Sony BDP-S480 Service Manual
BDP-BX58/S480/S483/S580
RMT-B109A/B109P/B110A/B110P
SERVICE MANUAL
Australia/NZ Model
Latin America Model
Ver. 1.0 2010.12
Photo: BDP-S480
Remote : RMT-B109A
SPECIFICATIONS
System
Laser: Semiconductor laser
Inputs and Outputs:
(Jack name:
Line Out R-Audio-L:
Phone jack/2 Vrms/10 kilohms
Digital Out(Coxial):
Phono jack/0 5 Vp-p/75 ohms
HDMI Out :
HDMI 19-pin standard connector
Component Video out:
(Y, P
Phono jack/Y: 1 0 Vp-p/
P
Line Out Video:
Phono jack/1 0 Vp-p/75 ohms
LAN (100):
100BASE-TX Terminal
U
SB:
USB jack Type A (For connecting a USB memory,
memory card reader,digital still camera and digital
video camera)
Wireless(BDP-S580/BX58 only)
Wireless LAN standard:
IEEE 802 11 b/g/n
Frequency Range:
2 4GHz Band:Channels 1-11(US, CND)
2 4GHz Band:Channels 1-13 (OTHERS)
Modulation:
Jack type/Output level/Load impedance)
B, P R
) :
B , PR : 0 7 Vp-p/75 ohms
DSSS and OFDM
AEP Model
BDP-S480/S580
Middle East Model
BDP-S480/S483
General
Power requirements:
120V AC, 60
220 – 240V AC, 50/60Hz (AEP,UK, AUS,RUS,)
110 – 240V AC, 50/60Hz (E,AR,BR,EA,KS,IN)
110V AC, 60Hz (TW)
220V AC, 60Hz (KR)
Power consumption:
20W (BDP-S480/S483)
22W (BDP-S580)
Dimensions (approx.):
430 mm × 199 mm × 36mm
7 in × 7
(1
(width/depth/height) incl projecting parts
Mass (approx.):
Operating temperature:
5 ºC
Operating humidity:
25 % to 80 %
Supplied accessories:
• Audio/video cable (phono plug ×3) (1)
(Except AEP,UK,E,AR,KR,IN,TW,BR)
LAN cable
• (1) (BDP-S480 : TW only)
• HDMI cable (1) (BDP-BX58:US)
• Remote commander (remote) (1)
• Size AA (R6) batteries (2)
Specifications and design are subject to change
without notice
ENERGY STAR and the ENERGY STAR mark
are registered U.S. marks. ENERGY STAR is a
registered mark owned by the U.S. government.
(BDP-S480:US/S580:US/BX58:US)
Hz (US, CND)
4
/5 in ×
gk71
to 35 ºC(41 F to 95 F)
º
Saudi Arabia Model
7
/16 in.)
1
º
Argentina Model
Korean Model
Indian Model
Taiwan Model
BDP-S480
Canadian Model
US Model
BDP-S480/S580/BX58
UK Model
Brazilian Model
BDP-S480/S580
Russian Model
BDP-S580
TM
9-890-745-11
BLU-RAY
Sony Corporation
Home Entertainment Business Group
DISC / DVD PLAYER
2010L6900-1
© 2010.12
Published by Design Engineering Dept.
BDP-BX58/S480/S483/S580
1.5k
Ω
0.15µF
(0.75 V)
Parts on Set
Earth Ground
ARN NG
educe sk ri
do not e ose this pparatus
n or moist re.
i e ctr cal sh ck, do not
a inet Refe i g t
i
ed pe s nnel only
e o t lik
CAUTION
The use o
azar As he
s lu r y D s
armf l t eyes, do not a empt to
isassemble the cabi et.
f
ersonn l nly
United ing om a d
p l c o r l
A molded p u
BS1363 is
t d to this equipment
o y ur safe y nd c nven ence.
d
sup lied n ed to be replaced a 5
AMP fuse approv d by AS A or
B I to BS1362 (i.e , marked with
s b u .
If the plug s ppl ed with this
ove I y u l th
cover please c ntact your nearest
Disp
tt
his
By
pre
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety checks before releasing the set to the customer:
1. Check
connections.
of your repair for unsoldered or poorly-soldered
the
area
Check the entire board surface for solder splashes
and bridges.
2. Check the interboard wiring to ensure that no wires are “pinched”
or contact high-wattage resistors.
3. Look for unauthorized replacement parts, particularly transistors,
that were installed during a previous repair. Point them out to
the customer and recommend their replacement.
4. Look for parts which, though functioning, show obvious signs
of deterioration. Point them out to the customer and recommend
their replacement.
5. Check the line cord for cracks and abrasion. Recommend the
replacement of any such line cord to the customer.
6. Check the B+ voltage to see it is at the values specified.
7. Check the antenna terminals, metal trim, “metallized” knobs,
screws, and all other exposed metal parts for AC leakage. Check
leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers' instructions to use these
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The “limit” indication
is 0.75V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples of a
passive VOM that is suitable. Nearly all battery operated digital
multimeters that have a 2V AC range are suitable (See Fig. A)
CAUTION:
The use of optical instrument with this product will increase eye
hazard
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation exposure.
Fig. A. Using an AC voltmeter to check AC leakage.
WHEN SERVICING, DO NOT APPROACH THE LASER
EXIT WITH THE EYE TOO CLOSELY. IN CASE IT IS
NECESSARY TO CONFIRM LASER BEAM EMISSION,
BE SURE TO OBSERVE FROM A DISTANCE OF MORE
THAN 25 cm FROM THE SURFACE OF THE OBJECTIVE LENS ON THE OPTICAL PICK-UP BLOCK.
COMPONENTS IDENTIFIED BY MARK
MARK
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART
NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE
DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
SAFETY-RELATED COMPONENT WARNING!!
ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
ATTENTION AU COMPOSANT AYANT RAPPORT
WARNING!!
À LA SÉCURITÉ!
