tuner section
Tuning renge
European and Middle Eastern models:
531 – 1,602 kHz
(with the tuning interval set at 9 kHz)
Other models:531 – 1,602 kHz
(with the tuning interval set at 9 kHz)
530 – 1,710 kHz
(with the tuning interval set at 10 kHz)
AntennaAM loop antenna,
External antenna terminals
Intermediate frequency450 kHz
General
Power requirements
European model:230 V AC, 50/60 Hz
Mexican model:120V AC, 50/60 Hz
Australian model:220 – 240 V AC, 50/60 Hz
Other models:110 – 120 V or 220 – 240 V AC, 50/60 Hz Adjustable
with voltage selector
Power consumption
(HCD-DR330/DR3)180W
(HCD-XB200)135W
Dimensions(w/h/d)Approx. 355 × 425 × 442 mm
(14 × 163/4× 171/2 in) incl.
projecting parts and controls
MassApprox. 13.1 kg (28 lb 14 oz.)
Supplied accessoriesAM loop antenna (1)
Remote RM-SG7B (1)
FM wire antenna (1)
Design and specifications are subject to change without notice
MODEL IDENTIFICATION
Parts No.
PARTS No.MODEL
4-222-140-0πXB200 : AEP, UK
4-222-141-0πXB200 : EE, CIS
4-222-142-0πDR3 : E, SP, AR
4-222-143-0πDR3 : AUS
4-222-144-0πDR3 : MX
4-222-145-0πDR330
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
exposure.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of soldering iron around 270˚C
during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
Laser component in this product is capable
of emitting radiation exceeding the limit for
Class 1.
• Abbreviation
SP: Singapore model
MX : Mexican model
AR : Argentina model
AUS : Australian model
EE: East European model
This appliance is classified as a CLASS 1 LASER product. The
CLASS 1 LASER PRODUCT MARKING is located on the rear
exterior.
The following caution label is located inside the unit.
2
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK ! OR DO TTED LINE WITH
MARK ! ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY.
TABLE OF CONTENTS
1. GENERAL ··········································································4
2. DISASSEMBLY
2-1. Top Cover ···········································································5
2-2. Front Panel Assy ································································· 5
2-3. Main Section······································································· 6
2-4. Main Board········································································· 6
2-5. CD Mechanism Deck Section ············································ 7
2-6. Tape Mechanism Deck Section ·········································· 7
2-7. Cassette Doors···································································· 8
2-8. CD Chassis Assy ································································ 8
2-9. Base Unit ············································································ 9
2-10. Turn Table ··········································································· 9
Main Section····································································· 16
Tuner/CD Section····························································· 17
5-3. Printed Wiring Board Main Section ····························· 18
5-4. Schematic Diagram Main (1/3) Section ······················· 19
5-5. Schematic Diagram Main (2/3) Section ······················· 20
5-6. Schematic Diagram Main (3/3) Section ······················· 21
5-7. Printed Wiring Board AMP Section ····························· 22
5-8. Schematic Diagram AMP Section ································ 23
5-9. Printed Wiring Board CD Decoder Section ················· 24
5-10. Schematic Diagram CD Decoder Section ···················· 25
5-11. Printed Wiring Board Front Section····························· 26
5-12. Schematic Diagram Front (1/2) Section ······················· 27
5-13. Schematic Diagram Front (2/2) Section ······················· 28
5-14. IC Pin Function Description············································· 29
5-15. IC Block Diagrams ··························································· 31
6. EXPLODED VIEWS
6-1. Top Cover Section ···························································· 33
6-2. CD Door Section ······························································ 34
6-3. Panel Section ···································································· 35
6-4. Main Section····································································· 36
6-5. CD Mechanism Section···················································· 37
6-6. Base Unit Section (KSM-213ECM)································· 38
7. ELECTRICAL PARTS LIST······································· 39
3
SECTION 1
GENERAL
#§
%™
%¡
$∞
$¢
#£
#™
#¶
$¶$§
$™$¡$£
$º#ª
#•
#∞#¢
1%¢ %£
$ª$•%º
2354
6
!ª
@™
7
!¶
8
9
0
!¡
!£!™
!§!∞!¢
!•
@¡@º
@£
#º#¡@¢
11/u (POWER) button
2TUNING MODE button
3STEREO/MONO button
4TUNER MEMORY button
5ENTER/NEXT button
6TUNER/BAND button
7TUNING – button
8TUNING + button
9FUNCTION button
!ºVOLUME knob
!¡PHONES jack
!™ª button (DECK B)
!£· button (DECK B)
!¢p button (DECK B)
!∞0 button (DECK B)
!§) button (DECK B)
!¶P button (DECK B)
!•r REC button (DECK B)
#¶0 button (DECK A)
#•) button (DECK A)
#ªª button (DECK A)
$º· button (DECK A)
$¡GROOVE button
$™DBFB button
$£SURROUND button
$¢SPECTRUM ANALYZER button
$∞DISPLAY/DEMO button
$§ROCK button
$¶POPS button
$•JAZZ button
$ªSALSA button
%ºFLAT button
%¡t /CLOCK SET button
%™SLEEP button
%£TIMER REC button
%¢DAILY button
4
SECTION 2
DISASSEMBLY
Note :Follow the disassembly procedure in the numerical order given.
