Sony DFS-601 Service manual

D-FS601
SERVICE MANUAL
Ver 1.0 2002. 07
Photo : US model
SPECIFICATIONS
TV: 2 - 13 ch WB (weather band): 1 - 7 ch FM: 87.5 - 108.0 MHz AM: 530 - 1 710 kHz
FM: 87.5 - 108.0 MHz AM: 531 - 1 710 kHz
FM: 87.5 - 108.0 MHz AM: 530 - 1 710 kHz
antenna
2.4 V DC
120 V, 60 Hz
CD player
System
Compact disc digital audio system
Laser diode properties
Material: GaAlAs Wav elength: λ = 780 nm Emission duration: Continuous Laser output: Less than 44.6 µW (This output is the value measured at a distance of 200 mm from the objective lens surface on the optical pick-up block with 7 mm aperture.)
D-A conversion
1-bit quartz time-axis control
Frequency response
40 - 20 000 Hz
307)
Output (at 4.5 V input level)
Headphones (stereo minijack)
Approx. 5 mW + Approx. 5 mW at 16
Radio
Frequency range (STEP switch)
•US model 9 kHz step:
TV: 2 - 13 ch WB (weather band): 1 - 7 ch FM: 87.5 - 108.0 MHz AM: 531 - 1 710 kHz
0
dB (measured by JEITA CP-
–4.5
10 kHz step:
•Canadian model 9 kHz step:
10 kHz step:
Antenna
*(TV/WB/)FM:Headphones/earphones cord
AM: Built-in ferrite bar antenna *US model only
General
Power requirements
For the area code of the model you purchased, check the upper left side of the bar code on the package.
• Sony NH-WM2AA rechargeable batteries:
•Two LR6 (size AA) batteries: 3 V DC
•AC power adaptor (DC IN 4.5 V jack)
US Model
Canadian Model
Model Name Using Similar Mechanism D-SJ301
CD Mechanism Type CDM-3125ER
Optical Pick-up Type DAX-25E
Battery life* (approx. hours)
(When you use the CD player on a flat and stable surface.) Playing time varies depending on how the CD player is used.
When using G-PROTECTION RADIO
NH-WM2AA 32 35 40 (charged for about 4 hours**)
Two Sony alkaline 46 50 70 batteries LR6 (SG) (produced in Japan)
*Measured value by the standard of JEITA (Japan
Electronics and Information Technology Industries Association).
** Charging time varies depending on how the
rechargeable battery is used.
Operating temperature
5°C - 35°C (41°F - 95°F)
Dimensions (w/h/d) (including projecting parts and controls)
Approx. 133.9 × 38.1 × 147.5 mm
3
⁄8× 1 1⁄2× 57⁄8 in.)
(5
Mass (excluding accessories)
Approx. 331 g (11.7 oz.)
12 on
— Continued on next page —
9-874-078-01
© 2002.07
TV/WB/FM/AM PORTABLE CD PLAYER
US model
FM/AM PORTABLE CD PLAYER
Canadian model
Sony Corporation
Personal Audio Company
Published by Sony Engineering Corporation
D-FS601
Supplied accessories
For the area code of the location in which you purchased the CD player, check the upper left side of the bar code on the package.
AC power adaptor (1) Headphones/earphones (1) Hand strap (1)
For US customers
The AC power adaptor supplied is not intended to be serviced. Should the AC power adaptor cease to function in its intended manner, during the warranty period, the adaptor should be returned to your nearest Sony Service Center or Sony Authorized Repair Center for replacement, or after warranty period, it should be discarded.
Design and specifications are subject to change without notice.
Unleaded solder
Boards requiring use of unleaded solder are printed with the lead­free mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular size.)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40°C higher than ordinary solder. Ordinary soldering irons can be used but the iron tip has to be applied to the solder joint for a slightly longer time. Soldering irons using a temperature regulator should be set to about 350°C. Caution: The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful!
• Strong viscosity Unleaded solder is more viscous (sticky, less prone to flow) than ordinary solder so use caution not to let solder bridges occur such as on IC pins, etc.
• Usable with ordinary solder It is best to use only unleaded solder but unleaded solder may also be added to ordinary solder.
DANGER
Invisible laser radiation when open and interlock failed or defeated. Avoid direct exposure to beam.
CAUTION
Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.
Laser component in this product is capable of emitting radiation exceeding the limit for Class 1.
This Compact Disc player is classified as a CLASS 1 LASER product. The CLASS 1 LASER PRODUCT label is located on the rear exterior.
Flexible Circuit Board Repairing
•Keep the temperature of the soldering iron around 270°C during repairing.
• Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering or unsoldering.
Notes on chip component replacement
•Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam­aged by heat.
On AC power adaptor
• Use only the AC power adaptor supplied or
recommended in “Accessories (supplied/ optional).” Do not use any other AC power adaptor. It may cause a malfunction.
Polarity of the plug
•When disconnecting the AC power adaptor
from the AC outlet, grasp the adaptor itself. Do not pull it by the cord.
• Do not touch the AC power adaptor with
wet hands.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0 SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
À LA SÉCURITÉ!
2
SECTION 1
SERVICING NOTES
D-FS601
TABLE OF CONTENTS

