SONY DSC-V1 Service Manual L2 v1.1

DSC-V1

SERVICE MANUAL

Ver 1.1 2004. 09

Revision History

Link

SPECIFICATIONS

BLOCK DIAGRAMS

LEVEL 2

US Model

Canadian Model

AEP Model

UK Model

E Model

Hong Kong Model

Australian Model

Chinese Model

Korea Model

Tourist Model

Japanese Model

PRINTED WIRING BOARDS

SERVICE NOTE

DISASSEMBLY

•For ADJUSTMENTS (SECTION 6), refer to SERVICE MANUAL, ADJ (987626151.pdf).

•For INSTRUCTION MANUAL, refer to SERVICE MANUAL, LEVEL 1 (987626141.pdf).

• This service manual contains information for Japanese model as well.

• Reference No. search on printed wiring boards is available.

• Note in Lens Frame Installation

• HELP: Sheet attachment positions and procedures of processing the flexible boards/harnesses are shown.

On the SY-089 and DD-195 boards

This service manual procides the information that is premised the circuit board replacement service and not intended repair inside the SY-089 and DD-195 boards. Therefore, schematic diagram, printed wiring board and electrical parts list of the SY-089 and DD-195 boards are not shown. The following pages are not shown.

FRAME SCHEMATIC DIAGRAMS

SCHEMATIC DIAGRAMS

SY-089 board

Schematic diagram ......................Pages 4-9 to 4-32

Printed wiring board .....................Pages 4-51 to 4-54

Electrical parts list ........................Pages 5-10 to 5-13

DD-195 board

Schematic diagram ......................Pages 4-33 to 4-36

Printed wiring board .....................Pages 4-55 and 4-56

Electrical parts list ........................Pages 5-7 and 5-8

The above-described information is shown in service manual Level 3.

REPAIR PARTS LIST

DIGITAL STILL CAMERA

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COVER

SPECIFICATIONS

x Camera [System]

Image device

Total pixels number of camera

Effective pixels number of came ra

Lens 4× zoom lens

Exposure control

White balance

File format (DCF compliant)

Recording media

Flash Recommended distance (ISO set to

9.04 mm (1/1.8 type) color CCD Primary color filter

Approx. 5 2 55 000 pixels

Approx. 5 0 90 000 pixels

f = 7.0 – 28.0 mm (34 – 136 mm when converted to a 35 mm still camera) F2.8 – 4.0

Automatic exposure, Shutter speed priority, Aperture priority, Manual exposure, Scene selection (6 modes)

Automatic, Daylight, Cloudy, Fluorescent, Incandescent, Flash, One-push

Still images: Exif Ver. 2.2 JPEG compliant, GIF (for Clip M otion), TIFF, DPOF compatible Audio with still image: MPEG1 compliant (Monaural) Movies: MPEG1 compliant (Monaural)

“Memory Stick”

Auto):

0.4 m to 2.8 m (15 3/4 inches to 110 1/4 inches) (W)

0.4 m to 2.0 m (15 3/4 inches to 78 3/4 inches) (T)

[Input and Output connectors]

A/V OUT (MONO) (Monaural)

ACC jack Mini-minijack (ø 2.5 mm) USB jack mini-B

Minijack Video: 1 Vp-p, 75 Ω, unbalanced,

sync negative

Audio: 327 mV (at a 47 kΩ load)

Output impedance 2.2 kΩ

[LCD screen]

LCD panel

Total number of dots

3.8 cm (1.5 type) TFT drive

123 200 (560×220) dots

[General]

Used battery pack

Power requirements

Power consumptio n (during shoo ting with LCD screen on)

Operating temperature

Storage temperat ure

Dimensions

Mass Approx. 300 g (10.6 oz) (including

Built-in microphone

Built-in speaker

Exif Print Compatible PRINT Image Matching II Compatible

NP-FC11

3.6 V

1.7 W

0°C to 40°C (32°F to 104°F)

–20°C to +60°C (–4°F to +140°F)

99.5×65.2×56.8 mm (4×2 5/8×2 1/4 inches) (W/H/D, excluding maximum protrusions)

battery pack NP-FC11, “Memory Stick”, and hand strap)

Electret condenser microphone

Dynamic speaker

x AC-LS5 AC Adaptor

Power requirements

Current consumption

Power consumption

Rated output voltage

Operating temperature

Storage temperature

Dimensions (approx.)

