SONY DSC-W100 L2 Service Manual

DSC-W100

SERVICE MANUAL

Ver 1.0 2006.03

Revision History

How to use

Acrobat Reader

Internal memory

ON BOARD

Photo: Silver

Link

SPECIFICATIONS

BLOCK DIAGRAMS

LEVEL 2

US Model

Canadian Model

AEP Model

UK Model

E Model

Australian Model

Hong Kong Model

Chinese Model

Korea Model

Brazilian Model

Tourist Model

PRINTED WIRING BOARDS

SERVICE NOTE

DISASSEMBLY

• Precaution on Replacing the SY-154 Board

The components identified by mark 0 or dotted line with mark 0 are critical for safety . Replace only with part number specified.

Les composants identifiés par une marque 0 sont critiques pour la sécurité. Ne les remplacer que par une pièce portant le numéro spécifié.

FRAME SCHEMATIC DIAGRAM

SCHEMATIC DIAGRAMS

REPAIR PARTS LIST

DIGITAL STILL CAMERA

DSC-W100_L2

Sony EMCS Co.

2006C0500-1

Published by DI Technical Support Department9-876-941-31

SPECIFICATIONS

Camera

[System]

Image device 9.10 mm (1/1.8 type) color

Total pixel number of camera

Effective pixel number of camera

Lens Carl Zeiss Vario-Tessar

Exposure control Automatic exposure, Manual

White balance Automatic, Daylight, Cloudy,

File format (DCF compliant)

Recording media Internal Memory (64 MB)

Flash Recommended distance (ISO

[Input and Output connectors]

Multi connector USB communication

[LCD screen]

LCD panel 6.2 cm (2.5 type) TFT drive Total number of dots

[Power, general]

Power Rechargeable battery pack NP-

CCD, Primary color filter

Approx. 8 303 000 pixels

Approx. 8 068 000 pixels

3 × zoom lens f = 7.9 − 23.7 mm (38 − 114 mm when converted to a 35 mm still camera) F2.8 − 5.2

exposure, Scene Selection (6 modes)

Fluorescent, Incandescent, Flash

Still images: Exif Ver. 2.21 JPEG compliant, DPOF compatible Movies: MPEG1 compliant (Monaural)

“Memory Stick Duo”

set to Auto): approx. 0.2 m to 6 m (7 7/8 inches to 19 feet 8 7/8 inches) (W)/approx.

0.3 m to 3.2 m (11 7/8 inches to 10 feet 6 3/8 inches) (T)

Hi-Speed USB (USB 2.0 compliant)

115 200 (480 × 240) dots

BG1, 3.6 V AC-LS5K AC Adaptor (not

supplied), 4.2 V

Power consumption (during shooting with the

Operating temperature

Storage temperature

Dimensions 94.2 × 60.6 × 24.8 mm

Mass Approx. 192 g (6.8 oz)

Microphone Electret condenser microphone Speaker Dynamic speaker Exif Print Compatible PRINT Image Matching III

PictBridge Compatible

LCD screen on)

0.95 W

0 to 40°C (32 to 104°F)

−20 to +60°C (−4 to +140°F)

(3 3/4 inches × 2 1/2 inches × 1 inches) (W/H/D, excluding protrusions)

(including NP-BG1 battery pack and wrist strap, etc.)

Compatible

BC-CSG battery charger

Power requirements

Output voltage DC 4.2 V, 0.25 A Operating temperature

Storage temperature

Dimensions Approx. 62 × 24 × 91 mm

Mass Approx. 75 g (2.7 oz)

AC 100 to 240 V, 50/60 Hz, 2 W

0 to 40°C (32 to 104°F)

−20 to +60°C (−4 to +140°F)

(2 1/2 × 31/32 × 3 5/8 inches) (W/H/D)

Rechargeable battery pack NP-BG1

Used battery Lithium-ion battery Maximum voltage

Nominal voltage DC 3.6 V Capacity 3.6 Wh (960 mAh)

Design and specifications are subject to change without notice.

DC 4.2 V

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— 2 —

Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type.

CAUTION

COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY .

1. Check the area of your repair for unsoldered or poorly-soldered

2. Check the interboard wiring to ensure that no wires are

3. Look for unauthorized replacement parts, particularly

4. Look for parts which, through functioning, show obvious signs

5. Check the B+ voltage to see it is at the values specified.

6. FLEXIBLE Circuit Board Repairing

•Keep the temperature of the soldering iron around 270°C

•Do not touch the soldering iron on the same conductor of the

•Be careful not to apply force on the conductor when soldering

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SAFETY-RELATED COMPONENT WARNING!!

SAFETY CHECK-OUT

After correcting the original service problem, perform the following safety checks before releasing the set to the customer.

connections. Check the entire board surface for solder splashes and bridges.

"pinched" or contact high-wattage resistors.

transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.

of deterioration. Point them out to the customer and recommend their replacement.

during repairing.

circuit board (within 3 times).

or unsoldering.

ATTENTION AU COMPOSANT AYANT RAPPORT

À LA SÉCURITÉ! LES COMPOSANTS IDENTIFÉS P AR UNE MARQUE 0 SUR LES DIAGRAMMES SCHÉMA TIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.

Unleaded solder

Boards requiring use of unleaded solder are printed with the leadfree mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular size.)

: LEAD FREE MARK

Unleaded solder has the following characteristics.

• Unleaded solder melts at a temperature about 40°C higher than

ordinary solder. Ordinary soldering irons can be used but the iron tip has to be applied to the solder joint for a slightly longer time. Soldering irons using a temperature regulator should be set to about 350°C. Caution: The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful!

• Strong viscosity

Unleaded solder is more viscous (sticky, less prone to flow) than ordinary solder so use caution not to let solder bridges occur such as on IC pins, etc.

• Usable with ordinary solder

It is best to use only unleaded solder but unleaded solder may also be added to ordinary solder.

— 3 —

Section Title Page

1. SERVICE NOTE

1-1. Description on Self-diagnosis Display ····························1-1 1-2. Process After Fixing Flash Error·····································1-1 1-3. Method for Copying or Erasing the Data in Internal

Memory ···········································································1-2

1-4. Precaution on Replacing the SY-154 Board ····················1-3

2. DISASSEMBLY

2-1. Disassembly·····································································2-2 2-2. Exchange Method of Barrier Assy ··································2-6

3. BLOCK DIAGRAMS

3-1. Overall Block Diagram (1/2)···········································3-1 3-2. Overall Block Diagram (2/2)···········································3-2 3-3. Power Block Diagram ·····················································3-3

4. PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS

4-1. Frame Schematic Diagram ·············································· 4-1 4-2. Schematic Diagrams························································ 4-3 4-3. Printed Wiring Boards ···················································4-17 4-4. Mounted Parts Location ················································4-26

5. REPAIR PARTS LIST

5-1. Exploded Vie ws ·······························································5-2 5-2. Electrical Parts List ·························································5-7

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— 4 —

1. SERVICE NOTE

1-1. DESCRIPTION ON SELF-DIAGNOSIS DISPLAY

Self-diagnosis display

•C: ss: ss

You can reverse the camera malfunction yourself. (However, contact your Sony dealer or local authorized Sony service facility when you cannot recover from the camera malfunction.)

•E: ss: ss

Contact your Sony dealer or local authorized Sony service facility.

Display Code

C:32:ss

C:13:ss

E:61:ss

E:91:ss

Turn the power off and on again. Format the “Memory Stick” or internal

memory. Insert a new “Memory Stick”. “Memory Stick” is broken. Turn the power off and on again. Trouble with internal memory.

Checking of lens drive circuit.

Checking of flash unit or replacement of flash unit. (Note)

Countermeasure

Cause

Trouble with hardware. “Memory Stick” or internal memory is

unformatted.

When failed in the focus and zoom initialization.

Abnormality when flash is being charged.

Caution Display During Error

SYSTEM ERROR FORMAT ERROR MEMORY STICK ERROR

INTERNAL MEMORY ERROR

—

Note: After repair, be sure to perform “1-2. PROCESS AFTER FIXING FLASH ERROR”.