OR DOTTED LINE WITH
SUR LES
For customers in European countries
This label is located on the laser
protective housing inside the
enclosure.
product. The CLASS 1 LASER PRODUCT
MARKING is located on the rear exterior.
Unleaded solder
Boards requiring use of unleaded solder are printed with the leadfree mark (LF) indicating the solder contains no lead
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size.)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40°C higher than
ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350°C.
Caution: The printed pattern (copper foil) may peel away if the
heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscous (sticky, less prone to flow) than
ordinary solder so use caution not to let solder bridges occur such
as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
– 2 –
1. SERVICE NOTE
BDP-BX58/S480/S483/S580
TABLE OF CONTENTS
egaP eltiT noitceS egaP eltiT noitceS
1-1. Disc Removal Procedure If The Tray Cannot Be
Ejected (Forced Ejection) ............................................. 1-1
1-2. Work when optical device are replaced ........................ 1-1
1-3. Test Disc ....................................................................... 1-2
1-3-1. Operation and Display ............................................. 1-2
1-3-2. Main functions ......................................................... 1-9
1-4. Drive Repairing............................................................. 1-15
1-4-1. Preparation .............................................................. 1-15
1-4-2. Checking Flow ~ Drive (BU) section ~ .................... 1-15
1-4-3. BU Check Flow [zz] ~ .............................................. 1-16
1-4-4. BU (Optical Block) Repair Guide ............................. 1-16
1-4-5. BU Adjustment Flow [yy] ~ ...................................... 1-17
1-4-6. KEM-470AAA/C2RP Packing Spec. ....................... 1-17
1-4-7. KEM-470AAA/C2RP Packing .................................. 1-18
1-4-8. BU Data Decode Jig ................................................ 1-19
1-4-9.
1-4-10. Laser Caution Label ................................................ 1-20
Loading For Service
1-5. Rear Panel Assembly Caution...................................
.........................................
1-20
1-23E
2. DISASSEMBLY
2-1. Disassembly Flow ........................................................ 2-1
2-2. Upper Case .................................................................. 2-1
2-3. Tray Cover Assy .......................................................... 2-2
2-4. Front Panel Assy, FL-203 and IF-170 Board .... ............... 2-2
2-5. Rear Panel Block ......................................................... 2-3
2-6. MB-139 Board ............................................................. 2-3
2-7. BD Drive
2-8. Switching Regulator ..................................................... 2-5E
2-9. Circuit Boards Location ................................................ 2-5E
.....................................................................
.. 2-4
3. BLOCK DIAGRAM
3-1. Overall Block Diagram.................................................. 3-1
3-2. DSP Block Diagram ...................................................... 3-2
3-3. AV OUT Block Diagram ................................................ 3-3
3-4. USB/ETHER, Block Diagram .................................. 3-4
3-5. Power Block Diagram .......................................... 3-5E
4-12. MB-139 Board (HDMI)
Schematic Diagram (7/17)............................................ 4-12
4-13. MB-139 Board (ETHERNET)
Schematic Diagram (8/17)............................................ 4-13
4-14. MB-139 Board (AUDIO)
Schematic Diagram (9/17)............................................ 4-14
4-15. MB-139 Board (VIDEO)
Schematic Diagram (10/17).......................................... 4-15
4-16. MB-139 Board (GPIO/JTAG)
Schematic Diagram (11/17) .......................................... 4-16
4-17. MB-139 Board (IF CON)
Schematic Diagram (12/17).......................................... 4-17
4-18. MB-139 Board (FE OP/GIO)
Schematic Diagram (13/17).......................................... 4-18
4-19. MB-139 Board (FE_POWER/MOTOR DRIVE)
Schematic Diagram (14/17) ........................................ 4-19
4-20. MB-139 Board (DC FAN)
Schematic Diagram (15/17).......................................... 4-20
4-21. MB-139 Board (VIDEO IN OUT)
Schematic Diagram (16/17).......................................... 4-21
4-22. MB-139 Board (SATA)
Schematic Diagram (17/17) ........................................ 4-22
4-23. Waveforms .................................................................
..
4-23E
5. PRINTED WIRING BOARD
5-1. This Note Is Common For Printed Wiring Boards ........ 5-1
5-2. FL-203 Board (REAR) Printed Wiring Board.... 5-2
5-3. IF-170 Board
Printed Wiring Board ...................................................... 5-3
5-4. MB-139 Board(MAIN)
Printed Wiring Board (Side A) .....................................
5-5. MB-139 Board (MAIN)
Printed Wiring Board (Side B) ...................................... 5-5E
6. IC PIN FUNCTION DESCRIPTION ...................
5-4
6-1
4. SCHEMATIC DIAGRAM
4-1. This Note Is Common For Schematic Diagrams .......... 4-1
4-2. Frame Schematic Diagram........................................... 4-2
4-3. IF-170 Board (FRONT RIGHT) Schematic Diagram ... 4-3
IF-170 Board (USB FRONT) Schematic Diagram ......
4-4.
4-5. FL-203 Board (POWER)
4-6. MB-139 Board (DDR 3 A)
Schematic Diagram (1/17)............................................ 4-6
4-7. MB-139 Board (DDR 3 B)
Schematic Diagram (2/17)............................................
4-8. MB-139 Board (POWER)
Schematic Diagram (3/17)............................................
4-9. MB-139 Board (POWER 2)
Schematic Diagram (4/17)............................................ 4-9
4-10. MB-139 Board (FLASH/HOST)
Schematic Diagram (5/17)............................................ 4-10
4-11. MB-139 Board (USB) Schematic Diagram (6/17).........
Schematic Diagram ... 4-5
4-4
4-7
4-8
4-11
7. SERVICE MODE .....................................................
8. ERROR LOG LIST .................................................
9. TROUBLESHOOTING .............................................
10. REPAIR PARTS LIST
10-1. Exploded Views ............................................................
10-1-1. Case Section ...........................................................
10-1-2. ...........................................
10-1-3.
