SP 900
Installation and Operating Instructions 1 - 35
46771V001-132013-0-OCE-Rev.C_GB
Table of contents
General Information ...................................................... 3
Symbols ........................................................................................... 3
Safety instructions ............................................................................ 3
Intended use .................................................................................... 4
Permitted gate wing dimensions ...................................................... 4
Technical data .................................................................................. 4
Dimensions ...................................................................................... 4
General Information ...................................................... 5
Installation preparations ............................................... 6
Safety instructions ............................................................................ 6
Tools required ................................................................................... 6
Personal safety equipment ............................................................... 6
Scope of supply ................................................................................ 7
Package 1 ........................................................................................ 7
Package 2 ........................................................................................ 7
Tips for installation ........................................................................... 8
Installation ...................................................................... 9
Foundation ....................................................................................... 9
Installation of column ....................................................................... 9
Installing the drive .......................................................................... 12
Installing the racks ......................................................................... 13
Adjusting tooth play ........................................................................ 14
Safety instructions .......................................................................... 16
Installation location ......................................................................... 16
Standby mode ................................................................................ 30
DIP 5 ON: Standby deactivated. .................................................... 30
Overload protection ........................................................................ 30
Operation after a power failure ....................................................... 30
Maintenance and care ................................................. 31
Safety instructions .......................................................................... 31
Regular testing ............................................................................... 31
Description of the ash sequences of the LEDs ........................... 32
DIP switch settings ...................................................... 33
Emergency release ........................................................................ 34
Disassembly ................................................................................... 34
Disposal ......................................................................................... 34
Disassembly and disposal.......................................... 34
Wiring diagram ............................................................ 35
Connection .................................................................. 16
Mains connection ........................................................................... 17
Connecting safety devices ............................................................. 17
Connecting button .......................................................................... 19
Optional connections ...................................................................... 20
Radio-based safety contact strip .................................................... 20
Connection / Commissioning ..................................... 20
Battery pack ................................................................................... 21
Safety instructions .......................................................................... 23
Connecting the power supply ......................................................... 23
Commissioning / Operation ....................................... 23
Installing limit switches ................................................................... 24
Rest control unit ............................................................................. 25
Programming .................................................................................. 25
Safety instructions .......................................................................... 26
Radio receiver ................................................................................ 26
Explanation of radio channels ........................................................ 26
Pulse sequence of gate movements .............................................. 26
Deleting the radio receiver memory ............................................... 27
Deleting a channel from the radio receiver .................................... 27
Programming the hand-held remote control ................................... 27
Deleting the hand-held transmitter from the radio receiver ............ 27
Finishing commissioning ................................................................ 27
Safety instructions .......................................................................... 28
Open gate ...................................................................................... 28
Close gate ...................................................................................... 28
Partial opening ............................................................................... 28
Automatic closing function ............................................................. 29
Pre-warning time ............................................................................ 29
Dead man operation ....................................................................... 29
Obstacle detection ......................................................................... 30
– 2
General Information
Symbols
ATTENTION SYMBOL:
Important safety instructions!
Attention - to ensure personal safety, it is important to
observe all instructions. Save these instructions!
NOTE SYMBOL:
Information, useful advice!
Refers to a respective picture in the introduction or main text.
Safety instructions
General
• These installation and operating instructions must be read,
understood and complied with by persons who install, use or
perform maintenance on the drive.
• Keep this installation and operating manual accessible at all times.
• Installation, connection and initial commissioning of the drive may only
be carried out by technically knowledgeable persons.
• Install the drive on correctly aligned gates only. An improperly aligned
gate can cause serious injuries or damage the drive.
• The manufacturer assumes no liability for injuries, damage or breakdowns that occur due to non-compliance with the installation and
operating instructions.
• Always ensure compliance with accident prevention regulations and
current standards in each respective country.
• Observe and comply with the "ASR A1.7 Technical Regulations for
Workplaces" of the German Committee for Workplaces (ASTA),
which is mandatory for the operator in Germany.
• Before any work on the drive disconnect it from the power supply and
lock it to prevent reconnection. This also includes disconnection of
a battery, if present.
• All electrical wiring must be firmly secured to prevent displacement
• Only use OEM (Original Equipment Manufacturer) spare parts,
accessories and mounting material.
Storage
• The drive must be stored in an enclosed, dry area at a room
temperature of -20 - +50 °C.
• The drive should be stored horizontally.
Operation
• The drive must be operated only if a non-hazardous force tolerance
is set or safety is guaranteed by other safety equipment. The force
tolerance must be set low enough to eliminate any danger of injury by
the closing force (see "Maintenance and care").
• Never put your hand near the gate when it is moving or near
moving parts.
• Drive through the gate only when it has opened completely.
• There is a risk of persons being crushed or cut by the mechanism or
sharp edges of the gate.
• For automatic closing the main and auxiliary closing edges must be
secured in accordance with the applicable directives and standards.
• Open and close the gate only if there are no children, persons, animals,
or objects within its range of motion.
• Regularly check the safety and protection functions and repair faults
when they are detected. See Care and maintenance.
Radio remote control
• The remote control must only be used for devices and systems in
which radio interference will not endanger people, animals or objects or
the risk is reduced by other safety devices.
• The user must be made aware that systems that pose an accident risk
should only be remote controlled, if at all, if the user can actually see
the gate.
• The radio remote control may only be used if the gate’s movement
can be watched and no persons or objects are within the range of
movement.
• Store the hand-held transmitter so that unintended operation, e.g.,
by children or animals, is impossible.
• The operator of the radio system is not protected from faults due to
other telecommunications equipment or devices (e.g. radio-controlled
systems that are licensed to operate in the same frequency range).
If substantial interference occurs, please contact your appropriate
telecommunications office which has radio interference measuring
equipment (radiolocation).
• Do not operate the hand-held transmitter in areas with sensitive radio
communications or systems (e.g. airports, hospitals).
Type plate
• The type plate is attached to the inside of the base frame/housing.
The type plate shows the exact type designation and the date of
manufacture (month/year) of the drive.
– 3
General Information
152
162
216
1285 / 2135
152
80
100 - 300
60- 260
Intended use
• The drive is exclusively intended to open and close sliding gates
(see EN 12433-1). Any other use does not constitute intended use.
The manufacturer accepts no liability resulting from use other than
intended use. The user bears the sole responsibility for any risk
involved. The warranty expires as a result.
• Gates automated with a drive must comply with all valid standards and
directives: e.g. EN 12604, EN 12605.
• Maintain the safety clearances between the gate and surroundings as
specified in EN 12604.
• The drive must be in good technical condition, and it must be used for
its intended purpose with awareness of the hazards as described by
the installation and operating manual.
• The gate must not have any rise or fall during opening or closing.
• Position the running rail to allow water to drain to prevent ice
accumulation in winter.
• The gate must move freely in the guide and on the running rail to
allow the drive to react sensitively and the gate to be switched off in
emergency.
• The gate must have end stops in open and closed position, otherwise it
may be pushed out of the guide in the event of an emergency release.
• Malfunctions which could affect safety must be corrected immediately.
• The gate must be stable and rigid, meaning that it may not bend or
twist when being opened or closed.
• The drive cannot compensate for defects in the gate or incorrect
assembly or installation.
• Do not install drive in explosive areas.
• Do not operate drive in rooms with aggressive atmosphere.
Permitted gate wing dimensions
Min. path: 1,400 mm
Max. path: 12,000 mm
Weight: 400 kg
Gate inclination: 0%
Technical data
Rated voltage 220 - 230 V AC
Rated frequency 50/60 Hz
Operating temperature range -20 to + 60 °C
Degree of protection Operator: IP 44 control unit: IP 64
Max. tension and compress. force 900 N
Rated tension force 300 N
Rated current consumption 0.2 A
Rated wattage 46 W
Max. speed 285 mm/s
Power consumption, stand-by 0.5 W
Operating time 40% S3
Max. movement cycles per day 40
Workplace-related emission value < 75 dBA - drive only.
Dimensions
All dimensions are in millimetres. The drive is locked.
For the Declaration of Conformity for
the radio see:
www.sommer.eu/mrl
.* Minimum height: 800 mm.