1-2. PROCESS AFTER FIXING FLASH ERROR

When “FLASH error” (Self-diagnosis Code E : 91 : ** ) occurs, to prevent any abnormal situation caused by high voltage, setting of the flash is changed automatically to disabling charge and flash setting. After fixing, this setting needs to be deactivated. Flash error code can be initialized by the operations on the Setup screen.

Method for Initializing the Flash Error Code

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Initialize

Initializes the setting to the default setting.

Cancel

1 Select [OK] with v on the control button, then press z.

The message “Initialize all settings Ready?” appears.

2 Select [OK] with v, then press z.

The settings are reset to the default setting.

•Make sure that the power is not disconnected during resetting.

See the following procedure. Cancels the resett in g .

1-1

1-3. METHOD FOR COPYING OR ERASING THE DATA IN INTERNAL MEMORY

The data can be copied/erased by the operations on the Setup screen. (When erasing the data, execute formatting the internal memory.)

Note 1: When replacing the SY-154 board, erase the data in internal memory of the board before replacement. Note 2: When replacing the SY-154 board or the IC202 on the SY-154 board, execute formatting and initialize the internal memory after

replacement.

Method for Copying the Data in Internal Memory

Copy

Copies all images in the internal memory to a “Memory Stick Duo”.

Cancel

1 Insert a “Memory Stick Duo” having 64 MB or larger capacity. 2 Select [OK] with v on the control button, then press z.

The message “All data in internal memory will be copied Ready?” appears.

3 Select [OK] with v, then press z.

Copying starts.

Copying

102_COPY

• Use a fully charged battery pack or the AC Adaptor (not supplied). If you attempt to copy image files using a battery pack with little remaining charge, the battery pack may run out, causing copying to fail or possibly corrupting the data.

• You cannot copy individual images.

• The original images in the internal memory are retained even after copying. To delete the contents of the

internal memory, remove the “Memory Stick Duo” after copying , then execute the [Format] comm and in

(Internal Memory Tool) (page 52).

• You cannot select a folder copied on a “Memory Stick Duo”.

• Even if you copy data, a (Print order) mark is not copied.

See the following procedure. Cancels the copying.

Method for Formatting the Internal Memory

This item does not app ear when a “Memory Stick Duo” is inserted in the camera. The default settings are marked with .

Format

Formats the internal memo r y.

• Note that formatting irrevocably erases all data in the internal memory, including even protected images.

Cancel

1 Select [OK] with v on the control button, then press z.

The message “All data in internal memory will be erased Ready?” appears.

2 Select [OK] with v, then press z.

The format is complete.

See the following procedure . Cancels the formatting.

DSC-W100_L2

1-2

1-4. PRECAUTION ON REPLACING THE SY-154 BOARD

VIDEO OUT Default Data Check

When you replace to the repairing board, the written data of repairing board also might be changed to original setting because of broadcast system (NTSC/PAL). When the data has changed because of board replacing etc., check the default data of VIDEO OUT if destination code is right. If not, rewrite to the right value.

VIDEO OUT Default Data

Page

Writing Method:

1) Select page: 00, address: 01, and set data: 01.

2) Select page: 40, address: 70, and set data: 01.

3) Select page: 40, address: 98, and check that the data is “00”.

4) Select page: 4F, address: A2, and set data: 00 (NTSC) or data: 01 (PAL).

5) Select page: 4F, address: 8D, and set data: 00 (NTSC) or data: 01 (PAL).

6) Click [Save] on the SEUS screen.

7) Select page: 80, address: 34, and check that the data is “00”.

8) Select page: 80, address: 30, and check that the data is “00”.

9) Select page: 00, address: 01, and set data: 00.

Address

NTSC PAL

Data

00 018D, A24F

Initial Language Data Check

If the SY-154 board was replaced, initial language setting may be changed. Accordingly, change the following data so as to set same initial language as that of the set distributing in each region.

Initial language: Language displayed at the next starting if the setting of Setup menu was reset.

It is different from the language setting selectable with the menu.

Initial Language Data

Page Address Data Language GP2 GP3 GP4

00 English zzz 04 Spanish zz

4F 88, 8C

Note: GP2 is fixed to English.

GP3 is either English, Spanish, or Russian. GP4 is either English, Spanish, Portugal, Simplified Chinese, or Korean.