1. SERVICING NOTES ······················································· 3

2. GENERAL ·········································································· 4
3. DISASSEMBLY ································································ 6
3-1. Upper Lid, Middle Cabinet ··········································· 6 3-2. MD Assy (CDM-3125ER), MAIN Board ····················· 7 3-3. Turn Table Motor Assy (Spindle) (M901)····················· 7 3-4. Motor Assy (Sled) (M902), Optical Pick-up
(DAX-25E) ···································································· 8
3-5. SWITCH Board, Hold Lever ········································· 8
4. ELECTRICAL ADJUSTMENTS ································· 9
5. DIAGRAMS ······································································ 11
5-1. Block Diagrams – MAIN Section – ···························· 12
– TUNER Section – ····················································· 13 5-2. Printed Wiring Board – MAIN Board (Side A) – ······· 14 5-3. Printed Wiring Board – MAIN Board (Side B) –······· 15 5-4. Schematic Diagram – MAIN Board (1/5) – ··············· 16 5-5. Schematic Diagram – MAIN Board (2/5) – ··············· 17 5-6. Schematic Diagram – MAIN Board (3/5) – ··············· 18 5-7. Schematic Diagram – MAIN Board (4/5) – ··············· 19 5-8. Schematic Diagram – MAIN Board (5/5) – ··············· 20 5-9. Printed Wiring Board – SWITCH Board – ················ 21 5-10.Schematic Diagram – SWITCH Board – ··················· 22 5-11.IC Pin Function Descriptions ······································ 23 5-12.IC Block Diagrams ······················································ 27
6. EXPLODED VIEWS ······················································ 28
6-1. Upper Lid Section ······················································· 28 6-2. Cabinet Section ··························································· 29 6-3. Cabinet Lower Section ················································ 30 6-4. Optical Pick-up Section (CDM-3125ER) ···················· 31
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic breakdown because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic breakdown and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pick-up block. Therefore, when checking the laser diode emission, observe from more than 30cm away from the objective lens.
Before Replacing the Optical pick-up Block
Please be sure to check thoroughly the parameters as per the “Optical pick­up Block Checking Procedure” (Part No. : 9-960-027-11) issued separately before replacing the optical Pick-up block. Note and specifications required to check are given below.
• FOK output : IC601 yg pin (TP610) When checking FOK, remove the lead wire to disc motor.
• RF signal P-to-P value : 0.4 to 0.5Vp-p
Laser Diode Checking Methods
During normal operation of the equipment, emission of the laser diode is prohibited unless the upper panel is closed while turning ON the S801 (push switch type). The following two checking methods for the laser diode are operable.
Method : Emission of the laser diode is visually checked.
1. Open the upper lid.
2. Push the S801 as shown in Fig. 1 .
3. Check the object lens for confirming normal emission of the laser diode.
If not emitting, there is a trouble in the automatic power control circuit or the optical pick-up. During normal operation, the laser diode is turned ON about 2.5 seconds for focus searching.
7. ELECTRICAL PARTS LIST ·······································32
S801
Fig. 1 Method to push the S801
3
D-FS601
Locating The Controls
CD player (fornt) (Except US model)
SECTION 2