– 4
General Information
Declaration of Installation
in accordance with the Machinery Directive 2006/42/EC, Appendix II, Section 1 B
for the installation of an incomplete machine
SOMMER Antriebs- und Funktechnik GmbH
Hans - Böckler - Straße 21 - 27
73230 Kirchheim unter Teck
Germany
hereby declares that the drive
SP 900
in combination with the control unit
ST-B-1
as of the identication SP 900 complies with the Machinery Directive 2006/42/EC and is intended for installation in
a gate system.
• The following fundamental safety requirements have been applied and observed in accordance with Appendix I:
- General principles No. 1
- 1.2 Safety and reliability of control units
Optical safety contact strip for gate OPEN direction of motion: terminal 19; 21; 23 cat 2 / PL C
Optical safety contact strip for gate CLOSE direction of motion: terminal 25; 27; 29 cat 2 / PL C
Electrical safety contact strip for gate OPEN direction of motion: terminal 19; 21 cat 2 / PL C
Electrical safety contact strip for gate CLOSE direction of motion: terminal 25; 27 cat 2 / PL C
2-wire photo eye terminal 12; 14 cat 2 / PL C
4-wire photo eye terminal 8; 10; 12; 14 cat 2 / PL C
STOP button terminal 20; 30 cat 2 / PL C
EMERGENCY STOP button terminal 15; 17 cat 2 / PL C
Internal force limitation Cat 2 / PL C
Safety categories in accordance with EN 13849 - 1:2008
• Compliant with the regulations of the EC Building Products Directive 89/106/EC.
For the operating forces part, the respective initial testing has been carried out in consultation with recognized
inspecting authorities. In doing so, the harmonized standards EN 13241-1, EN 12453 and EN 12445 have been
applied. For the tested combinations, refer to the "Reference list" table in the Internet under www.sommer.eu.
• Compliant with the Low Voltage Directive 2006/95/EC.
• Compliant with the Directive on Electromagnetic Compatibility 2004/1 08/EC.
• The technical documentation was drawn up in accordance with Appendix VII B.
The product may only be put into operation after it has been established that the gate system complies with
the regulations of the Machinery Directive.
Kirchheim, 01-09-2011
Jochen Lude
Responsible for documents
– 5
Installation preparations
Safety instructions
NOTE!
Follow all installation directions. Improper installation may
cause serious injuries.
• The mains voltage must correspond with the voltage listed on the drive
type plate.
• The contacts of all devices to be connected externally must be safely
isolated from the mains voltage supply according to IEC 60364-4-41.
• Wires for external devices must be installed in accordance with
IEC 60364-4-41.
• The drive may only be installed, connected and commissioned by
qualified technicians.
• Do not move the gate if there are people, animals or objects in the area
of movement.
• Keep children, disabled persons and animals away from the gate.
• Wear safety glasses when drilling the fastening holes.
• Cover the drive during drilling to prevent penetration of dirt.
NOTE!
The foundation must be solid and stable. Only install the drive
on a correctly aligned gate. An incorrectly aligned gate could
cause serious injury.
• Gates must be stable in themselves, since high traction and
compression forces are encountered. Reinforce lighter gates made of
plastic or aluminium if necessary before installation. Ask a specialist
retailer for advice.
• Remove or disable gate locks.
• Use only approved fasteners (e.g. anchor fittings, bolts). The fasteners
must match the material of the ground.
• Check that the gate runs smoothly.
Tools required
5 mm 10 mm
8 mm
10 mm 5 mm
13 mm
3 mm
10 mm
13 mm
Personal safety equipment
• Safety glasses (for drilling)
• Work gloves
– 6
Installation preparations
1
4
3
2
5
Scope of supply
• Check the package before installation to avoid unnecessary work and
expense if a part is missing.
• The actual scope of supply may vary depending on the design of
the drive.
Package 1
Package 2
6
D
Bedienungsa
nleitung
D
7
1
8
ECE
8
7
6
ON
5
4
3
2
1
Relay
Light
Safety
Status
50%
75%
PROG
START
25%
100%
0
0%
Limit
Limit
MAX
MAX
30
28
29
27
2224 26
20
1921 2325
1214 1618
10
8
9 1113 1517
7
TRL1 L N N
Package 1
Post 1250 mm high
Package (L x W x H) 1470 mm x 200 mm x 230 mm
Weight 11.8 Kg
Post 2100 mm high
Package (L x W x H) 2400 mm x 200 mm x 230 mm
Weight 20 Kg
1. 1 item Post
2 1 item Post cover
3. 1 item Baseplate
4. 2 items Cover for height adjustment
5 1 item Revision ap
9
Package 2
Package (L x W x H) 800 mm x 180 mm x 155 mm
Weight 7.3 Kg
6 1 item Installation and Operating Instructions
7. 1 item Operator unit
8 1 item Control unit with transformer
9. 1 item Installation bag*
*no. 9 installation bag
1 item Pinion
1 item Plastic shield
1 item Circlip
2 items Screw (3.8 mm torx)
6 items Covers
2 items Solenoid for limit switch
8 items Slot nut
8 items Spring clamp
4 items Pan head screw with hexagon socket
1 item Lever lock
1 item Locking clamp for lever lock
2 items Key
1 item Dust cap
4 items Torx screw with llister head (M6 x 20 mm)
4 items Hexagon screw (M6 x 16 mm)
– 7
6
2 bzw. 3 x 0,75 mm
5
4
Installation preparations
1
7
E
S
C
C
P
M
M
2
0
2
1
R
E
M
SOM
2 x 0,75 mm
2
4 x 0,75 mm
3
3
2 x 0,75 mm
2
O
AC 230V
3 x 1,5 mm
2
3
4 x 0,75 mm
2
Tips for installation
• A safety device must always be connected as an NC contact so that
safety is always guaranteed in case tripping or a defect.
• Determine the position of the accessories before installation together
with the operator.
1. Warning light DC 24 V, 25 W, max 0.8 A
2. Key switch (1 or 2 contact)
3. Photo eyes (required for automatic closing, see EN 12543)
4. Main switch (lockable)
5. Rod antenna (including 10 m cable)
6. Safety contact strip (8.2 kOhm, optoelectronic safety contact strip)
7. Telecody
8. Car/wall holder for hand-held transmitter
8
General preparations
• Remove or disable all locking devices (electric lock, bars, etc.) before
installing the drive.
• The gate must have a stable structure and must be suitable.
• The gate must not show excessive lateral deviation throughout its
range of movement.
• The system wheels and bottom track and the roller and top guide must
operate without excessive friction.
• End stops must be installed at the "gate OPEN + gate CLOSED"
positions to prevent derailing of the gate.
• Install empty ducts under the gate for the cables of the mains supply
line and the accessories (photo eye, warning light, key switch, etc.).
NOTE!
Additional pulse transmitters are: hand-held transmitters,
Telecody, wireless indoor switches and key switches. etc.
In the case of the hand-held transmitter, Telecody or the
wireless indoor switches a connecting line to the drive is not
required (contact your dealer).
– 8
Installation
Foundation
• The foundation must extend below the frost line (approx. 800 mm
in Germany).
• The foundation must be cured and horizontal.
R5,5
59
13
130
16
• Provide a hole in the foundation for the cables (cable outlet).
184
216
59
20,5
90
111
Installation of column
NOTE!
Risk of injury when drilling
- Wear safety glasses and close-tting clothing.
- Bind long hair back.
NOTE!
Use only suitable and approved installation materials.
Step 1: Install cover for height adjustment
Required parts:
• 1 x post (1)
• 1 x cover for height adjustment (4)
152
1. Carefully place column horizontally on a soft surface.
⇒ Bottom is accessible.
2. Insert cover into the inside back of the column as shown in the drawing.
NOTE
Dispose of packaging according to local regulations.
Step 2: Installing the control unit
Required parts:
• 1 x Post
• 1 x Control unit (8)
• 4 x Socket head bolts (installation bag)
• 4 x Slot nuts (installation bag)
• 4 x Spring clamps (installation bag)
1. Slide spring clamps onto slot nut.
– 9
2. Insert slot nuts in C-prole on the inside back.
8
TRN N
101214 1618
7 911 13
15
17
202224 262830
19
21
232527
29
100%
START PROG
75%
50%
25%
0%
MAX
MAX
0
Limit
Limit
Status
Safety
Light
Relay
1
ON
ECE
2
3
4
5
6
7
8
⇒ Note the installation direction of the slot nuts (diagram).
