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DSB-090L
Service Manual
62 pgs1.27 Mb0

SONY DSB-090L, DSA-100L, DSB-120L, DSA-120L Service Manual

Service Manual
Split System Air Conditioner
Model: DSB-090L/DSB-120L
DSA-100L/DSA-120L
DAEWOO ELECTRONICS CO., LTD.
Contents
CONTENTS
2. Outline and Dimensions .................................................................................4
3. Operation.....................................................................................................6
4. Wiring Diagram..........................................................................................18
7. Electric Circuit Diagram................................................................................23
8. Trouble Shooting..........................................................................................25
9. Key Components of Electronic Circuit............................................................47
10. Disassembly Instructions ...............................................................................50
1) Indoor Unit..............................................................................................50
2) Outdoor Unit...........................................................................................51
3) Exploded Diagram (Indoor Unit) ...............................................................52
4) Exploded Diagram (Outdoor Unit) ............................................................55
5) Control Box Assembly..............................................................................60
1. SPECIFICATIONS
¡ DSB-090L
MODEL
ITEM
Function Cooling Class T Power AC 220-240V / 50Hz Capacity W 2,770
Btu/h 9,500
Dehumidification l/h 2.1
Running Current A 4.5A
Electrical
Data
Compressor
Power Input W 950W Starting Current A 24A Type Rotary Model RCB 090A001 Capacitor 25µF/400VAC
DSB-090L
Division Indoor Unit Outdoor Unit
Fan
Refrigerant
(R-22)
Connection
Dimensions (W x H x D) mm 925 x 285 x 194 666 x 552 x 264 Net Weight kg 9.7 34
Type Cross flow fan Propeller fan Capacitor 1.0µ F 400VAC 1.8µF 400VAC Motor Model Number IC-8428DWKG7A IC-9630DWLC5A Control Capillary Charge Q'ty g 1,170 Type Flare OD
(Liquid/Suction)
in(mm) 1/4 (6.35) 1/2 (12.7)
2
¡ DSB-120L
MODEL
ITEM
Function Cooling Class T Power AC 220-240V / 50Hz Capacity W 3,507
Btu/h 12,000
Dehumidification l/h 2.1
Running Current A 5.7A
Electrical
Data
Compressor
Power Input W 1,250A Starting Current A 34A Type Rotary Model RCB 120A001 Capacitor 25µF / 400VAC
DSB-120L
Division Indoor Unit Outdoor Unit
Fan
Refrigerant
(R-22)
Connection
Dimensions (W x H x D) mm 925 x 285 x 194 666 x 552 x 264 Net Weight kg 9.7 34
Type Cross flow fan Propeller fan Capacitor 1.0µ F 400VAC 3.5µF 400VAC Motor Model Number IC-8428DWKG7A IC-9430DWLC5A Control Capillary Charge Q'ty g 1,300 Type Flare OD
(Liquid/Suction)
in(mm) 1/4 (6.35) 1/2 (12.7)
3
¡ DSA-100L
MODEL
ITEM
Function Cooling Class T Power AC 208-230V / 60Hz Capacity W 2,923
Btu/h 10,000
Dehumidification l/h 2.1
Running Current A 5.1A
Electrical
Data
Compressor
Power Input W 1,115W Starting Current A 27A Type Rotary Model RCA 100A001 Capacitor 25µF/400VAC
DSA-100L
Division Indoor Unit Outdoor Unit
Fan
Refrigerant
(R-22)
Connection
Dimensions (W x H x D) mm 925 x 285 x 194 666 x 552 x 264 Net Weight kg 9.7 34
