SONY CDX-R3300, CDX-R3300T Service Manual

CDX-R3300/R3300T
SERVICE MANUAL
Ver 1.0 2003. 12
Photo: CDX-R3300
• The tuner and CD sections have no adjustments.
SPECIFICATIONS
AEP Model
UK Model
E Model
CDX-R3300T
Model Name Using Similar Mechanism NEW CD Drive Mechanism Type MG-611MA-186//Q Optical Pick-up Name KSS1000E
CD player section
Signal-to-noise ratio 120 dB Frequency response 10 – 20,000 Hz Wow and flutter Below measurable limit
Tuner section
FM
Tuning range 87.5 – 108.0 MHz Aerial terminal External aerial connector Intermediate frequency 10.7 MHz/450 kHz Usable sensitivity 9 dBf Selectivity 75 dB at 400 kHz Signal-to-noise ratio 67 dB (stereo),
69 dB (mono)
Harmonic distortion at 1 kHz
0.5% (stereo),
0.3% (mono) Separation 35 dB at 1 kHz Frequency response 30 – 15,000 Hz
MW/LW (CDX-R3300) Tuning range MW: 531 – 1,602 kHz
LW: 153 – 279 kHz Aerial terminal External aerial connector Intermediate frequency 10.7 MHz/450 kHz Sensitivity MW: 30 µV
LW: 40 µV
AM (CDX-R3300T) Tuning range 531 – 1,602 kHz Aerial terminal External aerial connector Intermediate frequency 10.7 MHz/450 kHz Sensitivity AM: 30 µV
Power amplifier section
Outputs Speaker outputs
(sure seal connectors)
Speaker impedance 4 – 8 ohms Maximum power output 50 W × 4 (at 4 ohms) (CDX-R3300)
52 W × 4 (at 4 ohms) (CDX-R3300T)
General
Outputs Audio outputs terminal
(rear/sub switchable) Power aerial relay control terminal Power amplifier control terminal
Inputs Telephone ATT control terminal (CDX-R3300)
Remote controller input terminal Aerial input terminal
Tone controls Low: ±10 dB at 60 Hz (XPLOD)
Mid: ±10 dB at 1 kHz (XPLOD) High: ±10 dB at 10 kHz (XPLOD)
– Continued on next page –
FM/MW/LW COMPACT DISC PLAYER
CDX-R3300
9-961-432-01
2003L04-1 © 2003. 12
FM/AM COMPACT DISC PLAYER
CDX-R3300T
Sony Corporation
e Vehicle Company
Published by Sony Engineering Corporation
1
CDX-R3300/R3300T
Power requirements 12 V DC car battery
(negative ground)
Dimensions Approx. 178 × 50 × 179 mm
(w/h/d)
Mounting dimensions Approx. 182 × 53 × 161 mm
(w/h/d) Mass Approx. 1.2 kg Supplied accessories Parts for installation and connections (1 set)
Front panel case (1)
Design and specifications are subject to change without notice.
SERVICE NOTES
This label is located on the bottom of the chassis.
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic breakdown because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic breakdown and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pick­up block. Therefore, when checking the laser diode emission, ob­serve from more than 30 cm away from the objective lens.
Notes on Chip Component Replacement
Never reuse a disconnected chip component.
Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
If the optical pick-up block is defective, please replace the whole optical pick-up block. Never turn the semi-fixed resistor located at the side of optical pick-up block.
optical pick-up
semi-fixed resistor
TEST DISCS
This set can playback CD-R and CD-ROM discs. The following test discs should be used to check the capability:
CD-R test disc TCD-R082LMT (Part No. J-2502-063-1) CD-RW test disc TCD-W082L (Part No. J-2502-063-2)
Notes on CD-R/CD-RW discs
•You can play CD-Rs (recordable CDs)/CD-RWs (re writable CDs) designed for audio use on this unit. Look for these marks to distinguish CD-Rs/CD-RWs for audio use.
These marks denote that a disc is not for audio use.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY P ARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
2
• Some CD-Rs/CD-RWs (depending on the equipment used for its recording or the condition of the disc) may not play on this unit.
•You cannot play a CD-R/a CD-RW that is not finalized*.
*A process necessary for a recorded CD-R/CD-RW disc to be
played on the audio CD player.
z
D
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead free mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular size.)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40°C higher than ordinary solder. Ordinary soldering irons can be used but the iron tip has to be applied to the solder joint for a slightly longer time. Soldering irons using a temperature regulator should be set to about 350°C. Caution: The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful!
• Strong viscosity Unleaded solder is more viscous (sticky, less prone to flow) than ordinary solder so use caution not to let solder bridges occur such as on IC pins, etc.
• Usable with ordinary solder It is best to use only unleaded solder but unleaded solder may also be added to ordinary solder.
CDX-R3300/R3300T
EXTENSION CABLE AND SERVICE POSITION
When repairing or servicing this set, connect the jig (extension cable) as shown below.
• Connect the MAIN board (CN350) and the SERVO board (CN2) with the extension cable (Part No. J-2502-076-1).
MAIN BOARD CN350
J-2502-076-1
SERVO BOAR CN2
3
CDX-R3300/R3300T

