Sony CCD-TR3200E Service Manual

CCD-TR3200E

RMT-717

SERVICE MANUAL

B MECHANISM

SPECIFICATIONS

AEP Model

UK Model

For MECHANISM ADJUSTMENTS, refer to the “8mm Video MECHANICAL ADJUSTMENT MANUAL VII” (9-973-801-11).

MICROFILM

HVIDEO CAMERA RECORDER

SAFETY CHECK-OUT

After correcting the original service problem, perform the following safety checks before releasing the set to the customer:

1. Check the area of your repair for unsoldered or poorly-soldered connections. Check the entire board surface for solder splashes and bridges.

2. Check the interboard wiring to ensure that no wires are “pinched” or contact high-wattage resistors.

3. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.

4. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.

SAFETY-RELATED COMPONENT W ARNING !!

COMPONENTS IDENTIFIED BY MARK ! OR DOTTED LINE WITH MARK ! ON THE SCHEMATIC DIAGRAMS AND IN THE P ARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.

5. Check the B+ voltage to see it is at the values specified.

6. Flexible Circuit board Repairing

• Keep the temperature of the soldering iron around 270°C during

repairing.

• Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).

• Be careful not to apply force on the conductor when soldering or unsoldering.

– 2 –

Supplied accessories

1 Wireless Remote Commander (1) 2 AC-L10A/L10B/L10C AC power adaptor (1)

3 NP-F330 Battery pack (1)

4 CR2025 Lithium Battery (1)

The lithium battery is already installed in your camcorder.

5 R6 (size AA) battery for Remote Commander (2)

6 A / V connecting cable (1)

7 Shoulder strap (1)

8 21 pin adaptor (1)

9 Lens cap (1)

This lens cap is already installed in your camcorder.

– 3 –

SERVICE NOTE

1. POWER SUPPL Y DURING REPAIRS

In this unit, about 10 seconds after power is supplied (8.4V) to the battery terminal using the service power cord (J-6082-223-A), the power is shut off so that the unit cannot operate. This following two methods are available to pr ev ent this. Take note of which to use during repairs.

Method 1.

Connect the servicing remote commander RM-95 (J-6082-053-B) to the LANC jack, and set the remote commander switch to the “ADJ” side.

Method 2.

Press the battery switch of the battery terminal using adhesive tape, etc.

Method 3.

Use the DC IN terminal. (Use the AC power adaptor.)

Battery terminal

Battery switch

‘

DC IN terminal

2. TO T AKE OUT A CASSETTE WHEN NOT EJECT (FORCE EJECT)

1 Refer to 2-1. to remove the front panel block. 2 Refer to 2-2. to remove the cabinet (R) block. 3 Refer to 2-6. to remove the battery panel block. 4 Add +5V from the DC POWER SUPPLY and unload with a

pressing the cassette lid.

5

Pull the timing belt in the direction of arrow A with a pinsette while pressing the cassette lid (take care not to damage) to adjust the bending of a tape.

Pinsette

Timing belt

Battery SIG terminal

Press the cassette lid not to rise the cassette compartment

[DC power supply]

(+5V)

Battery terminal

’

6

Let go your hold the cassette lid and rise the cassette compartment to take out a cassette.

Timing belt

– 4 –

Loading motor

Adjust the bending of a tape

–

SELF-DIAGNOSIS FUNCTION

1. Self-diagnosis Function

When problems occur while the unit is operating, the self-diagnosis function starts working, and displays on the viewfinder what to do. This function consists of two display; self-diagnosis display and service mode display. Details of the self-diagnosis functions are provided in the Instruction manual.

Viewfinder

C : 3 1 : 1 1

Blinks at 3.2 Hz

Repair by :

C : Corrected by customer H : Corrected by dealer E : Corrected by service engineer

3 1 1 1

Block

Indicates the appropriate step to be taken E. g. 31 ... Reload the tape. 32 ... Turn on power again.

Detail Code

2. Self-diagnosis display

When problems occur while the unit is operating, the counter of the viewfinder shows a 4-digit display consisting of an alphabet and numbers, which blinks at 3.2 Hz. This 5-character display indicates the “repaired by:”, “block” in which the problem occurred, and “detailed code” of the problem.