10-1-4.
10-2. Electrical Parts List .......................................................
Main Chassis Section
BD Section
Accessories
.............................................................
..........................................................
– 3 –
7-1
8-1
9-1
10-1
10-1
10-2
10-3
10-4
10-5
BDP-BX58/S480/S483/S580
SECTION 1
SERVICE NOTE
1-1. DISC REMOVAL PROCEDURE IF THE TRAY CANNOT BE EJECTED (FORCED EJECTION)
1. Remove the upper case. (Refer to page 2-1)
2. Insert a clip in the hole of a drive and open a tray.
Note
(Use clip diameter about 1.2 mm)
(12~32)mm
clip
hole
Fig.1
tray
1-2. Work when optical device are replaced
Note: Please do the following work when you replace the optical device.
1. Install it in PC after downloading two set of software from following URL.
(Refer to “1-4-8. BU Data Decode Jig” on page 1-19)
STEP 1
Microsoft .NET Framework Version 2.0 Redistributable Package (x86)
http://www microsoft.com/downloads/details.aspx?displaylang=en&FamilyID=0856eacb-4362-4b0d-8edd-aab15c5e04f5
STEP 2
Microsoft .NET Framework 2.0 Service Pack 1 (x86)
http://www microsoft.com/downloads/details.aspx?displaylang=en&FamilyID=79bc3b77-e02c-4ad3-aacf-a7633f706ba5
2. Take a photograph of the bar code on the optical device. The valid bar code photo as shown in Fig.2
Fig.2
3. Drag-and-drop the bar code photograph to the icon of decode software (BDPRdec).
* The decode software is a complete set of “BDPRdec”, “Tasman.Bars.dll”, and “SavePath”.
* Because decode software cannot be attached, it separately distributes it.
4. Input the password when you start decode software.
* Inquire of each service headquarters because the password cannot be disclosed.
5. Write the decode data to the set.
(Refer to “1-4-4. BU (Optical Block) Repair Guide” on page 1-16 and “1-4-5. BU Adjustment Flow [yy]” on page 1-17)
1-1
BDP-BX58/S480/S483/S580
1-3. TEST DISC
Part No. Description Layer
J-6090-199-A BLX-104 Single Layer
J-6090-200-A BLX-204 Dual Layer
J-2501-307-A CD (HLX-A1)
J-2501-305-A HLX-513 Single Layer (NTSC)
J-2501-306-A HLX-514 Dual Layer (NTSC)
J-6090-077-A HLX-506 Single Layer (PAL)
J-6090-078-A HLX-507 Dual Layer (PAL)
1-3-1. Operation and Display
Check Items
1) BLX-104
1. Select 23.976Hz/1080p
2. Play “4.Motion pictures”
3. Check whether player can play back or not
4. Check each outputs
Video:
Composite/component/HDMI
Audio:
Digital out (Coaxial/Optical)/Audio out/5.1Ch output
* When 1080/24p monitor is nothing, 1080i (59.94Hz or 50Hz) can use instead of 1080/24p.
However this is temporary correspondence.
2) BLX-204
1. Select 1080i (59.94Hz or 50Hz)
2. Play “4.Motion pictures”
3. Check whether player can play back or not
(Check the picture and sound output)
3) CD (HLX-A1)
Check whether player can play back or not
(Check the sound output)
4) HLX-513/514 (NTSC), HLX-506/507 (PAL)
1. After displayed Main Menu, select “1.Video”
2. Play “1.Color Bar 100%”
(Check the picture and sound output)
3. Return to Menu
4. Play “Demonstration 4:3” or “5.Demonstration 16:9”
(Check the picture and sound output)
1-2
BDP-BX58/S480/S483/S580
1-3-1-1. BLX-104 Menu Function (1)
Main Menu
X
1) When the disc is inserted, 1. Video Signal of 59.94Hz/1080i of the Main Menu is selectively displayed.
1-3-1-2. BLX-104 Menu Function (2)
Main Menu
To Main Menu after playback of T62_C1
To Main Menu after playback of T61_C1
To Main Menu after playback from T54_C1 to T60_C1
Sub_menu3 is displayed
To Main Menu after playback of T21_C1
To Main Menu after playback of T20_C1
To Main Menu after playback from T2_C1 to T19_C1
Sub_menu1 is displayed
* When returning to Main Menu after playback from each button of 59.94Hz/1080i, 1. Video Signal of 59.94Hz/1080i is selectively dis-
played.
* When returning to Main Menu after playback from each button of 50Hz/1080i, 1. Video Signal of 50Hz/1080i is selectively displayed.
* 5. AV Sync does not operate.
Note:
Txx_ Cxx
Chapter No.
Title No.
1-3
1-3-1-3. BLX-104 Menu Function (3)
Main Menu
BDP-BX58/S480/S483/S580
To Main Menu after playback of T52_C1
To Main Menu after playback of T51_C1
To Main Menu after playback from T44_C1 to T50_C1
Sub_menu2 is displayed
To Main Menu after playback of T42_C1
To Main Menu after playback of T41_C1
To Main Menu after playback from T23_C1 to T40_C1
Sub_menu4 is displayed
* When returning to Main Menu after playback from each button of 59.94Hz/720P, 1. Video Signal of 59.94Hz/720P is selectively dis-
played.
* When returning to Main Menu after playback from each button of 23.976Hz/1080P, 1. Video Signal of 23.976Hz/1080P is selectively
displayed.
* 5. AV Sync does not operate.
1-4
BDP-BX58/S480/S483/S580
1-3-1-4. BLX-104 Menu Function (4)
Sub menu1
1) At the display of Sub menu1, 1. Color Bar 100% is selectively displayed.
2) Selection of 1. Color Bar 100% t Return to Sub menu1 after seamless playback from T1_C1 to T1_C13. 1. Color Bar 100% is selec-
tively displayed on Sub menu1 screen.
