Sommer SG1 User Manual

SG1

 Installation and Operating Instructions 1- 27



46703V001-302011-0-OCE-Rev.B

Contents

General Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Symbols 2

Safety Instructions 2

Operation 2

Permitted Gate Dimensions 3

Technical Data 3

Dimensions 3

EU Manufacturer’s Declaration 3

Preparations of Installation. . . . . . . . . . . . . . . . . . . . . . . . 4

Safety Instructions 4

Tools 4

Personal protective equipment 4

Scope of Delivery 4

Installation Tips 5

General Preparation 5

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Safety Instructions 6

Location of Installation 6

Foundation 6

Installation to Ground 7

Mounting of rack 8

Positioning of Stops 9

Connection to power supply 10

Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Safety Instructions 11

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Safety Instructions 13

Opening the Gate 13

Closing of Gate 13

Pulse Sequence of Door Movement 13

Reset of Control System 13

Emergency Release 14

Intermediate Stop 14

Stop forced by Obstacle 14

Functions and Connections . . . . . . . . . . . . . . . . . . . . . . 15

General Tips 15

Overview of Control System 15

DIP Switches 1 - 8 15

Radio Receiver 16

Obstacle Detection (DIP 1, 2 + 3) 17

Automatic Close Mode 17

Warning Time (DIP 5) 18

Fraba System (DIP 6) 18

Separate Signals for Closing and Opening (DIP Switch 7) 18

Partial Opening (DIP 8) 18

Terminal bar with 24 slots 19

Connection to Power Supply 19

Connection of Push-Buttons 19

Connection of Light Barrier 19

Connection of Safety contact strip 20

24 V Connection 20

Connection of Warning Lamps 20

12 V Connection 20

Connection of External Antenna 20

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Maintenance and Servicing. . . . . . . . . . . . . . . . . . . . . . . 24

Important Information 24

Regular Inspection 24

Replacement of Fuses 25

Additional Information. . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Disassembly 25

Disposal 25

Warranty and After-Sales Service 25

Additional Tips for Troubleshooting 26

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

1

General Tips

Symbols

Warning symbol:
Indicates a potential risk. Failure to follow instructions may
result in serious injury!

Note symbol:
Information, useful advice.

Refers to the relevant illustration in the document.

(1)1

Safety Instructions

General

• These Installation and Operating Instructions must be read, understood
and observed by all persons installing, operating or maintaining the drive
mechanism.

• Installation, connection and commissioning of the drive mechanism may
only be carried out by qualified specialists.

• The drive system may only be mounted onto properly aligned gates. If
installed in incorrectly aligned gates, there is a risk of serious injury or
damage to the drive system.

• The manufacturer shall not be liable for damages or disruptions due to
non-compliance with the Installation and Operating Instructions.

• Keep this installation and operating manual near the unit for future refer­ence.

• Observe and comply with the locally applicable accident prevention regu­lations and EU standards.

• Observe and comply with the directive on “Power-driven Windows, Doors
and Gates - BGR 232” issued by the Employers’ Liability Insurance
Association (mandatory for operator in Germany).

• Prior to carrying out any work on the drive system, disconnect it from the
power supply and secure it against inadvertent switching on.

• Only use the manufacturer’s original spare parts, accessories and fixing
material.

Storage

• The drive mechanism may only be stored indoors, in a dry environment
at an ambient temperature of between -20°C and +50°C.

• Store drive system as shown below.

Operation

• The drive mechanism may only be operated if a risk-free force tolerance
has been set. The force tolerance must be set as low as is required to
ensure that the gate’s closing force does not constitute a risk (see sec­tion “Force settings”).

• Keep your hands clear of the moving gate or any other moving parts.

• Keep children, disabled persons and animals away from the gate.

• Only drive through the gate when it is fully opened.

• There is a risk of injury from being trapped or cut on the gate system’s
moving parts or edges.

for Radio Remote Control

• The radio remote control may only be used for equipment and systems in
which defective remote operation of the transmitter or receiver does not
constitute a risk to people, animals or property, or in cases where this
risk is eliminated by means of additional safety facilities.

• The user must be made aware of the fact that the remote control of
equipment with accident risk potential may only occur, if at all, when the
equipment concerned is clearly visible.

