Operating temperature
DimensionsApprox. 497 × 499 × 487 mm (w/h/d)
MassApprox. 30 kg (66 lb 2 oz)
Plug and PlayDDC2B/DDC2Bi
Supplied accessories
Design and specifications are subject to change without notice.
AEP Model
US Model
Canadian Model
Chassis No. SCC-L33D-A
CR1
100 to 240 V, 50 – 60 Hz, 2.0 – 1.0 A
Approx. 145 W
10 ºC to 40 ºC
5
(19
/8 × 19 3/4 × 19 1/4 inches)
Power cord
HD15 video signal cable
USB cable
Exclusive Power Mac G3/G4 adapter
This instruction manual
CHASSIS
TORINITORON
®
COLOR GRAPHIC DISPLAY
SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety
checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly-soldered
connections. Check the entire board surface for solder splashes and
bridges.
2. Check the interboard wiring to ensure that no wires are “pinched” or
contact high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps, and
mounting hardware have been replaced. Be absolutely certain that you
have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors, that
were installed during a previous repair. Point them out to the customer
and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of
deterioration. Point them out to the customer and recommend their
replacement.
6. Check the line cords for cracks and abrasion. Recommend the
replacement of any such line cord to the customer.
7. Check the B+ and HV to see if they are specified values. Make sure your
instruments are accurate; be suspicious of your HV meter if sets always
have low HV.
8. Check the antenna terminals, metal trim, “metallized” knobs, screws, and
all other exposed metal parts for AC Leakage. Check leakage as
described right.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and from all
exposed metal parts to any exposed metal part having a return to chassis,
must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT540A. Follow the manufacturers’ instructions to use these instruments.
2. A battery-operated AC milliammeter. The Data Precision 245 digital
multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or
battery-operated AC voltmeter. The “limit” indication is 0.75 V, so
analog meters must have an accurate low-voltage scale. The Simpson 250
and Sanwa SH-63Trd are examples of a passive VOMs that are suitable.
Nearly all battery operated digital multimeters that have a 2 V AC range
are suitable. (See Fig. A)
To Exposed Metal
Parts on Set
0.15 µF
1.5 k
Ω
AC
Voltmeter
(0.75 V)
Earth Ground
Fig. A. Using an AC voltmeter to check AC leakage.
GDM-F520(E) 2
WARNING!!
NEVER TURN ON THE POWER IN A CONDITION IN WHICH THE
DEGAUSS COIL HAS BEEN REMOVED.
AVERTISSEMENT!!
NE JAMAIS METTRE SOUS TENSION QUAND LA BOBINE DE
DEMAGNETISATION EST ENLEVÉE.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY SHADING AND MARK ¡ ON THE
SCHEMATIC DIAGRAMS, EXPLODED VIEWS AND IN THE
PARTS LIST ARE CRITICAL FOR SAFE OPERATION. REPLACE
THESE COMPONENTS WITH SONY PARTS WHOSE PART
NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN
SUPPLEMENTS PUBLISHED BY SONY. CIRCUIT ADJUSTMENTS THAT ARE CRITICAL FOR SAFE OPERATION ARE
IDENTIFIED IN THIS MANUAL. FOLLOW THESE PROCEDURES
WHENEVER CRITICAL COMPONENTS ARE REPLACED OR IMPROPER OPERATION IS SUSPECTED.
ATTENTION AUX COMPOSANTS RELATIFS À LA SÉCURITÉ!!
LES COMPOSANTS IDENTIFIÉS PAR UNE TRAME ET UNE
MARQUE ¡ SONT CRITIQUES POUR LA SÉCURITÉ. NE LES
REMPLACER QUE PAR UNE PIÈCE PORTANT LE NUMÉRO
SPECIFIÉ. LES RÉGLAGES DE CIRCUIT DONT L’IMPORTANCE EST
CRITIQUE POUR LA SÉCURITÉ DU FONCTIONNEMENT SONT
IDENTIFIÉS DANS LE PRÉSENT MANUEL. SUIVRE CES
PROCÉDURES LORS DE CHAQUE REMPLACEMENT DE
COMPOSANTS CRITIQUES, OU LORSQU’UN MAUVAIS
FONCTIONNEMENT EST SUSPECTÉ.
Note:Hand degauss
must be used on stand-by or power-off condition.
This model has an automatic earth magnetism correction function
by using an earth magnetism sensor and a LCC coil. When using a
hand degauss while monitor (LCC coil) is being operated, it sometimes gets magnetized, and the system may not work properly as a
result.