3) Selection of 2. Color Bar 75% t Return to Sub menu1 after seamless playback from T1_C2 to T1_C13. 1. Color Bar 100% is selectively
displayed on Sub menu1 screen.
4) At the selection of 3 - 13, item 3 mentioned above is executed as the routine.
5) At the display of Sub menu1, Main Menu is selected t Jump to Main Menu. At the display of Main Menu, 1. Video Signal of 59.94Hz/1080i
is selectively displayed.
6) Selection of LPCM Audio t Playback from T2_C1 to T19_C1. SubPic that corresponds to Audio stream 1 is forcibly displayed.
During the playback, when audio channel changes, the caption that corresponds to each audio stream is forcibly displayed. Return to
Sub menu1 after playback. 1. Color Bar 100% is selectively displayed on Sub menu1 screen.
7) Selection of Dolby AC-3 Audio t Playback of T20_C1. SubPic that corresponds to Audio stream 1 is forcibly displayed.
During the playback, when audio channel changes, the caption that corresponds to each audio stream is forcibly displayed. Return to
Sub menu1 after playback. 1. Color Bar 100% is selectively disp
8) Selection of Motion Picture t Return to Sub menu1 after playback of T21_C1. 1. ColorBar 100% is selectively displayed on Sub
menu1 screen.
9) At the selection of Main Menu, 1. VideoSignal of 1080/59.94i of Main Menu is selectively displayed.
10) AV Sync does not operate.
layed on Sub menu1 screen.
1-5
1-3-1-5. BLX-104 Menu Function (5)
Sub menu2
X
BDP-BX58/S480/S483/S580
X
X
X
X
X
1) At the display of Sub menu2, 1. Color Bar 100% is selectively displayed.
2) Selection of 1. Color Bar 100% t Return to Sub menu2 after seamless playback from T43_C1 to T43_C13. 1. Color Bar 100% is
selectively displayed on Sub menu2 screen.
3) Selection of 2. Color Bar 75% t Return to Sub menu2 after seamless playback from T43_C2 to T43_C13. 1. Color Bar 100% is se-
lectively displayed on Sub menu2 screen.
4) At the selection of 3 - 13, item 3 mentioned above is executed as the routine.
5) At the display of Sub menu2, Main Menu is selected t Jump to Main Menu. At the display of Main Menu, 1. Video Signal of
23.976Hz/1080P is selectively displayed.
6) Selection of LPCM Audio t Playback from T44_C1 to T50_C1. SubPic that corresponds to Audio stream 1 is forcibly displayed.
During the playback, when audio channel changes, the caption that corresponds to each audio stream is forcibly displayed. Return to
Sub menu2 after playback. 1. Color Bar 100% is selectively displayed on Sub menu2 screen.
7) Selection of Dolby AC-3 Audio t Playback of T51_C1. SubPic that corresponds to Audio stream 1 is forcibly displayed.
During the playback, when audio channel changes, the caption that corresponds to each audio stream is forcibly displayed. Return to
Sub menu2 after playback. 1. Color Bar 100% is selectively displayed on Sub menu2 screen.
8) Selection of Motion Picture t Return to Sub menu2 after playback of T52_C1. 1. Color Bar 100% is selectively displayed on Sub
menu2 screen.
9) At the selection of Main Menu, 1. Video Signal of 1080/23.976P of Main Menu is selectively displayed.
10) AV Sync does not operate.
1-6
1-3-1-6. BLX-104 Menu Function (6)
Sub menu3
X
BDP-BX58/S480/S483/S580
X
X
X
X
X
1) At the display of Sub menu3, 1. Color Bar 100% is selectively displayed.
2) Selection of 1. Color Bar 100% t Return to Sub menu3 after seamless playback from T53_C1 to T53_C13. 1. Color Bar 100% is
selectively displayed on Sub menu3 screen.
3) Selection of 2. Color Bar 75% t Return to Sub menu3 after seamless playback from T53_C2 to T53_C13. 1. Color Bar 100% is se-
lectively displayed on Sub menu3 screen.
4) At the selection of 3 - 13, item 3 mentioned above is executed as the routine.
5) At the display of Sub menu3, Main Menu is selected t Jump to Main Menu. At the display of Main Menu, 1. Video Signal of 50Hz/1080i
is selectively displayed.
6) Selection of LPCM Audio t Playback from T54_C1 to T60_C1. SubPic that corresponds to Audio stream 1 is forcibly displayed.
During the playback, when audio channel changes, the caption that corresponds to each audio stream is forcibly displayed. Return to
Sub menu3 after playback. 1. Color Bar 100% is selectively displayed on Sub menu3 screen.
7) Selection of Dolby AC-3 Audio t Playback of T61_C1. SubPic that corresponds to Audio stream 1 is forcibly displayed.
During the playback, when audio channel changes, the caption that corresponds to each audio stream is forcibly displayed. Return to
Sub menu3 after playback. 1. Color Bar 100% is selectively displayed on Sub menu3 screen.
8) Selection of Motion Picture t Return to Sub menu3 after playback of T62_C1. 1. Color Bar 100% is selectively displayed on Sub
menu3 screen.
9) At the selection of Main Menu, 1. Video Signal of 1080/50i of Mai
n Menu is selectively displayed.
10) AV Sync does not operate.
1-7
BDP-BX58/S480/S483/S580
1-3-1-7. BLX-104 Menu Function (7)
Sub menu4
X
1) At the display of Sub menu4, 1. Color Bar 100% is selectively displayed.
2) Selection of 1. Color Bar 100% t Return to Sub menu4 after seamless playback from T22_C1 to T22_C13. 1. Color Bar 100% is
selectively displayed on Sub menu4 screen.
3) Selection of 2. Color Bar 75% t Return to Sub menu4 after seamless playback from T22_C2 to T22_C13. 1. Color Bar 100% is se-
lectively displayed on Sub menu4 screen.
4) At the selection of 3 - 13, item 3 mentioned above is executed as the routine.