Mass (approx.)

100 to 240 V AC, 50/60 Hz

0.16 to 0.09 A

11 W

4.2 V DC, 1.5 A

0°C to 40°C (32°F to 104°F)

–20°C to +60°C (–4°F to +140°F)

48×29×81 mm (1 15/16×1 3/16×3 1/4 inches) (W/H/D) excluding projecting parts

130 g (5 oz) excluding power cord (mains lead)

x NP-FC11 battery pack

Used battery

Maximum voltage

Nominal voltage

Capacity 2.8 Wh (780 mAh)

Lithium-ion battery

DC 4.2 V

DC 3.6 V

x Accessories

•AC Adaptor (1)

•Power cord (mains lead) (1)

•USB cable (1)

•NP-FC11 battery pack (1)

•A/V connecting cable (1)

•Hand strap (1)

•“Memory Stick” (32 MB) (1)

•CD-ROM (USB driver SPVD-010) (1)

•Operating instructions (1)

Design and specifications are subject to change without notice.

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CAUTION Use of controls or adjustments or performance procedures other than those specified herein may result in hazardous radiation exposure.

SAFETY-RELATED COMPONENT WARNING!!

COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY .

SAFETY CHECK-OUT

After correcting the original service problem, perform the following safety checks before releasing the set to the customer.

1. Check the area of your repair for unsoldered or poorly-soldered connections. Check the entire board surface for solder splashes and bridges.

2. Check the interboard wiring to ensure that no wires are "pinched" or contact high-wattage resistors.

3. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.

4. Look for parts which, through functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.

5. Check the B+ voltage to see it is at the values specified.

6. Flexible Circuit Board Repairing

•Keep the tempera ture of the soldering iron around 270˚C during repairing.

• Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).

• Be careful not to apply force on the conductor when soldering or unsoldering.

ATTENTION AU COMPOSANT AYANT RAPPORT

À LA SÉCURITÉ! LES COMPOSANTS IDENTIFÉS P AR UNE MARQUE 0 SUR LES DIAGRAMMES SCHÉMA TIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.

Unleaded solder

Boards requiring use of unleaded solder are printed with the leadfree mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular size.)

: LEAD FREE MARK

Unleaded solder has the following characteristics.

• Unleaded solder melts at a temperature about 40°C higher than

ordinary solder. Ordinary soldering irons can be used but the iron tip has to be applied to the solder joint for a slightly longer time. Soldering irons using a temperature regulator should be set to about 350°C. Caution: The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful!

• Strong viscosity

Unleaded solder is more viscous (sticky, less prone to flow) than ordinary solder so use caution not to let solder bridges occur such as on IC pins, etc.

• Usable with ordinary solder

It is best to use only unleaded solder but unleaded solder may also be added to ordinary solder.

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Section Title Page

1. SERVICE NOTE

1-1. Note for Repair ································································1-1 1-2. Discharging of the ST-083 Flexible Board’s

Charging Capacitor (C333) ·············································1-1 1-3. Note in Lens Frame Installation ······································1-2 1-4. Notes on Handling the Laser Diode

[Laser Unit (D333)]·························································1-2 1-5. Description on Self-diagnosis Display ····························1-3

2. DISASSEMBLY

2-1. Battery Lid·······································································2-3 2-2. Cabinet (Rear) Assembly················································· 2-3 2-3. LCD Module····································································2-4 2-4. Control Switch Block (GL-51470)··································2-4 2-5. Control Switch Block (Mode-51470)······························2-5 2-6. Cabinet (Front) Assembly ···············································2-5 2-7. Stroboscope Block···························································2-6 2-8. SY-089 Board ·································································· 2-6 2-9. Memory Stick Connector ················································2-7 2-10. Lens Block Assembly······················································2-7 2-11. ST-083 Flexible Board ····················································2-8 2-12. Condenser Holder ····························································2-9 2-13. CD-441 Flexible Board ················································· 2-10 2-14. DD-195 Board ·······························································2-10 2-15. JK-254 Flexible Board ··················································2-11 2-16. FU-165 Flexible Board··················································2-11 2-17. Circuit Boards Location ················································2-12