Type Cross flow fan Propeller fan Capacitor 1.0µ F 400VAC 1.8µF 400VAC Motor Model Number IC-8428DWKG7A IC-9630DWLA6A Control Capillary Charge Q'ty g 1,150 Type Flare OD
(Liquid/Suction)
in(mm) 1/4 (6.35) 1/2 (12.7)
4
¡ DSA-120L
MODEL
ITEM
Function Cooling Class T Power AC 208-230V / 60Hz Capacity W 3,507
Btu/h 12,000
Dehumidification l/h 2.1
Running Current A 5.7A
Electrical
Data
Compressor
Power Input W 1,250W Starting Current A 34A Type Rotary Model RCA 120A001 Capacitor 30µF / 400VAC
DSA-120L
Division Indoor Unit Outdoor Unit
Fan
Refrigerant
(R-22)
Connection
Dimensions (W x H x D) mm 925 x 285 x 194 666 x 552 x 264 Net Weight kg 9.7 34
Type Cross flow fan Propeller fan Capacitor 1.0µ F 400VAC 2.0µF 400VAC Motor Model Number IC-8428DWKG7A IC-9630DWLA6A Control Capillary Charge Q'ty g 1,200 Type Flare OD
(Liquid/Suction)
in(mm) 1/4 (6.35) 1/2 (12.7)
5
REMOCON
Filter - L Filter - R
Grille Insert
Frame Grille
Body
Plate Mounting
Connecting Pipe
Plate Mounting
406
194
285
925
2. OUTLINE AND DIMENSIONS
INDOOR UNIT
1
¡ DSB-090L/DSB-120L/DSA-100L/DSA-120L
6
OUTDOOR UNIT
Cabinet SideHandleCabinet Front Foot
264 334
Panel Top
Cabinet Back
552 572
Inlet
AIR
Inlet
Outlet
Foot Cushion
Service Valve
666
2
¡ DSB-090L/DSB-120L/DSA-100L/DSA-12OL
7
3. OPERATION
Power Plug
ON/OFF
TEMP.
AIR-CONDITIONER
REMOTE CONTROLLER
Electrostatic Filter
(option)
Deodorizing Filter (option)
Air Inlet
Antibacterial Filter
Air Outlet Fan Direction
(Up, Down)
Remote Controller
Remote Controller Receiver
Lamp
PARTS OF NAME AND FUNCTION
1
¡ DSB-090L/DSB-120L/DSA-100L/DSA-120L
Indoor Unit
8
EMERGENCY REMOTE
ON AIR CLEAN FAN DELAY TIMER
¡ DSB-090L/DSB-120L/DSA-100L/DSA-120L
Indoor Unit Display Switch Panel
Remote Control Signal Receiver
This place is the part to receive the signal if it receive the signal, you can hear the signal "beep, beep".
§ There is a switch panel at inside of Front Panel. At the time of operating, open the Front Panel.
Emergency switch can be used when the remote controller is lost or testing.
ON (Red)
Lights when the operation is going on.
Timer (Green)
Lights during the time reservation mode.
Remote switch is usally used by Remote Controller.
Air clean (Green)
FAN DELAY (Green)
Lights during the time Fan delay mode
9
AIR
Air Inlet (side Back)
Air Outlet
Connection Wire
Connecting Pipe
Drain Hose
¡ DSB-090L/DSB-120L/DSA-100L/DSA-120L
Outdoor Unit
NOTE:
How to remove Top Panel
1. Loosen the screw at left and right side.
2. Push the three parts op Front and Back sides like figure orderly.
3. Unhook the locking parts of Top Panel.
The front locking parts
FRONT SIDE BACK SIDE
The back locking parts
10
LMH
TEMP.
ON/OFF
FAN DIR. MODE
FAN SPEED
ON OFF ENTER
CANCEL
SLEEP
TIMER
RESET
TEMP.
A
SLEEP TIMER
AUTO
NATURAL
HOUR
OFFON
AIR CONDITIONER
REMOTE CONTROLLER
2
REMOTE CONTROLLER
¡ DSB-090L/DSB-120L/DSA-100L/DSA-120L
Name of Each Button
FAN DIR. Button
Press to select the fan direction.
FAN SPEED Button
Press to select the fan speed (Auto, L, M, H or Natural).
TIMER ON Button
Press to set the on time.
TIMER OFF Button
Press to set the off time.
Display
Displays information pertaining to the unit.
The option is LEFT/RIGHT direction.
Temperature Buttons
Press to raise or lower the desired temperature.
ON/OFF Button
Press to turn the unit on or off.
MODE Button
Press to cycle through the modes (Auto/Cool/Fan/Dehumidifier).
SLEEP Button
Press to set the unit for the sleep mode.
