• For ADJUSTMENTS (SECTION 6), refer to SERVICE MANUAL, ADJ (987627951.pdf).
• For INSTRUCTION MANUAL, refer to SERVICE MANUAL, LEVEL 1 (987627941.pdf).
• Reference No. search on printed wiring boards is available.
• When the laser unit is repaired,
Make sure to follow the items of “NOTE ON HANDLING THE LASER DIODE”.
On the SY-096 board
This service manual provides the information that is premised the circuit board replacement service and not intended repair
inside the SY-096 board.
Therefore, schematic diagram, printed wiring board, mounted parts location and electrical parts list of the
shown.
The following pages are not shown.
Schematic diagram .............................Pages 4-25 to 4-44
Printed wiring board ............................Pages 4-59 to 4-62
FRAME SCHEMATIC DIAGRAMS
FRAME SCHEMATIC DIAGRAMS
SCHEMATIC DIAGRAMS
SCHEMATIC DIAGRAMS
Mounted parts location .............................
Electrical parts list ................................... Pages 5-14 to 5-18
REPAIR PARTS LIST
REPAIR PARTS LIST
SY-096 board
Pages 4-65 to 4-66
are not
DIGITAL STILL CAMERA
DSC-F828
x Camera
[System]
Image device 11 mm (2/3 type) color
Total pixels number of camera
Effective pixels number of camera
LensCarl Zeiss Vario-Sonnar T*
Exposure control
White balance
File format (DCF compliant)
Recording medium
FlashRecommended distance (when ISO
Viewfinder Electric viewfinder (color)
[Output connectors]
A/V OUT (MONO) jack (Monaural)
Accessory jack
USB jackmini-B
USB communication
CCD
4-color filter (RGBE)
Approx. 8 314 000 pixels
Approx. 8 068 000 pixels
7.1× zoom lens
f=7.1 to 51 mm
(35 mm camera conversion: 28 to
200 mm)
F2.0-2.8
0° to+40°C (32° to +104°F)
(When using the Microdrive: +5° to
+40°C (41° to +104°F))
−20° to +60°C (−4° to +140°F)
134.4 91.1 157.2 mm
××
3
(5
/8 3×5/8× 6 1/4inches)
(W/H/D, protruding portions not
included)
pack NP-FM50, “Memory Stic k,”
shoulder strap, lens cap, and so on
included)
Compatible
x AC-L15A/L15B AC Adaptor
Power requirements
Current consumption
Power consumption
Output voltage
Operating temperature range
Storage temperature range
Maximum dimensions
MassApprox. 190 g (6.7 oz) excluding
AC 100 − 240 V, 50/60 Hz
0.35 − 0.18 A
18 W
8.4 V DC, 1.5 A
0° to +40°C (32° to +104°F)
−20° to +60°C (−4° to +140°F)
Approx. 56 × 31 × 100 mm
1
(2
/4 × 1 1/4 × 4inches) (W/H/D),
excluding projecting parts
power cord (mains lead)
x NP-FM50 battery pack
Used battery
Maximum voltage
Nominal voltage
Capacity 8.5 Wh (1 180 mAh)
Lithium-ion battery
DC 8.4 V
DC 7.2 V
Accessories
• AC Adaptor (1)
• Power cord (mains lead) (1)
• USB cable (1)
• Battery pack NP-FM50 (1)
• A/V connecting cable (1)
• Shoulder strap (1)
• Lens cap (1)
• Lens cap strap (1)
• Lens hood (1)
• CD-ROM (USB driver: SPVD-013) (1)
• CD-ROM (Image Data Converter) (1)
• Operating Instructions (1)
Design and specifications are subject to change
without notice.
— 2 —
CAUTION
Use of controls or adjustments or performance
procedures other than those specified herein may
result in hazardous radiation exposure.
CAUTION :
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type.
DSC-F828
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH
MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY.
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety checks before releasing the set to the customer.
1.Check the area of your repair for unsoldered or poorly-soldered
connections. Check the entire board surface for solder splashes
and bridges.
2.Check the interboard wiring to ensure that no wires are
"pinched" or contact high-wattage resistors.