• Radio remote control may only be used if movement of the gate can be
supervised and there are no persons or objects in the area of movement.

• Store the hand-held transmitter in such a way that there is no risk of it
being accidentally operated by, for instance, children or animals.

• The operator of this radio-controlled equipment is not in any way protect­ed against interference from other telecommunication systems and facili­ties (e.g. other radio-controlled equipment that is licensed to operate at
the same frequency range). Should serious interference be encountered,
please contact your nearest telecommunications office with interference
measuring facilities (radio signal localisation)!

• Do not use hand-held transmitters near locations or installations that are
susceptible to radio interference (e.g. airports, hospitals).

Rating Plate

The type plate is attached to the inside of the unit at the base support/
housing.

Exact type designation and date of manufacture (month/year) of the drive
are to be found on the rating plate.

Normal Use

• The drive is designed for the exclusive purpose of opening and closing
sliding gates (according to EN 12433-1), hereafter referred to as gates.
Any other use does not constitute normal use. The manufacturer accepts
no liability for damage resulting from use other than normal use. The
user accepts sole responsibility for any risks thereby incurred. Improper
use shall void all warranty.

• Gates operated automatically with a drive must comply with the applica­ble standards and directives as amended: e.g. EN 12604, EN 12605.

• Maintain the safety distances between the gate wing and any nearby
object required by EN 12 604.

• The drive mechanism may only be used, if in a technically perfect condi­tion, and in compliance with these Installation and Operating Instructions,
particularly regarding correct and responsible use.

• The gate may not be installed at a slope.

• The runner rail must be installed in such a way that water can drain off in
order to prevent the formation of ice in winter.

• Ensure that the gate is sliding smoothly on the rail. Otherwise, the
sensors of the drive system may not detect obstacles and might fail to
halt the gate.

• The gate must be equipped with stops at both the open and closed
position, as it might otherwise be dislocated from the rail in the event of
an emergency release.

• Any defects that may impair the safe operation of the equipment should
be eliminated without delay.

• The gate wings must be stable and warp-proof, i.e. they should not bend
or warp during opening or closing operations.

• The drive mechanism is unable to compensate for any defects in the
gate or incorrect installation.

• Do not operate the drive in areas where there is a risk of explosion.

• Do not operate the drive in rooms where the air contains aggressive
gases.

2

General Tips

2

8

0

7

0

1

1

0

365

3

1

0

16

5

140

80

D Funkempfänger

EU-Konformitätserklärung

D

ie Firma

SOMMER Antriebs- und Funktechnik GmbH
Hans-Böckler-Straße 21-27
D-73230 Kirchheim/Teck

erklärt, daß das nachfolgend bezeichnete Produkt bei bestim­mungsgemäßer Verwendung den grundlegenden Anforderungen
gemäß Artikel 3 der R&TTE-Richtlinie 1999/5/EG entspricht und
daß die folgenden Normen angewandt wurden:

Produkt: RF Remote Control for Doors & Gates

T

yp:

Angewandte Richtlinien und Normen sind:

Kirchheim/Teck, 21.06.2010
Werner Gollmer
Geschäftsführer

E Receptor por radio

Declaración de conformidad de la UE

L

a empresa

SOMMER Antriebs- und Funktechnik GmbH
Hans-Böckler-Straße 21-27
D-73230 Kirchheim/Teck

declara que el producto que se menciona a continuación cumple
con las disposiciones pertinentes de acuerdo a lo expuesto en el
artículo 3 de la normativa R&TTE 1999/5/CE, siempre y cuando
el uso sea conforme a lo previsto, habiendo sido sometido a la
aplicación de las siguientes nor

mas:

Producto: RF Remote Control for doors & Gates

Tipo:

Las directrices y normativas aplicadas son:

Kirchheim/Teck a 21-06-2010
Werner Gollmer

DK radiomodtager,

EU-overensstemmelseserklæring

F

irmaet

SOMMER Antriebs- und Funktechnik GmbH
Hans-Böckler-Straße 21-27
D-73230 Kirchheim/Teck

erklærer hermed, at det neden for anførte produkt ved forskrifts-
mæssig anvendelse opfylder de grundlæggende krav i henhold
til artikel 3 i R&TTE-direktiv 1999/5/EF og at følgende normer er
anvendt:

