Sony DSC-S40 Service Manual

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SERVICE MANUAL

Ver 1.1 2005.06

Revision History

How to use

Acrobat Reader

Link

SPECIFICATIONS

BLOCK DIAGRAMS

LEVEL 2

US Model

Canadian Model

AEP Model

UK Model

E Model

Australian Model

Hong Kong Model

Chinese Model

Korea Model

Japanese Model

Tourist Model

PRINTED WIRING BOARDS

SERVICE NOTE

DISASSEMBLY

• For ADJUSTMENTS (SECTION 6), refer to SERVICE MANUAL, ADJ (9-876-868-51).

• For INSTRUCTION MANUAL, refer to SERVICE MANUAL, LEVEL 1 (9-876-868-41).

• This service manual contains information for Japanese model as well.

• Reference No. search on printed wiring boards is available.

• The Cautions at the Time of Lens Block handling

• Method for Copying or Erasing the Data in Internal Memory.

• The Method of Attachment of FP-176 Flexible Board.

• HELP: Sheet attachment positions and procedures of processing the flexible boards/harnesses are shown.

On the CH-169 and SY-116 boards

This service manual procides the information that is premised the circuit board replacement service and not intended repair inside the CH-169 and SY-116 boards. Therefore, schematic diagram, printed wiring board and electrical parts list of the CH-169 and SY-116 boards are not shown. The following pages are not shown.

Schematic diagrams.................. Pages 4-9 to 4-26

Printed wiring boards ................ Pages 4-37 to 4-40

Waveforms ................................ Pages 4-49

Mounted parts location.............. Pages 4-50

Electrical parts list ..................... Pages 5-6 and 5-8 to 5-11

FRAME SCHEMATIC DIAGRAM

SCHEMATIC DIAGRAMS

REPAIR PARTS LIST

DIGITAL STILL CAMERA

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The above-described information is shown in service manual Level 3.

9-876-868-31

Sony EMCS Co.

2005F0500-1

Published by DI Technical Support Department

SPECIFICATIONS

Camera

[System]

Image device 6.85 mm (1/2.7 type) color

Total pixel number of camera

Effective pixel number of camera

Lens Carl Zeiss Vario-Tessar

Exposure control Automatic exposure, Scene

White balance Automatic, Daylight, Cloudy,

File format (DCF compliant)

Recording media Internal memory 32 MB

Flash Recommended distance (ISO

[Input and Output connectors]

USB jack mini-B USB communication

[LCD screen]

LCD panel 3.8 cm (1.5 type) TFT drive Total number of dots

CCD, Primary color filter

Approx. 4 231 000 pixels

Approx. 4 065 000 pixels

3× zoom lens f = 5.1 - 15.3 mm (32 - 96 mm when converted to a 35 mm still camera) F2.8 - 5.1 Automatic ND filter switching

Selection (7 modes)

Fluorescent, Incandescent

Still images: Exif Ver. 2.2 JPEG compliant, DPOF compatible Movies: MPEG1 compliant (Monaural)

“Memory Stick”

set to Auto): 0.2 m to 3.8 m (7 7/8 inches to 12 feet 5 19/32 inches) (W)/0.5 m to 2.1 m (19 11/16 inches to 6 feet 10 11/16 inches) (T)

Hi-Speed USB (USB 2.0 compliant)

76 800 (320×240) dots

[Power, general]

Power R6 (size AA) Alkaline batteries

Power consumption (during shooting with the LCD screen on)

Operating temperature

Storage temperature

Dimensions 99×51.7×34.2 mm

Mass Approx. 180 g (6.4 oz)

Microphone Electret condenser microphone Speaker Dynamic speaker Exif Print Compatible PRINT Image Matching III

PictBridge Compatible

Design and specifications are subject to change without notice.

(2), 3 V HR 15/51:HR6 (size AA) Nickel-Metal Hydride batteries (2, not supplied), 2.4 V ZR6 (size AA) Oxy Nickel Primary Battery (2, not supplied), 3 V AC-LS5K AC Adaptor (not supplied), 4.2 V

0.9 W

0°C to +40°C (+32°F to +104°F)

−20°C to +60°C (−4°F to +140°F)

(4×2 1/8×1 3/8 inches) (W/H/D, excluding maximum protrusions)

(including two batterries and wrist strap)

Compatible

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Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type.

CAUTION

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SAFETY-RELATED COMPONENT WARNING!!

COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY .

SAFETY CHECK-OUT

After correcting the original service problem, perform the following safety checks before releasing the set to the customer.

