Sony CD 372A Service Manual

- 1-1 -
SECTION 1. SUMMARY
• SERVICING PRECAUTIONS
.........................................................................................................
1-2
• ESD PRECAUTIONS
1-4
• SPECIFICATIONS
..........................................................................................................................
1-5
SECTION 2. ELECTRICAL SECTION
• ADJUSTMENT
................................................................................................................................
2-1
• TROUBLESHOOTING GUDIE
.......................................................................................................
2-2
• INTERNAL BLOCK DIAGRAM OF IC’s
........................................................................................
2-11
• IC VOLTAGE SHEET
..................................................................................................................
2-16
• BLOCK DIAGRAM
........................................................................................................................
2-20
• SCHEMATIC DIAGRAMS
.............................................................................................................
2-22
• WIRING DIAGRAMS
....................................................................................................................
2-36
• PRINTED CIRCUIT BOARD DIARGAMS
.....................................................................................
2-38
SECTION 3. EXPLODED VIEWS
.......................................................................................
3-1
SECTION 4. REPLACEMENT PARTS LIST
....................................................................
4-1
[CONTENTS]
SERVICING PRECAUTIONS
[NOTES REGARDING HANDLING OF THE PICK-UP]
Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.
Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes! Absolutely never permit laser beams to enter the eyes! Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.
5) Cleaning the lens surface If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cotton swab should be used, taking care not to distort this.
6) Never attempt to disassemble the pick-up. Spring by excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab. (Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.
- 1-2 -
Storage in conductive bag
Drop impact
NEVER look directly at the laser beam, and don’t let contact fingers or other exposed skin.
Magnet
How to hold the pick-up
Pressure
Pressure
Cotton swab
Conductive Sheet
SECTION 1. SUMMARY
[NOTES REGARDING COMPACT DISC PLAYER REPAIRS]
Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be taken, therefore, to avoid repair or storage where the temperature of humidity is high, where strong magnetism is present, or where there is excessive dust.
Notes for repair
1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded. When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1MΩ)
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent static electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.
- 1-3 -
Armband
Conductive Sheet
Resistor (1 Mohm)
Resistor (1 Mohm)
ESD PRECAUTIONS
[Electrostatically Sensitive Devices (ESD)]
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated circuits and some field-effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed for potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive
surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are ready
to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.
CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER
SAFETY PRECAUTIONS.
8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ESD device).
[CAUTION. GRAPHIC SYMBOLS]
- 1-4 -
THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED “DANGEROUS VOLTAGE” THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF ELECTRIC SHOCK.
THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE LITERATURE.
- 1-5 -
SPECIFICATIONS
* Designs and specifications are subject to change without notice for improvement.
- 2-1 -
ADJUSTMENT
1.AM ADJUSTMENT
SECTION 2. ELECTRICAL SECTION
STEP ITEM SSG OUTPUT SET FREQUENCY ADJUSTMENT ADJUST FOR
1 IF 450KHz 522(530)KHz T102 Maximum 2 VT --- 1611(1610)kHz T101 5.5V 3 SENSITIVITY 603(600)kHz 603(600)kHz L103 Maximum 4 SENSITIVITY 1404(1400)kHz 1404(1400)kHz TC101 Maximum 5 Repeat steps 3 and 4 for several times
2.FM ADJUSTMENT
STEP ITEM SSG OUTPUT SET FREQUENCY ADJUSTMENT ADJUST FOR
1 VT --- 108MHz L102 5.0V 2 SENSITIVITY 90MHz 90MHz L101 Maximum
3.TAPE DECK ADJUSTMENT
DECK MODE TEST TAPE TEST POINT ADJUSTMENT ADJUST FOR
BLAY BACK MTT-114 L/R Output Azimuth adjusting screw L/R Maximum
4.RECORD BIAS ADJUSTMENT
DECK MODE TEST TAPE TEST POINT ADJUSTMENT ADJUST FOR
REC MODE MTT-5511 JW427 T401 68KHz±2KHz
- 2-2 -
CD PART
Check power supply circuitry.
Is audio output supplied?
Can disc be played?
Check laser circuitry.
Check focusing circuitry.
Check tracking servo circuitry.
Check Audio circuitry.
Check disc.
Is the function selector in the CD
position?
Is power turned ON?
Does initial Reading occur?