3.Look for unauthorized replacement parts, particularly
transistors, that were installed during a previous repair. Point
them out to the customer and recommend their replacement.
4.Look for parts which, through functioning, show obvious signs
of deterioration. Point them out to the customer and
recommend their replacement.
5.Check the B+ voltage to see it is at the values specified.
6.Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270˚C
during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0 SUR LES
DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
Unleaded solder
Boards requiring use of unleaded solder are printed with the leadfree mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size.)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40°C higher than
ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350°C.
Caution: The printed pattern (copper foil) may peel away if the
heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscous (sticky, less prone to flow) than
ordinary solder so use caution not to let solder bridges occur such
as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
— 3 —
DSC-F828
TABLE OF CONTENTS
1.SERVICE NOTE
1-1. NOTE FOR REPAIR······················································· 1-1
1-2. DISCHARGING OF THE FLASH UNIT’S CHARGING
CAPACITOR ···································································1-1
1-2-1.Preparing the Short Jig ····················································1-1
1-2-2.Discharging the Capacitor ···············································1-1
1-3. NOTES ON HANDLING THE LASER DIODE
[LASER UNIT] ······························································· 1-2
1-4. DESCRIPTION ON SELF-DIAGNOSIS DISPLAY······1-2
5-1-5.BTH BLOCK ASSEMBLY ·············································5-7
5-1-6.CABINET (REAR) BLOCK ASSEMBLY ·····················5-8
5-1-7.EVF ASSEMBL Y····························································5-9
5-2. ELECTRICAL PARTS LIST ········································5-10
Parts list of the SY-096 board are not shown.
Pages from 5-14 to 5-18 are not shown.
DSC-F828
— 5 —
1-1. NOTE FOR REPAIR
DSC-F828
SECTION 1
SERVICE NOTE
Make sure that the flat cable and flexible board are not cracked of
bent at the terminal.
Do not insert the cable insufficiently nor crookedly.
Cut and remove the part of gilt
which comes off at the point.
(Take care that there are
some pieces of gilt left inside)
When remove a connector, don't pull at wire of connector.
Be in danger of the snapping of a wire.
When installing a connector, don't press down at wire of connector.
Be in danger of the snapping of a wire.
1-2. DISCHARGING OF THE FLASH UNIT’S CHARGING CAPACITOR
The charging capacitor of the FLASH unit is charged up to the maximum 300 V potential.
There is a danger of electric shock by this high voltage when the capacitor is handled by hand. The electric shock is caused by the charged
voltage which is kept without discharging when the main power of the DSC-F828 is simply turned off. Therefore, the remaining voltage
must be discharged as described below.
1-2-1. Preparing the Short Jig
To preparing the short jig. a small clip is attached to each end of a
resistor of 1 kΩ /1 W (1-215-869-11)
Wrap insulating tape fully around the leads of the resistor to prevent
electrical shock.
1 kΩ/1 W
Wrap insulating tape.
1-2-2. Discharging the Capacitor
Short circuits between the positive and the negative terminals of
charged capacitor with the short jig about 10 seconds.
Short jig
Ω
/1W)
(1k
DD-204
DD-204 board
1-1
DSC-F828
1-3. NOTES ON HANDLING THE LASER DIODE [LASER UNIT]
The laser diode may suffer electrostatic breakdown because of the
potential difference generated by the charged electrostatic load, etc.
on clothing and the human body.
During repair, pay attention to electrostatic breakdown and also use
the procedure in the printed matter which is included in the repair
parts.
The flexible board is easily damaged and should be handled with
care.
Soldering Conditions of Laser Unit
Temperature ofLess than 350 °C
the Soldering Iron
Time to Solder3 seconds
Interval to SolderNext terminal is soldered after waiting
for 1 second
Note: Adjustment is needed when laser unit is replaced.
Laser unit
(D001)
1-4. DESCRIPTION ON SELF-DIAGNOSIS DISPLAY
Refer to “21. AF Laser Output Adjustment” (page6-29) and “22.
AF Laser Axis Check” (page6-30) of SERVICE MANUAL, ADJ
(987627951.pdf).
