Sony FWD-40LX1 Schematic

FLAT PANEL DISPLAY

FWD-40LX1

REMOTE COMMANDER

RM-980

SPEAKER SYSTEM

SS-SP40FW

TABLETOP STAND

SU-42FW

SERVICE MANUAL 1st Edition (Revised 1)

! WARNING

This manual is intended for qualified service personnel only. To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so. Refer all servicing to qualified service personnel.

! WARNUNG

Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt. Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung dazu besitzen.

! AVERTISSEMENT

Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres. Pour toute réparation faire appel à une personne compétente uniquement.

FWD-40LX1

CAUTION

Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type

recommended by the manufacturer. Dispose of used batteries according to the manufacturer’s instructions.

ADVARSEL!

Lithiumbatteri-Eksplosionsfare ved fejlagtig

håndtering.

Udskiftning må kun ske med batteri

af samme fabrikat og type.

Levér det brugte batteri tilbage til leverandøren.

ADVARSEL

Lithiumbatteri - Eksplosjonsfare.

Ved utskifting benyttes kun batteri som

anbefalt av apparatfabrikanten.

Brukt batteri returneres

apparatleverandøren.

Vorsicht!

Explosionsgefahr bei unsachgemäßem Austausch

der Batterie.

Ersatz nur durch denselben oder einen vom

Hersteller empfohlenen ähnlichen Typ . Entsorgung

gebrauchter Batterien nach Angaben des

Herstellers.

ATTENTION

Il y a danger d’explosion s’il y a remplacement

incorrect de la batterie.

Remplacer uniquement avec une batterie du même

type ou d’un type équivalent recommandé par le

constructeur.

Mettre au rebut les batteries usagées conformément

aux instructions du fabricant.

For the customers in the Netherlands Voor de klanten in Nederland

VARNING

Explosionsfara vid felaktigt batteribyte.

Använd samma batterityp eller en likvärdig typ

som rekommenderas av apparattillverkaren.

Kassera använt batteri enligt gällande

föreskrifter.

VAROITUS

Paristo voi räjähtää jos se on virheellisesti

asennettu.

Vaihda paristo ainoastaan laitevalmistajan

suosittelemaan tyyppiin.

Hävitä käytetty paristo valmistajan ohjeiden

mukaisesti.

Hoe u de batterijen moet verwijderen, leest u in de tekst van deze handleiding.

Gooi de batterij niet weg maar lever deze in als klein chemisch afval (KCA).

FWD-40LX1

Für Kunden in Deutschland

Entsorgungshinweis: Bitte werfen Sie nur entladene Batterien in die Sammelboxen beim Handel oder den Kommunen. Entladen sind Batterien in der Regel dann, wenn das Gerät abschaltet und signalisiert “Batterie leer” oder nach längerer Gebrauchsdauer der Batterien “nicht mehr einwandfrei funktioniert”. Um sicherzugehen, kleben Sie die Batteriepole z.B. mit einem Klebestreifen ab oder geben Sie die Batterien einzeln in einen Plastikbeutel.

1 (P)

Notes on Wall Mounting

For Sony Dealers

Sufficient expertise is required for installing this product on the wall. Be sure to read the instruction manual provided with the Wall-Mount Bracket thoroughly to do the installation work safely. Sony is not liable for any damages or injury caused by mishandling or improper installation. Be sure to use the UL approved Wall-Mount Bracket which is tested with FWD-40LX1 based on IEC60950 and UL60950. SONY is not liable for any damages or injury caused by using any Wall-Mount Bracket which is not Approved by UL. Be sure to install the Display Unit securely to the wall following the instructions given in the instruction manual of the Wall-Mount Bracket. If any of the screws are loose or fall out, the Display Unit may fall and cause injury or property damage. Be sure to use the appropriate screws for the material of the wall and install the unit securely. If the wall on which the Wall-Mount Bracket is installed is unstable, uneven, or not perpendicular to the floor, the unit may fall and cause injury or property damage. The wall should be capable of supporting a weight of at least four times the Display Unit weight, 110 kg. (The Display Unit weight of FWD-40LX1 is approximately

27.5kg. ) Be sure to use the specified screws and attachment parts properly following the instructions given in the instruction manual of the Wall-Mount Bracket. If you use substitute items, the Display Unit may fall, and cause bodily injury to someone or damage to the Display Unit. Be sure to assemble the bracket properly following the instructed procedure explained in the instruction manual of the Wall-Mount Bracket. Be sure to tighten the screws securely in the designated position. If you fail to do so, the Display Unit may fall, and cause bodily injury to someone or damage to the Display Unit. Do not disassemble or make alterations to the parts of the Wall-Mount Bracket. If you do so, the Wall-Mount Bracket may fall and cause injury or property damage. Do not mount any equipment other than the specified product.

If you mount equipment other than specified in the instruction manual of the Wall-Mount Bracket, it may fall or break, and cause injury or property damage. Do not install the Display Unit over or under an airconditioner. If the Display Unit is exposed to water leaks or air current from an air-conditioner for a long time, it may cause a fire, an electric shock or a malfunction of the Display Unit. Do not allow the mains lead or the connecting cable to be pinched. If the mains lead or the connecting cable is pinched between the unit and the wall or is bent or twisted by force, the internal conductors may become exposed and cause a short circuit or an electrical break. This may cause a fire or an electric shock. After proper installation of the Display Unit, secure the cables properly. If people or objects get tangled in the cables, this may result in injury or damage to the Display Unit. Be careful not to hurt your hands or fingers when installing the Display Unit.