Installation
Step 3: Installing the drive unit
Required parts:
• 1 x Post
• 1 x Drive unit (7)
• 4 x Slot nuts (installation bag)
• 4 x Spring clamps (installation bag)
• 4 x Hexagon bolts (M6 x 16)
1. Insert slot nuts into the C-prole as in step 2 (installing control unit).
3. Insert control unit through the revision opening onto the C-prole.
4. Align control unit and slot nuts with the holes in the retainer plate
exactly above the slot nuts.
5. Lightly screw in the socket head bolts and move the control unit to its
subsequent position.
6. Tighten bolts.
2. Install the drive unit in the same way as the control unit.
– 10
Installation
Step 4: Installing the base plate
Required parts:
• 1 x Post
• 1 x Base plate (3)
• 4 x Torx screws with llister head (M6 x 20 mm)
• Screw base plate to column from below as shown in the diagram.
⇒ Position the base plate with the milled groove in the direction of
the gate.
- Only in the position can the screw heads be countersunk in
the holes in the base plate.
Step 6: Installing the revision ap
Required parts:
• 1 x Revision ap (5)
• 1 x Lever lock (installation bag)
• 1 x Dust cap (installation bag)
• 1 x Locking clamp for lever lock (installation bag)
• 1 x Key (installation bag)
1. Assemble dust cap and lever lock as shown in the diagram.
Step 5: Installing the pinion
Required parts:
• 1 x Post
• 1 x Shield (installation bag)
• 1 x Pinion (installation bag)
• 1 x Circlip (installation bag)
• 2 x Screws (3.8 mm torx)
1. Position shield as shown in the diagram and screw in place.
2. Place pinion on motor shaft as shown in the diagram.
3. Lock pinion with circlip.
⇒ Use a suitable circlip pliers.
– 11
262830
252729
100%
75%
%
MAX
2. Connect revision ap and lock as shown in the diagram.
3. Attach lock to back of revision ap with locking clamp.
⇒ Do not close revision ap yet, because additional work inside
the column is required.
Installing the drive
19
Installation
8. Measure the clearance.
40
9. Remove the drive from the foundation and place horizontally on a soft
10. Insert the cover plate into the C-prole from below to close the opening
11. Drill holes in the foundation for the fastening points.
12. Replace drive on the foundation.
▫ Measure the distance between the oor (foundation) and rack.
⇒ (The rack used for measurement can be placed aside for now).
▫ Subtract 35 mm from the result.
▫ Cut the cover plate included with the system to the calculated
dimension.
surface with the bottom accessible.
under the pinion.
8
138 - 338
90 - 290
59
59
1. Place the drive on the foundation.
2. Position the drive as shown by the dimension in the diagram.
3. Mark the xing points.
4. Dene the subsequent position of the racks.
▫ A second person holds a rack in the required position.
10 mm 10 mm
▫ Align column with spirit level.
NOTE
If the unevenness of the base makes it impossible to align it
correctly, a levelling plate, available as an accessory, will be
required.
13. Screw drive to foundation.
5. Unscrew the 4 external hexagon bolts (M6).
6. Push the motor unit upwards until the pinion is in contact with the rack.
7. Tighten the 4 external hexagon bolts at that position.
– 12
Installation
262830
252729
100%
75%
%
MAX
Installation
NOTE
Post cover must be secured to prevent removal.
NOTE
Post cover is cast aluminium.
• Fasten post cover to post so it cannot be removed simply by lifting it.
Releasing drive
• The holes must always be marked near the pinion.
1. Open dust cap.
2. Unlock lock.
3. Open revision ap.
4. Push lever down.
⇒ Drive is unlocked.
Installing the racks
NOTE!
Steel racks must have a minimum width of 12 mm. Narrower
steel racks may damage the drive.
1
1. Before marking the rst hole open the gate completely by hand.
2. Position the rack on the pinion and align it horizontally with a spirit level .
3. Mark the rst hole, drill it and fasten.
2
4. Slide gate towards the Closed position until the next drill point is
positioned as shown in the diagram and mark the hole again.
5. Repeat until all drill positions are marked.
6. Fasten rack.
• The rack must not press on the pinion at any position during operation,
otherwise the gears will be damaged.
• Always start installing the rack on the passage side of the gate.
– 13
Installation
Installing additional racks
TIP!
Mark and drill the two outer holes rst. Screw rack
temporarily and mark the remaining holes. Then remove
the rack again and drill the remaining holes. Then the rack
can be nally bolted in position.
1
3
1. Position second rack (2) ush with the rst rack (1) and hold another
rack (3) against them from below so the teeth of the additional rack (3)
mesh with the teeth of the two top racks (1 and 2). This will ensure that
the second rack (2) is accurately tted.
▫ A height offset must be avoided at all times.
2. Mark and drill the holes for the second rack.
3. Attach rack.
4. Repeat this procedure for additional racks.
10 mm 10 mm
Tip! Mark the position of the motor unit before loosening
the bolts
2
1. Unscrew the 4 hexagon bolts.
2. Adjust the height of the motor unit so the tooth play
is approx. 1.5 mm.
3. Tighten the 4 hexagon bolts.
Installing clamps
NOTE
Clamps are also required for installing the high
column (2100 mm).
Adjusting tooth play
IMPORTANT!
Adjusting the tooth play compensates for minor unevenness
and protects the gears.
IMPORTANT!
The weight of the gate must never rest on the motor shaft
or pinion.
1,5mm
• The play between pinion and racks must be approx. 1.5 mm.
1. Fix clamps at the specied position.
⇒ The column has holes.
⇒ The clamps have locating pins.
2. Fasten the clamps with the 4 socket head bolts to max. 15 Nm each.
– 14
Troubleshooting
Connection
20
19
18
17
16
15
2
Status
START PROG
Limit
Limit
541 3
ECE
8
7
6
ON
5
4
3
2
1
Relay
Light
Safety
50%
75%
25%
100%
0
0%
MAXMAX
6
7
8
9
10
11
12
1. Torminal connection
2. Slot for four-channel radio receiver
3. LEDs
4. Software update interface
5. DIP switches
6. Prog. Button
7. Start button
8. Weight setting
9. Automatic close setting
10. SOM bus
11. Battery connection
12. Connecting strip for accessories
TRL1 L N N
14 13
13. Secondary transformer
14. Mains connection
15. Motor connection
16. Motor lock (green)
17. Emergency release switch (red)
18. Left limit switch (blue)
19. Right limit switch (orange)
20. Connection for wireless safety contact strip (accessory)
10 12 14 16 18
8
7 9 11 13 15 17
20 22 24 26 28 30
19 21 23 25 27 29
– 15
Connection
Connection
Safety instructions
• The control unit must be connected to the power supply by an
electrician only.
• Ensure that the drive is securely fastened to the ground and the racks
on the gate to withstand the high forces generated when opening and
closing the gate.
• If a button is used for opening or closing, it must be installed within
sight of the gate at a height of at least 1.6 m to prevent operation by
children.
• The rack must not press on the pinion during operation, otherwise
the drive will be damaged. See p. 13 "Adjusting the gear play".
• Follow the standards for installation, e.g.: EN 12604, EN 12605.
NOTE!
Set the DIP switch with a narrow and at plastic object.
Never use a metal object.
This will damage the DIP switch.
Installation location
NOTE!
As delivered the drive is installed on the left, i.e. the gate
opens to the left.
NOTE!
If a moving block with an internal rack is used, the DIP switch
positions are reversed
see "Setting the limit switches", sec. "Moving block with
internal rack".
X
ON
1
• DIP 7 ON
⇒ Gate opens to the right.
5
4
3
2
250
59
ECE
8
7
6
250
59
ON
1
• DIP 7 OFF
5
4
3
2
⇒ Gate opens to the left.
X
ECE
8
7
6
– 16
Connection
8
TRL1 L N N
10 12 14
7 9 11 13
L1
N
8
TRNN
101214 1618
79 1113 1517
20
222426 2830
19
212325 2729
0%
MAXMAX
0
Limit
Limit
L N
L N
L N
Mains connection
WARNING:
Risk of electric shock when working on live parts!