2-1. TOP COVER
1
Three screws
3
Top cover
1
Three screws
2-2. FRONT PANEL ASSY
2
Harness
(CN302)
9
Front panel assy
8
Board to board connector
(CN602)
(CN601)
1
Connector
(to deck A)
7
Screw
2
Seven screws
6
Four screws
4
Connector
(to deck B)
5
Connector
(CN702)
3
Connector board
(CN11)
5
2-3. MAIN SECTION
6
Two screws
1
Connector
(CN301)
7
Main section
2
Screw
5
Two screws
4
Three screws
3
Photo Socket board
2-4. MAIN BOARD
7
Two screws
8
Main board
6
Connector
(CN701)
5
Rear panel
1
Four screws
2
Three screws
3
Four screws
4
Three screws
6
2-5. CD MECHANISM DECK SECTION
4
CD mechanism
deck section
3
Four screws
2
Holder, wire
2-6. TAPE MECHANISM DECK
1
Flexible flat cable
(to connector 16pin
on tape mechanism deck)
2
Six screws
1
Two screws
3
Tape mechanism deck
7
2-7. CASSETTE DOORS
)
Cassette door (L)
(Note: Four claws are used.)
Cassette door (R)
(Note: Four claws are used.
2-8. CD CHASSIS ASSY
!™
2
Connector
(CN606)
!¡
CD key board
4
six claws
!º
Three screws
CD chassis assy
Remove the
8
5
AMS knob
6
7
Three screws
Nut
Washer
1
(CN603)
Connector
9
AMS board
3
Five screws
8
2-9. BASE UNIT
t
e
1
Connector
(CN02)
4
Boss
2
Connector
(CN01)
5
Base uni
2-10.TURN T ABLE
Note:
When the disc table is installed, adjust the positions of
roller can and mark ” as shown in the figure, then set
to the groove of disc table.
A
1
Screw
2
Bracket (BU)
1
Screw
3
Yoke bracket
3
Step screw
4
Turn tabl
A
9
SECTION 3
MECHANICAL ADJUSTMENTS
SECTION 4
ELECTRICAL ADJUSTMENTS
Precaution
1. Clean the following parts with a denatured alcohol-moistened
swab:
record/playback headpinch rollers
erase headrubber belts
capstanidlers
2. Demagnetize the record/playback head with a head
demagnetizer.
3. Do not use a magnetized screwdriver for the adjustments.
4. After the adjustments, apply suitable locking compound to the
parts adjusted.
5. The adjustments should be performed with the rated power
supply voltage unless otherwise noted.
Torque Measurement
Torque
FWD
FWD
back tension
FF/REW
Torque meter
CQ-102C
CQ-102C
CQ-201B
Meter reading
40 to 70 g • cm
(0.56 - 0.97 oz • inch)
1 to 5 g • cm
(0.01 - 0.07 oz • inch)
55 to 140 g • cm
(0.76 - 1.94 oz • inch)
DECK SECTION0 dB=0.775V
1. Demagnetize the record/playback head with a head
demagnetizer.
2.Do not use a magnetized screwdriver for the adjustments.
3.After the adjustments, apply suitable locking compound to the
parts adjusted.
4.The adjustments should be performed with the rated power
supply voltage unless otherwise noted.