Writing Method:

1) Select page: 00, address: 01 and set data: 01.

2) Select page: 40, address: 70, and set data: 01.

3) Select page: 40, address: 98, and check that the data is “00”.

4) Select page: 4F, address: 88, and set the Initial Language Data.

5) Select page: 4F, address: 8C, and set the Initial Language Data.

6) Click

7) Select page: 80, address: 34, and check that the data is “00”.

8) Select page: 80, address: 30, and check that the data is “00”.

9) Select page: 00, address: 01, and set data: 00.

10) Turn off the camera.

11) Turn on the camera. Execute “Initialize” of Setup screen.

12) Check the language displayed when the camera starts.

[Save] on the SEUS screen.

06 Portugal z

08 Simplified Chinese z 0B Russian z 0D Korean z

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1-3E

NOTE FOR REPAIR

2. DISASSEMBLY

• Make sure that the flat cable and flexible board are not cracked of bent at the terminal. Do not insert the cable insufficiently nor crookedly.

• When remove a connector, dont’ pull at wire of connector. It is possible that a wire is snapped.

• When installing a connector, dont’ press down at wire of connector. It is possible that a wire is snapped.

Cut and remove the part of gilt which comes off at the point. (Be careful or some pieces of gilt may be left inside)

DISCHARGING OF THE ST-146 FLEXIBLE BOARD’S CHARGING CAPACITOR (C007)

The charging capacitor (C007) of the ST-146 flexible board is charged up to the maximum 330 V potential. There is a danger of electric shock by this high voltage when the capacitor is handled by hand. The electric shock is caused by the charged voltage which is kept without dischar ging when the main power of the unit is simply turned off. Therefore, the remaining voltage must be discharged as described below.

Preparing the Short Jig

T o preparing the short jig, a small clip is attached to each end of a resistor of 1 kΩ /1 W (1-215-869-11). Wrap insulating tape fully around the leads of the resistor to prevent electrical shock.

1 kΩ/1 W

Note: High-voltage cautions

Discharging the Capacitor

Short-circuit between the two points with the short jig about 10 seconds.

DSC-W100_L2

Wrap insulating tape.

R:1 kΩ/1 W (Part code: 1-215-869-11)

2-1

HELP

EXPLODED VIEW

HELP

2-1. DISASSEMBLY

2-1-1. CABINET SECTION

Follow the disassembly in the numerical order given.

1 Cabinet (Rear) Block (1-1 to 1-6) 2 Cabinet (Front) Block (2-1 to 2-3)

2-1

1-5 (#20/#21)

1 Cabinet (Rear) Block

1-6 (Claw)

2-3 (Claw)

HARDWARE LIST

1-1 (#26/#27)

1-3 (#20/#21)

1-2 (Open)

2-2 (#20/#21)

2 Cabinet (Front) Block

1-4 (#20/#21)

Note: High-voltage cautions

Discharging the Capacitor

Short-circuit between the two points with the short jig about 10 seconds.

R:1 kΩ/1 W (Part code: 1-215-869-11)

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2-2

EXPLODED VIEW

2-1-2. LCD PANEL SECTION

Follow the disassembly in the numerical order given.

1 Control Switch Block (1-1 to 1-2) 2 LCD Block (2-1 to 2-8)

1 Control Switch Block

2-1

1-1 (#3)

2-8

SW-479

2-2 (#3)

2-7

HARDWARE LIST

2-5

1-2

2-6

2-4 (Claw)

2 LCD Block

2-3 (Claw)

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2-3

2-1-3. CABINET (TOP) SECTION

Follow the disassembly in the numerical order given.

1 Cabinet (Top) Block (1-1 to 1-8) 2 Capacitor Holder Block (2-1 to 2-4) 3 Lens Block (3-1 to 3-4)

1 Cabinet (Top) Block

1-7 (Open)

EXPLODED VIEW

1-8

1-4 (Claw)

3-3

(Claw)

3-1

1-3 (Adhesive sheet)

1-5

1-6

3-2

(Claw)

1-1 (Boss)

1-2

2-3

MC-162

2-4 (Claw)

3-4

2 Capacitor Holder Block

2-2

2-1

3 Lens Block

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2-4

EXPLODED VIEW

2-1-4. BT HOLDER SECTION

2 DC-105 Flexible Board

1-2 (Claw)

1-1 (#3)

1-3

1-4

2-1 (Boss)

2-5 (Boss)

2-3 (Claw)

2-7 (Claw)

2-10 (Claw)

2-12

(Claw)

2-9 (#5)

2-4

2-8

2-6

2-2

(Slide in the direction of arrow)

1 SY-154 Board

SY-154

2-11

2-13

DC-105

Follow the disassembly in the numerical order given.