Produkt: RF Remote Control for doors & gates

T

ype:

Anvendte direktiver og normer:

Kirchheim/Teck, 21.06.2010
Werner Gollmer
Adm. direktør

- ETSI EN 300220-2:2007-06

- ETSI EN 301489-1:2005-09

- DIN EN 60950-1:2006

- ETSI EN 300220-2:2007-06

- ETSI EN 301489-1:2005-09

- DIN EN 60950-1:2006

R

M01-868, RM02-868-2, RM02-868-2-TIGA,

RM01-434, RM02-434-2, RM03-434-4, RM04-434-2
RX04-RM02-868-2, RX04-RM02-868-2-TT
R

X04-RM02-434-2, RX04-RM02-434-2-TT

- ETSI EN 300220-2:2007-06

- ETSI EN 301489-1:2005-09

- DIN EN 60950-1:2006

RM01-868, RM02-868-2, RM02-868-2-TIGA

RM01-434, RM02-434-2, RM03-434-4, RM04-434-2
R

X04-RM02-868-2, RX04-RM02-868-2-TT

RX04-RM02-434-2, RX04-RM02-434-2-TT

RM03-868-4, RM04-868-2, RM08-868-2

R

M03-868-4, RM04-868-2, RM08-868-2

Declaration of Installation

for the installation of an incomplete machine

in accordance with the Machinery Directive 2006/42/EC, appendix II, part 1 B

SOMMER Antriebs- und Funktechnik GmbH

Hans - Böckler - Straße 21 - 27

73230 Kirchheim unter Teck

Germany

hereby declares that the control unit

SG1

DVRIWKHLGHQWL¿FDWLRQ6*FRPSOLHVZLWKWKH0DFKLQHU\'LUHFWLYH (&DQGLVVSHFL¿HGIRULQVWDOODWLRQLQ

a door system.

 The following fundamental safety requirements in accor dance with appendix I have been applied and observed:

- General principles no. 1

- 1.2 Safety and reliability of control units
Safety input I terminal 6 + 7: Cat 2 / PL C
Optical safety contact strip terminal 6 + 20 + 21: Cat 2 / PL C

 (OHFWULFNȍVDIHW\FRQWDFWVWULSWHUPLQDO&DW3/&

Safety input II terminal 8 + 9: Cat 2 / PL C
Internal force limitation Cat 2 / PL C
Safety categories in accordance with EN 13849 - 1:2008

 Compliant with the regulations of the EC Building Products Guideline 89 /106/EC.

For the operating forces part, the respect ive initial testing has been carried out in consultation with recognized
inspecting authorities. In doing so, the harmonized standards EN 13241-1, EN 12453 and EN 12445 have been ap­plied. For the tested combinations, refer to the table "Reference list" on th e Internet under www.sommer.eu.

 Compliant with the Low Voltage Directive 2006/95 /EC.
 Compliant with the Directive on Electromagnetic Compatib ility 2004/1 08/EC.

 The technical documentation was drawn up in accorda nce with appendix VII B.

The product may only be put into operation after it has been established that the door system complies with the regu­lations of the Machinery Directive.

Kirchheim, 29.12.2009
Jochen Lude
Responsible for documents

Permitted Gate Dimensions

- Max. travel: max. 6000 mm

- Weight: max. 400 kg

- Slope: 0 %

Technical Data

Rated voltage: 220 - 240 AC/V

Rated frequency: 50/60 Hz

Operating temp. range: -20 - +50 °C

Protection class: IP 34

Max. traction force and pressure: 800 N

Rated traction: 240 N

Rated current consumption: 0,65 A

Rated power consumption: 120 W

Max. speed: 200 mm/s

Rated consumption in standby: ~ 2 W

Weight: 6 kg

Operating factor: 40 %

Workplace noise emission < 75 dBA - drive only

Dimensions

All dimensions in mm. Operator is engaged.

3

4x

24x

24x

S
O

M

M

E
R

T
O

R
A

N
T

R
I
E

B

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D

D

4

1

2

6

7

8

5

3

5 mm 10 mm

8 mm

10 mm
13 mm

Preparations of Installation

Safety Instructions

• The rated voltage of the power supply must correspond to that indicated
on the type plate of the drive.