GDM-F520(E) 3
POWER SAVING FUNCTION
This monitor meets the power-saving guidelines set by VESA, TCO’99,
and ENERGY STAR. If no signal is input to the monitor from your
computer, the monitor will automatically reduce power consumption as
shown below.
Power modePower consumption*
normal operation≤ 145 W green
active off*
(deep sleep)*
1
*
Figures reflect power consumption when no USB compatible
peripherals are connected to the monitor.
2
When your computer enters power saving mode, NO SIGNAL appears
*
on the screen. After a few seconds, the monitor enters power saving
mode.
3
“Deep sleep” is power saving mode defined by the Environmental
Aging Mode (Video Aging) :During Power Save, press MENU button for longer than 2 second.
Self Test (OSD Color Bar):During Power Save, push up Control button for longer than 2 second.
Reliability Check Mode:During Power Save, push down Control button for longer than 2 second.
6. ELECTRICAL PARTS LIST ...............................6-1
GDM-F520(E) 7
1-1. CABINET ASSEMBLY REMOVAL
Push in the tip of a screwdriver
about 10mm to unlock the claw.
Cabinet assembly
4
Four screws
(+BVTT 4 x 8)
Bezel
Bezel
22
Two claws
SECTION 1
DISASSEMBLY
Cabinet assembly
A
3
Push the upper side of the cabinet assembly
in the direction of arrow , disconnect claws,
A
then remove the cabinet assembly
lifting it up in the direction of arrow .
B
7
EMI shield
5
Three screws
(+BVTT 4 x 8)
EMI shield
B
1
Two screws
(+BVTP 4 x 16)
C
6
Slide the EMI shield in the direction
of arrow and remove four claws.
C
GDM-F520(E) 1-1
1-2. A2 BOARD (C BLOCK) REMOVAL
CN318
GND
CN315
1
A2 board (C block)
GDM-F520(E) 1-2
1-3. A2 BOARD, US BOARD REMOVAL
7
Video case
9
Terminal board
assembly
6
Two screws (HEX)
10
A2 board
3
Four screws
(+BVTP 3 x 8)
CN313
4
Video shield
5
8
Two screws
(+BVTT 3 X 8)
Screw
(+BVTP 3 X 8)
CN2601
CN315
1
Two screws
(+BVTT 4 x 6)
2
Video block assembly
11
Screw (+BVTT 4 x 8)
13
Five screws
(+BVTT 3 x 8)
12
USB block assembly
15
US board
14
USB case
GDM-F520(E) 1-3
1-4. BEZEL, H2 BOARD, MAGNETIC SENSOR REMOVAL
Before removing the bezel assembly, secure
1
the picture tube by attaching two screws to
the picture tube shield at the positions shown
with an arrow (diagonal two places) to prevent
the picture tube from falling.
(Use the screws +BVTT 4 x 8 that fix EMI shield.)
Picture tube shield
4
Screw
(+BVTP 4 x 16)
3
Bezel
11
5
Three screws
(+BVTP 3 x 10)
L1 bracket
CN1500
2
Four tapping screws (5)
4
Screw (+BVTP 4 x 16)
7
Input selector
8
Menu button
6
CN1400
CN1401
Control panel assembly
9
H2 board
12
Magnetic MIU-221D
sensor
10
Lifting up two claws
in the direction of arrow.
GDM-F520(E) 1-4
1-5. D BOARD REMOVAL
4
Two screws
(+BVTP 3 x 10)
6
Five screws
(+BVTP 3 x 10)
CN315
3
Video block assembly
Connector (4P)
Connector (4P)
GND
1
CN318
A2 board
(C block)
CN1601
CN605
CN701
CN601
CN1600
CN1103
CN1003
CN501
5
Rear plate assembly
GND
7
D board
4
Screw (+BVTP 3 x 10)
CN602
2
Two screws
(+BVTT 4 x 6)
GDM-F520(E) 1-5
1-6. SERVICE POSITION
1
Remove the D board.
2
Remove the Video block assembly.
3
Install the Adaptor board
(XT MOUNT) (A-1391-123-A).
4
Lay the Video block assembly.
Video block assembly
2
4
3
D board
1
5
Install the video block assembly.
Video block assembly
6
Put a box which is about 15cm in height
under the D board to fix it.
D board
Box
GDM-F520(E) 1-6
1-7. PICTURE TUBE REMOVAL
1
Anode cap
(Refer to page 1-8)
3
Neck assembly
CN7
GND
2
A2 board
(C block)
4
Picture tube
CN3
CN2
CN1
GDM-F520(E) 1-7
•REMOVAL OF ANODE-CAP
NOTE: Short circuit the anode of the picture tube and the anode cap to the metal chassis, CRT shield or carbon painted on the CRT, after
removing the anode.