5) At the display of Sub menu4, Main Menu is selected t Jump to Main Menu. At the display of Main Menu, 1. Video Signal of 59.94Hz/720P
is selectively displayed.
6) Selection of LPCM Audio t Playback from T44_C1 to T50_C1. SubPic that corresponds to Audio stream 1 is forcibly displayed.
During the playback, when audio channel changes, the caption that corresponds to each audio stream is forcibly displayed. Return to
Sub menu4 after playback. 1. Color Bar 100% is selectively displayed on Sub menu4 screen.
7) Selection of Dolby AC-3 Audio t Playback of T51_C1. SubPic that corresponds to Audio stream 1 is forcibly displayed.
During the playback, when audio channel changes, the caption that corresponds to each audio stream is forcibly displayed. Return to
Sub menu4 after playback. 1. Color Bar 100% is selectively displayed on Sub menu4 screen.
8) Selection of Motion Picture t Return to Sub menu4 after playback of T52_C1. 1. Color Bar 100% is selectively displayed on Sub
menu4 screen.
At the selection of Main Menu, 1. Video Signal of 720/59.94P of Main Menu is selectively displayed.
9)
10) AV Sync does not operate.
1-8
BDP-BX58/S480/S483/S580
1-3-2
Menu Function
1-3-2-1. BLX-204 Menu Function (1)
Main Menu
1) When the disc is inserted, 1. Video Signal of 59.94Hz/1080i of the Main Menu is selectively displayed.
1-3-2-2. BLX-204 Menu Function (2)
Main Menu
To Main Menu after playback of T83_C1
To Main Menu after playback of T62tT82
To Main Menu after playback of T61_C1
To Main Menu after playback of T54_C1-T60_C1tT83_C1-T94_C1
Sub_menu3 is displayed
To Main Menu after playback of T67_C1
To Main Menu after playback of T21tT63tT64tT65tT66
To Main Menu after playback of T20_C1
To Main Menu after playback from T2_C1 to T19_C1
Sub_menu1 is displayed
* When returning to Main Menu after playback from each button of 59.94Hz/1080i, 1. Video Signal of 59.94Hz/1080i is selectively dis-
played.
* When returning to Main Menu after playback from each button of 50Hz/1080i, 1. Video Signal of 50Hz/1080i is selectively displayed.
Note:
Txx_ Cxx
Chapter No.
Title No.
1-9
1-3-2-3. BLX-204 Menu Function (3)
Main Menu
BDP-BX58/S480/S483/S580
To Main Menu after playback of T70_C1
To Main Menu after playback of T52_C1t T69
To Main Menu after playback of T51_C1
To Main Menu after playback of T44_C1-T50_C1t T71_C1-T81_C1
Sub_menu2 is displayed
To Main Menu after playback of T68_C1
To Main Menu after playback of T42_C1
To Main Menu after playback of T41_C1
To Main Menu after playback from T23_C1 to T40_C1
Sub_menu4 is displayed
* When returning to Main Menu after playback from each button of 59.94Hz/720P, 1. Video Signal of 59.94Hz/720P is selectively dis-
played.
* When returning to Main Menu after playback from each button of 23.976Hz/1080P, 1. Video Signal of 23.976Hz/1080P is selectively
displayed.
1-10
BDP-BX58/S480/S483/S580
1-3-2-4. BLX-204 Menu Function (4)
Sub menu 1
1) At the display of Sub menu1, 1. Color Bar 100% is selectively displayed.
2) Selection of 1. Color Bar 100% t Return to Sub menu1 after seamless playback from T1_C1 to T1_C13. 1. Color Bar 100% is selec-
tively displayed on Sub menu1 screen.
3) Selection of 2. Color Bar 75% t Return to Sub menu1 after seamless playback from T1_C2 to T1_C13. 1. Color Bar 100% is selectively
displayed on Sub menu1 screen.
4) At the selection of 3 - 13, item 3 mentioned above is executed as the routine.
5) At the display of Sub menu1, Main Menu is selected t Jump to Main Menu. At the display of Main Menu, 1. Video Signal of
59.94Hz/1080i is selectively displayed.
6) Selection of LPCM Audio t Playback from T2_C1 to T19_C1. SubPic that corresponds to Audio stream 1 is forcibly displayed.
During the playback, when audio channel changes, the caption that corresponds to each audio stream is forcibly displayed. Return to
Sub menu1 after playback. 1. Color Bar 100% is selectively displayed on Sub menu1 screen.
7) Selection of Dolby AC-3 Audio t Playback of T20_C1. SubPic that corresponds to Audio stream 1 is forcibly displayed.
During the playback, when audio channel changes, the caption that corresponds to each audio stream is forcibly displayed. Return to
Sub menu1 after playback. 1. Color Bar 100% is selectively displayed on Sub menu1 screen.
8) Selection of Motion Picture t Return to Sub menu1 after playback of T21_C1. 1. Color Bar 100% is selectively displayed on Sub
menu1 screen.
9) Selection of AV Sync t Return to Sub menu1 after playback of T67_C1. 1. Color Bar 100% is selectively displayed on Sub menu1
screen.
10)
At the selection of Main Menu, 1. Video Signal of 1080/59.94i of Main Menu is selectively displayed.
1-11
BDP-BX58/S480/S483/S580
1-3-2-5. BLX-204 Menu Function (5)
Sub menu 2
1) At the display of Sub menu2, 1. Color Bar 100% is selectively displayed.
2) Selection of 1. Color Bar 100% t Return to Sub menu2 after seamless playback from T43_C1 to T43_C13. 1. Color Bar 100% is
selectively displayed on Sub menu2 screen.
3) Selection of 2. Color Bar 75% t Return to Sub menu2 after seamless playback from T43_C2 to T43_C13. 1. Color Bar 100% is se-
lectively displayed on Sub menu2 screen.
4) At the selection of 3 - 13, item 3 mentioned above is executed as the routine.
5) At the display of Sub menu2, Main Menu is selected t Jump to Main Menu. At the display of Main Menu, 1. Video Signal of
23.976Hz/1080P is selectively displayed.