GENERAL

This section is extracted from instruction manual.
1 1 - 5 buttons
(page 14)
2 AM button
(pages 12, 15)
3 FM button
(pages 12, 15)
4 HOLD switch
(page 18)
5 3-way control key
(see below)
6 VOL* (volume)
control (page 7)
7 DC IN 4.5 V
(external power input) jack (pages 6, 21)
9 PRESET –/+ buttons
(page 15)
q; REPEAT/ENTER•
TUNING + button (pages 9 - 12, 15)
qa PLAY MODE•
TUNING – button (pages 9 - 12, 15)
qs SOUND button
(pages 17, 18)
qd MEMORY button
(pages 14, 15)
qf i (headphones)
jack (pages 6, 13, 20)
8 Display
(pages 8, 10 - 14, 17, 18)
5 3-way control key
Push toward
N/> or ..
* There is a tactile dot beside VOL to show the direction to turn up the volume. ** There is a tactile dot beside N/>.
Press x• RADIO OFF/ CHG.
N/>**: Play/AMS/search (pages 7, 8, 11)
.: AMS/search (pages 7, 11) x•RADIO OFF/CHG:
Stop•charge/turn off the radio (pages 7, 15, 19)
qg Buckle
(page 6)
4
CD player (fornt) (US model)
D-FS601
1 AM button
(pages 12, 15)
2 FM button
(pages 12, 15)
3 WB (weather band)
button (pages 12, 15)
4 TV button
(pages 12, 15)
5 HOLD switch
(page 18)
6 3-way control key
(see below)
7 VOL* (volume)
control (page 7)
8 DC IN 4.5 V
(external power input) jack (pages 6, 21)
9 Display
(pages 8, 10 - 14, 17, 18)
q; 1 - 3 buttons
(page 14)
qa PRESET –/+ buttons
(page 15)
qs REPEAT/ENTER•
TUNING + button (pages 9 - 12, 15)
qd PLAY MODE•
TUNING – button (pages 9 - 12, 15)
qf SOUND button
(pages 17, 18)
qg MEMORY button
(pages 14, 15)
qh i (headphones)
jack (pages 6, 13, 20)
qj Buckle
(page 6)
6 3-way control key
* There is a tactile dot beside VOL to show the direction to turn up the volume. ** There is a tactile dot beside N/>.
CD player (inside)
qk STEP switch
(page 16)
ql G-PROTECTION
switch (page 17)
Push toward
N/> or ..
Press x• RADIO OFF/ CHG.
N/>**: Play/AMS/search (pages 7, 8, 11)
.: AMS/search (pages 7, 11) x•RADIO OFF/CHG:
Stop•charge/turn off the radio (pages 7, 15, 19)
w; LOCAL/DX switch
(page 13)
wa Battery compartment
(page 21)
5
D-FS601

DISASSEMBLY

z
The equipment can be removed using the following procedure.
SECTION 3
SET
UPPER LID, MIDDLE CABINET
MD ASSY (CDM-3125ER),
MAIN BOARD
SWITCH BOARD, HOLD LEVER
Note : Follow the disassembly procedure in the numerical order given.