•REMOVING PROCEDURES
b
a
1Turn up one side of the rubber cap in the
direction indicated by the arrow a.
2Using a thumb pull up the rubber cap
firmly in the direction indicated by the
arrow b.
•HOW TO HANDLE AN ANODE-CAP
1Don’t scratch the surface of anode-caps with sharp shaped
material!
2Don’t press the rubber hardly not to damage inside of anode-
caps!
A material fitting called as shatter-hook terminal is built in the
rubber.
3Don’t turn the foot of rubber over hardly!
The shatter-hook terminal will stick out or damage the rubber.
c
Anode Button
3When one side of the rubber cap is
separated from the anode button, the
anode-cap can be removed by turning up
the rubber cap and pulling up it in the
direction of the arrow c.
CPD-G520(E) 1-8
1-8. HARNESS LOCATION
CN319
CN303
CN316
CN318
A2 board
CN320
CN315
AC inlet
CN312CN311
CN601
CN604CN1102
CN602
CN1103
CN605
CN904
CN1003
CN501
CN2601
CN1601
US board
CN1600
CN701
CN1602
Picture tube
4P
H2 board
CN1
CN3
CN1
CN1500
CN1401
CN1400
Magnetic sensor
4P
5P
GDM-F520(E) 1-9
N board
D board
L2 board
SECTION 2
SAFETY RELATED ADJUSTMENT
When replacing or repairing the shown below table, the following
operational checks must be performed as a safety precaution against X-rays
emissions from the unit.
Part Replaced ([)
RV901HV ADJ
Part Replaced (])
HV Regulator
Circuit Check
HV Protector
Circuit Check
D BoardC925, IC901, R901, R902, R905,
R924, R925, R926, RV901, T901
(FBT)
• Mounted D Board
D BoardC920, C923, D911, D912, R903, R917,
R918, R919, R920, R923, T901 (FBT)
• Mounted D Board
N BoardIC1001, RB1001
a) HV Regulator Circuit Check
1) Turn the RV901 slowly, and adjustment so that high voltage is in the
specified range.
[Specification]: 27.00 ± 0.05 kV
2) Check that the voltage of D912 cathode on the D board is 17.0 V or
more.
b) HV Protector Circuit Check
1) Using external DC Power Supply, apply the voltage shown below
between cathode of D912 and GND, and check that the RASTER
disappers.
[Specification]: 19.95 + 0.00/– 0.05 V
c) Beam Current Protector Circuit Check
1) Connect constant current source to a section between T901 (FBT) qa
pin and GND, and check that the RASTER disappers when the
• Mounted N Board
Beam Current
Protector Circuit
Check
* Confirm one minute after turning on the power.
D BoardC930, D917, R921, R932, R933, R935,
T901 (FBT)
• Mounted D Board
N BoardIC1001, RB1001
• Mounted N Board
specified current flows to the qa pin.
[Specification]: 2.12 + 0.00/– 0.01 mA
GDM-F520(E) 2-1
SECTION 3
ADJUSTMENTS
Note: Hand degauss must be used on stand-by or power-off condition.
This model has an automatic earth magnetism correction function by using an earth magnetism sensor and a LCC coil.
When using a hand degauss while monitor (LCC coil) is being operated, it sometimes gets magnetized, and the system may
not work properly as a result.
•Landing Rough Adjustment
1.Display all white pattern (or black dot pattern).
2.Set contrast to 255.
3.Display green plain pattern.
4.Side back DY and roughly adjust green plain pattern to be centered on
the useful screen with Purity Magnet.
5.Adjust DY tilt.
Note: Set ROTATION to 128 and LCC_NS to 128 when adjusting DY tilt.
6.LIghtly tighten the DY screw.
•Landing Fine Adjustment
Note: (1) After adjust W/B (9300k), measure the average of IK with all
white video input, while CONTRAST is maximum and
BRIGHTNESS is center. And adjustment shall be made so that
the miss-landing become least after aging 2H with the IK 30% of
measured value shown above.
(2) The magnetic field shall be BH = 0.
2.Set as follows;
LCC_SW = 0(LCC Correction Current = 0)
FUNCTION_SW bit1 = (Auto Degauss = On)
CONTRAST = 255
3.Display green plain pattern.
4.Degauss the iron part of chassis with a hand degausser and degauss coil.
5.Degauss CRT face with a hand degausser again.
6.Input AC 230V to AC IN and turn the monitor off and on. Then autodegauss works.