2 (P)

FWD-40LX1

)

Caution

Provide an ample amount of space around the display . When you set up the Display Unit, make sure there is more space around the display than that shown in

the figure below. This will allow for proper ventilation.

. Wile the unit is on, a certain amount of heat builds up inside. This can cause burns. Avoid touching the

top or rear of the unit when it is powered on or just after it has entered standby mode.

When mounting the display horizontally

2.5 (1)

25 (9 7/8)

10 (4)

25 (9

/8)

When mounting the display vertically

20 (4)

20 (9 7/8)

10 (4)

Unit : cm (inches

2.5 (1)

25 (9 7/8)

Make sure that the POWER switch is at the lower right.

FWD-40LX1

10 (4)

Unit : cm (inches)

3 (P)

1. Service Overview

1-1. Appearance Figure ..........................................................1-1

1-2. Board Location ...............................................................1-1

1-3. Removing/Reinstalling the Cabinet ................................1-2

1-3-1. Cabinet Assembly .................................................1-2

1-3-2. Bezel Assembly..................................................... 1-3

1-4. Replacing the Board .......................................................1-4

1-4-1. D3 Board/V1 Board/JT1 Board.............................1-5

1-4-2. S Board/FA1 Board ...............................................1-6

1-4-3. G3 Board ...............................................................1-7

1-4-4. K1 Board ...............................................................1-8

1-4-5. F1 Board ................................................................1-8

1-4-6. H1 Board ...............................................................1-9

1-4-7. H2 Board ...............................................................1-9

1-4-8. H3 Board .............................................................1-10

1-4-9. SP Board..............................................................1-10

1-4-10. U1 Board .............................................................1-11

1-5. Replacing the Main Parts .............................................. 1-12

1-5-1. DC Fan ................................................................1-12

1-5-2. Lithium Battery ...................................................1-13

1-5-3. LCD Module .......................................................1-14

1-6. Service Position ............................................................1-15

1-6-1. Service Position of D3 Board/FA1 Board/G3 Board/

F1 Board/K1 Board/V1 Board/JT1 Board ............1-15

1-7. Packing of the LCD Module ......................................... 1-16

1-8. Replacing the Battery ...................................................1-17

1-9. Performance and Specifications of This Unit ...............1-17

1-10. Unleaded Solder............................................................1-17

1-11. Warning on Power Connection.....................................1-18

2. Electrical Alignment

2-1. Required Equipment .......................................................2-1

2-2. Electric Adjustment in Service Mode............................. 2-1

2-2-1. Service Mode.........................................................2-1

2-2-2. Picture Mode .........................................................2-1

2-2-3. Adjust Picture (Picture quality adjustment) ..........2-2

2-2-4. Adjust Sound (Sound quality adjustment) ............2-2

2-2-5. Vivid/Standard Save..............................................2-2

2-2-6. White Balance Adjustment....................................2-2

2-2-7. AD Calibration Adjustment ..................................2-3

2-2-8. Factory Reset....................................................... 2-17

2-2-9. Option Switch......................................................2-17

3. Circuit Description

3-1. Outline ............................................................................3-1

3-2. D3 Board.........................................................................3-2

3-3. V1 Board.........................................................................3-4

3-4. H1 Board.........................................................................3-5

3-5. H2 Board.........................................................................3-5

3-6. H3 Board.........................................................................3-5

3-7. K1 Board.........................................................................3-5

3-8. SP Board ......................................................................... 3-5

3-9. S Board ...........................................................................3-5

3-10. FA1 Board ......................................................................3-6

3-11. JT1 Board........................................................................3-6

3-12. F1 Board .........................................................................3-6

3-13. G3 Board.........................................................................3-6

4. Troubleshooting

4-1. Judgment When No Image is Displayed ........................4-1

4-2. Self-Diagnosis Function .................................................4-1

5. Semiconductor Pin Assignments

6. Spare Parts

6-1. Notes on Repair Parts .....................................................6-1

6-2. Exploded Views.............................................................. 6-2

6-3. Electrical Parts List......................................................... 6-7

6-4. Packing Materials & Supplied Accessories ..................6-38

6-5. SS-SP40FW .................................................................. 6-38

6-6. SU-42FW ......................................................................6-38

7. Block Diagrams

Overall ............................................................................7-1

FWD-40LX1

8. Schematic Diagrams

D3 ...................................................................................8-2

F1 .................................................................................. 8-11

FA1 ...............................................................................8-12

G3 .................................................................................8-13

H1 .................................................................................8-16

H2 .................................................................................8-16

H3 .................................................................................8-16

S ....................................................................................8-16

SP ..................................................................................8-16

JT1 ................................................................................8-17

K1 .................................................................................8-18

U1 .................................................................................8-20

V1 .................................................................................8-21

Frame Wiring ................................................................ 8-30