Always disconnect the complete system from the power
supply before starting any electrical work.
Also unplug the battery pack.
NOTE!
The mains power cable and the cables for the solenoids (limit
switches) must be installed in the right of the column.
All signal wiring must be installed in the right of the column .
• Approved cable length max. 30 m.
• Approved cable cross-section: max. 2.5 mm².
5
2
3
Connecting safety devices
PLEASE NOTE!
The system must be disconnected from the power supply
before any work on the gate or drive.
Also unplug the battery pack.
PLEASE NOTE!
The emergency stop button must used for the specied
purpose only.
Emergency stop button (normally closed contact)
20
18
16
14
8 10 12
21
19
17
15
N
Terminals:
15 Normally closed contact
17 Normally closed contact
7 9 11 13
8 10 12 14 16 18
7 9 11 13 15 17
TR
20 22 24 26 28 30
21 23 25 27 29
19
30
28
26
24
22
29
27
25
23
1 L1
Primary transformer line AC 220 V 230 V
2 L (black) Mains supply line AC 220 V - 230 V
3 N (blue) Transformer line
(neutral conductor)
4 N Primary transformer line
(neutral conductor)
5 PE (green/
yellow)
The PE is run from the control unit
housing and connected to the earth
clamp under the control unit housing
NOTE!
Buttons and other command controls must be installed and
actuated within view of the gate only.
Violation of this requirement may result in serious injury to
third parties.
Note!
Connect all safety components and accessories
before commissioning, because the control unit automatically
detects and saves the connected peripherals. If additional
peripherals are connected later, the control unit will need to
be reset rst. Then the peripherals can be connected. When it
is switched on for the rst time after that, the control unit
detects newly connected accessories and the system can be
operated again.
Safety contact strips
8.2 KΩ (OPEN)
N
Terminals:
19 GND
21 Signal
8.2 KΩ (CLOSED)
N
TR
TR
8 10 12
7 9 11 13
8 10 12 14 16 18
7 9 11 13 15 17
8 10 12
7 9 11 13
8 10 12 14 16 18
7 9 11 13 15 17
22
20
18
16
14
21
19
17
15
20 22 24 26 28 30
21 23 25 27 29
19
20
18
16
14
21
19
17
15
20 22 24 26 28 30
21 23 25 27 29
19
30
28
26
24
29
27
25
23
30
28
26
24
22
29
27
25
23
Terminals:
25 GND
27 Signal
– 17
Connection
L N
L N
L N
L N
L N
Optoelectronic safety contact strip (OPEN)
8 10 12
7 9 11 13
8 10 12 14 16 18
7 9 11 13 15 17
N
TR
Terminals:
19 GND
21 Signal
23 +12 V
Optoelectronic safety contact strip (CLOSED)
8 10 12
7 9 11 13
8 10 12 14 16 18
7 9 11 13 15 17
N
TR
Terminals:
25 GND
27 Signal
29 +12 V
2-wire photo eye (bus system)
8 10 12
20
18
16
14
21
19
17
15
20 22 24 26 28 30
21 23 25 27 29
19
20
18
16
14
21
19
17
15
20 22 24 26 28 30
21 23 25 27 29
19
20
18
16
14
4-wire photo eye
30
28
26
24
22
PLEASE NOTE!
If an external device that is used only during movement
operation is powered from the +24V output (e.g. card reader),
power-saving mode must be disabled. See "Standby mode".
29
27
25
23
20
18
16
14
8 10 12
19
17
15
7 9 11 13
8 10 12 14 16 18
7 9 11 13 15 17
N
TR
20 22 24 26 28 30
21 23 25 27 29
19
30
28
26
24
22
29
27
25
23
21
Terminals:
8 +24V; max. 400 mA
30
28
26
24
22
10 0 V
12 NC
14 COM
29
27
25
23
Warning light
N
TR
8 10 12
7 9 11 13
8 10 12 14 16 18
7 9 11 13 15 17
22
20
18
16
14
21
19
17
15
20 22 24 26 28 30
21 23 25 27 29
19
30
28
26
24
29
27
25
23
Terminals:
30
28
26
24
22
7 24 V (unregulated), max. 25 W
9 GND
Terminals:
12 NC
14 COM
7 9 11 13
8 10 12 14 16 18
7 9 11 13 15 17
N
TR
20 22 24 26 28 30
21 23 25 27 29
19
21
19
17
15
Note!
The polarisation is irrelevant for connection!
29
27
25
23
NOTE!
The control unit automatically generates the ashing
warning light.
– 18
Connecting button
L N
L N
L N
L N
NOTE!
Connect button only!
Do not use locking switches, because continuous signals
cannot be processed.
Pulse button
8 10 12 14 16 18
7 9 11 13 15 17
N
Terminals:
22 GND
26 Signal
Dened opening and closing
PLEASE NOTE!
Which button has which function must be clearly labelled.
TR
8 10 12
7 9 11 13
20
18
16
14
21
19
17
15
20 22 24 26 28 30
21 23 25 27 29
19
Connection
30
28
26
24
22
29
27
25
23
Stop button
Note!
Remove jumper
8 10 12 14 16 18
7 9 11 13 15 17
N
Terminals:
20 GND
30 STOP input (normally closed contact)
TR
8 10 12
7 9 11 13
22
20
18
16
14
21
19
17
15
20 22 24 26 28 30
21 23 25 27 29
19
30
28
26
24
29
27
25
23
7 9 11 13
8 10 12 14 16 18
7 9 11 13 15 17
N
TR
Terminals:
22 GND
24 OPEN input (normally open contact)
28 CLOSED input (normally open contact)
Partial opening
7 9 11 13
8 10 12 14 16 18
7 9 11 13 15 17
N
TR
8 10 12
8 10 12
20
18
16
14
21
19
17
15
20 22 24 26 28 30
21 23 25 27 29
19
20
18
16
14
21
19
17
15
20 22 24 26 28 30
21 23 25 27 29
19
30
28
26
24
22
29
27
25
23
30
28
26
24
22
29
27
25
23
Terminals:
11 GND
13 Partial opening
– 19
Connection / Commissioning
L N
L N
Status
Safety
Light
Relay
1
ON
ECE
2
3
4
5
6
7
8
Open-Stop-Close button
PLEASE NOTE!
Which button has which function must be clearly labelled.
7 9 11 13
8 10 12 14 16 18
7 9 11 13 15 17
N
TR
Terminals:
20 GND
24 OPEN input (normally open contact)
28 CLOSED input (normally open contact)
30 STOP input (normally closed contact)
Potential-free relay contact
8 10 12
8 10 12
20
18
16
14
21
19
17
15
20 22 24 26 28 30
21 23 25 27 29
19
20
18
16
14
Optional connections
PLEASE NOTE!
30
28
26
24
22
29
27
25
23
Radio-based safety contact strip
Connect radio receiver to board
30
28
26
24
22
The system must be disconnected from the power supply
before any work on the gate or drive.
Also unplug the battery pack.
PLEASE NOTE!
The system must be disconnected from the power supply
before plugging in the radio receiver.
Also unplug the battery pack.
50%
75%
START PROG
25%
100%
0
0%
Limit
Limit
MAXMAX
N
TR
Terminals:
16 ; 18 max. 24 V DC or AC; max. 1 A
7 9 11 13
8 10 12 14 16 18
7 9 11 13 15 17
21
19
17
15
20 22 24 26 28 30
21 23 25 27 29
19
29
27
25
23
1. Connect the receiver board to the control unit as shown in the diagram.
NOTE!
The maximum runtime for a gate movement when using
a radio-based safety contact strip is reduced to 80 seconds
for safety reasons.
NOTE!
For information on connection, settings etc., see the separate
instructions for the radio-based safety contact strip.
– 20
Connection / Commissioning
262830
252729
100%
75%
%
MAX
Battery pack
PLEASE NOTE!
Installation and inspection of the battery pack may only be
performed by a qualied electrician.
PLEASE NOTE!
The system must be disconnected from the power supply
before working on the drive.
Also unplug the battery pack.