• All peripheral devices must be equipped with circuit breakers for supply
current according to IEC 364-4-41.

• The cabling of peripheral devices must comply with IEC 364-4-41.

• Installation, connection and commissioning of the drive mechanism must
be carried out by qualified specialists.

• The gate may only be operated if there are no persons, animals or
objects in the area of movement.

• Keep children, disabled persons and animals away from the gate.

• When drilling fixing holes, always wear protective goggles.

• Cover the drive during drilling to ensure that no particles can penetrate
the mechanism.

The foundation must be firm and stable. The drive system may
only be mounted onto properly aligned gates. Incorrect align­ment of gates may lead to serious injury.

• Gates must be of a robust design as they are exposed to high traction
and pressure forces. Lightweight gates in plastic or aluminium might
have to be reinforced before the drive is mounted. If in doubt, contact the
gate supplier.

• Remove or disable all gate locking devices.

• Use only approved fixtures (e.g. plugs, screws). The fixtures must be
suitable for the ground onto which the drive is to be mounted.

• Ensure that the gate can be moved with ease.

Scope of Delivery

• The scope of delivery might vary, depending on the design of the drive
system.

• Prior to installation, inspect the supplied parts to ensure that no compo­nents are missing.

Tools

Personal protective equipment

• When drilling the boreholes for the screws, always wear protective
goggles

Complete drive package

Packaging (L x W x H) 1035 × 350 × 270 mm

Weight 12 kg

1. 1 Sliding gate operator with control unit and radio receiver

2. 1 Installation and operating manual

3. 1 4-command hand-held transmitter

4. 2 Keys for cover

5. 1 Mounting ring

6. 1 Assembly kit

24 Screws

24 Washers

7. 4 1-m gear rods

8. 2 Limit switch magnets

Individual drive

Packaging (L x W x H) 400 × 355 × 225 mm

Weight 6 kg

1. 1 Sliding gate operator with control unit and radio receiver

2. 1 Installation and operating manual

4. 2 Keys for cover

5. 1 Mounting ring

8. 2 Limit switch magnets

4

Preparations of Installation

2

1

2 x 0,75 mm

2

4 x 0,75 mm

2

3

2 x 0,75 mm

2

S

O

M

M

E

R

T

O

R

A

N

T

R

I

E

B

E

0

1

2

6

7

2 x 0,75 mm

2

P

P

E

E

M

M

C

C

S

S

P

E

M

C

S

8

9

AC 230 V

O

5

3

4 x 0,75 mm

2

3 x 1,5 mm

2

Installation Tips

• Safety devices must be installed as normally closed contacts. This
ensures that safety is not compromised in the event of a defect at the
drive system.

• Consult the operator on the envisaged locations for accessories.

The gate might be operated with a number of different control
devices: Hand-held transmitter, Telecody, interior push-button
and key switch. For the hand-held transmitter, Telecody and
interior push-button, there is no need for cables as they are
radio control devices. For more information, contact the supplier.

1. Warning lamp DC 24 V

2. Key switch (with 1 or 2 contacts)

3. Light barrier (mandatory for gates with automatic closing mechanism,
see EN 12543)

4. Base frame

5. Main switch (lockable)

6. Rod antenna (including 10-m cable)

7. Safety switch strip (8.2 kOhm, Fraba System)

8. Telecody

9. Holder for remote control, for installation in car or on wall

General Preparation

• Before installing the drive, remove or disable all locking devices (electri­cal locks, locking bolts, etc.) of the gate.

• Ensure that the design of the gate is stable and suitable to be equipped
with a drive.

• When operated, the gate may not sway to the side.

• The castors on the lower rail and/or castors on the upper rail must run
smoothly without excessive friction.

• To ensure that the gate cannot derail, it must be equipped with stops at
positions “Gate OPEN” and “Gate CLOSED”.

• Install conduits for cables (power supply, connection of accessories such
as light barrier, key switch box, warning lamp, etc.) at the base of the
gate.

5

22
23

10
11
12
13
14

16

16

17
18
19

15

20
21

3

05

X

A

L =305+ A +X

52,5

m

i

n.