9. Board Layouts

D3 ...................................................................................9-2

G3 ...................................................................................9-4

F1 .................................................................................... 9-6

FA1 .................................................................................9-8

JT1 ..................................................................................9-8

H1 ...................................................................................9-9

H2 ...................................................................................9-9

H3 ...................................................................................9-9

K1 .................................................................................9-10

V1 .................................................................................9-12

U1 .................................................................................9-14

S ....................................................................................9-16

SP ..................................................................................9-16

FWD-40LX1

1-1. Appearance Figure

Section 1

Service Overview

1 2 3 4 5 6 7 8 9

ON SET OFF

1-2. Board Location

H1 board

K1 board

G3 board

D3 board

V1 board

U1 board

Option block

JT1 board

FA1 board

S board

H2 board

SP board

F1 board

H3 board

FWD-40LX1

1-1

1-3. Removing/Reinstalling the Cabinet

When removing/reinstalling the cabinet and replacing the board, place the unit on the conductive cushion.

1-3-1. Cabinet Assembly

Removal

1. Open the cable side cover and cable bottom cover on the right side (viewed from backside) and loosen the two panel securing screws, then remove the U1 block assembly.

2. Remove the four screws (PSW M6 x 20), then remove the four knobs.

3. Remove the five screws (PSW4 x 10) and screw (PSW3 x 12), then hold the two handles and remove the cabinet assembly.

Handle

PSW 4 x 10 (Black)

Knobs

Cabinet assembly

PSW M6 x 20 (Black)

Handle

PSW 3 x 12 (Black)

Cable side cover

Panel securing screws

U1 block assembly

Cable cover bottom

Conductive cushion

Installation

4. Reattach the cabinet assembly in the reverse order of steps 1 to 3.

1-2

FWD-40LX1

1-3-2. Bezel Assembly

m . When removing the chassis assembly, be sure to work with more than two persons. . Place the removed chassis assembly on the conductive cushion.

Removal

1. Remove the cabinet assembly. (Refer to Section 1-3-1.)

2. Remove the two control button panel assembly. (Refer to step 2 of Section 1-4-6.)

3. Disconnect the harness from the connector (CN9200) on the H2 board.

4. Disconnect the harness from the connector (CN9300) on the H3 board.

5. Remove the eight screws (BVTP4 x 12) and six screws (PWHTP2 4 x 10), then hold the arm (left side) and two portions A of LCD barcket assembly, and remove the LCD bracket assembly.

PWHTP2 4 x 10

Arm (on the left side when viewed from backside of the unit)

BVTP4 x 12

Portions A

PWHTP2 4 x 10

LCD bracket assembly

Harnesses

CN9200

CN9300

Conductive cushion

H2 board

H3 board

Installation

6. Reattach the LCD bracket assembly in the reverse order of steps 2 to 4.

7. Reattach the cabinet assembly. (Refer to Section 1-3-1.)

FWD-40LX1

1-3

1-4. Replacing the Board

Removal

1. Remove the cabinet assembly. (Refer to Section 1-3-1.)

2. Remove the eight screws (PSW4 x 12), then remove the two arms.

3. Remove the fourteen screws (BVST3 x 6), then remove the shield cover D.

4. Remove the seven screws (BVST3 x 6), then remove the shield cover G assembly.

PSW 4 x 12

Imprinting

Shield cover G assembly

BVST 3 x 6

Arm

BVST 3 x 6

Arm

PSW 4 x 12

Imprinting

Shield cover D

Conductive cushion

Installation

5. Reattach the shield cover G assembly, shield cover D, and two arms in the reverse order of steps 2 to 4.

When attaching the two arms, be careful of the orientation of the imprinting.

6. Reattach the cabinet assembly. (Refer to Section 1-3-1.)

1-4

FWD-40LX1

1-4-1. D3 Board/V1 Board/JT1 Board

After replacing the D3 board or V1 board, be sure to perform the “2-2-6. White Balance Adjustment” and “2-2-7. AD Calibration Adjustment”.

Removal

1. Remove the cabinet assembly. (Refer to Section 1-3-1.)

2. Remove the arm on the right side and shield cover D. (Refer to steps 2 and 4 of Section 1-4.)

3. Remove the screw (BVST3 x 6), then remove the connector cover assembly.

4. Disconnect the sixteen harnesses connected to the D3 board.

5. Disconnect the four harnesses from the connectors (CN3901-CN3904) on the V board.

6. Remove the five screws (BVST3 x 6) securing the D3 board.

7. Remove the four screws (BVST3 x 6) securing the V1 board and two screws (BVST3 x 6) securing the JT1 board.

8. Remove the seven screws (BVST3 x 6), then remove the connector bracket assembly.

9. Remove the V1 board from the connector (CN1000) on the D3 board in the direction of the arrow B.

10. Remove the JT1 board from the connector (CN3001) on the V1 board in the direction of the arrow C.

11. Remove the six hexagonal screws and screw (BVTP3 x 8), then remove the D3 board.

CN1203

CN1204 CN2202

CN1009

D3 board

Harnesses

Conductive cushion

CN1206

CN1905

CN1004

CN2200

CN2203

BVST 3 x 6

CN1209

CN1001

CN1003

BVST 3 x 6

Connector bracket assembly

CN1008

D3 board

CN1000 BVST

3 x 6

CN1005

CN1010

CN1002

Hexagonal screws

Connectors

CN3900

BVTP 3 x 8

Harnesses

V1 board

BVST 3 x 6

CN3903

V1 board

CN3902

CN3901 CN3904

BVST 3 x 6

Connectors

CN3001

BVST 3 x 6

JT1 board

CN2701

Connector cover assembly

FWD-40LX1

1-5

Installation

1-4-2. S Board/FA1 Board

12. Install the D3 board, V1 board and JT1 board in the reverse order of steps 3 to 11.

m . Be sure to securely connect the connector (CN1000)

on the D3 board and the connector (CN3900) on the V1 board.