PLEASE NOTE!
The battery pack is not suitable for use on lifting gates.
PLEASE NOTE!
Use only an original battery pack approved by SOMMER
Antriebs- und Funktechnik GmbH.
NOTE!
The general requirements for working with batteries
(see instructions for battery pack) must be observed.
1. Disconnect the system from the power supply.
5. Remove the post cover.
1
2 3 4
2. Open revision ap.
1
3. Unscrew the 4 screws on the control unit (1).
6. Prepare base plate (1) for installation.
⇒ Insert screws (4) through the washers (3) and the fastening holes.
⇒ Rotate slot nuts (2) from the opposite side to the screws (do not
tighten yet).
1
2
7. Insert installation plate (1) from above into the post prole (C-prole) (2)
and push down.
⇒ The installation plate has been correctly inserted in the post if
the guide nose (1) runs between the two C-proles (2).
4. Lower the control unit approx. 150 mm and x in place again.
8. Position the installation plate and tighten the screws.
⇒ The installation plate is correctly positioned if it is immediately
under the control unit transformer (see diagram).
– 21
Connection / Commissioning
Battery pack
2
Battery pack
Battery pack
3
2 x 0,75 mm
2
SOM
M
E
R
0
1
2
6
7
2 x 0,75 mm
2
M
C
P
E
M
C
S
8
3
2
1
4 x 0,75 mm
2 x 0,75 mm
1
9. Plug connector cable into the battery pack (1).
Battery pack
External antenna
• If reception is inadequate with the radio receiver internal antenna,
an external antenna can be connected.
• The antenna cable may not exert any mechanical force on the radio
receiver; provide for stress relief.
• Dene the installation location together with the operator.
5
O
AC 230V
2
3 x 1,5 mm
3
10. Place battery pack on the installation plate.
2
11. Remove control unit cover and plug the other end of the connector
cable into the control unit (2).
12. Replace the cover.
⇒ Make sure that the connector cable is positioned as shown in
the diagram.
⇒ If necessary, push the control unit up slightly.
13. Connect main power.
Pos 1
Pos 2
Pos 1
Pos 2
1. Pull jumper from pins.
2. Place jumper in "Pos 1".
3. Place external antenna jumper at "Pos 2".
NOTE!
Follow instructions for external antenna.
Pos 1
Pos 2
Test run
1. Run a complete cycle with mains power (gate OPEN and gate CLOSE).
2. Start a new cycle and disconnect the mains power during the cycle.
⇒ Battery pack is detected and activated.
3. Restore mains power.
– 22
Commissioning / Operation
ECE
8
1
ON
ECE
2
3
4
5
6
7
8
Safety instructions
NOTE!
After installation of the drive, the person responsible
for the installation must complete an EC declaration of
conformity for the gate system in accordance with Machinery
Directive 2006/42/EC and apply the CE mark and a type
plate. This is also required for private installations and
also if the drive is retrotted to a manually operated gate.
This documentation and the Installation and Operating
Instructions are retained by the operator.
NOTE!
The commissioning sequence described below is important.
All safety components and accessories connected to
the control unit are automatically detected by the control
unit when it is switched on and its correct function is tested.
If peripherals are connected later, the control unit must be
reset before the drive can be operated again.
Adjusting gate weight
NOTE!
The gate weight must be precisely adjusted.
If the setting is not correct, the operating forces will be too
high and the power shut-off will be too late.
Severe injuries may result.
Relay
Light
Safety
Status
Locking weight potentiometer
IMPORTANT NOTE!
(1) After adjusting the gate weight, DIP switch 3 must be set to
ON immediately.
This prevents the weight adjustment and other parameters
important for safe operation of the system from being
accidentally changed.
(2) In addition, after setting the DIP switch (3), pull out
the rotary button of the weight potentiometer and place in
the immediate vicinity of the drive.
The rotary button must never be pulled out before activation
of the write protection, because the setting here can also be
changed accidentally.
ECE
8
7
6
ON
5
4
3
2
1
Relay
Light
Safety
Status
50%
75%
START PROG
25%
100%
0
0%
MAXMAX
7
6
ON
5
4
3
2
1
Connecting the power supply
Connect the power supply of your drive.
START PROG
t
t
25%
0%
Gate weight Setting
400 kg 100%
300 kg 75%
200 kg 50%
100 kg 25%
50%
Switch on drive
75%
100%
0
MAXMAX
Switch on the drive at the main switch.
– 23
Commissioning / Operation
Commissioning / Operation
Installing limit switches
NOTE!
The limit switches contain strong magnets!
Strong magnetic elds may interfere with some medical
devices such as pacemakers!
Do not place magnets close to such devices!
In case of doubt, consult the manufacturer of the device.
Set left end position
Limit
Limit
1
2
3
NOTE!
Fine adjustment.
1. Loosen screw.
2. Adjust switching magnet.
3. Tighten screw.
Install limit switch and adjust end positions
with a rectangular rack cover
NOTE!
The rack cover cannot be procured from SOMMER as an
accessory!
1. Make sure that the drive is unlocked.
2. Push gate to the left end position (1).
3. Push the limit switch magnet (2) to the sensor (3) until it switches
(the LED ◄ on the control unit lights up).
4. Tighten limit switch magnet 2.
Set right gate end position
Limit
Limit
1
3
NOTE!
If a rectangular cover is installed on the rack, the limit
switches must be attached to the cover.
2
1
1. Unscrew screw on top section (1) of the solenoid holder.
2. Pull top section off to the side.
3. Drill a hole in the bottom section (2) of the solenoid holder for screwing
it to the rack cover and smooth the hole thoroughly.
2
1. Push gate to the right end position (1).
2. Push the limit switch magnet (2) to the sensor (3) until it switches
(the LED ◄ on the control unit lights up).
3. Tighten limit switch magnet 2.
3 2
4. Screw the bottom section (2) of the solenoid holder to the rack cover at
the required position (3).
– 24
Commissioning / Operation
8
TRN N
10121416 18
79 111315 17
20
2224
262830
1921
23
252729
1
0%
MAX
MAX
0
Limit
Limit
5. Push the top section (1) of the solenoid cover onto the bottom section
(2), perform the ne adjustment (see note on "ne adjustment") and
screw it in position.
Adjust limit switch when using a moving block
with internal rack
NOTE!
Not available from SOMMER as an accessory!
NOTE!
Because another pinion acts to transfer the movement of
the motor to the rack when a block is used, the direction
of motion of the gate is reversed. This means that the limit
switches on the board must be reversed.
Optional: Operation of a moving block with
internal rack:
NOTE!
DIP switch position of DIP switch 7 is reversed here!
(see "Installation location")
After installation immediately test all safety devices
(e.g. photo eye in CLOSED direction and safety contact strips
in both directions) to ensure that they are operating correctly!
Locking drive
1. Push locking lever upwards.
⇒ Drive is locked. The gate can only be moved by motor.
2. Switch on main switch.
⇒ LED (Status) on.
Rest control unit
⇒ Power must be connected.
Safety
Status
START PROG
Limit
Limit
ECE
8
7
6
ON
5
4
3
2
1
Relay
Light
50%
75%
25%
100%
0
0%
MAXMAX
Limit
1
2
Limit
R
L
ER
1. Open control unit housing.
2. Pull off the two blue and orange limit switch wires.
3. Connect the limit switch wire with the orange plug to the blue socket (2).
4. Connec the limit switch wire with the blue plug to the orange socket (1).
1. Press and hold "Start" and "Prog" simultaneously.
⇒ Light LED starts ashing.
2. Release buttons when light LED remains steady.
⇒ Reset completed successfully.
Programming
NOTE!
The forces are programmed exclusively in dead man
operation. In dead man operation there is no power cut-off,
but only overload cut-off. Persons and animals must never
be within the range of motion of the gate when dead man
operation is active.
Serious crushing injuries may be caused if this precaution is
not observed.
Dead man operation see "Operating modes".
– 25
Commissioning / Operation
ON
ECE
5
6
7
8
Commissioning / Operation
NOTE!
Once programming has been started, it cannot be interrupted
and restarted at a later time. If programming is interrupted,
it must be restarted and completed from the beginning.