7.Reset FUNCTION_SW bit1 to 0 (auto-degauss = off)
8.Degauss CRT face with a hand degausser again.
9.Attach wobbling coil to the specified place on CRT neck.
10. Put on landing sensor to CRT face.
11. Set LCC_SW to 12.
12. With landing checker, adjust DY position, purity, DY center and
landing of the 4 corners.
13. Read VX and VY value which are the read out of magnetic sensor, and
(3) When adjusting at other than BH = 0, calculate the shifted value
from BH = 0.
1.Put the monitor in helmholz coil.
write to "LCC_VX_REF" and "LCC_VY_REF".
GDM-F520(E) 3-1
14. Adjust landing by LCC_NS, LCC_LT, LCC_LB, LCC_RT, and
16. Adjust the vertical angle of DY to make top and bottom pins equal (a =
LCC_RB. Adjustment of registers shall be limited within the following
range.
LCC_NS: 128 ± 15
LCC_LT, LCC_LB, LCC_RT, and LCC_RB: 128 ± 40
<Specifications>
Adjust so that the green is within
the specification given right.
4 corner adjust target : within ± 1
The red and blue must be within the
specification given right with respect to the green.
A difference between red and blue
must be within the specification
given right.
b). The horizontal angle shall not be changed (straight). Settle DY
upright without leaning, and insert wedges firmly so that DY shall not
move.
<How to place wedge>
Green plain crosshatch pattern
a
cd
b
Plaster RTV to both sides for the upper wedge.
Make sure that they settle inside DY.
a and b should be equal.
c and d should be equal.
Set LCC_SW to 13, and Perform Service Save.
15. Tighten DY screw within specified torque, and auto-degauss.
Note: Torque 22 ± 2 kgcm (2.2 ± 0.2Nm)
Plaster RTV to one side for other wedges.
17. Adjust top and bottom pins correction VR.
18. Adjust the horizontal trapezoid distortion by DY horizontal trapezoid
correction VR.
GDM-F520(E) 3-2
19. Check landing at each corner and in case not in specification, adjust
landing of 4 corners with "LCC_NS", "LCC_LT", "LCC_LB",
"LCC_RT", and "LCC_RB". The limitations of registers are shown
below.
LCC_NS: 128 ± 15
LCC_LT, LCC_LB, LCC_RT, and LCC_RB: 128 ± 40
20. Remove the sensor and wobbling coil.
21. Switch signals to R, G, and B, and then check that the pure colors have
good color purity.
22. Fix purity magnets with white paint.
GDM-F520(E) 3-3
Connect the communication cable of the computer to the connector located on the D board. Run the service software and then follow the instruction.
IBM AT Computer
as a Jig
1-690-391-211A-1500-819-A
D-sub
(9 Pin [female])
*The parts above ( ) are necessary for DAS adjustment.
mini Din
(8Pin)
1
2
Interface Unit
3
•Convergence Rough Adjustment
(1) Display white crosshatch pattern.
(2) Pile the convex parts of 6-pole magnet for convergence together.
(3) Roughly adjust H.CONV and V.CONV with 4-pole magnet.
Purity
4-pole magnet
6-pole magnet
2-pole magnet
4 Pin
3-702-691-01
3
Connector Attachment
To BUS CONNECTOR
4 Pin4 Pin
TLV
XBVXCV
B
R
R
B
TLH
R
BBR
YBHYCH
R
B
B
R
R B
R B
XCV
TLH
H.TRAP
TB-PIN
•Convergence Specification
B
V
A
A
B
0.20 mm
0.24 mm
GDM-F520(E) 3-4
•White Balance Adjustment Specification
•Focus adjustment
1.9300 K
x = 0.283 ± 0.005
y = 0.298 ± 0.005
(All White)
2.6500 K
x = 0.313 ± 0.005
y = 0.329 ± 0.005
(All White)
3.5000 K
x = 0.346 ± 0.005
y = 0.359 ± 0.005
(All White)
•Vertical and Horizontal Position and Size
Specification
A
b
Adjust the focus volume 1 and 2 for the optimum focus.