. Be sure to securely connect the connector (CN3001)

on the V1 board and the connector (CN2701) on the JT1 board.

. Be sure to securely fix the LVDS harness with the

harness retainers to prevent the LVDS harness from contacting the shield cover D. (Refer to Fig. A.)

No contact with shield case D

Harness retainers

Shield cover D

LVDS harness

Harness retainer

LVDS harness

D3 board

Removal

1. Remove the cabinet assembly. (Refer to Section 1-3-1.)

2. Remove the two arms, shield cover D and shield cover G assembly. (Refer to steps 2 to 4 of Section 1-4.)

3. Disconnect the harness from the connector (CN9400) on the S board.

4. Remove the screw, then remove the S board.

5. Disconnect the three harnesses from the connectors (CN5900 to CN5902) on the FA1 board.

6. Remove the four screws, then remove the FA1 board.

Harness

CN9400

S board

Harness

BVST 3 x 6

CN5900

CN5902

Harnesses

CN5901

BVST 3 x 6

FA1 board

Conductive cushion

Fig. A

. When attaching the connector cover assembly, be

sure to securely insert the two notches into the portion A of the D base chassis. (Refer to Fig. B.)

D base chassis

Portion A

Notch

Connector cover assembly

BVST 3 x 6

Notch

Portion A

Fig. B

13. Reassemble this unit in the reverse order of steps 1 and 2.

1-6

Installation

7. Reinstall the S board and FA1 board in the reverse order of steps 3 to 6.

8. Reassemble this unit in the reverse order of steps 1 and 2.

FWD-40LX1

1-4-3. G3 Board

Removal

1. Remove the cabinet assembly. (Refer to Section 1-3-1.)

2. Remove the two arms, shield cover D and shield cover G assembly. (Refer to steps 2 to 4 of Section 1-4.)

3. Disconnect the thirteen harnesses from the connectors (CN6000, CN6400-CN6411) on the G3 board.

4. Remove the five screws.

5. Remove the G3 board from the four board spacers.

CN6408

CN6411

CN6410

CN6400

G3 board

BVST 3 x 6

CN6401

CN6404

Harnesses

CN6409

CN6406

CN6407

CN6402

CN6405

CN6403

CN6000

Harnesses

G3 board

FWD-40LX1

Board spacers

Conductive cushion

Installation

6. Reinstall the G3 board in the reverse order of steps 3 to 5.

7. Reassemble this unit in the reverse order of steps 1 and 2.

1-7

1-4-4. K1 Board

1-4-5. F1 Board

Removal

1. Remove the cabinet assembly. (Refer to Section 1-3-1.)

2. Remove the two arms, shield cover D and shield cover G assembly. (Refer to steps 2 to 4 of Section 1-4.)

3. Disconnect the three harnesses from the connectors (CN5000-CN5002) on the K1 board.

4. Remove the four screws, then remove the K1 board.

Harness

BVST 3 x 6

CN5002

Conductive cushion

K1 board

Harness

CN5000

Harness

CN5001

Removal

1. Remove the cabinet assembly. (Refer to Section 1-3-1.)

2. Remove the two arms, shield cover D and shield cover G assembly. (Refer to steps 2 to 4 of Section 1-4.)

3. Disconnect the three harnesses from the connectors (CN8001-CN8003) on the F1 board.

4. Remove the four screws, then remove the F1 board.

Harnesses

CN8001

BVST 3 x 6

CN8002

F1 board

Conductive cushion

CN8003

Installation

5. Reinstall the K1 board in the reverse order of steps 3 and 4.

6. Reassemble this unit in the reverse order of steps 1 and 2.

1-8

Installation

5. Reinstall the F1 board in the reverse order of steps 3 and 4.

6. Reassemble this unit in the reverse order of steps 1 and 2.

FWD-40LX1

1-4-6. H1 Board

Bezel assembly

Rib

Hook (upper portion)

Hook (lower portion)

Hook (upper portion)

Openings

H2 board

Conductive cushion

Bezel assembly

H2 board

CN9200

1-4-7. H2 Board

Removal

1. Remove the cabinet assembly. (Refer to Section 1-3-1.)

2. Remove the two screws (BVST3 x 6), then remove the control button panel.

3. Remove the three screws (BVTP3 x 8), then remove the H1 board.

4. Disconnect the harness from the connector (CN9100) on the H1 board.

Opening

Control panel assembly

Harness

BVST 3 x 6

Control button

Removal

1. Remove the cabinet assembly. (Refer to Section 1-3-1.)

2. Remove the bezel assembly. (Refer to Section 1-3-2.)

3. Remove the hook from the rib in the center of the lower portion on the bezel assembly.

4. Slowly incline the H2 board in the direction of the arrow, then remove it from the bezel assembly.

Control button panel

Installation

5. Reinstall the H1 board in the reverse order of steps 2

CN9100

Harness

Conductive cushion

H1 board

BVTP 3 x 8

to 4.