The light LED ashes during programming (in general three
complete cycles from one to the other end position). The light
LED remains steady if the gate remains stationary between
cycles.
On completion of programming the LED switches off.
NOTE!
The gate must be in the centre position when starting
programming.
The gate must move in the OPEN direction when a button
(start or external button) is pressed for the rst time.
4
3
2
1
Relay
Light
Safety
Status
50%
75%
START PROG
25%
100%
0
0%
Limit
MAX
1. Move gate manually to centre position.
2. Press and hold the start button on the control unit or external hand-held
control until the gate OPEN end position is reached.
⇒ Programming starts in dead man operation.
3. Press and hold the start button on the control unit or external hand-held
control until the gate CLOSED end position is reached.
⇒ This was the programming movement for path measurement. It is
run at reduced speed (creep mode).
4. Press and hold the start button on the control unit or external hand-held
control until the gate OPEN end position is reached.
⇒ This was the programming movement for force measurement in
gate OPEN.
5. Press and hold the start button on the control unit or external hand-held
control until the gate CLOSED end position is reached.
⇒ This was the programming movement for force measurement in
gate CLOSED.
▫ When the light LED goes out,
⇒ Programming is complete.
▫ If the light LED remains on,
⇒ Repeat the procedure until the LED is out.
3. Press button (1) once.
The gate closes until the gate CLOSED end position is reached.
4. If one of the programmed gate end positions is not reached
(gate OPEN or CLOSED), check that the correct gate weight is set on
the potentiometer.
⇒ Correct if necessary.
Safety instructions
• The local safety regulations for the system must be complied with to
ensure safe operation. Information is available from electrical utility
companies, VDE (Association for Electrical, Electronic & Information
Technologies) and professional associations.
• The operator is not protected against interference caused by other
telecommunications equipment or devices (e.g. wireless systems which
are being operated properly in the same frequency range).
• Replace the hand-held transmitter unit's batteries if you experience
reception problems.
Radio receiver
PLEASE NOTE!
The radio receiver must be connected or disconnected from
the control unit only if the control unit is disconnected from
the power supply. If the drive is operated by battery, it must
also be disconnected from the control unit.
1
1. Learn button
2.1 LED channel 1
2.2 LED channel 2
2.3 LED channel 3
2.4 LED channel 4
2.32.4
2.2
2.1
Checking the force tolerance
NOTE!
Rubber safety strips must be used on the main and auxiliary
closing edges. No sliding gate without safety strips may be
used!
⇒ Our program contains various safety strips, both active (triggers an
immediate stop of the gate at contact) and passive (takes up part
of the inertial mass of the moving gate). This strip can be ordered
from a SOMMER dealer under Art. No. 3652V000.
See also "Maintenance and care / regular testing" for more information
about safety strips.
Test run:
1. Close gate.
2. Press button (1) once.
Gate opens to gate OPEN end position.
Explanation of radio channels
Channel 1 Pulse mode
Channel 2 Partial opening
Channel 3 Dened OPEN
Channel 4 Dened CLOSE or pot.-free relay
(must be activated by Torminal)
Pulse sequence of gate
movements
Radio channel 1: OPEN - STOP - CLOSE - STOP - OPEN - STOP -
CLOSE ...
Radio channel 2: Partial opening
Radio channel 3: OPEN - STOP - OPEN - STOP - OPEN ...
Radio channel 4: CLOSE - STOP - CLOSE - STOP - CLOSE ...
– 26
Commissioning / Operation
ECE
262830
252729
100%
75%
%
MAX
Deleting the radio receiver memory
1. Press and hold the Learn button (1).
⇒ After 5 seconds an LED flashes - after another 10 seconds an LED
is steady.
⇒ After a total of 25 seconds all LEDs light.
2. Release the Learn button (1).
⇒ The deletion procedure is ended.
Deleting a channel from the radio
receiver
1. Press and hold the Learn button (1).
▫ 1 x for channel 1; the LED (2.1) lights up.
▫ 2 x for channel 2; the LED (2.2) lights up.
▫ 3 x for channel 3; the LED (2.3) lights up.
▫ 4 x for channel 4; the LED (2.4) lights up.
⇒ The LED ashes after 5 seconds
⇒ The LED lights after another 10 seconds
2. Release the learn button (1).
⇒ The deletion procedure is ended.
Programming the hand-held
3. Repeat the above steps to programme additional hand-held
transmitters. A maximum of 112 storage locations for each radio
receiver are available.
Cancelling the Learn mode:
Press the Learn button (1) until all LEDs are out or make no input for
10 seconds.
Deleting the hand-held transmitter
from the radio receiver
If a hand-held transmitter is to be deleted from the radio receiver,
every button and every shortcut of the hand-held transmitter must be
deleted for security reasons!
1. Press the learn button (1) and keep it pressed for ve seconds.
⇒ One of the LEDs ashes.
2. Release the learn button (1).
⇒ The radio receiver is in Deletion mode.
3. Press the hand-held transmitter button whose code should be deleted
in the radio receiver.
⇒ The LED goes out. The deletion procedure is ended.
4. Repeat the procedure for all buttons and shortcuts.
Finishing commissioning
remote control
NOTE!
The radio remote control may only be used if the gate’s
movement can be watched and no persons or objects are
within the range of movement.
NOTE!
Before the rst learning of the hand-held transmitter,
delete the memory of the radio receiver.
8
7
6
ON
5
4
3
2
1
Relay
Light
Safety
Status
50%
75%
START PROG
25%
100%
0
0%
Limit
Limit
1. Press the Learn button.
▫ 1 x for channel 1; the LED (2.1) lights up.
▫ 2 x for channel 2; the LED (2.2) lights up.
▫ 3 x for channel 3; the LED (2.3) lights up.
▫ 4 x for channel 3; the LED (2.4) lights up.
⇒ If no code is sent within 10 seconds, the radio receiver switches to
Normal mode.
2. Press the desired hand-held transmitter button until the LED
(2.1/2.2/2.3/2.4) goes out, depending which channel has been selected.
⇒ LED goes out - programming is nished.
⇒ The hand-held transmitter has transferred the radio code to
the radio transmitter.
MAXMAX
1. Insert revision ap from below and fold upwards.
2. Close revision ap.
3. Place dust cap.
⇒ Commissioning complete.
– 27
Commissioning / Operation
Safety instructions
• The radio remote control may only be used if the gate’s movement
can be watched and no persons or objects are within the range of
movement.
• Keep children, disabled persons and animals away from the gate.
• Never put your hand near the gate when it is moving or near
moving parts.
• Only pass through the gate only once it is completely open.
4. Entrapment and/or cutting hazard from the mechanism or closing
edges of the gate.
⇒ The safety instructions in this manual and the applicable standards
and directives for securing closing edges must be observed at
all times.
Open gate
NOTE!
Buttons and other command controls must be installed and
actuated within view of the gate only.
Violation of this requirement may result in serious injury to
third parties.
1x
Partial opening
This function partially opens the gate.
NOTE!
A new partial opening function can only be programmed with
automatic closing deactivated.
NOTE!
A partial opening of approx. 20% of the total length of the gate
is factory-set. If this is to be retained, it is only necessary to
programme channel 2 or to connect the button accordingly.
Example:
open the gate for persons to pass through. Partial opening can be used
with a second button or by radio (hand-held transmitter, Telecody, etc.).
Partial opening by radio
1. Close gate completely to gate CLOSED end position.
2. Select radio channel 2 and programme partial opening with the desired
hand-held transmitter button.
⇒ See "Radio receiver".
3. Open the gate to the desired partial opening position by pressing the
hand-held transmitter button programmed on channel 2 (partial opening
button).
4. Press the partial opening button again when the desired partial opening
position has been reached.
⇒ Gate stops.
⇒ The partial opening function has been programmed.
1. Press the pulse transmitter or hand-held transmitter button once.
▫ Initial position gate CLOSED.
▫ If the button is pressed during the gate OPEN movement,
the gate stops.
▫ It closes when pressed again.
Close gate
1. Press the button or hand-held transmitter button once
▫ Initial position gate OPEN
▫ If the button is pressed during the gate CLOSE movement,
the gate stops.
▫ It opens when pressed again.
Dened opening and closing
This function opens and closes the gate with separate hand-held
transmitter buttons.