Display window

Refer to page 6 Self-Diagnosis Code tabl

3. Service Mode Display

The service mode display shows up to six self-diagnosis codes shown in the past.

3-1. Display Method

While pressing the “STOP” key, set the switch from OFF to “PLAYER”, and continue pressing the “STOP” key for 5 seconds continuously. The service mode will be displayed, and the counter will show the backup No. and the 5-character self-diagnosis codes.

Viewfinder

[3] C : 3 1 : 1 1

Light up

[3]

Backup No.

Order of previous errors

3-2. Switching of Backup No.

By rotating the control dial, past self-diagnosis codes will be shown in order. The backup No. in the [] indicates the order in which the problem occurred. (If the number of problems which occurred is less than 6, only the number of problems which occurred will be shown.) [1] : Occurred first time [4] : Occurred fourth time [2] : Occurred second time [5] : Occurred fifth time [3] : Occurred third time [6] : Occurred the last time

C : 3 1 : 1 1

Self-diagnosis codes

Control dial

3-3. End of Display

Turning OFF the power supply will end the service mode display.

Note: The self-diagnosis display data will be backed up by the coin-type lithium battery. When this coin-type lithium battery is

disconnected, the self-diagnosis data will be lost by initialization.

– 5 –

4. Self-diagnosis Code T able

Self-diagnosis Code

Block

Function

Repaired by:

Detailed

Code

00 00 00

11 20

21 22 23 30 31 40 41 42 43 44

Condensation. Video head is dirty. Non-standard battery is used. LOAD direction. Loading does not complete within specified time UNLOAD direction. Loading does not complete within specified time T reel side tape slacking when unloading. S reel side tape slacking when unloading. T reel fault S reel fault FG fault when starting capstan FG fault during normal capstan operations FG fault when starting drum PG fault when starting drum FG fault during normal drum operations PG fault during normal drum operations Phase fault during normal drum operations

LOAD direction loading motor time-out UNLOAD direction loading motor time-

out T reel side tape slacking when unloading.

S reel side tape slacking when unloading.

T reel fault

S reel fault

FG fault when starting capstan

FG fault during normal capstan operations

FG fault when starting drum

PG fault when starting drum

FG fault during normal drum operations

PG fault during normal drum operations

Phase fault during normal drum operations

Difficult to adjust focus (Cannot initialize focus.)

Zoom operations fault (Cannot initialize zoom lens.)

Handshake correction function does not work well.(With pitch angular velocity sensor output stopped) Handshake correction function does not work well.(With yaw angular velocity sensor output stopped)

Symptom/State Correction

Remove the cassette, and insert it again after one hour. Clean with the optional cleaning cassette. Use the InfoLITHIUM battery.

Load the tape again, and perform operations from the beginning.

Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning.

Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning. Remove the battery or power cable, connect, and perform operations from the beginning. Remove the battery or power cable, connect, and perform operations from the beginning. Remove the battery or power cable, connect, and perform operations from the beginning. Remove the battery or power cable, connect, and perform operations from the beginning. Remove the battery or power cable, connect, and perform operations from the beginning. Remove the battery or power cable, connect, and perform operations from the beginning. Remove the battery or power cable, connect, and perform operations from the beginning. Remove the battery or power cable, connect, and perform operations from the beginning. Remove the battery or power cable, connect, and perform operations from the beginning. Remove the battery or power cable, connect, and perform operations from the beginning. Remove the battery or power cable, connect, and perform operations from the beginning. Remove the battery or power cable, connect, and perform operations from the beginning. Remove the battery or power cable, connect, and perform operations from the beginning. Inspect the lens block focus reset sensor (Pin !ª of CN551 of VC-195 board) when focusing is performed when the focus ring is rotated in the focus manual mode and the focus motor drive circuit (IC552 of VC-195 board) when the focusing is not performed. Inspect the lens block zoom reset sensor (Pin @¡ of CN551 of VC-195 board) when zooming is performed when the zoom lens is operated and the zoom motor drive circuit (IC552 of VC195 boar d) when zooming is not performed.