6) Selection of LPCM Audio t Playback from T44_C1 to T50_C1 and from T71_C1 to T81_C1. SubPic that corresponds to Audio stream
1 is forcibly displayed.
During the playback, when audio channel changes, the caption that corresponds to each audio stream is forcibly displayed. Return to
Sub menu2 after playback. 1. Color Bar 100% is selectively displayed on Sub menu2 screen.
7) Selection of Dolby AC-3 Audio t Playback of T51_C1. SubPic that corresponds to Audio stream 1 is forcibly displayed.
During the playback, when audio channel changes, the caption that corresponds to each audio stream is forcibly displayed. Return to
Sub menu2 after playback. 1. Color Bar 100% is selectively displayed on Sub menu2 screen.
8) Selection of Motion Picture t Return to Sub menu2 after playback of T52_C1 and T69. 1. Color Bar 100% is selectively displayed on
Sub menu2 screen.
Selection of AV Sync t Return to Sub menu2 after playback of T70_C1. 1. Color Bar 100% is selectively displayed on Sub menu2
9)
screen.
10) At the selection of Main Menu, 1. Video Signal of 1080/23.976P of Main Menu is selectively displayed.
1-12
BDP-BX58/S480/S483/S580
1-3-2-6. BLX-204 Menu Function (6)
Sub menu 3
1) At the display of Sub menu3, 1. Color Bar 100% is selectively displayed.
2) Selection of 1. Color Bar 100% t Return to Sub menu3 after seamless playback from T53_C1 to T53_C13. 1. Color Bar 100% is
selectively displayed on Sub menu3 screen.
3) Selection of 2. Color Bar 75% t Return to Sub menu3 after seamless playback from T53_C2 to T53_C13. 1. Color Bar 100% is se-
lectively displayed on Sub menu3 screen.
4) At the selection of 3 - 13, item 3 mentioned above is executed as the routine.
5) At the display of Sub menu3, Main Menu is selected t Jump to Main Menu. At the display of Main Menu, 1. Video Signal of 50Hz/1080i
is selectively displayed.
6) Selection of LPCM Audio t Playback from T54_C1 to T60_C1 and from T84_C1 to T94_C1. SubPic that corresponds to Audio stream
1 is forcibly displayed.
During the playback, when audio channel changes, the caption that corresponds to each audio stream is forcibly displayed. Return to
Sub menu3 after playback. 1. Color Bar 100% is selectively displayed on Sub menu3 screen.
7) Selection of Dolby AC-3 Audio t Playback of T61_C1. SubPic that corresponds to Audio stream 1 is forcibly displayed.
During the playback, when audio channel changes, the caption that corresponds to each audio stream is forcibly displayed. Return to
Sub menu3 after playback. 1. Color Bar 100% is selectively displayed on Sub menu3 screen.
8) Selection of Motion Picture t Return to Sub menu3 after playback of T62_C1 and T82. 1. Color Bar 100% is selectively displayed on
Sub menu3 screen.
9) Selection of AV Sync t Return to Sub menu3 after playback of T83_C1. 1. Color Bar 100% is selectively displayed on Sub menu3
screen.
10) At the selection of Main Menu, 1. Video Signal of 1080/50i of Main Menu is selectively displayed.
1-13
BDP-BX58/S480/S483/S580
1-3-2-7. BLX-204 Menu Function (7)
Sub menu 4
X
1) At the display of Sub menu4, 1. Color Bar 100% is selectively displayed.
2) Selection of 1. Color Bar 100% t Return to Sub menu4 after seamless playback from T22_C1 to T22_C13. 1. Color Bar 100% is
selectively displayed on Sub menu4 screen.
3) Selection of 2. Color Bar 75% t Return to Sub menu4 after seamless playback from T22_C2 to T22_C13. 1. Color Bar 100% is se-
lectively displayed on Sub menu4 screen.
4) At the selection of 3 - 13, item 3 mentioned above is executed as the routine.
5) At the display of Sub menu4, Main Menu is selected t Jump to Main Menu. At the display of Main Menu, 1. Video Signal of 59.94Hz/720P
is selectively displayed.
6) Selection of LPCM Audio t Playback from T44_C1 to T50_C1. SubPic that corresponds to Audio stream 1 is forcibly displayed.
During the playback, when audio channel changes, the caption that corresponds to each audio stream is forcibly displayed. Return to
Sub menu4 after playback. 1. Color Bar 100% is selectively displayed on Sub menu4 screen.
7) Selection of Dolby AC-3 Audio t Playback of T51_C1. SubPic that corresponds to Audio stream 1 is forcibly displayed.
During the playback, when audio channel changes, the caption that corresponds to each audio stream is forcibly displayed. Return to
Sub menu4 after playback. 1. Color Bar 100% is selectively displayed on Sub menu4 screen.
8) Selection of Motion Picture t Return to Sub menu4 after playback of T52_C1. 1. Color Bar 100% is selectively displayed on Sub
menu4 screen.
Selection of AV Sync t Return to Sub menu4 after playback of T68_C1. 1. Color Bar 100% is selectively displayed on Sub menu4
9)
screen.
10) At the selection of Main Menu, 1. Video Signal of 720/59.94P of Main Menu is selectively displayed.
1-14
.4-1
DRIVE REPAIRING
1-4-1. Preparation
• ESD Measures
It is necessary to check the working space ESD condition
before starting the Drive Part (BU) repairs
The ESD-resistance of BD Laser is weaker than DVD/CD Laser
To prevent ESD destruction, please make sure the working
space and human ESD.
How to open FFC Holder. Refer below picture.
•
BDP-BX58/S480/S483/S580
1-4-2.