RESET Button
Press to reset settings to their default positions.
CANCEL Button
Press to cancel Timer settings.
Cover
Slide down to access most of the remote buttons. Slide down further to access the battery compartment.
ENTER Button
Press to enter a Timer setting.
11
LMH
TEMP.
A
SLEEP TIMER
AUTO
NATURAL
HOUR
OFFON
REMOTE CONTROLLER DISPLAY
ON/OFF
TEMP.
ON/OFF
TEMP.
3
¡ DSB-090L/DSB-120L/DSA-100L/DSA-120L
M ODE Indicators (Auto/Cool/Fan/Dehumidifier)
Lights to indicate the mode selected.
TRANSMITTER Icon
Lights to indicate a signal is being sent.
TEMP. Indicator
Lights to indicate the temperature is being set.
SLEEP Indicator
Lights to indicate the unit is in sleep mode.
NA TURAL Indicator
Lights to indicate the temperature is being set.
FAN Indicators
Lights to indicate the fan speed.
Replacing Batteries
Temperature Indicator
Lights to indicate the temperature
TIMER Indicators
Lights to indicate the timer function modes.
FAN DIRECTION Indicators
Lights to indicate the fan direction.
The option LEFT/RIGHT dirction
Open the cover after pressing the arrow
1
direction and pulling out.
Put the drycell by §]§^ direction.
2
12
3
Close the cover after pushing into arrow direction.
DESCRIPTION OF FUNCTIONS
Unit ON
Unit OFF
SET Time
HOUR
ON
OFF
Unit ON
Unit OFF
SET Time
HOUR
ON
OFF
COMP (ON)
(COOLING)
Desired temperature
COMP (OFF)
-1˚C
Temperature
4
OFF-Timer
If you set time in OFF-Timer Mode, the unit will stop at the set time.
ON-Timer
If you set time in ON-Timer Mode, the unit will run at the set time.
Control of Room Temperature
(1) Range of setting temperature: 18~32°C (2) Setting temperature: Operating temperature of compressor
¡ Room temperatrue
< setting temperature
(
Compressor OFF Room temperature
> setting temperafure
(
Compressor ON
Buzzer
If the Indoor Unit Display receive the signal of Remote Controller, you can hear the signal "beep –" or "beep, beep". (1) In the case of receiving ON/OFF signal-"beep""beep" (2) And so on-"beep"
13
0 0.5 1.0 HOUR
SET TIME
Desired
Difference desired temperature between room temperature (°C)
0.5°C
0.5°C
0.5°C
Temperature
Fan Speed (Indoor Unit)
0
L
M
H
+1°C+2°C+3°C (R.T-D.T)
(D.T)
(1) Motor speed (Super high speed, high speed, normal speed, low speed, ultra low speed). (2) Remote controller setting fan speed. (Auto, L, M, H, Natural) (3) Relation of operating mode between fan speed.
FAN ONLY COOL
Super high XXXXSuper high
H HHXHX
MMMXMX
LLLXLX
Auto X Auto Auto Auto X
Natural Natural Natural X Natural X
DEHUMI-
DIFICATION
AUTO AUTO II
(4) Automatic Operation If the unit is set in 'AUTO' mode, the unit operates automatically according to the room temperature to keep the room temperature comfortable.
(COOLING)
R.T=Room temperafure D.T=Desired temperafure
Sleep Mode
(1) When you are going to sleep, select sleep switch and the unit controls the r oom to the desir ed temperature.
(The unit will not operate after 4 hour)
(2) For changing the temperature.
14
Emergency Operation
0°C7°C
Compressor and Outdoor Fan
OFF
OFF
ON
Set Speed
Indoor Fan
(1) When the remote controller is lost, damaged or the battery is discharged, the Emergency operation can be
used to run the unit.
(2) The setting conditions of Emergency operation are as follows.
• Operation mode: AUTO
• Preset temperature: 26°C
• Discharge Air Direction: SWING (up and down)
• Fan speed: AUTO ¡Y ou cannot operate with remote contr oller.