OK
END
NO
NO
NO
NO
YES
YES
YES
YES
YES
TROUBLESHOOTING GUIDE
1] CD PART
• CD CIRCUIT
- 2-3 -
(1) If display LCD lighting is abnormal
Is the function selector in
the CD position?
Do display LCD then light?
Check voltage in the power supply circuitry.
(WITHOUT DISC)
X701 defective.
• Reset circuit defective.
• Surrounding circuit defective.
Power supply circuitry defective
Check Q516 and CN603
Is IC201 Pin51 52 53 54 to 72 output waveform normal?
Is µ-COM reset circuit nomail micom VDD
Is µ-COM 701pin14 and 15 (OSC) input?
Pattern defective.
Display defective.
NO NO
NO
NO
NO
YES
RESET 0V
0V
3V
3V
3V
About 0.125
µ
sec
CD FUNCTION
YES
YES
YES
- 2-4 -
(2) If initial reading is not carried out(with Disc)
Is IC201 Pin42 output
waveform normal?
Limit SW contact defective.
Connector depective.
Patter short.
Dose disc motor rotate?
IC 601 defective.
Connector defective.
Pick up defective
Is TER signal
output at IC601
pin34 ?
Pattern defective.
IC 603 defective.
Pick up defective
Connector defective.
IC 601 defective.
Dose IC601 pin20 (LOCK) as figure?
Is HF wave-
form output?
IC601 pin 2
Is tracking servo
operating?
Is the lower IC601
pin2 waveform flat?
Is signal output at
IC601 pin29
Is rotation normal? Is there any irregularity in frequency?
Is HF signal normal without dropout?
Disc initial reading damaged defective.
Pick up defective.
Dose laser light?
Is signal output at tracking output IC603 pin26 ,27 ?
YES
YES
YES
YES
Door open
Door close
LOW
YES
YES
YES
YES
NO
NO
NO
NO
NONO
NO NO
3~4V
0V
NO
NO
NO
A
B
- 2-5 -
When laser does not light
Does lenses move up and down?
IC701 defective.
IC 601, 603 defective.
Slide motor defective.
Connector defective.
Is below signal output at
IC603 Pin17,18 ?
Does pick-up stop after having moved to the innermost position?
Dose generate about 2.5V at IC601 Pin18 (LD)?
Has laser power source returned to the Q601 (Q601 collector voltage about 1.8V)
Flow laser current? Both voltage of R610 is about 0.7V?
R610
» 0.7V
R610 « 0.7V
Laser defective.
connector defective, short etc.
Q601 defective, connector defective.
Laser defective.
Connector defective.
IC601 defective.
Surrounding Circuitry defective.
connector defective.
IC602 defective.
IC603 defective.
Has Pick-up returned to the innermost position?
Are data transterred from
IC 701?
NO NO
NO
NO
NO
NO
NO
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
A
- 2-6 -
When laser light
Does lenses move up and down?
IC701 defective.
IC 603 defective.
Actuator short.
Connector OPEN.
Connector short.
IC601 defective.
Pick-up defective.
• Turntable height error.
• Laser diode degraded.
IC 601 defective.
Pattern defective.
Is Fok signal output?
IC101 Pin2 0.4V over OK.
Is Fok signal input to IC601
Pin13 ?
The waveform of IC601 pin2 Is
below figure?
Is IC601 pin2 signal waveform
output?
Is signal output at focus
search terminal?
Is signal output at IC601 1, 2?
NO NO
NO
NO
NO
Amplitude
0.5~1.5V
NO
NO
YES
YES
YES
YES
YES
YES
YES
B
C
- 2-7 -
C
Is FSL signal Output?
IC601 pin13
• IC701 defective.
Pick-up defective.
Connector defective.
Pattern defective between
IC602 Pin18 19 20 21 and IC701
When Fok focus
Servo Conform
by FEO signal.
IC 601 defective.
Is FEO signal output at IC601
Pin31 ?
Is SMDS signal output
by IC602 Pin13 ?
Is SMPD signal output by
IC602 Pin12 ?
Has voltage at disc motor?
IC601, 603 defective.
Surrounding circuitry defective.
• Disc Motor defective.
• Connector defective.
YES
YES
YES
YES
YES
At start
NO
NO
NO
NO
FEO
Loading...
+ 25 hidden pages