Checking Flow ~ Drive (BU) section ~
Drive flowchart
BLX-104
BDP-S480 can play the BD-disc
YES
NO
Check / replace the FFC cable, then check
1
2
Check Drive Power Supply
CN301 Pin 3: 12V
IC309 Pin 1: 5V
YES
BDP-S480 operates normally
OP FFC cable (1-838-615-11)
SPD FFC cable (1-838-617-11)
NO
NO
Check PS301, PS302
Replace PS when open
Check the Optical Block Unit (BU) by
service mode. (Flowchart zz)
BU IOP is OK?
NO
Replace the Optical Block Unit (BU)
DVD: HLX-513
CD: HLX-A1
BDP-S480 can play the DVD/CD-disc
NO
OK
YES
Optical Block Unit (BU) replace
(Flowchart yy)
1-15
1-4-3. BU Check Flow [zz] ~
BDP-BX58/S480/S483/S580
Before
Optical Block Unit (BU) IOP check flow (zz) ~ [Before BU Replacement]
Enter Service Mode
<OPEN/CLOSE>., <PLAY>,<STOP>
Press
and plug in AC Power
Inside *Service Mode Menu
Select [8] Drive
Inside *Drive
Select [7] OP Check Menu
Inside *OP Check Menu
Select [2] dIOP then press 'ENTER'
Specification dIOP
+
BD: 6mA
-
DVD, CD: 9mA
AC Power OFF
1-4-4. BU (Optical Block) Repair Guide
+
-
YES
BU Replacement
NO
IOP out of specification need BU
replacement
Optical Block Unit (BU) replace
(Flowchart yy)
BDP 6G (BDP-S480) series component structure is as same as conventional DVD Players.
However BD player requires precise read out functions and also secure contents Protection
system.
Since above requirement, it is necessary to set/adjust BU data to EEPROM.
The following cases need Adjustments;
(1)Replace BU (MB is original)
(2)Replace MB (BU is original)
(3)Replace both BU and MB
•JIG Requirement
Digital camera (recommend with macro mode)
Barcode decoder (BDPRdec_ver2.0
) installed in JIG PC’s
USB memory
ESD work bench
•Procedure (all cases)
Refer the diagram
Remarks:
The servo adjustment procedure will be carried out during OP data Writing.
There is no manual adjustment procedure. LD ON TIME history doesn’t carry over.
Do not touch any optical block parts, Turn Table and during replacing. BD Laser diode
is very sensitive!
1-16
1-4-5. BU Adjustment Flow [yy] ~
Optical Block Unit (BU) OP Data Write Flow (yy) ~ [After BU/MB Replacement]
BDP-BX58/S480/S483/S580
Remove the defective BU from Loading
Assy and also remove BU insulator (4pcs)
Unpack new BU and take OP Data Barcode
Assemble BU with Insulators to Loading
Decode the OP Data Barcode phot using
BDPRdec.exe
USB memory(File Name: BuData.txt)
Enter Service Mode and insert USB memory
And confirm dIOP by select [7] OP Check
photo by camera
Assy (tighten screw with 2kgf)
and save the test data to
to USB connector
Select [8] Drive -->
Select [1] Drive OP data Write
Press ENTER
After Finishing ReWrite OP data
--> Turn AC Power OFF
Menu to verify IOP in specification
The following cases need OP Data Write:
(1) Replace BU (MB is original)
(2) Replace MB (BU is original)
(3) Replace both BU and MB
JIG requirement
Digital camera (with macro mode)
Barcode decoder (BDPRdecexe)
installed in jig
PC's (jig purpose)
USB memory
ESD free work bench
IOP in specification --> Turn AC Power OFF
Turn Power ON and check playback
performance using BD, DVD and CD
1-4-6. KEM-470AAA/C2RP Packing Spec.
BLX-104
DVD: HLX-513
CD: HLX-A1
1-17
1-4-7. KEM-470AAA/C2RP Packing
BDP-BX58/S480/S483/S580
Lid foam tray
Instruction
Manual
Antistatic Bag
1) Store it in Cushion Carton
2) Store the Cushion carton in the individual carton
Cushion Carton
C surface cut facing front
Individual Carton (4-272-629-0)
Antistatic Bag
2) Store it in Individual Carton
3) Store it in Master Carton
Store 10 individual cartons 1 step X 2 steps
= 20 individual cartons in the master carton.
Master Carton (E430-BU-RP)
4) Master carton is sealed
with the PP tape.
Shipment Label
(Care Mark 3)
Individual Carton (E430-BU-RP)
PPTape
Stic
kit
toH.
1-18
BDP-BX58/S480/S483/S580
1-4-8. BU Data Decode Jig
・JIG Name: BDPRdec. exe
・
Release : 2010.11.26
・Version : 2.0.0.0
・Software Contents:
BDPRdec.exe ; Software
SavePath.ini ; decoded file destination setting file (initial destination is C:¥BuData.txt
Tasman.Bars.dll ; decode dll
Uninst.exe ; unistall BDPRdec.exe from PC
・Installations
1.Unzip files to any PC Folder
2.Check the attached 2D code photo(OK_sample.JPG) drag-and-drop onto BDPRdec.exe, the
Password will be required at first time only, no need P/W from second time.
3.If there is the error message (.NET frame work requirements) please apply
Microsoft .NET Framework 2.0 (or 2.0 SP1) from Microsoft download site.
STEP 1
Microsoft .NET Framework Version 2.0 Redistributable Package (x86)
http://www.microsoft.com/downloads/details.aspx?displaylang=en&FamilyID=0856eacb-4362-4
8edd-aab15c5e04f5
)
b0d-
STEP 2
Microsoft .NET Framework 2.0 Service Pack 1 (x86)
http://www.microsoft.com/downloads/details.aspx?displaylang=en&FamilyID=79bc3b77-e02c-4
aacf-a7633f706ba5
*Hou to use
Case1
Drag-and-drop 2Dcode photo onto BDPRdec.exe
Case2
Drag-and-drop BU data file onto BDPRdec.exe
Data file name be changed to specify format and end of 7 character are defined
Player : ****BDP.txt
Recoder: ****BRD.txt
#You can also enter the file path at the prompt.