When attaching the control panel assembly, route the harness through the opening.

Installation

5. Reinstall the H2 board in the reverse order of steps 3 and 4.

When installing the H2 board, insert the two hooks (upper portion) into the openings of the cabinet assembly and push in the hook (lower portion).

6. Reassemble this unit in the reverse order of steps 1 and 2.

6. Reattach the cabinet assembly. (Refer to Section 1-3-1.)

FWD-40LX1

1-9

1-4-8. H3 Board

1-4-9. SP Board

Removal

1. Remove the cabinet assembly. (Refer to Section 1-3-1.)

2. Remove the screw, then remove the light pipe and H3 board.

3. Disconnect the harness from the connector (CN9300) on the H3 board.

Harness

CN9300

H3 board

Light pipe

Conductive cushion

BVTP 3 x 8

Removal

1. Remove the cabinet assembly. (Refer to Section 1-3-1.)

2. Remove the two screws (BVST3 x 6), then remove the power bracket.

3. Disconnect the harness from the connector (CN9500) on the SP board.

4. Remove the two screws (BVTP3 x 8), then remove the SP board.

BVTP 3 x 8

BVST 3 x 6

CN9500

SP board

BVST 3 x 6

Power bracket

Harness

H3 board

Installation

4. Reinstall the light pipe and H3 board in the reverse order of steps 2 and 3.

5. Reattach the cabinet assembly. (Refer to Section 1-3-1.)

When attaching the cabinet assembly, be careful not to catch the harness.

1-10

Installation

5. Reinstall the SP board in the reverse order of steps 2 to 4.

6. Reattach the cabinet assembly. (Refer to Section 1-3-1.)

FWD-40LX1

1-4-10. U1 Board

Removal

1. Remove the U1 block assembly. (Refer to step 1 of Section 1-3-1.)

2. Expand the four portions A of the U1 block assembly, then remove the cover.

3. Remove the screw (BVTP3 x 8) and two screws (PSW3 x 8), then remove the U1 board from the U1 panel assembly.

Portions A

Cover

Portions A

U1 board

BVTP3 x 8 (Black)

PSW3 x 8 (Black)

U1 panel assembly

Installation

4. Reinstall the U1 board in the reverse order of steps 2 and

5. Reattach the U1 block assembly to this unit. (Refer to step 1 of Section 1-3-1.)

FWD-40LX1

1-11

1-5. Replacing the Main Parts

DC fan (right)

1-5-1. DC Fan

When attaching the DC fan, be careful of the orientation of the imprinting.

DC fan (left)

Removal

1. Remove the cabinet assembly. (Refer to Section 1-3-1.)

2. Remove the two arms, shield cover D and shield cover G assembly. (Refer to steps 2 to 4 of Section 1-4.)

3. Remove the harness from the clamper.

4. Remove the connector connecting the harness removed in step 3 to the DC fan (left).

5. Remove the two screws, then remove the DC fan (left).

Harness

DC fan (left)

Connector

PSW 3 x 12

Removal

1. Remove the cabinet assembly. (Refer to Section 1-3-1.)

2. Remove the two arms, shield cover D and shield cover G assembly. (Refer to steps 2 to 4 of Section 1-4.)

3. Remove the harness from the clamper.

4. Remove the connector connecting the harness removed in step 3 to the DC fan (right).

5. Remove the two screws, then remove the DC fan (right).

Connector

Harness

PSW 3 x 12

DC fan (right)

imprintings

Conductive cushion

Imprintings

Clamper

Conductive cushion

Installation

6. Reattach the DC fan (left) in the reverse order of steps 3 to 5.

7. Reassemble this unit in the reverse order of steps 1 and 2.

Clamper

Installation

6. Reattach the DC fan (right) in the reverse order of steps 3 to 5.

7. Reassemble this unit in the reverse order of steps 1 and 2.

1-12

FWD-40LX1

DC fan (center)

Battery holder

Lithium battery

D3 board

Conductive cushion

1-5-2. Lithium Battery

Removal

1. Remove the cabinet assembly. (Refer to Section 1-3-1.)

2. Remove the two arms, shield cover D and shield cover G assembly. (Refer to steps 2 to 4 of Section 1-4.)

3. Disconnect the three harnesses from the three DC fans.

4. Remove the two screws (BVST3 x 6) and screw (PSW3 x 8), then remove the fan bracket center assembly.

5. Remove the six hooks, then remove the three DC fans from the convex portions of the fan bracket center assembly .

Convex portions

Fan bracket center assembly

Hooks

Connector

Harness

Portion A

Convex portions

Imprintings

BVST 3 x 6

PSW 3 x 8

Before replacing the battery, be sure to read “1-8. Replacing the Battery”.