TABLE OF CONTENTS

1. GENERAL
Location of controls................................................................. 5
Connections ............................................................................. 6
2. DISASSEMBLY
2-1. Sub Panel Assy.................................................................... 8
2-2. CD Mechanism Block ......................................................... 9
2-3. Main Board ......................................................................... 9
2-4. Chassis (T) Sub Assy ........................................................ 10
2-5. Roller Arm Assy................................................................ 10
2-6. Chassis (OP) Assy............................................................. 11
2-7. Optical Pick-up ................................................................. 11
2-8. SL Motor Assy (M902) .....................................................12
2-9. LE Motor Assy (M903)..................................................... 12
2-10. Servo Board....................................................................... 13
3. DIAGRAMS
3-1. IC Pin Descriptions ........................................................... 14
3-2. Block Diagram –CD Section–........................................... 19
3-3. Block Diagram –Tuner Section–....................................... 20
3-4. Block Diagram –Display Section–.................................... 21
3-5. Printed Wiring Boards –CD Mechanism Section–............ 22
3-6. Schematic Diagram –CD Mechanism Section (1/2)– ....... 23
3-7. Schematic Diagram –CD Mechanism Section (2/2)– ....... 24
3-8. Printed Wiring Board –Main Section– .............................. 25
3-9. Schematic Diagram –Main Section (1/2)– ........................26
3-10. Schematic Diagram –Main Section (2/2)– ........................27
3-11. Printed Wiring Board –Key Section– ................................ 28
3-12. Schematic Diagram –Key Section–...................................29
3-13. IC Block Diagrams............................................................ 30
4. EXPLODED VIEWS
4-1. Main Section ..................................................................... 32
4-2. Front Panel Section ........................................................... 33
4-3. CD Mechanism Section (1) ...............................................34
4-4. CD Mechanism Section (2) ...............................................35
4-5. CD Mechanism Section (3) ...............................................36
4-6. CD Mechanism Section (4) ...............................................37
5. ELECTRICAL PARTS LIST ........................................ 38
4
CDX-R3300/R3300T
SECTION 1

GENERAL

(CDX-R3300) (CDX-R3300T)
This section is extracted from instruction manual.
5
CDX-R3300/R3300T
Connections (CDX-R3300)
6
Connections (CDX-R3300T)
CDX-R3300/R3300T
7
CDX-R3300/R3300T
s
SECTION 2

DISASSEMBLY

Note : This set can be disassemble according to the following sequence.
SET
2-1. SUB PANEL ASSY
(Page 8)
2-2. CD MECHANISM BLOCK
(Page 9)
2-3. MAIN BOARD
(Page 9)
2-4. CHASSIS (T) SUB ASSY
(Page 10)
2-5. ROLLER ARM ASSY
(Page 10)
2-6. CHASSIS (OP) ASSY
(Page 11)
2-8. SL MOTOR ASSY (M902)
(Page 12)
2-7. OPTICAL PICK-UP
(Page 11)
Note : Follow the disassembly procedure in the numerical order given.
2-1. SUB PANEL ASSY
2-10. SERVO BOARD
(Page 13)
2-9. LE MOTOR ASSY (M903)
(Page 12)
3
two claws
2
two claw
1
two
screws
(+PTT 2.6
x
6)
4

sub panel assy

8
2-2. CD MECHANISM BLOCK
)
)
5

CD mechanism block

2
screw
(+PTT 2.6
x
CDX-R3300/R3300T
7
bracket (CD)
6
two
screws
(+PTT 2.6
3
6)
x
4)
2-3. MAIN BOARD
1
three ground point screws
(+PTT 2.6
x
6)
4
CN350
3