Inspect pitch angular velocity sensor (SE601 of VP-47 board) peripheral circuits.

Inspect yaw angular velocity sensor (SE602 of VP-47 board) peripheral circuits.

– 6 –

SERVICE NOTE

1. Power Supply During Repairs .........................................4

2. To Take out a Cassette when not Eject (Force Eject)....... 4

Self-Diagnosis Function

1. Self-diagnosis function ....................................................5

2. Self-diagnosis Display ..................................................... 5

3. Service Mode Display...................................................... 5

3-1. Display Method................................................................5

3-2. Switching of Backup No..................................................5

3-3. End of Display ................................................................. 5

4. Self-diagnosis Code Table ...............................................6

1. GENERAL

Using this manual ......................................................................1-1

Checking supplied accessories ..................................................1-1

Installing and Charging the battery pack ...................................1-1

Inserting a cassette.....................................................................1-2

Camera recording ......................................................................1-3

Hints for better Shooting ...........................................................1-4

Checking the recorded picture ...................................................1-4

Connections for playback ..........................................................1-5

Playing back a tape ....................................................................1-5

Using alternative power sources ................................................1-6

Changing the mode settings ......................................................1-7

Using the FADER function .......................................................1-8

Photo recording .........................................................................1-9

Using the wide mode function...................................................1-9

Superimposing a still picture on a moving picture ..................1-10

Recording still pictures successively .......................................1-10

Replasing a brighter portion of a still picture with

a moving picture ......................................................................1-10

Adding an incidental image to pictures ...................................1-11

Adding an old movie type atmosphere to pictures ..................1-11

Enjoying picture effect ............................................................1-11

Superimposing a title ...............................................................1-12

Making your own titles............................................................1-12

Re-recording a picture in the middle of a recorded tape .........1-12

Recording with the date/time...................................................1-13

Optimizing the recording condition.........................................1-13

Releasing the STEADY SHOT function .................................1-13

Selecting automatic/manual adjustment modes.......................1-14

Focusing manually...................................................................1-14

Using the PROGRAM AE function.........................................1-14

Using manual mode .................................................................1-16

Using slow shutter ...................................................................1-16

Tips for manual adjustment .....................................................1-17

Shooting with backlighting .....................................................1-17

Adjusting the brightness of the picture....................................1-17

Adjusting the white balance ....................................................1-18

Enjoying digital effect during playback ..................................1-19

Searching the boundaries of recorded date..............................1-19

Returning to a pre-registered position .....................................1-19

Locating the marking position .................................................1-20

Writing the RC time code on a recorded tape .........................1-21

Editing onto another tape.........................................................1-21

Charging the lithium battery in the camcoder .........................1-22

Resetting the date and time......................................................1-22

Simple setting of clock by time difference..............................1-22

Usable cassettes and playback modes .....................................1-23

Tips for using the battery pack ................................................1-23

Maintenance information and precautions ..............................1-24

Using your camcorder abroad .................................................1-25

Self-diagnosis display..............................................................1-26

Identifying the parts.................................................................1-26

Warning Indicators ..................................................................1-28

2. DISASSEMBLY

2-1. Removal of Front Panel Block.........................................2-1

2-2. Removal of Cabinet (R) Block.........................................2-2

2-3. Removal of EVF Block-1.................................................2-2

2-4. Removal of TR Cover, CF-53 Board and LCD Block .....2-2

2-5. Removal of EVF Block-2.................................................2-3

2-6. Removal of Cabinet (L) Block and Battery Panel Block.2-3

2-7. Removal of Cassette Lid Assembly .................................2-4

2-8. Removal of Control Switch Block (FK-8500) ................. 2-4

2-9. Removal of Zoom Lens Block .........................................2-4

2-10. Removal of DD-105 and PJ-86 Boards............................2-4

2-11. Removal of VC-195 and HP-103 Boards.........................2-5

2-12. Service Position ...............................................................2-5

2-13. Circuit Boards Location ...................................................2-6

3. BLOCK DIAGRAMS

3-1. Overall Block Diagram ....................................................3-1