3-1. Upper Lid, Middle Cabinet

3
five screws (B2)
middle cabinet
5
MOTOR ASSY, TURN TABLE (SPINDLE)(M901)
MOTOR ASSY, (SLED)(M902), OPTICAL PICK-UP (DAX-25E)
4
1
screw
2
cabinet lower sub assy
7
6
flexible board
upper lid
1
screw
6

3-2. MD Assy (CDM-3125ER), MAIN Board

y
1
flexible cable (15P)
3
connector (CN502)(black)
RV301
lever(vol)(B)
4
5
MD ASSY (CDM-3125ER)
2
connector (CN503)(white)
7
MAIN board
D-FS601

3-3. Turn Table Motor Assy (Spindle) (M901)

6
1
three screws
(B1.7x5)
turn table motor ass (spindle) (M901)
cabinet lower sub assy
2
chassis
7
D-FS601

3-4. Motor Assy (Sled) (M902), Optical Pick-up (DAX-25E)

1
screw (B 1.7x5)
3
gear cover
gear B
9
screw assy, feed
5
8
2
4
motor assy (sled) (M902)
6
screw
(P 1.4x3.5)
7
bracket (Shaft)
qa
optical pick-up
(DAX-25E)
0

3-5. SWITCH Board, Hold Lever

When installing, align S903 with the cut-out of the HOLD LEVER.
7
hold lever
chassis
2
four screws (B1.7 × 3)
4
cover lid
5
switch board
3
three screws (M1.4 × 2)
1
four screws (B1.7 × 3)
6
screw (B) (1.4 × 4)
upper lid
9
O ring When replacing the hold knob, coat here with the specified grease (SGL-601).
8
hold knob
cabinet lower sub assy
8
SECTION 4
)
TJ629 (RF)
2 K
Oscilloscope
(AC range)
IC601
IC801
IC302

ELECTRICAL ADJUSTMENTS

D-FS601
CD SECTION
The CD section adjustments are done automatically in this set.
Precautions for Check
1. Perform check in the order given.
2. Use YEDS-18 disc (Part No.: 3-702-101-01) unless otherwise indicated.
3. Power supply voltage requirement : DC4.5 V in DC IN jack.
(J401) VOLUME : Minimum AVLS : OFF HOLD switch : OFF
[MAIN BOARD] (Side A) [MAIN BOARD] (Side B)
TAP802 (OPEN)
Focus bias Check
Condition:
• Hold the set in horizontal state.
• Terminate TAP802 (open) by solder.
Connection:
Procedure:
1. Connect the oscilloscope to the test points TJ629 (RF) on the MAIN board.
2. Set a disc. (YEDS-18)
3. Press the B/> button.
4. Check the oscilloscope waveform is as shown below. A good eye pattern means that the diamond shape (◊) in the center of the waveform can be clearly distinguished.
RF Signal reference Waveform (Eye Pattern)
VOLT/DIV : 100 mV (With the 10 : 1 probe in use TIME/DIV : 500ns
RF level
0.4 to 0.5 Vp-p
To watch the eye pattern, set the oscilloscope to AC range and increase the vertical sensitivity of the oscilloscope for easy watching.
5. Stop revolving of the disc motor by pressing the x button.
9
D-FS601
N
TUNER SECTION
Switch Location VOLUME : MAX
CT3, L3 AM TRACKING
L4
adjustment
AM FREQUENCY COVERAGE asjustment
CT3
TJ8 (VT)
L5
L3
TV TRACKING adjustment L1 FM TRACKING adjustment
BASS AVLS : OFF
[AM]
BAND: AM Signal generator
[FM]
BAND : FM Signal generator
or BASS : OFF
AM RF signal generator
30% amplitude modulation by 400Hz signal. Output level : as low as possible
FM RF signal generator
75kHz(100%) amplitude modulation by 1kHz signal. Output level: as low as possible
Put the lead-wire antenna close to the set.
0.01µF
FM I point
0 dB = 1 µV
•Repeat the procedures in each adjustment several times for the maximum level meter indication.
•The AM tracking adjustments should be finally done by the trimmer capacitors.
AM FREQUENCY COVERAGE ADJUSTMENT AND CHECK
Adjustment Part Frequency Display
Reading on Digital Voltmeter
L4 530kHz 1.2 ± 0.05V
Confirmation 1710kHz 7.6 ± 0.5V
AM TRACKING ADJUSTMENT
Adjust for a maximum reading on levelmeter L3 620kHz
CT3 1400kHz
( ): US model
FM FREQUENCY COVERAGE CHECK
Adjustment Part Frequency Display
Confirmation
87.5MHz 4.2 ± 0.5V
(87.5MHz) (5.5 ± 0.5V)
Reading on Digital Voltmeter
FM TRACKING ADJUSTMENT
Adjust for a maximum reading levelmeter
L1 98.0MHz
US model only
TV TRACKING ADJUSTMENT
Adjust for a maximum reading on levelmeter
L5 ch10 197.75MHz
• Connecting levelmeter
set
J302 (
• Connecting digital voltmeter
TJ8 (VT)
i)
100k
16
levelmeter
digital voltmeter
Adjustment Location: Main board (Side B)
CT3, L3 AM TRACKING adjustment
CT3
L3
L1 FM TRACKING adjustment
L4 AM FREQUENCY COVERAGE asjustment
TJ8 (VT)
L5 TV TRACKING adjustment
10
SECTION 5