MAIN board

1
screw
(+PTT 2.6
2
two
screws
(+PTT 2.6
x
x
6
6
9
CDX-R3300/R3300T
2-4. CHASSIS (T) SUB ASSY
2
two
screws
x
(+P 1.7
5
SENSOR board
3
claw
2.2)
4
claw
1
two
screws
(+P 1.7
x
2.2)
6

chassis (T) sub assy

2-5. ROLLER ARM ASSY
4
worm wheel (RA)
1
spring (RAL)
3
washer
5

roller arm assy

2
spring (RAR)
10
2-6. CHASSIS (OP) ASSY
)
0
coil spring (damper)
4
washer
5
gear (LE1)
lever (D)
6
8
CDX-R3300/R3300T
qa

chassis (OP) assy

1
CN1
9
two coil springs (damper)
7
2-7. OPTICAL PICK-UP
5
claw
2
Remove the six solderings.
3
tension coil spring (KF)
2
chucking arm sub assy
1
tension coil spring (CHKG
slider (R)
6
main shaft
7

optical pick-up

4
rack (SL)
3
screw
x
(+B 1.4
5)
11
CDX-R3300/R3300T
2-8. SL MOTOR ASSY (M902)
1
screw
(+P 1.4
x
1.8)
2-9. LE MOTOR ASSY (M903)
qf
two toothed lock
(+M 1.4
bracket (LEM)
qs
(+M 1.7
screw
x
)
screws
2.5)
qa
screw
(+M 1.7
qd
2

SL motor assy (M902)

0
woam (LEB) assy
x
2.5)
qg
LE motor assy
(M903)
8
screw
(+M 1.7
9
bearing (LEB)
2
washer
gear (LE1)
3
lever (D)
x
2.5)
4
5
12
6
screw
(+P 1.7
x
2.2)
7
leaf spring (LE)
1
Remove the two solderings.
slider (R)
2-10. SERVO BOARD
1
Remove the eight solderings.
CDX-R3300/R3300T
6

SERVO board

2
Remove the three solderings.
4
toothed lock
(M 1.7)
5
claw
screw
3
CN1
13
CDX-R3300/R3300T
SECTION 3

DIAGRAMS

3-1. IC PIN DESCRIPTIONS
• IC3 CXD3059AR (DIGITAL SERVO/DIGITAL SIGNAL PROCESSOR) (SERVO BOARD (1/2))
Pin No. Pin Name I/O Pin Description
1MIRR I/O Mirror signal input/output (Not used in this set) 2 DFCT I/O Defect signal input/output (Not used in this set) 3 FOK I/O Focus OK signal input/output 4 VSS Ground 5 LOCK I/O Lock signal input/output (Not used in this set) 6 MDP O Spindle motor servo control signal output 7 SSTP I Disc most inner detection signal input (Fixed at L in this set) 8IOVSS1 Digital ground
9 SFDR O Sled drive signal output (FWD direction) 10 SRDR O Sled drive signal output (REV direction) 11 TFDR O Tracking drive signal output (FWD direction) 12 TRDR O Tracking drive signal output (REV direction) 13 FFDR O Focus drive signal output (FWD direction) 14 FRDR O Focus drive signal output (REV direction) 15 IOVDD1 Digital power supply pin (+3.3 V) 16 AVDD0 Analog power supply pin (+3.2 V) 17 AVSS0 Analog ground 18 NC Not used. (Open) 19 E I E signal input 20 F I F signal input 21 TEI I Tracking error signal input 22 TEO O Tracking error signal output 23 FEI I Focus error signal input 24 FEO O Focus error signal output 25 VC I/O VC voltage output/Center voltage input 26 A I A signal input 27 B I B signal input 28 C I C signal input 29 D I D signal input 30 NC Not used. (Open) 31 AVDD4 Analog power supply pin (+3.2 V) 32 RFDCO I/O RFDC signal input/output (Not used in this set) 33 PDSENS I Reference voltage input (Fixed at L in this set) 34 AC_SUM O RFAC summing amplifier signal output 35 EQ_IN I Equalizer circuit signal input 36 LD O APC amplifier signal output 37 PD I APC amplifier signal input 38 NC Not used. (Open) 39 RFC I EQ cut off frequency adjustment input 40 AVSS4 Analog ground 41 RFACO O RFAC signal output 42 RFACI I RFAC signal input 43 AVDD3 Analog power supply pin (+3.2 V) 44 BIAS I Asymmetry circuit constant current input 45 ASYI I Asymmetry comparate voltage input 46 ASYO O EFM full swing signal output 47 VPCO O Charge pump output 48 VCTL I VCO2 control voltage input 49 AVSS3 Analog ground 50 CLTV I VCO1 control voltage input 51 FILO O Filter signal output
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