3-2. Camera/Video Block Diagram.........................................3-5

3-3. VTR/Camera Control Block Diagram .............................3-9

3-4. Servo Block Diagram.....................................................3-12

3-5. Mode Control Block Diagram........................................3-15

3-6. Audio Block Diagram ....................................................3-19

3-7. B/W EVF Block Diagram ..............................................3-23

3-8. Power Block Diagram ....................................................3-27

4. PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS

4-1. Frame Schematic Diagram................................................. 4-1

4-2. Printed Wiring Boards and Schematic Diagrams...............4-6

• CD-199 (CCD Imager) Board .........................................4-7

• PJ-86 (AV OUT) Board ...................................................4-9

• VC-195 (Camera, Y/C Processor, IN/OUT, REC/PB Head Amp, Servo/System Control, Servo,

Audio, Mode Control) Board ........................................4-13

• VC-195 (Camera 1) Board ............................................4-18

• VC-195 (Camera 2) Board ............................................4-21

• VC-195 (Y/C Processor) Board ....................................4-25

• VC-195 (IN/OUT) Board ..............................................4-29

• VC-195 (REC/PB Head Amp) Board............................4-33

• VC-195 (Servo/System Control) Board ........................4-37

• VC-195 (Servo) Board ..................................................4-40

• VC-195 (Audio) Board ..................................................4-43

• VC-195 (Mode Control) Board .....................................4-47

• VP-47 (STEADY SHOT) Board ...................................4-51

• Control Switch Block (FK-8500/SS-8500) ...................4-55

• HP-103 (HEADPHONE JACK) Board ......................... 4-56

• MA-320 (Stereo Mic) Board .........................................4-57

• CF-53 (PANEL SWITCH) Board .................................4-62

• DD-105 (Power) Board .................................................4-69

• VF-104 (B/W EVF) Board ............................................4-76

– 7 –

5. ADJUSTMENTS

5-1. CAMERA SECTION ADJUSTMENTS..........................5-1

1-1. Preparations before Adjustment (Camera Section) ..........5-1

1-1-1. List of Service Tools .................................................5-1

1-1-2. Preparations ...............................................................5-2

1-1-3. Precautions ................................................................5-4

1. Setting the Switch .....................................................5-4

2. Adjusting Procedure..................................................5-4

3. Subject .......................................................................5-4

1-1-4. Adjusting Remote Commander .................................5-5

1. Using the adjusting remote commander....................5-5

2. Precautions upon using the adjusting

remote commander....................................................5-5

1-1-5. Data Processing .........................................................5-6

1-2. Initialization of D, E, F Page Data....................................5-7

1. Initialization of D, E, F Page Data ............................5-7

2. Modification of D, E, F Page Data...........................5-7

3. D Page Table .............................................................5-8

4. F Page Table ..............................................................5-9

5. E Page Table ............................................................5-11

1-3. Camera System Adjustments..........................................5-13

1. G-CAM flip Adjustment .........................................5-13

2. Hall Adjustment ......................................................5-14

3. Flange Back Adjustment .........................................5-15

3-1. Flange Back Adjustment (1) ...................................5-15

3-2. Flange Back Adjustment (2) ...................................5-15

4. Flange Back Check .................................................5-16

5. Picture Frame Setting ..............................................5-16

6. Color Reproduction Adjustment .............................5-17

7. IRIS IN/OUT Adjustment .......................................5-18

8. MAX GAIN Adjustment .........................................5-18

9. Auto White Balance Standard Data Input ...............5-19

10. Auto White Balance Adjustment.............................5-19

11. White Balance Check..............................................5-20

12. Steady shot Adjustment...........................................5-21

12-1. Steady shot Adjustment (1) .....................................5-21

12-2. Steady shot Adjustment (2) .....................................5-22

1-4. Monochrome Electronic Viewfinder System

Adjustments .......................................................................5-23