Removal

1. Remove the cabinet assembly. (Refer to Section 1-3-1.)

2. Remove the arm on the right side and shield cover D. (Refer to steps 2 and 3 of Section 1-4.)

3. Remove the lithium battery from the battery holder on the D3 board.

DC fans

DC fan

Portion A

Harness

Hooks

Connector

Harness

Connector

Installation

6. Reattach the three DC fans in the reverse order of steps 3 to 5.

7. Reassemble this unit in the reverse order of steps 1 and 2.

Installation

4. Reattach the lithium battery.

5. Reassemble this unit in the reverse order of steps 1 and 2.

FWD-40LX1

1-13

1-5-3. LCD Module

m . When replacing the LCD module, be sure to work with two persons. . After replacing the LCD module, be sure to perform the “2-2-6. White Balance Adjustment”.

Removal

1. Remove the cabinet assembly. (Refer to Section 1-3-1.)

2. Remove the bezel assembly. (Refer to Section 1-3-2.)

3. Remove the two arms, shield cover D and shield cover G assembly. (Refer to steps 2 to 4 of Section 1-4.)

4. Disconnect the five connectors from the DC fans (left, center and right). (Refer to Section 1-5-1.)

5. Remove the control button panel. (Refer to step 2 of Section 1-4-6.)

G base chassis assembly

BVST 3 x 6

6. Remove the four screws (BVST3 x 6), then remove the D base chassis assembly.

7. Remove the eight screws (BVST3 x 6), then remove the G base chassis assembly.

8. Remove the cushion and screw (PSW M3 x 8), then remove the LVDS cable.

9. Disconnect the two harnesses from the LCD module.

10. Remove the eight screws (PSW5 x 8), then remove the LCD bracket assembly.

D base chassis assembly

BVST 3 x 6

PSW 5 x 8

LVDS cable

Cushion

PSW M3 x 8

Conductive cushion

Installation

11. Reattach the LCD module in the reverse order of steps 6 to 10.

12. Reassemble this unit in the reverse order of steps 1 to 5.

1-14

LCD bracket assembly

Harnesses

LCD module

FWD-40LX1

1-6. Service Position

1-6-1. Service Position of D3 Board/FA1 Board/G3 Board/F1 Board/K1 Board/V1

Board/JT1 Board

m . When attaching this unit to the stands, be sure to work with two persons. . After attaching this unit to the stands, make sure that the knobs are securely inserted into the holes of the stands.

Removal

1. Remove the cabinet assembly. (Refer to Section 1-3-1.)

2. Remove the two arms, shield cover G assembly and shield cover D. (Refer to steps 2 to 4 of Section 1-4.)

3. Reattach the two arms removed in step 2 with eight screws.

D3 board

V1 board

JT1 board

FA1 board

F1 board

K1 board

G3 board

Arm

PSW M6 x 20

Knobs

Unit

Knobs PSW

M6 x 20

4. Reattach the four knobs to this unit removed in step 1 with four screws.

When attaching the four knobs, be careful of the orientation of the four kuobs.

5. Insert the four knobs into the holes of the two stands.

Insert the four knobs into the holes of stands.

Unit

Stands

Installation

6. Remove the two stands, four knobs and two arms in the reverse order of steps 3 to 5.

7. Reassemble this unit in the reverse order of steps 1 and 2.

FWD-40LX1

Stands

1-15

1-7. Packing of the LCD Module

. For the sending back destination of the unit, follow the instruction provided separately.

2 Capron sheet

1 LCD module

* The glass surface must face the capron sheet.

7 Individual packing carton

6 Cushion

8 Carton

5 Lid

4 LCD module

3 PP box

6 Cushion

1-16

FWD-40LX1

1-8. Replacing the Battery

The lithium battery for clock is mounted on the D3 board.

When replacing the part, be sure to use the specified one below. Replacement with a part other than the specified part will result in fire hazards and electric hazards.

3. Frame lock during two-screen display

During two-screen display, the image on the main screen or left screen is frame-locked. The other image is not frame-locked. Therefore, the display below may appear when the vertical sync frequencies of both signals differ.

. Flicker occurs remarkably. . Movement does not become smooth during motion

picture display.

Replacement part

Part name: Lithium battery (CR1220) Part No.: ! 1-756-157-11

Replacing procedure

Refer to Section 1-5-2.

1-9. Performance and Specifications of

This Unit

1. Wide zoom

. No screen adjustment can be performed when the wide

zoom mode is selected.

→ Set wide switching to another mode so as to perform

screen adjustment and then switch the mode to the wide zoom mode.

. The viewing of an image in which the wide zoom mode

is set may vary depending on the setting of a signal format or cinema drive and the setting of an RGB mode.

2. Flicker of interlace signal

. Flicker may occur when the RGB mode of an RGB

signal is set to “PC”.

→ Flicker can be alleviated by setting the RGB mode to

“DTV”.

. During two-screen display, flicker occurs when the

vertical resolution of the displayed image becomes less than a half. In a motion picture signal, however, the flicker causes no problem during operation.

In the cases described above, the trouble can be reduced by making the vertical sync frequencies of both signals same as each other.

1-10. Unleaded Solder

Boards requiring use of unleaded solder are printed with a lead free mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular size.)

: LEAD FREE MARK

m . Be sure to use the unleaded solder for the printed circuit

board printed with the lead free mark.