Self-diagnosis display
• C: ss: ss
The contents which can be handled
by customer, are displayed.
• E: ss: ss
The contents which can be handled
by engineer, are displayed.
Display Code
C:32:01
C:13:01
E:91:01
E:61:00 *1
E:61:10 *1
Note : The error code is cleared if the battery is removed, except defective flash unit.
*1: The error display is given in two ways.
Turn off the main power then back on.
Replace the memory stick.
Format the memory stick with the DSC-F828.
Checking of flash unit or replacement of
flash unit.
Checking of lens drive circuit
Countermeasure
Trouble with hardware.
• The type of memory stick that cannot be
used by this machine, is inserted.
• Data is damaged.
• Unformatted memory stick is inserted.
Abnormality when flash is being
charged.
When failed in the focus initialization.
Cause
Caution Display During Error
SYSTEM ERROR
MEDIA ERROR
Flash LED
Flash display
Flashing at 3.2 Hz
—
1-2E
DSC-F828
SECTION 2
DISASSEMBLY
The following flow chart shows the disassembly procedure.
DISASSEMBLY
HELP
HELP
DISASSEMBLY
HELP
HELP
DISASSEMBLY
DISASSEMBLY
HELP
DISASSEMBLY
HELP
DISASSEMBLY
DISASSEMBLY
Discharging the Capacitor
4
0
2
-
D
D
HELP
DISASSEMBLY
HELP
HELP
DISASSEMBLY
PROCEDURE OF REMOVING THE SY-096 BOARD (SERVICE POSITION)
NOTE: Follow the disassembly procedure in the numerical order given.
2-1. CABINET (LR) ASSEMBLY, SW-410 BOARD
2
FP-751 flexible board
(6P)
5
Tape (A)
Caution
Note: When installing, be careful not to pinch
the extra length of flexible board because
it can be easily pinched during installation.
FP-751 flexible board
3
Three screws (M2 × 4), lock ace
7
SW-410 board
6
FP-751
flexible board (6P)
4
Cabinet (LR) assembly
Tape (A)
1
Six screws (M2 × 4),
lock ace
2-2
2-2. STROBOSCOPE BLOCK ASSEMBLY
5
FP-746 flexible board
(51P)
4
FP-747 flexible board
(51P)
7
AJ-006 flexible board
(6P)
6
FP-754 flexible board
(21P)
Adhesion side (Ferrite core)
q;
Stroboscope block assembly
9
harness (PT132)
harness
(PT132)
8
Two screws
(M2
×
4), lock ace
ST-088 board
ST-088 board
2
Peel the Radiation sheets (LR)
from flexible boards.
Radiation sheet (LR)
3
Claw
1
Tapping screw
(M1.7
×
4)
Tapping screw
(M1.7
×
4)
Dowel
Harness processing
Caution
Note: Be careful not to drop
the f
errite core.
DSC-F828
2-3
DSC-F828
2-3. ST SECTION
1
Two screws (M2 × 4),
lock ace
4
MT-067 board
(16P)
5
ST section
2
LS-067 board
(6P)
3
SI-037 board (26P)
2-4. ST-088 BOARD, LENS SECTION
8
Lens section
4
Flexible board (Lens)(39P)
7
Harness guide
6
Two claws
5
FP-750 flexible board
(22P)
2
FP-750 flexible board
(22P)
3
ST-088 board
1
Screw (M1.7 × 3),
lock ace
2-4
2-5. ST CABINET ASSEMBLY
2
Tapping screw
(M1.7
3
ST blind cover
5
ST cabinet assembly
DSC-F828
×
4)
4
Four tapping screws
×
(M1.7
4)
6
ST section
1
AS-050 flexible board
(10P)
2-6. MT-067 BOARD
3
STFPC cover
9
MT-067 board
1
Three tapping screws
(M1.7
4
Screw (M1.7 × 2),
grip
2
Claw
×
4)
6
Remove the two solderings.
7
Stroboscope motor
Stroboscope motor
5
Screw (M1.7 × 2),
grip
8
Three claws
2-5
DSC-F828
2-7. SI-037 BOARD, FLASH UNIT
2
1
5
ST cover
3
Tapping screw
(M1.7 × 4)
Remove the ST unit holder from the SI-037 board by disengaging
the claw while sliding the (A) section of the SI-037 board in the
direction of the arrow (B).