300

ca.800

m

i

n.400

min.300

min.400

min.240

52,5

52,5

22
23

10
11
12
13
14

16

16

17
18
19

15

20
21

305

X

A

L =305+ A +X

52,5

Installation

Safety Instructions

• For the connection of the control system to the power supply, contract an
electrician.

• Ensure that the drive system is firmly secured to the ground and that the
racks are properly fixed to the gate, as these devices are exposed to
considerable forces during the opening and closing of the gate.

• If the opening/closing of the gate is controlled by means of a push-but­ton, the button must be mounted at a minimum height of 1.6 m above
ground to prevent children from operating the gate.

• During operation of the gate, the rack may not be pressed onto the
toothed wheel, as this could damage the drive mechanism.

• During installation, comply with the relevant standards such as EN 12604
and EN 12605.

Location of Installation

Condition as delivered is operator left, gate opens to the left.

Left drive, calculating gate wing length

L=required gate wing length
A=existing passage width
X=overlap (for example between gate wing and post)

Right drive, Calculating gate wing length

L=required gate wing length
A=existing passage width
X=overlap (for example between gate wing and post)

Terminal 12 green motor

Terminal 13 white motor

Terminal 18 blue magnetic end switch gate OPEN

Terminal 19 yellow magnetic end switch gate CLOSED

Terminal 12 white motor

Terminal 13 green motor

Terminal 18 yellow magnetic end switch gate CLOSED

Terminal 19 blue magnetic end switch gate OPEN

Foundation

• For cantilevered gates, the drive must be mounted between the castor
blocks.

• Ensure that the foundation extends to a frost-free depth (for Germany
approx. 800 mm).

• The foundation must be hardened and level.

• For the dimensions of the foundation, see figure below.

6

Installation

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29

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2

0

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300

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8mm

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75

20

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29

120

1

2

0

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2

1

Installation to Ground

Dispose of packaging material according to the applicable statu­tory regulations.

• Insert cables into conduits and label for subsequent connection.

• Remove drive system from packaging.

• Check delivery to ensure that it is complete.

The mounting ring is only required for the installation of the gear
rod. After completion of the installation, it must be removed, as
the operator can otherwise not be engaged.

• Push the mounting ring (1) on to the gear (2).

• Turn the key (1) 90° in clockwise direction and lift off the cover (2).

• Dismantle the control unit (3).

Releasing the operator

• Pull lever (1) and swivel the motor (2) to the left, until it engages with
a loud clicking sound. Release the lever (1) while the motor is engag­ing.

† The operator is now released and the gate can be opened manually.

• Measure the position of the operator.

• Mark the required boreholes (Ø depends on type of fixture used) and
drill the holes.

• Insert the plugs.

7

Installation

2

0

2

8

60

239

239

1018

239

100

50

100

~20

2020

2

1

~20

28

60

2

020

86

2

1

2

Caution!
Insert a reinforcing sleeve in all fixing holes, as the housing
might otherwise become damaged when the screws are
tightened.

• Secure rack to the gate, using appropriate fixtures (e.g. supplied
screws). Secure rack at all six fixing points to the gate.

Alignment of gear rod

• Mount the operator and insert the screws.
Check dimensions.

• Tighten the screws.

Mounting of rack

Caution !
On using the steel racks, these should have a minimum width of
12 mm. Smaller steel racks could damage the gear.

The complete drive package comes with 4 racks of 1 m length. If
you require additional racks, please contact your supplier.

• Ensure that the rack is not pressed onto the toothed wheel in any
gate position, as the gear system could otherwise be damaged.

• Push the gate several times back and forth. Ensure that the gear rod
(2) touches the mounting ring (1) along its entire length.
Adjust the distance of the gear rod (2) to the mounting ring (1) by
means of the elongated holes in the gear rod (2).

If you prefer installing the gear rod without using a mounting
ring, ensure that the there is a clearance of approx. 2 mm
between the gear and the gear rod, extending along the entire
gate length.

• Mount the first rack at the opening edge of the gate. To mark the holes
for the securing bolts, position the respective rack over the toothed
wheel.

• Pull the mounting ring (1) from the gear (2).