5. REPAIR PARTS LIST

5-1. Exploded Views·······························································5-2 5-1-1.Cabinet Section································································5-2 5-1-2.Frame Block Section-1····················································5-3 5-1-3.Frame Block Section-2····················································5-4 5-1-4.Lens Block Section··························································5-5 5-2. Electrical Parts List ·························································5-6

3. BLOCK DIAGRAMS

3-1. Overall Block Diagram (1/2)···········································3-1 3-2. Overall Block Diagram (2/2)···········································3-3 3-3. Power Block Diagram (1/2)·············································3-5 3-4. Power Block Diagram (2/2)·············································3-7

4. PRINTED WIRING BOARDS AND

SCHEMATIC DIAGRAMS

4-1. Frame Schematic Diagram ··············································4-1 4-2. Schematic Diagrams························································4-5

CD-441 FLEXIBLE (CCD IMAGER) ···························4-7 ST-083 FLEXIBLE (FLASH DRIVE, LASER UNIT)·································4-37 SW-395 FLEXIBLE

(MIC, LENS ADAPTOR SWITCH) ····························4-39 JK-254 FLEXIBLE (USB, A/V JACK)·························4-39 MS-165 FLEXIBLE (MEMORY STICK CONNECTOR)·····························4-40 BB-004 FLEXIBLE (SY-DD EXTENSION BOARD) ··································4-41 FU-165 FLEXIBLE (DC IN, BATTERY IN) ···············4-43 CONTROL SWITCH BLOCK (GL-51470) ················· 4-44 CONTROL SWITCH BLOCK (MODE-51470)···········4-45

4-3. Printed Wiring Boards ···················································4-47

CD-441 FLEXIBLE ······················································4-49 ST-083 FLEXIBLE ·······················································4-57 SW-395 FLEXIBLE······················································4-59 JK-254 FLEXIBLE ·······················································4-61 MS-165 FLEXIBLE ······················································4-61 BB-004 FLEXIBLE ······················································4-62 FU-165 FLEXIBLE·······················································4-63

4-5. Mounted Parts Location ················································4-67

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When installing a connector, don’t press down at wire of connector. It is possible that a wire is snapped.

COVER

SECTION 1

SERVICE NOTE

1-1. NOTE FOR REPAIR

Make sure that the flat cable and flexible board are not cracked of bent at the terminal. Do not insert the cable insufficiently nor crookedly.

Cut and remove the part of gilt which comes off at the point. (Be careful or some pieces of gilt may be left inside)

When remove a connector, don’t pull at wire of connector. It is possible that a wire is snapped.

1-2. DISCHARGING OF THE ST-083

FLEXIBLE BOARD’S CHARGING CAPACITOR (C333)

The charging capacitor (C333) of the ST-083 flexible board is charged up to the maximum 300 V potential. There is a danger of electric shock by this high voltage when the battery is handled by hand. The electric shock is caused by the charged voltage which is kept without discharging when the main power of the unit is simply turned off. Therefore, the remaining voltage must be discharged as described below.

Preparing the Short Jig

To preparing the short jig, a small clip is attached to each end of a resistor of 1 kΩ /1 W (1-215-869-11). Wrap insulating tape fully around the leads of the resistor to prevent electrical shock.

1 kΩ/1 W

Wrap insulating tape.

Discharging the Capacitor

Short-circuit between the LND390 (positive) and the LND391 (negative) terminals on the ST-083 flexible board with the short jig about 10 seconds.

LND391

R:1 kΩ/1 W (Part code: 1-215-869-11)

LND390

ST-083 board

1-1

Capacitor

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1-3. NOTE IN LENS FRAME

INSTALLATION

When tightening a screw, ha ve both sides of the lens b lock assemb ly so as not for the load to depend.

