Sony HCD-DP1000D Service Manual

HCD-DP1000D
US Model
Canadian Model
SERVICE MANUAL
Ver 1.5 2002.10
SUPPLEMENT-1
File this supplement with the service manual.
Subject: 1. DVD test Mode
AEP Model
UK Model
Australian Model
9-873-314-81
HCD-DP1000D
1. TEST MODE
1-1. GENERAL DESCRIPTION
The Test Mode allows you to make diagnosis and adjustment eas­ily using the remote commander and monitor TV. The instructions, diagnostic results, etc. are given on the on-screen display (OSD).
1-2. STARTING TEST MODE
Press the ?/1 button to turn the set ON, and set the function to DVD. Press the Z 1 button to insert the DVD disc, and wait for TOC reading is finish. Next, while pushing the x button and the [ENTER] and [DISC 1] button on the main unit at the same time, turn the regulator to the right to start Test Mode and display the menu shown below on the TV screen. At the bottom of the menu screen, the model name and revision number are displayed. To execute each function, select the desired menu and press its number on the remote commander. To exit from Test Mode, press the ?/1 button.
Note: In the Test Mode, use the remote commander (RM-SD170)
(Part No.: 1-418-911-11).
Test Mode Menu
0. Syscon Diagnosis
1. Drive Auto Adjustment
2. Drive Manual Operation
3. Mecha Aging
4. Emergency History
5. Version Information
6. Video Level Adjustment Exit: Power Key
_ Model : HCX-984_xxxx Revision: 1.xxx
### Syscon Diagnosis ###
Diag All Check
No. 2 Version
2-3. ROM Check Sum Check Sum = 2005
Press NEXT Key to Continue Press PREV Key to Repeat _
For the ROM Check, the check sum calculated by the Syscon is output, and therefore you must compare it with the specified value for confirmation. Following the message, press [NEXT] key to go to the next item, or [PREV] key to repeat the same check again. To quit the diagno­sis and return to the Check Menu screen, press the x or
[ENTER] key. If an error occurred, the diagnosis is suspended
and the error code is displayed as shown below.
### Syscon Diagnosis ###
3-3. EEPROM Check Error 03: EEPROM Write/Reed N Address : 00000001 Write Data : 2492 Read Data : 2490 Press NEXT Key to Continue Press PREV Key to Repeat _
1-3. SYSCON DIAGNOSIS
The same contents as board detail check by serial interface can be checked from the remote commander. On the Test Mode Menu screen, press [10/0] key on the remote commander, and the following Check Menu will be displayed.
### Syscon Diagnosis ###
Check Menu
0. Quit
1. All
2. Version
3. Peripheral
4. Servo
5. Supply
6. AV Decoder
7. Video
8. Audio
_
0. Quit
Quit the Syscon Diagnosis and return to the Test Mode Menu.
1. All
All items continuous check This menu checks all diagnostic items continuously. Normally, all items are checked successively one after another automatically unless an error is found, but at a certain item that requires judg­ment through a visual check to the result, the following screen is displayed for the key entry.
Press the x key to quit the diagnosis, or [PREV] key to repeat the same item where an error occurred, or [NEXT] key to continue the check from the item next to faulty item.
Selecting 2 and subsequent items calls the submenu screen of each item. For example, if “5. Supply” is selected, the following submenu will be displayed.
### Syscon Diagnosis ###
Check Menu
No. 5 Supply
0. Quit
1. All
2. ARP Register Check
3. ARP to RAM Data Bus
4. ARP to RAM Address Bus
5. ARP RAM Check _
0. Quit
Quit the submenu and return to the Check Menu.
1. All
All submenu items continuous check This menu checks 2 and subsequent items successively. At the item where visual check is required for judgment or an error occurred, the checking is suspended and the message is output for key entry. Normally, all items are checked successively one after another au­tomatically unless an error is found.
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HCD-DP1000D
Selecting 2 and subsequent items executes respective menus and outputs the results. For the contents of each submenu, see “Check Items List”.
General Description of Checking Method
2. Version
(2-2) Revision
ROM revision number is displayed. Error: Not detected. The revision number defined in the source file of ROM (IC206) is displayed with four digits.
(2-3) ROM Check Sum
Check sum is calculated. Error: Not detected. The 8-bit data are added at addresses 0x000F0000 ~ 0x002EFFFF of ROM (IC206) and the result is displayed with 4-digit hexadecimal number. Error is not detected. Compare the result with the specified value.
(2-4) Model Type
Model code is displayed. Error: Not detected. The model code read from EEPROM (IC201) is displayed with 2-digit hexadecimal number.
Model Model No.
US and Canadian models 20
E, Mexican and Argentine models 22
AEP, UK and Saudi Arabia models 23
Australian model 24
Malaysia, Singapore, Hong Kong, Thai and Taiwan models
Chinese model 26
(2-5) Region
Region code is displayed. Error: Not detected. The region code determined from the model code is dis­played.
25
4. Servo
(4-2) Servo DSP Check
Data write read, and accord check Error 12: Read data discord Data 0x9249, 0x2942, 0x4294 are written to the address 0x602 of RAM in the Servo DSP (IC701), then read and checked.