Frost Prevention of Indoor Unit
When the unit operates at low ambient temperature, frost may appear on the Evaporator. When the indoor coil temperature is lower than 0°C at the end of 10 minutes of continuous compressor operation from the start, the microcomputer of the unit stops the compressor to protect the unit from the frost. The contr ol procedur e for indoor coil freeze protection.
1) The compressor and outdoor fan turn off.
2) Indoor fan operates according to user set speed.
3) The normal operation returns when the indoor coil temperature is higher than 7°C or equal to 7°C.
(Indoor coil temperature)
3 min. Time Delay of Compressor
In normal operation, there is a time delay of three minutes between turn off and turning back on including initial power up.
Indoor Fan Motor Starting
When indoor fan motor is on, it always starts at normal speed and then it operates desired speed.
15
Auto Mode I
-1 0 1
°C
OFF
ON
(Room temperature­ Desired temperature)
H
M
L
0+1+2+3
°C
(Room temerature­ Desired temperature)
(1) When the room temperature is higher than 28 ºC (Cooling Mode)
! Compressor and lndoor Fan
@ The fan will automatically operate as following Figure
Dehumidification Mode
!Desired temperature < Room temperature
Outdoor Fan, Compressor : ON Indoor Fan : Low speed
@ Desired temperature ¡ˆRoom temperature
Compressor : 3 min/ON, 5 min/OFF Indoor Fan : 3 min 30 second/ON, 4 min 30 second/OFF Fan Speed : Ultra low speed
# Room temperature ¡´18°C
Compressor : OFF Indoor Fan : 1 min/ON, 7 min/OFF
Air Discharge Direction(only remocon operation)
The air discharge direction procedur e is below.
Fixed Up/Down Fixed
Up/Down Fixed Left/Right
16
Auto Mode II(Powerful Cooling)
-1
OFF
ON
(Room temperature-18˚C)
01
!Fan Speed: Super high speed @ Air dischar ge direction: Fixed # Set temperature: 18°C (Fixed) $ Compr essor and Outdoor Fan
The air discharge direction procedur e is below
Fixed Up/Down Fixed
Up/Down Fixed Left/Right
ƒRThe option is LEFT/RIGHT direction.
Self-Diagnostic Function
The control will contain diagnostic test to verify the integrity of the system.
(1) Error Code Display Pattern
!ON LAMP: ON (Red) LED ON/OFF @ Error Code
ERROR CODE
1 Romm air thermistor, connector
2 Indoor coil thermistor, connector
0.5 second
3
4
DIDSPLAY PATTEN ERROR CONTENTS
8 seconds
0.5 second
8 seconds
0.5 second
8 seconds
0.5 second
Compressor, Electrical parts of comp. Gas leak
8 seconds
0.5 second
Motor, Conector, P.C.B.
17
4. WIRING DIAGRAM
FAN MOTOR
BRN
H
S
CAPACITOR
YEL
COMPRESSOR
RED
BRN
FAN
HERM
C
BRN
BLK
BLU
YELLOW/GREEN
R
C
R
OUTDOOR
TERMINAL
BLOCK
BLU
YELLOW/GREEN
BROWN
INDOOR
TERMINAL
BLOCK
BLU
YEL/GRN
BRN
BLU
BRN
YEL/GRN
BLU
POWER CORD
PCB TRANS
LED PCB
1
1
2
3
COMP
1 2 1 2 123456 7 1 23 4 12 3
BLK BLK
LED LED
BLU RED GRN YEL GRY BRN BLK
BLK BLK
BLK BLK
YEL RED BLU
I/D SENSOR
SELECT S/W
HOLE
SENSOR
123
ORG
GRY
YEL
R
S
C
12 3
èXée
FAN MOTOR
FAN MOTOR
CAPACITOR
SWING
MOTOR
12 12345
BLU ORG RED
BLK YEL
RED PINK
BLU ORG YEL
OUTDOOR UNIT INDOOR UNIT
Y
L
Y
L
1
1
2
3
COMP. RELAY
N Y
POWER CORD
BRN
YEL/GRN
BLU
BLU
BRN
YEL/GRN
BLU
DOMESTIC
EXPORT
L1L
¡ DSB-090L/DSB-120L/DSA-100L/DSA-120L
18
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