Lens holder

Lens block assembly

P2 × 4

1-4. NOTES ON HANDLING THE LASER DIODE

[LASER UNIT (D333)]

The laser diode may suffer electrostatic breakdown because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic breakdown and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care.

Note: Adjustment is needed when laser unit (D333) is replaced.

Refer to “16. Hologram AF Data Input” and “17. Hologram AF Angle Check” of SERVICE MANUAL, ADJ (987626151.pdf).

Laser unit (D333)

1-2

1-5. DESCRIPTION ON SELF-DIAGNOSIS DISPLAY

Self-diagnosis display

• C: ss: ss You can reverse the camera malfunction yourself. (However, contact your Sony dealer or local authorized Sony service facility when you cannot recover from the camera malfunction.)

• E: ss: ss Contact your Sony dealer or local authorized Sony service facility.

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Display Code

C:32:ss

C:13:ss

E:61:ss

E:91:ss

Countermeasure

Turn the power off and on again.

Format the “Memory stick”. Insert a new “Memory Stick”.

Checking of lens drive circuit.

Checking of flash unit or replacement of flash unit.

Cause

Trouble with hardware.

Unformatted memory stick is inserted. Memory stick is broken.

When failed in the focus and zoom initialization.

Abnormality when flash is being charged.

Caution Display During Error

SYSTEM ERROR

FORMAT ERROR MEMORY STICK ERROR

—

1-3E

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COVER

SECTION 2

DISASSEMBLY

The following flow chart shows the disassembly procedure.

DISASSEMBLY

Discharging the Capacitor

DISASSEMBLY

HELP

DISASSEMBLY

SERVICE POSITION

DISASSEMBLY

DISASSEMBLYDISASSEMBLY

DISASSEMBLY

HELP

DISASSEMBLY

HELP

DISASSEMBLY

HELP

DISASSEMBLY

HELP

DISASSEMBLY

HELP

2-1

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[SERVICE POSITION]

FU-165 flexible board

It is connection needlessness at the time of a play mode check.

Lens block assembly

Back light unit

LCD module

BB-004 flexible board

JK-254 flexible board

DD-195 board

SY-089 board

ST-083 flexible board

Control switch block (GL-51470)

AC power adaptor

Memory stick connector

AC IN

Color monitor

The procedure for a service position

1 2-2. CABINET (REAR) ASSEMBLY............................... (PAGE 2-3)

2 2-3. LCD MODULE ........................................................ (PAGE 2-4)

3 2-4. CONTROL SWITCH BLOCK (GL-51470) .............. (PAGE 2-4)

4 2-5. CONTROL SWITCH BLOCK (MODE-51470) ........ (PAGE 2-5)

5 2-6. CABINET (FRONT) ASSEMBLY ............................ (PAGE 2-5)

6 2-7. STROBOSCOPE BLOCK....................................... (PAGE 2-6)

7 2-8. SY-089 BOARD ...................................................... (PAGE 2-6)

8 2-9. MEMORY STICK CONNECTOR ............................ (PAGE 2-7)

9 2-10. LENS BLOCK ASSEMBLY ..................................... (PAGE 2-7)

0 2-14. DD-195 BOARD ..................................................... (PAGE 2-9)

qa 2-15. JK-254 FLEXIBLE BOARD................................... (PAGE 2-10)

Control switch block (MODE-51470)

2-2

Note: Follow the disassembly procedure in the numerical order given.

2-1. BATTERY LID

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1 Open the BT lid.

2-2. CABINET (REAR) ASSEMBLY

1 Screw (M1.7)

BT lid

2 Two claws

3 BT lid

Flat head driver

5 Claw

2 Screw (M1.7)

4 Two screws (M1.7)

3 Screw (M1.7)

6 Cabinet (rear) assembly

2-3

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2-3. LCD MODULE

Sheet attachment position and processing the flexible board

LCD module

1 LCD stopper

SY089 board

2 Lever

5 Connector (CN702)

6 Connector (CN801)

3 Two claws

7 LCD module

2-4. CONTROL SWITCH BLOCK (GL-51470)

Sheet (LCD), adhesive

Flexible board of LCD module

2 Claw

2-4

1 Claw

5 Control switch block (GL-51470)

4 Connector (CN703)

2-5. CONTROL SWITCH BLOCK (MODE-51470)

3 Screw (M1.7)

4 Control switch block

(MODE-51470)

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Note: High-voltage cautions

Discharging the Capacitor

Short-circuit between the two points of ST-083 flexible board with the short jig about 10 seconds.