(4-3) DSP Driver Test
Test signal data DSP Driver Error: Not detected. Caution: Do not conduct this test with a mechanical deck connected. The maximum voltage is applied to the Servo Driver IC (IC801, IC802). If mechanical deck is connected, the mo­tor and optics could be damaged. Disconnect mechanical deck following the output message, then enter specified 4­or 5-digit number from the remote commander, and press the [ENTER]. The test is conducted only when the input data accord. Check the output level, then press the [NEXT] to finish the test. This test is skipped if “All” is selected.
Supplement: How to disconnect mechanical deck Disconnect flat cables connected to the CN002 and CN003 of MB board. Also, disconnect harness from the CN013 of MB board.
5. Supply
Caution: Do not conduct this check with a mechanical deck con-
nected. An access is made to the stream supply and servo con­trol IC (IC303) and external RAM (IC304) using check data. If mechanical deck is connected, the motor and optics could be damaged. This check is also executed by the “All” menu item.
Supplement: How to disconnect mechanical deck
Disconnect flat cables connected to the CN002 and CN003 of MB board. Also, disconnect harness from the CN013 of MB board.
3. Peripheral
(3-2) Gate Array Check
Data write read, and accord check Error 02: Gate array write/read discord Data 0x00~0xFF are written to the address 0xF of gate array (IC601), then read and checked if they accord.
(3-3) EEPROM Check
Data write read, and accord check Error 03: EEPROM write/read discord Data 0x9249, 0x2942, 0x4294 are written to addresses 0x00~0xFF of EEPROM (IC201), then read and checked. Before writing, the data are saved, then after checking, they are written to restore the contents of EEPROM.
(5-2) ARP Register Check
Data write read, and accord check Error 08: ARP register write, and read data discord Data 0x00 to 0xFF are written to the TMAX register (ad­dress 0xC6) in ARP (IC303), then they are read and checked.
(5-3) ARP to RAM Data Bus
Data write read, and accord check Error 09: ARP ←→ RAM data bus error Data 0x0001 to 0x8000 where one bit each is set to 1 are written to the address 0 of RAM (IC304) connected to the ARP (IC303) through the bus, then they are read and checked. In case of discord, written bit pattern and read data are displayed. If data where multiple bits are 1 are read, the bits concerned may touch each other. Further, if data where certain bit is always 1 or 0 regardless of written data, the line could be disconnected or shorted.
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HCD-DP1000D
(5-4) ARP to RAM Address Bus
Data write other address read discord check Error 10: ARP RAM address bus error Caution: Address and data display in case of an error is
different from the display of other diagnosis (de-
scribed later). Before starting the test, all addresses of RAM (IC304) are cleared to 0x0000. First, 0xA55A is written to the address 0x00000, and the address data are read and checked from addresses 0x00001 to 0x80000 while shifting 1 bit each. Next, the data at that address is cleared, and it is written to the address 0x00001, and read and checked in the same manner. This check is repeated up to the address 0x80000 while shifting the ad­dress data by 1 bit each. If data other than 0 is read at the addresses except written address, an error is given because all addresses were al­ready cleared to 0. In this check, the error display pattern is different from that of other diagnosis; read data, written address, and read address are displayed in this order. How­ever, the message uses same template, and accordingly ex­change Address and Data when reading. The following dis­play, for example,
### Syscon Diagnosis ###
5-4. ARP to RAM Address Bus Error 10: ARP - RAM Address B Address : 0000A55A Write Data : 00000000 Read Data : 00080000 Press NEXT Key to Continue Press PREV Key to Repeat _
shows the data 0xA55A was read from address 0x00080000 though it was written to the address 0x00000000. This im­plies that these addresses are in the form of shadow. Also, if the read data is not 0xA55A, another error will be present.
6. AV Decoder
(6-2) 1930 RAM
Data write read, and accord check Error 13: AVD RAM read data discord The program code data stored in ROM (IC206) are copied to all areas of RAM (IC402, IC403) connected to the AVD (IC401) through the bus, then they are read and checked if they accord. Further, the same test is conducted once again with the data where all bits are inverted between 1 and 0. If discord is detected, faulty address, written data, and read data are displayed following the error code 13, and the test is suspended.
(6-3) 1930 SP
ROM → AVD RAM → Video OUT Error: Not detected. The data including sub picture streams in ROM (IC206) are transferred to the RAM (IC402, IC403) in AVD (IC401), and output as video signals from the AVD (IC401). They are output from all video terminals (Composite, Y/C).
7. Video
(7-2) Color Bar
AVD color bar command write → Video OUT Error: Not detected. The command is transferred to the AVD, and the color bar signals are output from video terminals. They are output from all video terminals (Composite, Y/C).
8. Audio
(8-2) ARP 1930
Error 14: ARP → 1930 video NG 15 : ARP → 1930 audio NG
(5-5) ARP RAM Check
Data write read, and accord check Error 11: ARP RAM read data discord The program code data stored in ROM are copied to all areas of RAM (IC304) connected to the ARP (IC303) through the bus, then they are read and checked if they ac­cord. If the detail check was selected initially, the data are written to all areas and read, then the same test is conducted once again with the data where all bits are inverted between 1 and 0. If discord is detected, faulty address, written data, and read data are displayed following the error code 11, and the test is suspended.
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