5.The adjustments should be performed in the order given in this
service manual. (As a general rule, playback circuit adjustment
should be completed before performing recording circuit
adjustment.)
6.The adjustments should be performed for both L-CH and RCH.
Tape
P-4-A100
WS-48B
Record/Playback Head Azimuth Adjustment
(Deck A, Deck B)
Note: Perform this adjustments for both decks.
Procedure:
1.Mode : Playback
Signal
10 kHz, –10 dB
3 kHz, 0 dB
Used for
Azimuth Adjustment
Tape Speed Adjustment
test tape
P-4-A100
(10kHz, –10dB)
2.Turn the adjustment scre w and check output peaks. If the peaks
do not match for L-CH and R-CH, turn the adjustment screw
so that outputs match within 2 dB of peak.
L-CH
peak
screw
position
output
level
R-CH
peak
SPEAKER
terminal (JK703)
set
within
2dB
L-CH
peak
R-CH
peak
level meter
within 2dB
screw
position
10
e
r
3.Mode: PlaybackTape Speed Adjustment (Deck A)
test tape
P-4-A100
(10kHz, –10dB)
in phase45˚90˚135˚180˚
SPEAKER
terminal (JK703)
(L-CH)
L
R
SPEAKER
terminal (JK703)
(R-CH)
Waveform of oscilloscope
goodwrong
oscilloscop
4.After the adjustments, apply suitable locking compound to the
parts adjusted.
Procedure:
1.Mode: Playback
test tape
WS-48B
(3kHz, 0dB)
set
SPEAKER
terminal (JK703)
frequency counte
+
–
2.Adjust the SFR601 so that the frequency counter reads 3,000
Hz ± 90Hz.
Adjustment Location: FRONT board
Sample Value of Wow and flutter
W. RMS (JIS) within 0.3%
(test tape: WS-48B)
Adjustment Location: FRONT board
[FRONT BOARD] — Component side —
Adjustment Location:
Remove the cassette lid before adjustment (See page 8)
Adjustment screws
PB head (deckA)
or REC/PB head (deck B)
SFR601
IC603
TAPE SPEED
CN603
11
TUNER SECTION0 dB=1µV
r
AM T uning Volta ge Adjustment
Main board
TP1
G
VT
DC voltmete
+
–
Procedure:
1.Set the reception frequency of the unit to 530 kHz.
2.Adjust L105 for 1.2 ± 0.05 V reading on the DC voltmeter.
3.Set the reception frequency of the unit to 1,710 kHz.
4.Confirm that the voltage reading on the DC voltmeter is within
8.0 ± 0.5 V.
Adjustment Location: MAIN board (See page 13)
AM T racking Adjustment
loop antenna
AM RF SSG
loop antenna
(Supplied accessories)
set
30% amplitude
modulation by
400 Hz signal
Field strength dB (
Procedure:
1.Tune the set to 600 kHz.
2.Set the output of AM RF SSG so that the input level of the set
will become 60 dB (µV/m).
3.Adjust L104 so that when the waveform on the oscilloscope is
maximum, no noise appears.
4.Tune the set to 1,400 kHz.
60 cm
µ
V/m) =SSG output level dB (µV/m) –26 dB.
AM ANTENNA
terminal (TM1)
5.Adjust TC102 so that when the waveform on the oscilloscope
is maximum, no noise appears.
• Repeat the procedures in each adjustment several times, and the
tracking adjustment should be finally done by the trimmer
capacitors.
Adjustment Location: MAIN board (See page 13)
12
FM Tuned Level Adjustment
FM RF SSG
Ω
coaxial
75
set
Carrier frequency : 98 MHz
Modulation : AUDIO 1 kHz, 75 kHz
deviation (100%)
Output level : 28 dB (at 75 W open)
FM ANTENNA terminal
(JK101)
Procedure:
1.Supply a 28 dB 98 MHz signal from the ANTENN A terminal.
2.Tune the set to 98 MHz.
3.Adjust SFR101 to the point (moment) when the TUNED
indicator will change from going off to going on.
Adjustment Location: MAIN board
Adjustment Location
[MAIN BOARD] — Component side —
IC102
FM T uned Level
AM T rac king
L105
AM T uning Voltage
SFR101
L104
TC102
TP1
JK101
13
CD SECTION
V
Note:
1. CD Block is basically constructed to operate without
adjustment. Therefore, check each item in order given.