1. Check the area of your repair for unsoldered or poorly-soldered connections. Check the entire board surface for solder splashes and bridges.

2. Check the interboard wiring to ensure that no wires are "pinched" or contact high-wattage resistors.

3. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.

4. Look for parts which, through functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.

5. Check the B+ voltage to see it is at the values specified.

6. FLEXIBLE Circuit Board Repairing

• Keep the temperature of the soldering iron around 270°C during repairing.

• Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).

• Be careful not to apply force on the conductor when soldering or unsoldering.

ATTENTION AU COMPOSANT AYANT RAPPORT

À LA SÉCURITÉ! LES COMPOSANTS IDENTIFÉS P AR UNE MARQUE 0 SUR LES DIAGRAMMES SCHÉMA TIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.

Unleaded solder

Boards requiring use of unleaded solder are printed with the leadfree mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular size.)

: LEAD FREE MARK

Unleaded solder has the following characteristics.

• Unleaded solder melts at a temperature about 40°C higher than

ordinary solder. Ordinary soldering irons can be used but the iron tip has to be applied to the solder joint for a slightly longer time. Soldering irons using a temperature regulator should be set to about 350°C. Caution: The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful!

• Strong viscosity

Unleaded solder is more viscous (sticky, less prone to flow) than ordinary solder so use caution not to let solder bridges occur such as on IC pins, etc.

• Usable with ordinary solder

It is best to use only unleaded solder but unleaded solder may also be added to ordinary solder.

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TABLE OF CONTENTS

Section Title Page Section Title Page

1. SERVICE NOTE

1-1. Note for Repair ································································1-1 1-2. Discharging of The ST-116 Board’s

Charging Capacitor (C901) ·············································1-1 1-3. The Cautions at the Time of Lens Block Handling········· 1-2 1-4. Description on Self-diagnosis Display ····························1-2 1-5. Method for Copying or Erasing the Data in Internal

Memory ···········································································1-3 1-6. Process After Fixing Flash Error····································· 1-4

2. DISASSEMBLY

2-1. Disassembly·····································································2-1 2-2. SY-116 Board Service Position ······································· 2-5 2-3 The Method of Attachment of FP-176 Flexible Board····2-7 2-4. Circuit Boards Location ··················································2-9

3. BLOCK DIAGRAMS

3-1. Overall Block Diagram (1/2)···········································3-1 3-2. Overall Block Diagram (2/2)···········································3-3 3-3. Power Block Diagram ·····················································3-5

4. PRINTED WIRING BOARDS AND

SCHEMATIC DIAGRAMS

4-1. Frame Schematic Diagram ·············································· 4-1 4-2. Schematic Diagrams························································4-5

CD-575 FLEXIBLE (CCD IMAGER) ···························4-7 SW-437 BOARD (CONTROL SWITCH)····················4-27 ST-116 BOARD (FLASH DRIVE) ······························4-29 MS-259 FLEXIBLE (MEMORY STICK CONNECTOR) ····························4-31 FP-176 FLEXIBLE (LENS COVER MOTOR) ············································4-31 CONTROL SWITCH BLOCK (RL51320)··················4-32

4-3. Printed Wiring Boards ···················································4-35

SW-437 ·······································································4-41 ST-116 ·······································································4-45 MS-259 FLEXIBLE ·····················································4-46 FP-176 FLEXIBLE·······················································4-47

4-5. Mounted Parts Location ················································4-51

5. REPAIR PARTS LIST

5-1. Exploded Vie ws ·······························································5-2 5-1-1.Overall Assembly ···························································5-2 5-1-2.BT Holder Block ·····························································5-3 5-1-3.Batery Holder Section ···················································5-4 5-2. Electrical Parts List ·························································5-5

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1-1. NOTE FOR REPAIR

When installing a connector, don’t press down at wire of connector. It is possible that a wire is snapped.

1. SERVICE NOTE

Make sure that the flat cable and flexible board are not cracked of bent at the terminal. Do not insert the cable insufficiently nor crookedly.

Cut and remove the part of gilt which comes off at the point. (Be careful or some pieces of gilt may be left inside)

When remove a connector, don’t pull at wire of connector. It is possible that a wire is snapped.

1-2. DISCHARGING OF THE ST-116

BOARD’S CHARGING CAPACITOR (C901)

The charging capacitor (C901) of ST -116 board is charg ed up to the maximum 300 V potential. There is a danger of electric shock by this high voltage when the capacitor is handled by hand. The electric shock is caused by the charged voltage which is kept without discharging when the main power of the unit is simply turned off. Therefore, the remaining voltage must be discharged as described below.