DIAGRAMS

D-FS601
Note on Printed Wiring Board:
X : parts extracted from the component side.
: Pattern from the side which enables seeing.
Caution: Pattern face side: Parts on the pattern face side seen from (Side B) the pattern face are indicated. Par ts face side: Parts on the parts face side seen from (Side A) the parts face are indicated.
Note on Schematic Diagrams:
• All capacitors are in µF unless otherwise noted. pF: µµF 50 WV or less are not indicated except for electrolytics and tantalums.
• All resistors are in and 1/ specified.
¢
2 : nonflammable resistor.
C : panel designation.
H : adjustment for repair.
A : B+ Line.
•Power voltage is dc 4.5 V and fed with regulated dc power
•Voltages and waveforms are dc with respect to ground
Note:
The components identi­fied by mark 0 or dotted line with mark 0 are criti- cal for safety. Replace only with part number specified.
•Voltages are taken with a VOM (Input impedance 10 M).
• Signal path.
: internal component.
supply from external power voltage jack.
under no-signal (detuned) conditions.
Voltage variations may be noted due to normal produc­tion tolerances.
F : FM f : AM J : CD
4
W or less unless otherwise
Note:
Les composants identifiés par une marque 0 sont critiques pour la sécurité. Ne les remplacer que par une piéce portant le numéro spécifié.
• Waveforms
1
TEST POINT (TJ629,RF)
100mV/DIV, 400ns/DIV
2
IC601 rk (XTAO)
59ns
1V/DIV, 40ns/DIV
3
IC61 uf (XOUT)
13.3 µs
500mV/DIV, 4 µs/DIV
4
Q86 (collector)
327ns
1V/DIV, 100ns/DIV
MEMO
550mVp-p
2.5Vp-p
1.2Vp-p
3.7Vp-p
1111
D-FS601