. The unleaded solder melts at a temperature about 40 dC

higher than the ordinary solder, therefore, it is recommended to use the soldering iron having a temperature regulator.

. The ordinary soldering iron can be used but the iron tip

has to be applied to the solder joint for a slightly longer time. The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful.

FWD-40LX1

1-17

1-11. Warning on Power Connection

Use the proper power cord for your local power supply.

United States, Continental Europe UK, Ireland, Australia, Japan Canada New Zealand

Plug type VM0233 COX-07/636 – Female end VM0089 COX-02/VM0310B VM0303B VM1313 Cord type SVT H05VV-F CEE (13) 53rd (O, C) HVCTF Minimum cord 10 A/125 V 10 A/250 V 10 A/250 V 10 A/125 V

set rating Safety approval UL/CSA VDE VDE DENAN-HO

1) Use an appropriate rating plug which complies with local regulations.

VM1296

1-18

FWD-40LX1

Section 2

Electrical Alignment

Be sure to perform adjustment in the service mode when making the repairs below.

Contents of repair Adjustment item

Repair related to picture quality AD Calibration Adjustment (Refer to Section 2-2-7.)

White Balance Adjustment (Refer to Section 2-2-6.) When the panel module is replaced White Balance Adjustment (Refer to Section 2-2-6.) When the D3 or V1 board is replaced AD Calibration Adjustment (Refer to Section 2-2-7.)

White Balance Adjustment (Refer to Section 2-2-6.)

2-1. Required Equipment

. VG (Programmable video signal generator)

VG-828 or the equivalent

. Remote commander RM-980 (Supplied for this unit) . Chromaticity meter

2-2. Electric Adjustment in Service

Mode

Electric adjustment is performed using a remote commander (RM-980) supplied for this unit.

2-2-1. Service Mode

In addition to the ordinary user menu, “Service Mode” is displayed when this unit is put into the service mode. “Service Mode” is used for electric adjustment.

Start

To enter the service mode using RM-980, press the [DISPLAY] → [5] → [VOL+], and [POWER|ON] keys sequentially with this unit put into the standby state.

Cancellation

To cancel the service mode, put the unit into the standby state again using a “STBY” key or turn off the power.

Viewing the screen

Service Mode

←

Picture Mode Adjust Picture Adjust Sound Vivid/Standard Save White Balance AD Calibration Factory Reset Option Switch

1 2 3 4 5 6 7 8

1 Change in Picture Mode (Refer to Section 2-2-2.) 2 Picture quality adjustment (Refer to Section 2-2-3.) 3 Sound quality adjustment (Refer to Section 2-2-4.) 4 Change in initial values of Adjust Picture and Adjust

Sound (Refer to Section 2-2-5.)

5 White balance adjustment (Refer to Section 2-2-6.) 6 AD calibration adjustment (Refer to Section 2-2-7.) 7 Reset to factory-setting value

(Refer to Section 2-2-8.)

8 Special functions (Refer to Section 2-2-9.)

Commander function in service mode

Like user adjustment, six keys ([MENU], [ENTER], [&], [*], [(], and [)]) are used for basic operation.

Other keys can also be operated in the same way as during user adjustment.

2-2-2. Picture Mode

FWD-40LX1

Changes the picture mode as in the ordinary operation.

2-1

2-2-3. Adjust Picture

(Picture quality adjustment)

Adjusts the picture quality. Unlike ordinary operation, adjustment can be performed even if the picture quality mode is “Vivid” and “Standard”.

2-2-4. Adjust Sound

(Sound quality adjustment)

Adjusts the sound quality. Unlike ordinary operation, adjustment can be performed even if the picture quality mode is “Vivid” and “Standard”.

2-2-5. Vivid/Standard Save

3. Start the service mode, select “Picture Mode” and then “User1” by “Adjust Picture”, and set the items below.

After adjustment is completed, write down the setting value before change so as to return the setting value of “User1” to the former value.

Backlight: 50 Contrast: 50 Brightness: 75 Chroma: 50 Phase: 50 Noise Reduct.: Off Dynamic Picture: Off Color Correct: Off Gamma Correct: Mid Power Saving: Standard

This is a “Vivid/Standard” mode. Saves the value, obtained when “Adjust Picture/Adjust Sound” is changed and adjusted, to the factory-setting value. “Adjust Picture” must be saved for each entry. The adjustment value of “Adjust Sound” is copied to all entries once it is saved.

Execution (ENTER) is done after “Cancel” is changed to “OK”.

2-2-6. White Balance Adjustment

To correctly adjust the white balance, perform aging in the aging mode for 30 minutes before adjustment. (Refer to Section 2-2-9.)

1. Connect this unit and a signal generator to which DVI can be output.

2. Enter a full white screen of 70% to this unit. Select DVI for input switching.

4. Select “White Balance”, “Color Temp”, and then “Cool” by “PICTURE/SOUND CONTROL” in a service mode menu. (Adjust color temperature “Cool”.)