Focus 1
Focus 2
FBT
b
a
a 1.8 mm
b 1.8 mm
MODE
B
a
A
B
4 : 3
388
291
GDM-F520(E) 3-5
4-1. BLOCK DIAGRAMS
SECTION 4
DIAGRAMS
5BNC
INPUT2
(BNC)
R
G
B
HD
VD
A
TO D BOARD
CN1102
D
TO D BOARD
CN1103
E
TO N BOARD
CN1003
TO MAGNETIC
SENSOR UNIT
INPUT1(HD15)
DDC GND1
DDC SCL1
DDC SDA1
DDC GND2
DDC SCL2
DDC SDA2
H BLK
INPUT SW
IIC SCL
IIC SDA
HS OUT
VS OUT
ECO SW
CN313
VD2
HD2
BLUE2
GREEN2
RED2
CN307
HD15
15
CN311
CN1400
WAKE UP
KEY SCAN
LED1
LED2
INPUT SW
T_AMB
CN1401
8
9
2
4
6
5
10
14
4
9
3
13
8
2
12
7
1
11
6
10
11
12
7
8
9
1
4
SCL
15
SDA
16
HS OUT
2
VS OUT
3
ECO SW
13
(VIDEO AMP, RGB OUT)
A2
2
3
4
5
8
12
13
VY
14
VX
3
VX
2
VY
H2
5
SDA
6
SCL
7
VCLK
IC007
ROM
Q1402
5V
TH1400
5V
S1403
INPUT1
INPUT2
(USER CONTROL)
IC006
INVERTER
12
34
56
1110 98
S1401
PICTURE
MODE
LED DRIVE
LED DRIVE
Q1400
Q1401
S1400
MENU
2
4
6
7
8
10
12
14
15
16
13
18
G
A
IC008
INPUT SELECT
B2
G2
R2
V2
H2
B1
G1
R1
V1
H1
SW
H OUT
CONTROL /
CONTRAST
S1402
R OUT
G OUT
B OUT
SOG
SYNC IN
V OUT
19 21
D1400
POWER
25
28
31
23
22
G.SYNC
SCL
SDA
SCL
SDA
HS OUT
VS OUT
ECO SW
7
4
2
22
23
4
3
12
13
27
23
24
25
R IN
G IN
B IN
SCL
SDA
2
SCL
SDA
HS OUT
VS OUT
ECO SW
CS IN
VS IN
HS IN
F
TO D BOARD
CN1106
RGB PRE-AMP
OSD R
15 14 13 12
18 20 19 21
H FLY
OSD R
IC001
OSD G
OSD G
OSD B
OSD B
IC003
OSD
OSD BLK
V_DET
101718
7
11
AV
OSD BLK
CN1603
GXSC
GYSC
LCC NS
IIC SDA
IIC SCL
IC002
RGB AMP
26
2
R OUT
R IN
28
8
G OUT
G IN
30
12
B OUT
B IN
IC004
AMP
10
22
COF R
+
9
–
5
23
COF G
+
6
–
3
24
COF B
+
2
XTAL IN
L2
32
RCI
31
GCI
30
BCI
14
(CY, LCC)
–
BUFFER
Q101,
Q201,
Q301
BLK
CLAMP
10
BLK
CLP
4
5
6
7
8
8
7
1
4
3
6
7
1
2
21
20
X001
24.5MHz
+
–
+
–
IC1603
+
–
R OUT
G OUT
B OUT
24
IC005
INVERTER
IC1600
2
(1/2)
IC1600
8
(2/2)
4
IC1602
DAC
SDA
AO2
SCL
AO1
AO4
AO3
4
6
14
R CUT OFF
Q105, Q106
2
1
4
3
G CUT OFF
Q205, Q206
B CUT OFF
Q305, Q306
CN315
KR
5
KG
3
KB
1
HEATER+
7
IC011
7V
3.3V
HEATER REG
2
Vcc
1
CTL
VADJ
IC1601
4
2
+
(1/2)
3
–
IC1601
6
8
+
(2/2)
7
–
IC1604
4
2
+
(1/2)
3
–
IC1604
6
8
+
(2/2)
7
–
B-SS3541<J..> -BD1-EPS05
OUT
+80V
+12V
CN318
KR
5
KG
3
KB
1
HEATER+
7
G2
CN318
G2
1
4
5
CN312
+B
1
+B
7V
3.3V
5V
+B
2
+80V
4
+12V
6
7V
7
3.3V
8
5V
9
CN1601
CY4+
3
CY4–
4
CY3+
1
CY3–
2
CN1600
12LCC-NS (+)
LCC-NS (–)
CN1602
LCC-LT (+)
1
LCC-LT (–)
2
LCC-LB (+)
3
LCC-LB (–)
4
LCC-RT (+)
5
LCC-RT (–)
6
LCC-RB (+)
7
LCC-RB (–)
8
PICTURE TUBE
FVFCHV
B
C
TO D BOARD
CN604
V901
TO D BOARD
FBT
LCC-NS
LCC-LT
LCC-LB
LCC-RT
LCC-RB
GDM-F520(E) 4-1
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