1 SY-154 Board (1-1 to 1-4) 2 DC-105 Flexible Board (2-1 to 2-13)

HARDWARE LIST

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2-5

2-2. EXCHANGE METHOD OF BARRIER ASSY

Service parts

Part Number Part Name Quantity 1 3-091-427-01 Ring (A), Ornamental 1 2 X-3954-476-1 Barrier Assy 1 3 3-086-156-31 Tapping screw (P2) 2

Tools used

Torque driver Soldering iron Weight about 60g Adhesive (Super X) (Note) Note: Use adhesive (Super X) or an equivalent article.

Don’t use what becomes white after drying like a quick-drying glue.

2-2-1. PEEL OFF OLD ORNAMENTAL RING A

The Ornamental Ring A has adhered to the Barrier Assy strongly and accordingly, use a soldering iron to weaken the adhesive force. Heat four circled portions with the soldering iron. Heating temperature is about 300ºC. Beware of a burn since the entire Ornamental Ring becomes hot. * As the adhesive force of Ornamental Ring A is considerably large, the forced peeling will damage the group-1 frame.

Insert the tip of tweezers, etc. into a notch of the group-1 frame and prize the ring. * Take extreme care so as not to damage the coated surface of the group-1 frame. In case of difficult peeling, heat the ring again with the soldering iron. If this re-heating failed, it may be advisable that the ring be peeled while heating the portions 1 → 2 → 3 → 4 in the under figure one by one sequentially.

* Discard the removed Ornamental Ring A.

Tip

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2-6

2-2-2. REMOVE OLD BARRIER ASSY

1 Remove two screws. * Discard the removed screws.

2 Remove the Barrier Assy. * Discard the removed Barrier Assy.

* After removing the Barrier Assy, if the “G1 Dust-Proof Ring” was removed, it must be returned to the home position.

In returning the ring, adjust the location of a projection to the lens direction. This is an important part to prevent the dust and light from coming in.

* After removing the Barrier Assy, take extreme care not to drop dust or foreign substances in the lens barrel.

2-2-3. INSTALL NEW BARRIER ASSY

1 Install new Barrier Assy by paying attention to the projection of the Barrier Assy in relation to the position shown in the under figure.

2 Tighten two screws.

* Tightening torque = 0.5 kgf

Projection

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2-7

2-2-4. ADHERE THE ORNAMENTAL RING A

Apply an adhesive to four recesses on the top surface of the Barrier Assy. * Do not apply too much adhesive. (Make quantity of adhesives into the quantity in which a groove hides.)

Meeting a “notch” of the Ornamental Ring A with a “projection” of the g roup-1 frame, push the Ornamental Ring A into the group-1 frame. * The projection of the spring for preventing static electricity must be tilted.

Put the 60g weight on the Ornamental Ring A so that the Ornamental Ring A does not float up until the adhesive hardens. Note: Be careful not to give a shock. * After the weight was put, no gap must be present in full circumference between Ornamental Ring A and group-1 frame.

A gap, if present, causes the crackle sound NG.

* The weight must push in the Ornamental Ring A only.

If the weight is put on the mold part of the Barrier Assy, the Ornamental Ring A will float up.

Do not put the weight on a black mold part.

Notch

Adhesive

Projection

Adhesive

Completion after 30 minutes.

Not gap in full circumference.

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2-8E

HELP

Sheet attachment positions and procedures of processing the flexible boards/harnesses are shown.

Boss of DC flexible support

Claw of main frame

DC-105 flexible board

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HELP

+ 35 hidden pages

SONY DSC-W100 L2 Service Manual

SPECIFICATIONS

TABLE OF CONTENTS

HELP