← R Drive: 100 G Drive: 100 B Drive: 100 R BackGround: 100 G BackGround: 100 B BackGround: 100

5. Set the DVI input to a full white screen of 70%.

6. Using a chromaticity meter, adjust so that “G Drive” and “B Drive” satisfy the values below while monitoring the measurement value. “R Drive” is usually fixed to “100”. . R Drive (red gain adjustment):

Adjustment range: 0 to 100

. G Drive (green gain adjustment):

Adjustment range: 0 to 100

. B Drive (blue gain adjustment):

Adjustment range: 0 to 100

Color Tolerance temperature

Cool Neutral Warm

Specifications 11000K 9300K 6500K x 0.276 0.285 0.314 0.9JND y 0.282 0.294 0.324

2-2

7. Set the DVI input to a full white screen of 20%.

FWD-40LX1

8. Adjust “R Background”, “G Background”, and “B Background” so that the values in step 6 are satisfied. . R BackGround (red brightness adjustment):

Adjustment range: 0 to 255

. G BackGround (green brightness adjustment):

Adjustment range: 0 to 255

. B BackGround (blue brightness adjustment):

Adjustment range: 0 to 255

9. Adjust steps 6 to 8 repeatedly so that the specified values in step 3 are satisfied on a full white screen of 70% and 20% while making tracking.

10. Select “White Balance”, “Color Temp”, and then “Neutral” by “PICTURE/SOUND CONTROL” in a service mode menu. (Adjust color temperature “Neutral”.)

11. Perform the adjustment in steps 5 to 9.

12. Select "White Balance”, “Color Temp”, and then “Warm” by “PICTURE/SOUND CONTROL” in a service mode menu. (Adjust color temperature “Warm”.)

13. Perform the adjustment in steps 5 to 9.

NTSC/PAL

Adjusts NTSC/PAL signal calibration.

. NTSC/PAL

← Composite Cal. Y/C Cal. Compornent Cal.

. Composite Cal.

Adjusts the Composite signal.

. Y/C Cal.

Adjusts the Y/C signal.

. Component Cal.

Adjusts the Component signal.

14. After adjustment is completed, return the setting value of “Adjust Picture” to the former value (value written down in step 3) and exit the menu.

2-2-7. AD Calibration Adjustment

This unit has two slots (OPTION1 and OPTION2). AD calibration adjustment is required for each input. Install BKM-FW10/FW11 in the slot to be adjusted as required and adjust it.

To correctly adjust the AD caribration, perform aging in the aging mode for 30 minutes before adjustment. (Refer to Section 2-2-9.)

AD calibration start-up screen

← NTSC/PAL SECAM Analog RGB AD Service Save

. Composite Cal.

Menu configuration

NTSC/PAL → Composite Cal.

←

Auto Cal. Manual Control

. Auto Cal.

Performs the auto adjustment.

. Manual Control

Performs the manual adjustment.

The same screen is displayed in “Y/C Cal” and “Component Cal”.

FWD-40LX1

2-3

. Auto Cal.

Menu configuration

NTSC/PAL → Composite Cal. → Auto Cal.

SECAM

Adjusts the calibration of SECAM signal.

← Auto Cal. Target Y Cont. Target Color

. Auto Cal.

Performs the auto adjustment. After changing from “Cancel” to “OK”, press the “ENTER” key.

. Target Y Cont.

Sets the threshold value of Y of the auto adjustment. Setting range: 2,000 to 4,000

. Target Color

Sets the threshold value of C of the auto adjustment. Setting range: 2,000 to 4,000

. Manual Control

Menu configuration

NTSC/PAL → Composite Cal. → Manual Control

. SECAM

← Composite Cal. Y/C Cal.

. Composite Cal.

Adjusts the Composite signal.

. Y/C Cal.

Adjusts the Y/C signal.

. Composite Cal.

Menu configuration

SECAM → Composite Cal.

←

Auto Cal. Manual Control

← Y Contrast: 230 C Level: 180

. Y Contrast

Adjusts the Y level. Adjustment range: 0 to 255

. C Level

Adjusts the C level. Adjustment range: 0 to 255

. Auto Cal.

Performs the auto adjustment.

. Manual Control

Performs the manual adjustment.

m . The same screen is displayed in Y/C Cal. . The operations of Auto Cal and Manual Control are the

same as NTSC/PAL.

2-4

FWD-40LX1

+ 114 hidden pages

Sony FWD-40LX1 Schematic

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of Contents

1-1. Appearance Figure

Service Overview

1-2. Board Location

1-3. Removing/Reinstalling the Cabinet

1-3-1. Cabinet Assembly

1-3-2. Bezel Assembly

1-4. Replacing the Board

1-4-1. D3 Board/V1 Board/JT1 Board

1-4-2. S Board/FA1 Board

1-4-3. G3 Board

1-4-4. K1 Board

1-4-5. F1 Board

1-4-6. H1 Board

1-4-7. H2 Board

1-4-8. H3 Board

1-4-9. SP Board

1-4-10. U1 Board

1-5. Replacing the Main Parts

1-5-1. DC Fan

1-5-2. Lithium Battery

1-5-3. LCD Module

1-6. Service Position

1-7. Packing of the LCD Module

1-8. Replacing the Battery

1-10. Unleaded Solder

1-11. Warning on Power Connection

Electrical Alignment

2-1. Required Equipment

2-2-1. Service Mode

2-2-2. Picture Mode

2-2-5. Vivid/Standard Save

2-2-6. White Balance Adjustment

2-2-7. AD Calibration Adjustment