5-1. Block Diagrams – MAIN Section –

OPTICAL PICK-UP
DAX-25E
DETECTOR
LASER DIODE
PD
FOCUS
COIL
TRACKING
COIL
M902 SLED
MOTOR
M901
SPINDLE
MOTOR
VCC
LD
OPGSW
M
M
OPSTB
RF
A B E F
VCC1 2V
INM4
IC401(1/2)
COIL/MOTOR
LD
PD
F+
F-
T+
T-
S+
S-
C+
C-
69
38
36
26
24
34
32
30
28
2 5
3
VLOGO4 RF41 RF4
PAPC
FO1
RO1
FO4
RO4
FO2
RO2
FO3
RO3
DRIVE
MDP
DATA
CLOCK
APC REF
CHGMNT
WAKEUP
RESET
R11
R14
17F12 18R12 40F11 41
F14
21 22
19
11SYNC 20MDS
14 13 15POWERLATCH
7
58
12
16
IC402
4
Q410
FM ANT
TUNER
SECTION
IC601
RF AMP,SERVO,DSP,
D/A CONV,D-RAM CONT
84
RFAC
88
RFDC
92
A
91
B
89
E
90
F
100
SFDR
99
SRDR
96
FFDR
95
FRDR
98
TFDR
97 3 1
TRDR
103
MDP
104
C176
102
MDS
CLOCK
23
XLAT
FOK
SCOR
R4M
27
65
32
26
SENS
SDTO
21
20
22
WDCK
28
XRST
AOUT1
AOUT2
D0 D3
A0
A10
XWE XCAS XRAS
XSOE
MUTE
SYSM
24
25
61
TU-L
A
TU-R
TU MUTE
RV301
IC303
11 10 12
51
56
4 .
3 .
6 .
5
116 113
.
17 15
.
13 11
.
117
2 6 1
IC602 DRAM
9
12
.
15 19
.
21
.
8
4
23
5
A0
A10
XWE XCAS XRAS
2 .
D0
3 .
D3
24
.
25
Q307
Q308
VCPU
8 6 1
13
3 5
TUNER
SECTION
9
2
4
TU BEEP
XTU BASS1
C
TU BASS2
XTU AVLS
KEY HOLD OPEN
VOLUME
Q304
14
15
19 20 17
23
1
VCPU
HP AMP
LIN
RIN
MUTE PWR SW BEEP
BB SW
BST NF
2 4
S804
IC302
IC304
JOG
LOUT
ROUT
ALCIN
MIX OUT
1
2
1
8
6
12ALCDET
11
10
21BIAS
2ADDOUT
24BSTOUT
N
>
x
.
S802
G-PROTECTION
S801
(OPEN/CLOSE)
J302
Q305
Q306
TUNER
SECTION
B
• Signal Path
: FM
: CD
MSDTI MSDTO MSCK
77
HG_XSTB_O
78
HG_GUP_O
1
IC404
RESET
66
21
XWAKE_O
RESET
8
3
70
AGCPWM
AD CHGMNT
75
XPOWLT_O
16
17
MSDTI_I
MSDTO_O
18
15
XLAT_O
MSCK_O
11
36
SCOR_I
VDD1
5
VDD
2
FOK_I
VDD2
32
12
XIN_I
79
14
XRST_O
GRSCOR_I
13
XSOE_O
AMUTE_O
IC801(2/2)
SYSTEM CONTROL
Q601 MUTE
35
RESERVE
TUNER
SECTION
74
76
XTUAUDIO_O
XCDAUDIO_O
D
AD HI DC
VCPU
TU VCC
VIN
69
30
PWRSW_O
27
BEEP_O
AD_DCINMNT
4.5V
40
AD_BATMNT
22
IC303 VCC
HOLD_I
VIN
38
INM4
VCC1_2.0V
VCC2_3.3V
28
ESP_I
OPEN_LID_I
IC401(2/2)
POWER CONTROL
6
INM4
51
VCC1
74
VCC2
73
VLG3
RF3
INM3
VIN
STNG
VLGO2
VCPU
BATM1
BATM2
CHG SW
DC IN
D311D312
78 77
65
57 61 50
60
59
CHARGE
42
48
VG
9
LS
8
Q403
ON/OFF
Q408
SWITCH
D408
VDD
1
CHARGE SWITCH
4
IC403
Q409
D801
Q405
2
3
D406
D401
D409
Q412
+B SWITCH
Q404
SWITCH
VCC1_2.0V
VCC2_3.3V
DRY BATTRY
SIZE "AA"
(IEC DESIGNATION LR6)
2PCS 3V
J401
DC IN 4.5V
1212
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