Sony CDX-424-RF Service manual

CDX-424RF
SERVICE MANUAL
SPECIFICATIONS
US Model
Canadian Model
E Model
MICROFILM
COMPACT DISC CHANGER SYSTEM
SECTION 1
y

SERVICING NOTES

TABLE OF CONTENTS
1. SERVICING NOTES ................................................ 2
2. GENERAL
Installation....................................................................... 3
Connections ..................................................................... 4
Location and Function of Controls................................. 6
3. DISASSEMBLY ......................................................... 7
4. MECHANISM DECK ASSEMBLY..................... 13
5. MECHANICAL ADJUSTMENTS....................... 15
6. ELECTRICAL ADJUSTMENTS......................... 16
7. DIAGRAMS
7-1. Notes for Printed Wiring Board and
Schematic Diagram ......................................................... 18
7-2. Printed Wiring Boards – RF Section – .......................... 19
7-3. Schematic Diagram – RF Section –................................ 21
7-4. Printed Wiring Boards
– MAIN (Component Side) /JACK Board – .................. 23
7-5. Printed Wiring Board
– MAIN Board (Conductor Side) – ................................ 25
7-6. Schematic Diagram – MAIN Section (1/2) –................. 27
7-7. Schematic Diagram – MAIN Section (2/2) –................. 29
7-8. IC Pin Function Description ........................................... 35
8. EXPLODED VIEWS ................................................ 37
9. ELECTRICAL PARTS LIST ............................... 43
NOTES ON HANDLING THE OPTICAL PICK­UP BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electro­static breakdown because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body . During repair, pay attention to electrostatic breakdown and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care.
Laser Diode Properites
• Material: GaAlAs
• Wavelength: 780 nm
• Emission Duration: continuous
• Laser Output Power: less than 44.6 µW* * This output is the value measured at a distance of 200 mm
from the objective lens surface on the Optical Pick-up Block.
CAUTION
Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous ra­diation exposure.
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270 ˚C dur­ing repairing.
• Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering or unsoldering.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK ! OR DOTTED LINE WITH MARK ! ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB­LISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS P AR UNE MARQUE ! SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COM­POSANTS QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam­aged by heat.
DISC MAGAZINE GETTING OUT PROCEDURE ON THE POWER SUPPLY IS OFF
Remove the CASE (LOWER) assembly beforehand
1) Press the lever (ML) assy to arrow direction.
2) Removal the magazine assy.
Note: Take out the magazine only when the tray is completely within the
magazine. If the disk or tray is sticking out, turn on the power and eject the magazine.
Lever (ML) ass’
Magazine ass’y
– 2 –
SECTION 2

GENERAL

This section is extracted from instruction manual.
– 3 –
– 4 –
– 5 –
– 6 –
SECTION 3

DISASSEMBLY

Note: Follow the disassembly procedure in the numerical order given.
COVER (UPPER), FRONT PANEL ASS’Y
1
screw (PTT2.6 × 6)
3
lever (FL)
1
screw (PTT2.6 × 6)
1
screw (PTT2.6 × 6)
2
cover (upper)
1
3
lever (FL)
screw (PTT2.6 × 6)
4
front panel ass’y
MECHANISM DECK (MG-250C-137)
2
tension spring (FL)
1
two dampers (250)
1
screw (PTT2.6 × 6)
4
mechanism deck (MG-250C-137)
2
tension spring (FL)
3
jack flexible board (CNJ901)
– 7 –
1
two dampers (250)
JACK BOARD
)
Remove the jack board of the arrow.
1
ground point screw (PTT2.6
×
6)
2
jack board
MAIN BOARD
1
main flexible board (CNJ12)
6
three screws (FP)
7
main board
2
connector (CNP301)
5
two precision screws
×
2.5)
(P1.7
– 8 –
4
heat sink
3
screw (BVTT2
×
4
ELEVATOR MOTOR ASS’Y (M104)
y
1
screw (PTT2
×
3)
2
bracket (EVM)
3
elevator motor ass’ (M104)
ESCUTCHEON
2
4
Remove the claw of the arrow
Remove the ditch of the arrow
Remove the escutcheon
5
of the arrow
A
B
.
.
C
3
two claws
A
B
.
3
claw
C
4
ditch
1
– 9 –
screw (M2
×
3)
CASE (UPPER) ASS’Y
s
s
1
three screws (PTT2 × 4)
Remove the case
4
(upper) ass’y of the arrow B.
1
screw (PTT2 × 4)
2
B
A
3
Remove the edge of the arrow A.
1
two screw (PTT2 × 4)
CHASSIS ASS’Y
3
chassis ass’y
2
2
1
two polyethylene washer
– 10 –
RF BOARD
2
two screws (PS2
1
OP flexible board
×
4)
(CNJ11)
2
two screws (PS2
×
4)
4
connector (CNP52)
3
4
two connectors (CNP11, 53)
5
RF board
SLED MOTOR ASS’Y (M102), OPTICAL PICK-UP (KSS-521A/J2N)
1
two screws (ESCUTCHEON)
4
Turn at the direction of the arrow, then remove shaft (sled) ass’y.
2
sled motor ass’y (M102)
3
optical pick-up (KSS-521A/J2N)
– 11 –
SW BOARD, SPINDLE MOTOR ASS’Y (M101)
)
8
two screws
×
2.2)
(P1.7
1
screw
×
2.2)
(P2
2
SW board
7
3
spring (chucking)
6
retainer (disc
4
screw
5
bracket (CP)
9
Remove the spindle motor ass’y (M101) of the arrow.
(P2
×
2.2)
CHUCKING MOTOR ASS’Y (M103)
3
retainer (CHM)
2
two screws (P2 × 2.5)
4
chucking motor ass’y (M103)
1
– 12 –
connector (CNP51)
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