Preparing the Short Jig

To preparing the short jig, a small clip is attached to each end of a resistor of 1 kΩ /1 W (1-215-869-11). Wrap insulating tape fully around the leads of the resistor to prevent electrical shock.

1 kΩ/1 W

Wrap insulating tape.

Discharging the Capacitor

Short-circuit between the positive and the negative terminals of charged capacitor with the short jig about 10 seconds.

R:1 kΩ/1 W (Part code: 1-215-869-11)

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1-1

1-3. THE CAUTIONS AT THE TIME OF LENS BLOCK HANDLING

In case you deal with a lens block, be careful of the following things.

CD-575 flexible board is integrated with the lens block. Do not touch or separate the CD board. CD-575 flexible board becomes only exchange by lens block.

Have the portion of upper and lower arrows with two fingers.

Touch the flexible board of motor side recklessly or don’t bend it., because the mounted chip parts could be peeled if the flexible board is curved.

1-4. DESCRIPTION ON SELF-DIAGNOSIS DISPLAY

Self-diagnosis display

• C: ss: ss You can reverse the camera malfunction yourself. (However, contact your Sony dealer or local authorized Sony service facility when you cannot recover from the camera malfunction.)

• E: ss: ss Contact your Sony dealer or local authorized Sony service facility.

Display Code

C:32:ss

C:13:ss

E:61:ss

E:91:ss

E:92:ss Note: After repair, be sure to perfom “1-6. PROCESS AFTER FIXING FLASH ERROR”.

Turn the power off and on again. Format the “Memory Stick” or internal

memory.

Insert a new “Memory Stick”. “Memory Stick” is broken. Turn the power off and on again. Trouble with internal memory.

Checking of lens drive circuit.

Checking of flash unit or replacement of flash unit. (Note)

Insert batteries correctly.

Countermeasure

Trouble with hardware. “Memory Stick” or internal memory is

unformatted.

When failed in the focus and zoom initialization.

Abnormality when flash is being charged.

Batteries are not inserted correctly.

Cause

Caution Display During Error

SYSTEM ERROR FORMAT ERROR

MEMORY STICK ERROR INTERNAL MEMORY ERROR

—

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1-2

1-5. METHOD FOR COPYING OR ERASING THE DATA IN INTERNAL MEMORY

The data can be copied/erased by the operations on the Setup screen. (When erasing the data, execute formatting the internal memory.)

Note: 1 When replacing the SY-116 board, erase the data in internal memory of the board before replacement. Note: 2 When replacing the SY-116 board or the IC1401 on the SY-116 board, execute formatting and initialize the internal memory after

replacement.

Method for Copying the Data in Internal Memory

Copy

Copies all images in the internal memory to a “Memory Stick”.

Cancel

1 Insert a “Memo ry Stick ” having 32 MB or larger capac it y. 2 Select [OK] with v on the control button, then press z.

The message “All data in internal memory will be copied Ready?” appears.

3 Select [OK] with v , then press z.

Copying starts.

Copying

102_COPY

• Use batteries with enough capacity or the AC Adaptor (not supplied). If you attempt to copy image files using batteries with little remaining capacity, the batteries may run out, causing copying to fail or possibly corrupting the data.

• Y ou cannot copy individual images.

• The original images in the internal memory are retained even after copying. To delete the contents of the

internal memory, remove the “Memory Stick” after copying, then execute the [Format] command in Internal Memory Tool.

• You cannot select a folder copied on a “Memory Stick”.

• The setting of (Print order) marks is not copied even when you copy data.

See the following procedure. Cancels the copying.

Method for Formatting the Internal Memory

Format

Formats the internal memory.

• Note that formatting irrevocably erases all data in the internal memory, including even protected images.

Cancel

1 Select [OK] with v on the control button, then press z.

The message “All data in internal memory will be erased Ready?” appears.

2 Select [OK] with v, then press z.

The format is complete.

See the following procedure. Cancels the formatting.

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1-3

1-6. PROCESS AFTER FIXING FLASH ERROR

When “FLASH error” (Self-diagnosis Code E : 91 : ** ) occurs, to prevent any abnormal situation caused by high voltage, setting of the flash is changed automatically to disabling charge and flash setting. After fixing, this setting needs to be deactivated. Flash error code can be initialized by the operations on the Setup screen.

Method for Initializing the Flash Error Code

Initialize

Initializes the setting to the default setting.

Cancel

1 Select [OK] with v on the control button, then press z.

The message “Initialize all settings Ready?” appears.