ST unit holder
(A) Section
8
Claw
(B)
7
Open the ST unit holder section
SI-037 board
4
Tapping screw
(M1.7 × 4)
q;
Two claws
qa
Remove soldering from the three points
qs
Flash unit
6
Tapping screw
(M1.7 × 4)
9
ST unit holder
qd
SI-037 board
2-6
2-8. LS-067 BOARD, LASER UNIT
2
Two dowels
1
Tapping screw
(M1.7
×
DSC-F828
4)
4
3
Two grooves
6
Laser unit (D001)
ST laser holder
5
Remove the
three solderings
Caution
When soldering the laser unit on the LS-067 board,
observe the following things.
(Refer to Service Note (page 1-2)).
Observe the following conditions of temperature
and time of soldering.
Temperature of soldering iron : 350
Time of contacting the soldering : 3 seconds
iron with the solder
The laser diode may suffer electrostatic breakdown
because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the
human body.
During repair, pay attention to electrostatic breakdown
and also use the procedure in the printed matter which
is included in the repair parts.
The flexible board is easily damaged and should be
handled with care.
°
C
7
LS-067 board
2-7
DSC-F828
)
2-9. REAR CABINET BLOCK ASSEMBLY
6
LB-091 board
(22P)
5
Screw (M2 × 4), lock ace
Caution
The LB-091 board may be damaged if you
remove the rear cabinet block assembly forcibly.
Be very careful not to damage the flexible board.
4
Screw (M2 × 4),
lock ace
2
Screw (M2 × 4),
lock ace
2-10.EVF SECTION
7
Control switch block (under)
(50P)
1
Two screws (M2 × 4),
lock ace
7
8
LB-091 board
8
Rear cabinet block assembly
4
Prism sheet
5
Illuminator
Two claws
3
Two screws (M2 × 4),
lock ace
3
Three claws
6
LCD (LCX044AK-1
(18P)
1
Four tapping screws
×
(M1.7
4)
2
EVF section
2-8
q;
LCD (LCX044AK-1)
9
Lamp guide (20)
2-11.CONTROL SWITCH BLOCK (UNDER)
5
Cabinet (rear) assembly
Caution
2
Control switch block
Control switch block (under)
Tape (A)
(mid)(10p)
7
Control switch block
(under)
3
Block light guide plate (6P)
4
LCD module (24P)
DSC-F828
1
6
Tape (A)
Three screws (M1.7 × 3),
lock ace
2-12.CONTROL SWITCH BLOCK (MID), LCD UNIT
8
CF lid assembly
2
Open the CF lid
7
Two screws (M1.7 × 3),
lock ace
5
Block light guide plate
6
LCD unit
Caution
Install the control switch block (under) in the
cabinet (rear) assembly so that the tip of the
control switch block (under) go under the
bottom of the control switch block (mid).
1
Five screws (M1.7 × 3),
lock ace
4
Tape (A)
3
Control switch block (mid)
2-9
Caution
Tape (A)
Block light guide plate
DSC-F828
2-13.BTH SECTION
Note: When installing, be careful not to pinch
the flexible board or harness during installation.
1
FP-754 flexible board
(21P)
Caution
6
Harness (microphone)
7
Harness (speaker)
4
Control switch block (top)
(12P)
5
LCD module (26P)
2
FP-746 flexible board
(51P)
q;
Harness (PT-132)
qs
BTH section
3
FP-747 flexible board
(51P)
8
UA-003 board
(12P)
qa
Connector (3P)
Use the groove on side
when installing it.
