SONY CDX-F5500M Service Manual
CDX-F5500M
SERVICE MANUAL
Ver 1.0 2004. 05
• The tuner and CD sections have no adjustments.
SPECIFICATIONS
E Model
Model Name Using Similar Mechanism CDX-F5500
CD Drive Mechanism Type MG-611MA-186//Q
Optical Pick-up Name KSS1000E
CD player section
Signal-to-noise ratio 120 dB
Frequency response 10 – 20,000 Hz
Wow and flutter Below measurable limit
Tuner section
FM
Tuning range FM tuning interval:
50 kHz/200 kHz switchable
87.5 – 108.0 MHz (at 50 kHz step)
87.5 – 107.9 MHz (at 200 kHz step)
Antenna terminal External antenna connector
Intermediate frequency 10.7 MHz/450 kHz
Usable sensitivity 9 dBf
Selectivity 75 dB at 400 kHz
Signal-to-noise ratio 67 dB (stereo),
69 dB (mono)
Harmonic distortion at 1 kHz
0.5% (stereo),
0.3% (mono)
Separation 35 dB at 1 kHz
Frequency response 30 – 15,000 Hz
AM
Tuning range AM tuning interval:
9 kHz/10 kHz switchable
531 – 1,602 kHz (at 9 kHz step)
530 – 1,710 kHz (at 10 kHz step)
Antenna terminal External antenna connector
Intermediate frequency 10.7 MHz/450 kHz
Sensitivity AM: 30 µV
Power amplifier section
Outputs Speaker outputs
(sure seal connectors)
Speaker impedance 4 – 8 ohms
Maximum power output 52 W × 4 (at 4 ohms)
General
Outputs Audio outputs terminal
(front, rear/sub switchable)
Power antenna/aerial relay control terminal
Power amplifier control terminal
Inputs Telephone ATT control terminal
Remote controller input terminal
BUS control input terminal
BUS audio input terminal
Antenna/aerial input terminal
Tone controls Low: ±10 dB at 60 Hz (XPLOD)
Mid: ±10 dB at 1 kHz (XPLOD)
High: ±10 dB at 10 kHz (XPLOD)
Power requirements 12 V DC car battery
(negative ground)
Dimensions Approx. 178 × 50 × 181 mm
(w/h/d)
Mounting dimensions Approx. 182 × 53 × 161 mm
(w/h/d)
Mass Approx. 1.2 kg
Supplied accessories Card remote commander RM-X115
Parts for installation and connections (1 set)
Front panel case (1)
Design and specifications are subject to change without
notice.
9-877-870-01
2004E04-1
© 2004. 05
FM/AM COMPACT DISC PLAYER
Sony Corporation
e Vehicle Company
Published by Sony Engineering Corporation
1
CDX-F5500M
SERVICE NOTES
This label is located on the bottom of the chassis.
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK
OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
breakdown because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic breakdown and also use
the procedure in the printed matter which is included in the repair
parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pickup block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objective lens.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous
radiation exposure.
If the optical pick-up block is defective, please replace the whole
optical pick-up block.
Never turn the semi-fixed resistor located at the side of optical
pick-up block.
optical pick-up
Notes on Chip Component Replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
semi-fixed resistor
TEST DISCS
This set can playback CD-R and CD-ROM discs. The following
test discs should be used to check the capability:
CD-R test disc TCD-R082LMT (Part No. J-2502-063-1)
CD-RW test disc TCD-W082L (Part No. J-2502-063-2)
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE
WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY P ARTS WHOSE
PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR
IN SUPPLEMENTS PUBLISHED BY SONY.
2
CDX-F5500M
D
Notes on CD-Rs (recordable CDs)/CD-RWs (rewritable
CDs)
This unit can play the following discs:
Type of discs Label on the disc
Audio CD
MP3 files
• Some CD-Rs/CD-RWs (depending on the equipment used for
its recording or the condition of the disc) may not play on this
unit.
• You cannot play a CD-R/CD-RW that is not finalized∗.
• You can play MP3 files recorded on CD-ROMs, CD-Rs, and
CD-RWs.
• A CD-R/CD-RW to which a session can be added can be played.
z
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size.)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40°C higher than
ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350°C.