ST-083 flexible board

LND390

2 Connector (CN704)

1 Harness (CN753)

2-6. CABINET (FRONT) ASSEMBLY

Processing the flexible board

R:1 kΩ/1 W (Part code: 1-215-869-11)

LND391

1 Two screws (M1.7)

2-5

2 Cabinet (front) assembly

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2-7. STROBOSCOPE BLOCK

6 Stroboscope block

Stopper

4 Rotate the condenser holder.

Note: When removing condenser holder,

be careful not to break the claw.

5 Claw

1 Connector

(CN751)

2 Screw (P2)

Position of claws

Stroboscope block

2-8. SY-089 BOARD

8 Claw

7 Claw

1 Connector

(CN752)

Condenser holder

2 Connector (CN151)

3 Connector

(CN705)

9 SY-089 board

6 SCREW (M1.7)

2-6

5 Connector (CN301)

4 Connector (CN701)

2-9. MEMORY STICK CONNECTOR

Sheet attachment position

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1 MS protection sheet

4 Claw

2 MS-165 flexible board

MS-165 flexible board

Memory stick connector

MS protection sheet

2-10.LENS BLOCK ASSEMBLY

5 Memory stick connector

3 Two screws (P2)

3 Lens block assembly

2 Two claws

Frame

Processing the flexible board

Lens block assembly

Frame assembly

flexible board

2-7

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2-11.ST-083 FLEXIBLE BOARD

ST cover open.

6 Screw (P2)

2 ST ornamental plate

1 Push the spring.

Adhesive sheet

5 ST cover

4 Three claws

3 Screw (P2)

0 Solenoid

8 Claw

9 Solenoid cover

qa Two claws

7 Screw (P2)

qs Two claws

qf ST-083 flexible board

qd Claw

2-8

2-12.CONDENSER HOLDER

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Stroboscope block

Note: When removing condenser holder,

be careful not to break the claw.

: The portion which is easy to break.

1 Claw

2 Condenser holder

2-9

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2-13.CD-441 FLEXIBLE BOARD

1 Three screws

7 CCD radiation sheet

5 Radiation sheet (SD)

6 Two screws

2 Lens holder

3 Radiation sheet (CD)

2-14.DD-195 BOARD

qd CD-441 flexible board

4 Radiation sheet (LE)

qa Remove these solders.

qs IC101

9 Seal rubber (K)

0 Optical filter block

1 Screw (P2)

3 Connector (CN081)

4 DD-195 board

DD sheet

5 BB-004 flexible board

(CN082)

slit

Sheet attachment position

DD sheet

2-10

DD-195 board

2-15.JK-254 FLEXIBLE BOARD

1 Screw (P2)

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2 JK-254 flexible board

2-16.FU-165 FLEXIBLE BOARD

3 Screw (M1.7)

2 Speaker holder

1 Claw

4 Two claws

DC jack

5 Claw

9 FU-165

8 Remove three solders.

flexible board

qa Battery terminal board

2-11

0 Claw

+ 41 hidden pages

SONY DSC-V1 Service Manual L2 v1.1

SPECIFICATIONS

TABLE OF CONTENTS

SERVICE NOTE

DISASSEMBLY

The procedure for a service position

6 Cabinet (rear) assembly

LCD module

7 LCD module

5 Control switch block (GL-51470)

2 Cabinet (front) assembly

6 Stroboscope block

Stroboscope block

9 SY-089 board

Memory stick connector

5 Memory stick connector

Lens block assembly

qf ST-083 flexible board

2 Condenser holder

qd CD-441 flexible board

4 DD-195 board

DD-195 board

2 JK-254 flexible board