9
Two screws (M1.7 × 3),
lock ace
2-10
2-14.SY-096 BOARD
3
FP-748 board
(60P)
5
Cushion (SY)
2
FP-749 flexible board
(10P)
4
FP-756 flexible board
(51P)
6
SY-096 board
1
Two screws (M1.7 × 3),
lock ace
DSC-F828
Caution
Cushion (SY)
SY-096 board
2-11
DSC-F828
2-15.DD-204 BOARD
4
Two claws
3
LR-018 board (6P)
Caution
Note: The power supply capacitor of the flash unit is charged to the high tension
voltage as high as 300 V at a maximum. You will get electrical shock when
you touch the terminal of the charged capacitor . The charged potential
remains even after the main power of the machine is turned off. Discharge
the remaining power in the capacitor referring to Service Note
(See page 1-1). High-voltage cautions. Short jig (R: 1k Ω /1W)
6
FP-748 board
7
Remove soldering from two point
9
DD-204 board
2
Two screws (M1.7 × 3)
lock ace
5
Battery terminal board (3P)
2-16.CF-097 BOARD
8
Capacitor
Caution
DD-204 board
Fuse replacement caution label
4
Tape (A)
DD-204
1
Fuse replacement caution label
Caution
Tape (A)
3
FP-756 flexible board
(51P)
6
CF-097 board
5
Ferrite bead
2-12
Ferrite bead
2
SY retainer
1
Four screws (M1.7 × 3)
lock ace
FP-749 flexible board
2-17.LR-018 BOARD, LITHIUM BATTERY
s
4
Remove soldering
from the two points.
3
LR-018 board
2
Two claw
DSC-F828
1
Tapping screw (M1.7 × 4)
2-18.MEMORY STICK CONNECTOR
4
FP-749 flexible board
(10P)
2
Hook
5
Lithium battery
5
Memory stick connector
1
Tapping screw (M1.7 × 4)
2-13
3
Sheet (MS)
Caution
Sheet (MS)
Memory stick connector
DSC-F828
2-19.AJ-007 BOARD
1
Screws (M1.7 × 3),
lock ace
3
AJ-007 board
2-20.DC-IN CONNECTOR, UA-003 BOARD
Jack holder assembly
3
Two tapping screws
×
(M1.7
5
4)
UA-003 board
4
Three Claws
2
AJ-006 flexible board
(6P)
7
Jack holder assembly
1
Two screws (M1.7 × 3),
lock ace
2
DC-IN connector
6
Jack ground plate
Harness processing
DC-IN connector
Hook
UA-003 board
2-14
2-21.FP-747/746/754 FLEXIBLE BOARD
FP-754 flexible board
1
Ferrite core
2
harness (PT132)
3
Screw (M1.7 × 3),
lock ace
5
Radiation sheet (LR)
4
Flexible guide (R)
Harness processing
6
Two screws (M1.7 × 3),
lock ace
7
DSC-F828
Caution
Tape (A)
FP-747 flexible board
Flexible guide (R)
Harness (PT-132)
q;
Tape (A)
Caution
FP-747 flexible board
Harness processing
harness (PT132)
8
harness (PT132)
9
Tape (A)
qg
FP-754 flexible board
qh
FP-746 flexible board
Tape (A)
qa
Ferrite core
2-15
qj
FP-747 flexible board
qf
Adhesive tape
qs
Two claws
qd
Flexible guide (L)
DSC-F828
2-22.HINGE/CABINET (LL) ASSEMBLY
Hinge /Cabinet (LL) Assembly
1
Rotate the Hinge/Cabinet (LL) Assembly up to the position
where screw becomes visible.
Remove it while rotating the Hinge/Cabinet (LL) Assembly.
3
4
2
Two screws(2 × 4),
lock ace
2-23.SPEAKER/MICROPHONE SECTION
1
Three screws (M1.7 × 3),
2
Speaker /Microphone
section
lock ace
8
Speaker
retainer plate
6
Tapping screw
(M1.7
×
Harness processing
Speaker
Microphone holder
9
7
4)
Claw
Speaker
4
Microphone
5
Microphone
Microphone gom
2-16
3
Microphone grille
2-24.CABINET UPPER ASSEMBLY
2
Notch
DSC-F828
4
Three tapping screws (M1.7 × 4)
5
Control switch block (top),
LCD module section
1
Two screws (M1.7 × 3),
lock ace
3
Cabinet upper section
Control switch block (top)
Caution
When installing it, align the switch position
as shown.
6
MD cushion
7
Cabinet upper assembly
2-17
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