Caution: The printed pattern (copper foil) may peel away if the
heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscous (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
∗ A process necessary for a recorded CD-R/CD-RW disc to be
played on the audio CD player.
EXTENSION CABLE AND SERVICE POSITION
When repairing or servicing this set, connect the jig (extension cable)
as shown below.
• Connect the MAIN board (CN350) and the SERVO board (CN2)
with the extension cable (Part No. J-2502-076-1).
MAIN BOARD
CN350
J-2502-076-1
SERVO BOAR
CN2
3
CDX-F5500M
TABLE OF CONTENTS
1. GENERAL
Location of controls................................................................. 5
Card remote commander RM-X115........................................ 5
Connections ............................................................................. 6
2. DISASSEMBLY
2-1. Sub Panel Assy.................................................................... 7
2-2. CD Mechanism Block ......................................................... 8
2-3. Main Board ......................................................................... 8
2-4. Chassis (T) Sub Assy ..........................................................9
2-5. Roller Arm Assy ..................................................................9
2-6. Chassis (OP) Assy............................................................. 10
2-7. Optical Pick-up ................................................................. 10
2-8. SL Motor Assy (M902) ..................................................... 11
2-9. LE Motor Assy (M903)..................................................... 11
2-10. Servo Board....................................................................... 12
3. DIAGRAMS
3-1. IC Pin Descriptions ...........................................................13
3-2. Block Diagram –CD Section–........................................... 19
3-3. Block Diagram –Main Section–........................................ 20
3-4. Block Diagram –Display Section–.................................... 21
3-5. Circuit Boards Location ....................................................21
3-6. Printed Wiring Boards –CD Mechanism Section–............ 22
3-7. Schematic Diagram –CD Mechanism Section (1/2)– .......23
3-8. Schematic Diagram –CD Mechanism Section (2/2)– .......24
3-9. Printed Wiring Board –Main Section– .............................. 25
3-10. Schematic Diagram –Main Section (1/2)– ........................ 26
3-11. Schematic Diagram –Main Section (2/2)– ........................ 27
3-12. Printed Wiring Board –Sub Section– ................................28
3-13. Schematic Diagram –Sub Section– ................................... 28
3-14. Printed Wiring Board –Key Section– ................................ 29
3-15. Schematic Diagram –Key Section–................................... 30
3-16. IC Block Diagrams............................................................ 31
4. EXPLODED VIEWS
4-1. Main Section ..................................................................... 34
4-2. Front Panel Section ...........................................................35
4-3. CD Mechanism Section (1) ............................................... 36
4-4. CD Mechanism Section (2) ............................................... 37
4-5. CD Mechanism Section (3) ............................................... 38
4-6. CD Mechanism Section (4) ............................................... 39
5. ELECTRICAL PARTS LIST ........................................40
4
SECTION 1
GENERAL
CDX-F5500M
This section is extracted
from instruction manual.
5
CDX-F5500M
Connections
6
SECTION 2
s
DISASSEMBLY
Note : This set can be disassemble according to the following sequence.
SET
2-1. SUB PANEL ASSY
(Page 7)
2-2. CD MECHANISM BLOCK
(Page 8)
CDX-F5500M
2-3. MAIN BOARD
(Page 8)
2-4. CHASSIS (T) SUB ASSY
(Page 9)
2-5. ROLLER ARM ASSY
(Page 9)
2-6. CHASSIS (OP) ASSY
(Page 10)
2-8. SL MOTOR ASSY (M902)
(Page 11)
2-7. OPTICAL PICK-UP
(Page 10)
Note : Follow the disassembly procedure in the numerical order given.