Dened opening:
• Programme the desired hand-held transmitter button on radio channel 3
(see p. 23).
Partial opening by pulse button
1. Wire button as described in "Connection".
2. Close gate completely to the gate CLOSED end position.
3. Press button to open gate to the desired partial opening position.
4. Press button again when the desired partial opening position is
reached.
⇒ Gate stops.
⇒ The "partial opening" function has been set.
Deleting partial opening
▫ Close gate to the gate CLOSED end position.
▫ Press and hold PROG + hand-held transmitter button on which
the partial opening was programmed for 2 seconds.
or
▫ Close gate to the gate CLOSED end position.
▫ Press and hold PROG + partial opening buttons for 2 seconds.
⇒ Light LED lights when partial opening has been deleted.
Dened closing:
• Programme the desired hand-held transmitter button on radio channel 4
(see p. 23).
– 28
Commissioning / Operation
Status
Safety
Light
Relay
1
ON
ECE
2
3
4
5
6
7
8
Status
Safety
Light
Relay
1
ON
ECE
2
3
4
5
6
7
8
Commissioning / Operation
Automatic closing function
NOTE!
Risk of injury during automatic closing.
Automatically closing gates may injure persons within
the range of movement of the gate when closing.
Always install a photo eye before activating the function.
This is a legal requirement.
NOTE!
The control unit does not respond to continuous signals in
the gate OPEN direction. A time clock must be connected via
the photo eyes.
NOTE!
Operation with automatic closing must comply with EN 12453.
NOTE!
There are two types of automatic closing.
Both allow the open holding time to be set from 0 255 seconds.
1. Semi-automatic closing (potentiometer left).
2. Fully automatic closing (potentiometer right).
3. Deactivating automatic closing
(potentiometer at centre position).
NOTE!
The progress of the open holding time is indicated by
the flashing status LED. (2 x ... 2 x...).
NOTE!
Automatic closing is disabled if dead man mode is activated
(DIP 1 ON).
Semi-automatic closing function
▫ All commands from command transmitters are accepted.
▫ When the gate OPEN end position or the programmed partial
opening position is reached, the open holding time starts
(referred to as OHZ below).
▫ The gate closes on expiration of the OHZ.
▫ If a pulse command is received (e.g. START button or radio
channel 1), the OHZ is reduced.
▫ The OHZ is reduced if a partial opening command is received.
▫ The OHZ does not expire at an intermediate stop.
50%
START PROG
Turn potentiometer anticlockwise to the desired OHZ.
Fully automatic closing function
▫ All commands are ignored during opening.
▫ When the gate OPEN end position or the programmed partial
opening position is reached, the OHZ starts.
▫ If a pulse command is received (e.g. START button or radio
channel 1), the OHZ is restarted.
▫ If an new partial opening command is received at the
"partial opening" drive setting, the OHZ is restarted.
75%
25%
100%
0
0%
MAXMAX
50%
START PROG
t
t
75%
25%
100%
0
0%
MAXMAX
Turn potentiometer clockwise to the desired OHZ
STOP command during automatic closing
A STOP command triggered by a STOP button (see "Connection") always
interrupts the movement of the drive, regardless of what type of automatic
closing has been selected
Photo eye event during automatic closing
DIP switch 6:
ON Gate closes 5 seconds after triggering photo eye.
OFF The OHZ restarts after triggering photo eye.
Pre-warning time
Before the drive starts, a warning light flashes for 5 seconds after the button
or the hand-held transmitter is pressed (factory setting).
The pre-warning time is cancelled if a command transmitter is
actuated again.
▫ Wire warning light as described in "Connection".
DIP switch 8:
ON: Activates the pre-warning time.
OFF: Deactivates the pre-warning time.
Dead man operation
In dead man operation the gate can only be moved by continuous signals
from buttons.
Dead man operation is not available by radio.
NOTE!
Force cut-off is not available in dead man operation.
Risk of serious injury!
Always ensure that there are no persons, animals or object in
the range of motion of the gate.
NOTE!
Buttons and other command controls must be installed and
actuated within view of the gate only.
Violation of this requirement may result in serious injury to
third parties.
DIP switch 1:
ON: Activates dead man operation.
⇒ Gate movements require the button to be pressed as long as
the gate OPEN and gate CLOSE movements are required.
OFF: Deactivates dead man operation.
NOTE!
If safety devices fail, the control unit is automatically set to
dead man operation. However, this only affects the movement
that is affected by the fault in the safety device
Example: If a safety contact strip in the gate CLOSE direction fails, the gate
can only be closed in dead man operation until the fault is repaired.
– 29
Commissioning / Operation
Obstacle detection
NOTE!
Buttons and other command controls must be installed and
actuated within view of the gate only.
Violation of this requirement may result in serious injury to
third parties.
NOTE!
The reversing length must be set as short as possible to
prevent additional hazards arising from gates with grids at an
ancillary closing edge.
The reversing times can be changed with the Torminal.
NOTE!
Reversing: The drive stops on contact with an obstacle and
then moves in the opposite direction to release the obstacle.
Partial reversing: The drive reverses a predened distance to
release the obstacle.
Full reversing: The drive reverses completely back to the end
position.
The following safety devices are installed to detect obstacles:
▫ Photo eye (object protection).
▫ Safety contact strips (personal protection).
▫ Force cut-off of drive (personal protection).
Obstacle detection by photo eye
NOTE!
A photo eye must be used for object protection only.
A photo eye must not be used for personal protection.
▫ Connect photo eye as described in "Connection".
Action in gate CLOSE:
DIP 4 ON: Full reversing.
DIP 4 OFF: Partial reversing.
NOTE!
A photo eye has no effect in the gate OPEN direction.
Behaviour:
DIP 2 ON: Full reversing.
DIP 2 OFF: Partial reversing.
Force cut-off of drive
NOTE!
There is no force cut-off in dead man operation.
This operating mode is activated by default during the
programming phase.
It is also activated if DIP switch 1 is set to ON.
There is a risk of serious injury for anyone in the range of
movement of the gate in this operating mode.
▫ The sensitivity of the force cut-off depends on the correct weight
setting of the gate or the weight potentiometer.
⇒ See "Commissioning" on p. 17.
Standby mode
To save energy, the drive control unit switches to standby mode after the
specied period. Connected accessories (e.g. photo eye, safety contact
strip, external radio receiver etc.) are deactivated and then reactivated at
the next command (button, radio etc.).
NOTE!
The factory-set period before the control unit switches to
standby mode is 6.5 minutes.
The period can be changed with a Torminal.
(see Torminal instructions).
Important information when using an external
radio receiver:
Because external radio receivers are deactivated in standby mode,
they cannot receive commands from the hand-held remote control when
the control unit has switched to standby mode.
If an external radio receiver is used, standby mode must be deactivated
with DIP switch 5.
Deactivating standby mode:
DIP 5 OFF: Standby activated (factory setting).
DIP 5 ON: Standby deactivated.
NOTE!
If the photo eye is interrupted, the gate runs on for a short
distance.
Obstacle detection by safety contact strips:
▫ Connect safety contact strips as described in "Connection".
NOTE!
Make absolutely sure that the safety contact strips are
connected for the correct direction (OPEN/CLOSE).
A safety contact strip connected for gate CLOSE will not
respond in the gate OPEN direction and vice versa.
Important information when using
a battery pack:
▫ If a battery pack is connected, standby mode is automatically
deactivated to enable charging of the battery pack
▫ If there is a power failure while a battery pack is co.nnected,
the control unit automatically switches to standby mode after
5 seconds to extend the battery life. This function cannot be
deactivated.
Overload protection
If the drive is overloaded during opening or closing, the control unit detects
it and stops the drive.
A control unit reset returns the drive to operational status
(see "Commissioning" p. 18).
Operation after a power failure
The programmed force values are retained in the event of a power failure.
The rst movement of the drive after a power failure is always gate OPEN.
If the power fails during a gate movement, the drive must be
emergency released and the gate moved manually to an end position
(see "Emergency release").
– 30
Maintenance and care
Maintenance and care
Safety instructions
DANGER!
Never use a hose or high-pressure cleaner to spray down
the drive or the control unit housing.