1-4-1. Horizontal Slant Check ...........................................5-23

1-4-2. Centering Adjustment .............................................5-23

1-4-3. Focus Adjustment....................................................5-23

1-4-4. Aberration Adjustment ............................................5-24

1-4-5. Horizontal Amplitude Adjustment (VF-99 board) ..5-24

1-4-6. Vertical Amplitude Adjustment (VF-99 board) .......5-25

1-4-7. Brightness Adjustments (VF-99 board) ..................5-25

1-4-8. Horizontal Amplitude, Vertical Amplitude,

Focus Check ............................................................5-25

2-1. EMG CODE (Emergency Code).............................5-31

2-2. MSW Codes ............................................................5-32

3. Bit value discrimination ..........................................5-33

4. Switch check (1) ......................................................5-33

5. Switch check (2) ......................................................5-34

6. Headphone jack check ............................................5-34

7. Input/output selection check ...................................5-34

8. LED, LCD (display window) check........................5-35

9. Record of use check ................................................5-35

3-2. System Control System Adjustment .......................5-36

1. Initialization of D, E, F Page Data ..........................5-36

2. Battery End Adjustment (VC-195 board) ...............5-36

3-3. Servo System Adjustments......................................5-37

1. CAP FG Offset Adjustment (VC-195 board)..........5-37

2. Switching Position Adjustment (VC-195 board) ....5-37

3-4. Video System Adjustments ..................................... 5-38

1. 28 MHz Origin Oscillation Adjustment

(VC-195 board) .......................................................5-38

2. AFC f0 Adjustment (VC-195 board) ......................5-38

3. Filter f0 Adjustment (VC-195 board)......................5-39

4. Y OUT Level Adjustment (VC-195 board).............5-39

5. C OUT Level Adjustment (VC-195 board) ............. 5-40

6. RP Filter f0 Adjustment (VC-195 board)................5-40

7. REC Y Current Adjustment (VC-195 board) ...........5-41

8. REC L Level Adjustment (VC-195 board) .............5-42

9. REC C Current Adjustment (VC-195 board) ..........5-43

3-5. Stereo Audio System Adjustment ........................... 5-44

1. 1.5 MHz Deviation Adjustment (VC-195 board)....5-45

2. 1.7 MHz Deviation Adjustment (VC-195 board)....5-46

3. BPF f0 Adjustment (VC-195 board) .......................5-47

3-6. Arrangement Diagram for Adjustment Parts...........5-48

6. REPAIR PARTS LIST

6-1. Exploded Vie ws ....................................................... 6-1

6-1-1. Cabinet (L) Block Assembly....................................6-1

6-1-2. Front Panel Block Assembly .....................................6-2

6-1-3. Cabinet (R) Block Assembly ...................................6-3

6-1-4. EVF Block Assembly (B/W EVF)...........................6-4

6-1-5. Main Boards Block Assembly .................................6-5

6-1-6. Battery Panel and Lens Block Assembly .................6-6

6-1-7. Zoom Lens (VCL-4020VB).....................................6-7

6-1-8. Cassette Compartment Assembly ............................6-8

6-1-9. LS Chassis Assembly...............................................6-9

6-1-10. Mechanism Chassis Assembly...............................6-10

6-2. Electrical Parts List ................................................6-11

5-2. MECHANICAL SECTION ADJUSTMENT.................5-26

2-1. Operating without a Cassette ..........................................5-26

2-2. Tape path Adjustment .....................................................5-26

1. Preparations for adjustments ...................................5-26

5-3. VIDEO SECTION ADJUSTMENTS.............................5-27

3-1. Preparations before Adjustment..............................5-27

3-1-1. Equipments to be Used ...........................................5-27

3-1-2. Precautions in Adjusting .........................................5-28

3-1-3. Adjusting Connectors..............................................5-28

3-1-4. Connecting the Equipments ....................................5-29

3-1-5. Alignment T ape .......................................................5-29

3-1-6. Output Level and Impedance ..................................5-30

3-1-7. Recording Mode (Standard 8/Hi8) switching .........5-30

3-1-8. Service Mode ..........................................................5-31

1. Test mode setting .....................................................5-31

2. Emergency memory address ...................................5-31

– 8 –

+ 119 hidden pages

Sony CCD-TR3200E Service Manual

SERVICE NOTE

SELF-DIAGNOSIS FUNCTION

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