2-1. SUB PANEL ASSY
2-10. SERVO BOARD
(Page 12)
2-9. LE MOTOR ASSY (M903)
(Page 11)
1
two
screws
(+PTT 2.6
x
6)
3
two claws
5
sub panel assy
4
2
two claw
CN101
7
CDX-F5500M
)
)
2-2. CD MECHANISM BLOCK
5
CD mechanism block
2
screw
(+PTT 2.6
x
7
bracket (CD)
6
two
screws
(+PTT 2.6
3
6)
x
4)
2-3. MAIN BOARD
3
MAIN board
1
three ground point screws
(+PTT 2.6
x
6)
4
CN350
1
screw
(+PTT 2.6
x
6
2
two
screws
(+PTT 2.6
x
8
insulating sheet
8
2-4. CHASSIS (T) SUB ASSY
2
two
screws
x
(+P 1.7
5
SENSOR board
3
claw
2.2)
4
claw
1
two
screws
(+P 1.7
x
2.2)
6
chassis (T) sub assy
CDX-F5500M
2-5. ROLLER ARM ASSY
4
worm wheel (RA)
1
spring (RAL)
3
washer
5
roller arm assy
2
spring (RAR)
9
CDX-F5500M
)
2-6. CHASSIS (OP) ASSY
0
coil spring (damper)
4
washer
5
gear (LE1)
lever (D)
6
8
qa
chassis (OP) assy
1
CN1
9
two coil springs (damper)
7
2-7. OPTICAL PICK-UP
5
claw
2
Remove the six solderings.
3
tension coil spring (KF)
2
chucking arm sub assy
1
tension coil spring (CHKG
slider (R)
10
6
main shaft
7
optical pick-up
4
rack (SL)
3
screw
(+B 1.4
x
5)
2-8. SL MOTOR ASSY (M902)
1
screw
(+P 1.4
x
CDX-F5500M
1.8)
2-9. LE MOTOR ASSY (M903)
qf
two toothed lock
(+M 1.4
bracket (LEM)
qs
(+M 1.7
screw
x
)
screws
2.5)
qa
screw
(+M 1.7
qd
2
SL motor assy (M902)
0
woam (LEB) assy
x
2.5)
qg
LE motor assy
(M903)
8
screw
(+M 1.7
9
bearing (LEB)
2
washer
gear (LE1)
3
lever (D)
x
2.5)
4
5
6
screw
(+P 1.7
x
2.2)
7
leaf spring (LE)
1
Remove the two solderings.
slider (R)
11
CDX-F5500M
2-10. SERVO BOARD
1
Remove the eight solderings.
6
SERVO board
2
Remove the three solderings.
4
toothed lock
(M 1.7)
5
claw
screw
3
CN1
12
SECTION 3
DIAGRAMS
3-1. IC PIN DESCRIPTIONS
• IC3 CXD3059BR (DIGITAL SERVO/DIGITAL SIGNAL PROCESSOR) (SERVO BOARD (1/2))
Pin No. Pin Name I/O Pin Description
1MIRR I/O Mirror signal input/output (Not used in this set)
2 DFCT I/O Defect signal input/output (Not used in this set)
3 FOK I/O Focus OK signal input/output
4 VSS — Ground
5 LOCK I/O Lock signal input/output (Not used in this set)
6 MDP O Spindle motor servo control signal output
7 SSTP I Disc most inner detection signal input (Fixed at L in this set)
8IOVSS1 — Digital ground
9 SFDR O Sled drive signal output (FWD direction)
10 SRDR O Sled drive signal output (REV direction)
11 TFDR O Tracking drive signal output (FWD direction)
12 TRDR O Tracking drive signal output (REV direction)
13 FFDR O Focus drive signal output (FWD direction)
14 FRDR O Focus drive signal output (REV direction)
15 IOVDD1 — Digital power supply pin (+3.3 V)
16 AVDD0 — Analog power supply pin (+3.2 V)
17 AVSS0 — Analog ground
18 NC — Not used. (Open)
19 E I E signal input
20 F I F signal input
21 TEI I Tracking error signal input
22 TEO O Tracking error signal output
23 FEI I Focus error signal input
24 FEO O Focus error signal output
25 VC I/O VC voltage output/Center voltage input
26 A I A signal input
27 B I B signal input
28 C I C signal input
29 D I D signal input
30 NC — Not used. (Open)
31 AVDD4 — Analog power supply pin (+3.2 V)
32 RFDCO I/O RFDC signal input/output (Not used in this set)
33 PDSENS I Reference voltage input (Fixed at L in this set)
34 AC_SUM O RFAC summing amplifier signal output
35 EQ_IN I Equalizer circuit signal input
36 LD O APC amplifier signal output
37 PD I APC amplifier signal input
38 NC — Not used. (Open)
39 RFC I EQ cut off frequency adjustment input
40 AVSS4 — Analog ground