2 Select [OK] with v, then press z.

The settings are reset to the default setting.

• Make sure that the power is not disconnected during resetting.

See the following procedure. Cancels the resetting.

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1-4E

Link

2. DISASSEMBLY

DISASSEMBLY

THE METHOD OF ATTACHMENT OF FP-176 FLEXIBLE BOARD

CIRCUIT BOARDS LOCATION

SERVICE POSITION

HELP

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HELP

to Page 2-3

Have the portion of upper

and lower arrows with

1 Screw

2 Claw x43 Boss x44 FP-176 flexible board

When you disassemble the FP-176 flexible board,

assemble with refer to page 2-7 " The method of

attachment of FP-176 flexible board ".

Note: The cautions at the time of lens block handling

In case you deal with a lens block,

be careful of the following things.

CD-575 flexible board is integrated with the lens block.

Do not touch or separate the CD board.

CD-575 flexible board becomes only exchange by lens block.

two fingers.

Touch the flexible board of motor side recklessly or

don't bend it., because the mounted chip parts could

be peeled if the flexible board is curved.

R:1 kΩ/1 W

(Part code:

1-215-869-11)

: CN201, 401

2. DISASSEMBLY

Note: High-voltage cautions

Discharging the Capacitor

Short-circuit between the two points with the short jig

about 10 seconds.

7 Cabinet (rear) block

8 Claw x29 Claw x20 Connector: CN003

1 Open the MS lid.

2 Screw

qa Cabinet (front) block

3 Open the BT lid.

4 Claw x35 Claw x16 Claw

2 Claw

1 Connector

1 Connector: CN501

2 Claw

3 Rifting up the cabinet (upper) block.

3 Connector: CN002

4 Lens block

4 Connector: CN004

5 Cabinet (upper) block

2-1 2-2

The following flow chart shows the disassembly procedure.

2-1. DISASSEMBLY

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: CN502, 503

2 Claw

1 Flexible bord

3 Connector: CN504

4 SY-116 board

1 Claw x32 Remove the SW board section.

3 Flexible board: CN006

4 Claw x35 SW-437 board

5 D901, LCD901

3 ST-116 board

1 Flexible board: CN506

2 Claw

2. DISASSEMBLY

from Page 2-2

2 Hook x23 Memory stick conector

1 Claw

4 Connector: CN505

2-3 2-4

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AC IN

AC power

adaptor

Connection cord (DK-2AA)

(1-830-351-11)

ST-116 board

Battery holder

Lens block

D901, LCD901

SY-116 board

SW-437 board

Cabinet (upper) block

Cabinet (front) block

MS connector

2. DISASSEMBLY

2-5 2-6

2-2. SY-116 BOARD SERVICE POSITION

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in the slot on the front cabinet.

4 Insert the flexible board

S002

(Close detect switch)

precision screw driver, etc.

of FP-176 flexible board upwards.

If it assembles then, the tip of S002

will break.

5 Assemble after pushing up the S002

Gear (lens cover motor)

2. DISASSEMBLY

as you don't collide with the gear of

lens cover.

2 Insert the gear of lens cover motor,

3 As you make the rotate the lens ring

Lens ring

in the direction of arrow,

engage with the gear of lens cover motor.

Claw

Boss

Claw

Boss

four claws and four bosses exactly.

Boss

Claw

6 Check that the FP-176 flexible board has fitted into

2-7 2-8

2-3. THE METHOD OF ATTACHMENT OF FP-176 FLEXIBLE BOARD

in the slot on the front cabinet.

1 Insert the plate of lens cover motor

FP-176 flexible board

7 P2 tapping screw

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Ver 1.1 2005.06

2. DISASSEMBLY

2-4. CIRCUIT BOARDS LOCATION

Control switch block (RL51320)

ST-116

SY-116 (including CH-169)

CH-169 (included in SY-116)

SW-437

CD-575 (included in Lens Block Assy)

MS-259 flexible

FP-176 flexible

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Board Name Function

CH-169 CCD SIGNAL PROCESS (included in SY-116) CD-575 CCD IMAGER (included in Lens Block Assy) FP-176 flexible LENS COVER MOTOR MS-259 flexible MEMORY STICK CONNECTOR ST-116 FLASH DRIVE SW-437 CONTROL SWITCH SY-116 CAMERA MODULE, CAMERA DSP, CPU, (CH-169 board)) LENS DRIVE, BURST FLASH, SDRAM,

AND FLASH, AUDIO, DC/DC CONVERTER, CONNECTOR, LCD PANEL

2-9E

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