• Before any work on the gate or drive disconnect it from the power
supply and lock it to prevent reconnection.
• Do not use acids or alkalis for cleaning.
• Wipe drive clean with a dry cloth as required.
• Never put your hand near the gate when it is moving or near
moving parts.
• Crush and shear hazards at the closing edges and the mechanical
systems of the gate.
• Check the mounting screws and bolts of the drive for tightness and
tighten if necessary.
• Check the gate according to the manufacturer's manual.
Regular testing
• Regularly check that the safety devices function correctly; no less than
every six months. See EN 12453:2000.
• Test the function of pressure-sensitive safety devices
(e.g. safety contact strip) every 4 weeks see EN 60335-2-95:11-2005
Testing Behaviour Yes or NoPossible cause Remedy
Force cut-off
Stop gate during closing
with an object 50 mm x
50 mm.
Emergency release
Proceed as described in
the "Emergency Release"
chapter.
Safety contact strip,
if present.
Open and close the gate
and actuate the strip at
the same time.
Photo eye, if present.
Open and close the gate
while interrupting the photo
eye.
Does drive reverse when it
contacts the object?
The gate must be easily
opened and closed by hand.
(Gate is balanced).
Adjust the behaviour of
the gate, as set with DIP
switch 1, 2 or 3.
Safety LED lights
continuously.
Adjust the behaviour of the
gate, as set with DIP switch
1, 2 or 3.
Safety LED lights
continuously.
Yes • Power cut-off functions
No • Force tolerance too high,
adjust with TorMinal.
• Gate incorrectly adjusted. • Adjust gate, call a technician.
Yes • Everything is OK.
No • Emergency release
defective.
• Gate jams. • Check gate, see gate owner's manual.
Yes • Everything is OK.
No • Cable breakage,
terminal loose.
• Strip defective. • Decommission the system and lock it to
Yes • Everything is OK.
No • Cable breakage,
terminal loose.
• Photo eye dirty. • Clean the photo eyes.
• Photo eye maladjusted
(holder bent).
• Photo eye defective. • Decommission the system and lock it to
• Reduce the force tolerance until the test is
successful. First open and close the gate
completely twice under supervision.
See TorMinal owner’s manual.
• Repair emergency release.
• Check the wiring; retighten the terminals.
prevent reactivation. Then contact customer
service.
• Check the wiring; retighten the terminals.
• Adjust photo eyes.
prevent reactivation. Then contact customer
service.
– 31
Troubleshooting
75%
t
Relay
ON
ECE
3
4
5
6
7
8
543
Malfunction Possible cause Corrective action
Drive does not close the gate. • Photo eyes power supply interrupted. Check connection
• Drive has been disconnected from mains
power supply.
Replace fuse.
• The drive always opens the gate completely
upon rst command after the power supply
has been restored.
• The drive was in an intermediate position
when it was disconnected and as a result has
switched to dead man operation.
Drive opens gate, then no reaction
to a command from the hand-held remote control .
Speed varies during opening and closing. • Drive starts and slows down before reaching
Gate cannot be operated unless the user presses
and holds the buttons, e.g. key switches.
• Safety input triggered (e.g. photo eye
defective), safety LED ashing (see table).
the end position.
• Dead man operation activated. Deactivate dead man operation. See "Selecting
• Move gate to an end position in dead man
operation and lock.
• Remove object from photo eye.
• Repair photo eyes.
• Controller not properly plugged in.
Completely normal, drive starts at maximum
speed. The drive reduces speed before reaching
the other end position (soft running).
DIP switch settings and repairing defective safety
peripherals".
Only radio receiver!!
All LEDs ashing. • All memory locations occupied, max. 112. • Delete any hand-held remote controls that are
One of the LEDs on the receiver is on
continuously.
One of the LEDs on the receiver is on. • The radio receiver is in the Learning mode
• The radio signal is being received; the button
of a hand-held remote control might be
defective or an external signal is present.
and awaiting a radio code from a hand-held
remote control.
no longer needed.
• Install additional radio receivers.
• Remove the battery from the hand-held
transmitter.
• Wait until the external signal falls off.
Press the desired hand-held transmitter button.
Description of the ash sequences of the LEDs
2
1
Ligh
Safety
Status
50%
Flash sequences of the safety LED Meaning
.......... 2 x Safety contact strip is bent or a force cut-off has occurred.
.......... 3 x Photo eye is interrupted.
.......... 4 x Runtime is >90 seconds, path is too short or too long.
.......... 5 x System error: control unit has a defect or is overloaded.
Continuously on Emergency release is actuated, EMERGENCY STOP or stop button
is pressed.
Flash sequences of the status LED Meaning
4 x Standby mode is activated.
.......... 2 x Open time of auto closing is expiring.
.......... 1 x Battery charge is no longer sufcient.
Continuously on System OK.
– 32
DIP switch settings
Switches ON OFF (delivery status)
1 Dead man operation activated Dead man operation deactivated
2 Reaction to SKL input / force cut-off
Full reversing Partial reversing
3 Weight potentiometer blocked Weight potentiometer unblocked
4 Reaction to photo eye when closing
Full reversing Partial reversing
5 Standby
Standby deactivated Standby activated
6 Gate closes 5 seconds after triggering
photo eye
7 Gate right stop Gate left stop
8 Pre-warning time activated Pre-warning time deactivated
Triggering photo eye resets the open
holding time
– 33
Emergency release
262830
252729
100%
75%
%
MAX
262830
252729
100%
75%
%
MAX
ATTENTION
During an emergency release the gate may start moving if it is
not 100% horizontal.
Risk of injury!
NOTE!
It can be released in any gate position.
It should only be locked in an end position,
otherwise the control unit switches to dead man operation.
Disassembly and disposal
Releasing drive
1. Open dust cap.
2. Unlock lock.
3. Open revision ap.
4. Push lever down.
Locking drive
2. Position revision ap.
3. Close revision ap.
4. Place dust cap.
NOTE!
Move gate back and forth by hand so the pinion meshes with
the rack more easily and the motor can lock.
⇒ Drive is locked and the gate can only be moved with the motor.
Disassembly
IMPORTANT!
Observe safety information.
The sequence is identical to that described in the “Installation” section,
but in reverse order. Ignore the setting instructions.
Disposal
Observe applicable national regulations.
Warranty and customer service
The warranty complies with statutory requirements. The contact person for
warranties is the specialist retailer. The warranty is only valid in the country
in which the drive was purchased.
Batteries, fuses and bulbs are excluded from the warranty.
If you require after-sales service, spare parts or accessories, please contact
your specialist retailer.
We have tried to make the Installation and Operating Instructions as easy
as possible to follow. If you have any suggestions as to how we could
improve them or if you think more information is needed, please send your
suggestions to us:
Fax: 0049 / 7021 / 8001- 401
Email: doku@sommer.eu
1. Push lever up.
– 34
Wiring diagramWiring diagram
STOP button
Photo eye
2-wire
4-wire photo eyes
0V
+ 24 V; 400 mA
NC
1011121314
Power
supply
4-wire
789
COM
pot.-free relay contact/max. 24V DC/AC; 1 A
161718
15
Gate CLOSE button
Pulse button
button
Gate OPEN
GND
GND
OPEN
PULSE
CLOSE
202122 24232625282730
19
29
STOP
GND
Signal
PARTIAL OPENING
Warning light
24V
Partial opening
button
Option: 8.2 KΩ
*
EMERGENCY
STOP
pushbutton
If several 8.2 K Ω strips are wired in
series, only one resistor can still be
used
Signal
Contact strip "OPEN“ +12 V
Safety contact strip “OPEN” GND.
Safety contact strip “OPEN” signal
Safety contact strip “CLOSE” GND.
Safety contact strip “CLOSE” signal
Safety contact strip “CLOSE” +12 V
Option: 8.2 KΩ
If several 8.2 K Ω strips are wired
in series, only one resistor can still
be used
FR 1
+12V
Brown
Green
white
+12 V
Signal
GND
GND
white
Brown
Green
+12V
Brown
Green
FR 1
white
+12 V
Signal
GND
GND
white
Brown
Green
Option: Optoelectronic safety
contact strip
– 35
Option: Optoelectronic safety contact strip
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