*Remarks
Do not change the decoded file name “BuData.txt”.
ad3-
1-19
BDP-BX58/S480/S483/S580
1-4-9. Loading For Service
BDP 6G Loading Ass’y service parts consists from 3 parts.
①Holder, Clamper Assy
②Loading Assy
③Holder FFC
Currently these parts are producing 2 vendors. But the THERE IS NO COMPATIBILITY
So, please DO NOT MIX
“Loading for service” A-1750-926-A
the ① and ② of Loading for service and original Loading.
FFC
1-838-617-11
.
Laser Caution Label
Holder, Clamper Assy
①
1-4-10. Laser Caution Label
The Loading Ass’y service parts does not have Laser Caution Label.
So that please reuse the original Laser Caution label and paste it on top of
②Loading Assy
FFC
1-838-616-11
③ Holder, FFC
4-167-321-01
(FFC Holder can be used
both service parts and original
parts)
FFC
1-838-615-11
new Loading Ass’y.
Limit Sample
Following peel off condition are acceptable
1-20
BDP-BX58/S480/S483/S580
In case of BU assy replacement:
1. OP related data for new assy is controlled by BU factory
2. All of data is recorded into a barcode label
3. The label is put on the assy
4. Service parts will be followed
5. In service, the data should be read out from problem assy
6. The read data should be saved to new assy
Fact finding:
1. The label is “DATA MATRIX” format
2. The number of data is 91 words
3. The method of reading and saving is required when BU and
main board are replaced.
New service method
1. All of BU data on the barcode label is shot by digital camera in
order to make a JPEG file of BU data.
2. Application software in the PC makes digital data from JPEG file.
3. The converted data is stored to USB memory.
4. The USB memory is connected to BDP 6G unit.
5. In service mode, there is a command to save the data from USB
memory to board memory.
1-21
Shoot the barcode
Format is JPEG
Application Software
Data convert from
JPEG
TEXT
BDP-BX58/S480/S483/S580
Save the TEXT data
USB device is connected
to symbol on the
rear unit, and the TEXT
data as new data is
loaded to unit by service
mode.
Description: BDPRdec.exe
When instruction to PC, password is required.
The password will be supplied to only service HQ, and service center
name, q’ty and all of software registered information should be
maintained by service HQ, and Video will ask to report the registration
information.
1-22
BDP-BX58/S480/S483/S580
.5-1
REAR PANEL ASSEMBLY CAUTION
Whenever you need to assemble the rear panel, please make sure that the Ethernet connector (CN801)
Top Contact Springs are in good condition with height ≥2.0mm ± 0.5mm (refer to Fig 1)
Fig.1
before assembling the rear panel.
Good Contact
Fig.2
When assembling the rear panel, please ensure good contact
between the Top Contact Springs to the rear panel.
1-23E
Spec.
• This set can be disassembled in the order shown below.
2-1. DISASSEMBLY FLOW
SET
2-2. UPPER CASE
(Page 2-1)
2-3. TRAY COVER ASSY
(Page 2-2)
2-4.
FRONT PANEL ASSY
FL-203, IF-170 boards &
WLAN Card (Page 2-2)
SECTION 2
DISASSEMBLY
BDP-BX58/S480/S483/S580
2-5. REAR PANEL
(Page 2-3)
Note: Follow the disassembly procedure in the numerical order given.
2-6. MB-139 BOARD
(Page 2-3)
2-2. UPPER CASE
Three tapping screws
2
(tightening torque =
1 Tapping
(tightening torque =5 to 6
screw
Upper case
3
kgf•cm)
2-7.
BD DRIVE
(Page 2-4)
2-8. SWITCHING REGULATOR
(Page 2-5)
5 to 6
kgf•cm)
2-1
tapping screw
1
(tightening torque = 5 to 6 kgf•cm)
2-3. TRAY COVER ASSY
3 Tray cover assy
1 Insert a clip in the hole of a drive
to
open a tray.
tray
2
BDP-BX58/S480/S483/S580
2-4.
FRONT PANEL ASSY, FL-203 , IF-170 BOARD AND WLAN CARD
FL-203 Board
5
One screws
(tightening torque = 6 to 7
+BV3 (3-CR)
Harness (FLM-003)
3
4
kgf•cm)
CN331
Light guide
cover
WLAN card
9
6
BDP-BX58/S580
BDP-S480/S483
Two screws +BV3 (3-CR)
7
(tightening torque = 6 to 7 kgf•cm)
8
Flat Flexible Cable (FIM-029)
CN702
10
IF-170 Board
2
Front Panel
Eight hook
1
2-2
7
Three screws
(tightening torque = 6 to 7 kgf•cm)
+BV3 (3-CR)
2-5. REAR PANEL BLOCK
5
Rear panel block
Harness
CN1503
BDP-BX58/S480/S483/S580
Two screws+P 3X3
3
(tightening torque = 4 to 5 kgf•cm)
2
Six ‘black’
(tightening torque = 6 to 7 kgf•cm)
4
1
PS Insulator top
screws +BV3(3-CR)
2-6. MB-139 BOARD
Flex bl e fla t
5
(CN2460)
6
Flexibl e fla t
(CN2470)
4
Flexibl e fla t
(CN1301)
cable (SPD-001)
cable (LDG-001)
cable (OPT-001)
Six screws +BV3(3-CR)
7
(tightening torque = 6 to
8
MB-139 board
1 Harness(PM-161)
(CN301)
7 kgf•cm)
3 Harness (FLM-003)
(CN1203)
2-3
2 Flexible flat cable
(CN1204)
(FIM-029)
2-7. BD DRIVE
5 BD drive
Fou r screws +BV3(3-CR)
1
(tightening torque = 6 to 7 kgf•cm)
2
Optical flex ble flat cable (OPT-001)
(CN1301)
BDP-BX58/S480/S483/S580
Splindle flexible flat cable (SPD-001)
3
(CN2460)
4
Loading flexible flat cable (LDG-001)
(CN2470)
2-4
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