41 RFACO O RFAC signal output
42 RFACI I RFAC signal input
43 AVDD3 — Analog power supply pin (+3.2 V)
44 BIAS I Asymmetry circuit constant current input
45 ASYI I Asymmetry comparate voltage input
46 ASYO O EFM full swing signal output
47 VPCO O Charge pump output
48 VCTL I VCO2 control voltage input
49 AVSS3 — Analog ground
50 CLTV I VCO1 control voltage input
51 FILO O Filter signal output
CDX-F5500M
13
CDX-F5500M
Pin No. Pin Name I/O Pin Description
52 FILI I Filter signal input
53 PCO O Charge pump output
54 AVDD5 — Analog power supply pin (+3.3 V)
55 DDVROUT O DC/DC converter output
56 DDVRSEN I DC/DC converter output voltage monitor signal input
57 AVSS5 — Analog ground
58 DDCR I Reset signal input
59 NC — Not used. (Open)
60 BCKI I D/A interface bit clock signal input
61 PCMDI I D/A interface serial data signal input
62 LRCKI I D/A interface LR clock signal input
63 LRCK O D/A interface LR clock signal output
64 VSS — Ground
65 PCMD O D/A interface serial data signal output
66 BCK O D/A interface bit clock signal output
67 VDD — Power supply pin (+2.6 V)
68 EMPH O Not used. (Open)
69 EMPHI I Not used. (Fixed at L in this set)
70 IOVDD2 — Digital power supply pin (+3.3 V)
71 DOUT — Digital out signal output (Not used in this set)
72, 73 TEST I Test pin (Normally, fixed at L)
74 IOVSS2 — Digital ground
75 NC — Not used. (Open)
76 XVSS — Ground
77 XTAO O Master clock signal output (16.9344 MHz)
78 XTAI I Master clock signal input (16.9344 MHz)
79 XVDD — Power supply pin (+2.6 V)
80 AVDD1 — Analog power supply pin (+3.3 V)
81 AOUT1 O L channel analog signal output
82 VREFL O L channel reference voltage output
83, 84 AVSS1,AVSS2 — Analog ground
85 VREFR O R channel reference voltage output
86 AOUT2 O R channel analog signal output
87 AVDD2 — Analog power supply pin (+3.3 V)
88 NC — Not used. (Open)
89 IOVDD0 — Digital power supply pin (+3.3 V)
90 RMUT O R channel “0” detection flug output
91 LMUT O L channel “0” detection flug output
92 NC — Not used. (Open)
93 XTSL I Sub clock signal input (Fixed at L in this set)
94 IOVSS0 — Digital ground
95 XTACN I Oscillation circuit control signal input (Fixed at H in this set)
96 SQSO O Sub 80 bit, PCM peak and level data signal output
97 SQCK I Clock signal input
98 SBSO O Sub P-W serial data signal output (Not used in this set)
99 EXCK I Clock signal input (Not used in this set)
100 XRST I System reset signal input
101 SYSM I Mute signal input (Fixed at L in this set)
102 DATA I Serial data signal input
103 VSS — Ground
104 XLAT I Latch signal input
105 CLOK I Serial data transfer clock signal input
106 VDD — Power supply pin (+2.6 V)
14
Pin No. Pin Name I/O Pin Description
107 SENS O SENS signal output
108 SCLK I Clock signal input
109 ATSK I/O Input/output for anti-shock. (Fixed at L in this set)
110 WFCK O WFCK signal output (Not used in this set)
111 XUGF O XUGF signal output (Not used in this set)
112 XPCK O XPCK signal output (Not used in this set)
113 GFS O GFS signal output
114 C2PO O C2PO signal output
115 SCOR O Sub code sync signal output
116 VDD — Power supply pin (+2.6 V)
117 C4M O 4.2366 MHz signal output (Not used in this set)
118 WDCK O Word clock signal output (Not used in this set)
119 COUT I/O Track count signal output/output (Not used in this set)
120 NC — Not used. (Open)
CDX-F5500M
15
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