8

Installation

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1

2

Connection to power supply

The drive is supplied with a power supply cable. Do not use any
other cable for connection to the mains. After completion of the
installation, cut power supply cable to the required length and
insert in the conduit. The power cable is not suitable for continu­ous operation or outdoor installation.

• For the connection of the drive system to the power supply, contract an
electrician.

The connection must be established according to EN 12453
(single-pole circuit break). Install main switch with lock (single­pole switch-off) in order to prevent inadvertent switching on of
the system during maintenance or servicing.

• Prior to carrying out any work on the drive system, disconnect it from the
power supply and secure it against inadvertent switching on.

• During work at the control system, protect it against the elements (rain,
snow, etc.).

Check direction of drive

• Bring door to middle position

• Switch on the power supply.

• Engage the operator.

• Pull lever (1) and swivel the motor (2) to the right, until it engages
with a loud clicking sound. Release the lever (1) while the motor is
engaging.

Move the gate back and forth by hand to ensure that the gear
meshes properly with the gear rod and the motor can engage.

† The operator is now engaged so that the gate can only be opened and

closed with the motor.

• Turn the key (1) 90° in clockwise direction and lift off the cover (2).

• Dismantle the control unit (3).

• Connect power supply cable:

1. Earth conductor (PE)

2. Live conductor (L) AC 230 Volt

3. Neutral conductor (N)

• Tighten cable screws; block unused conduit channels using a piece
of cable or similar material.

• Close gate, press button (1).
The first direction of movement after the main switch is set to ON
must correspond to OPENING of the gate. If this is not the case,
exchange the cables connected to terminals 12 + 13 (motor) with
those connected to terminals 18 + 19 (end switch).

• Plug in the control unit (1).
Observe correct polarity (protection: yellow plug between terminals
11 + 12)!

9

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19

18

Installation

Positioning of Stops

Caution!
In the event of an emergency release, the gate might open/close
automatically.

Releasing the operator

• Pull lever (1) and swivel the motor (2) to the left, until it engages with
a loud clicking sound. Release the lever (1) while the motor is
engaging.

† The operator is now released and the gate can be opened manually.

Stop for position gate CLOSED

Stop at position gate OPEN

• Open gate until it is position OPEN (1).

• Push end switch magnet (2) to magnet end switch (3) until it switches
(LED is illuminated on the control unit).
Operator to left: LED 19 -> gate OPEN
Operator to right: LED 18 -> gate OPEN

• Firmly fasten the end switch magnet (2).

• Close gate until it is position CLOSED (1).

• Push end switch magnet (2) to magnet end switch (3) until it switches
(LED is illuminated on the control unit).
Operator to left: LED 18 -> gate CLOSED
Operator to right: LED 19 -> gate CLOSED

• Firmly fasten the end switch magnet (2).

10

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1

2

Operation

Safety Instructions

After the drive system has been installed, the person responsible
for the installation must complete an EU Declaration of Conform­ity according to Machine Directive 98/37/EU and attach a CE
mark at the type plate of the drive. This also applies in cases
where the owner of the system is a private person, as well as to
manually operated gates that have been upgraded with a drive.
These documents as well as the Installation and Operating
Instructions must be handed over to the owner of the gate sys­tem.

The force settings are relevant for the system’s safety and must
therefore be adjusted with special care and attention. In the
event of inappropriate force settings, there is a risk of damage to
persons, animals and property. Adjust force settings to the low­est possible value to ensure that obstacles are immediately
detected and the gate movement is stopped.

Teaching in of Drive

The control unit is equipped with an automatic force setting facility. When
the gate is opened or closed, the control unit automatically detects the force
required and stores these values when the end position is reached..

Reset of Control System

• Press and hold buttons (1 + 2) until the “WL” LED is off

• "WL" LED off - force values deleted; release the buttons.

• Closing of Gate

Complete the following procedure 2x:

• Turn the key (1) 90° in clockwise direction and lift off the cover (2).

Lock drive

• Pull lever (1) and swivel the motor (2) to the right, until it engages
with a loud clicking sound. Release the lever (1) while the motor is
engaging.

Move the gate back and forth by hand to ensure that the gear
meshes properly with the gear rod and the motor can engage.

† The operator is now engaged so that the gate can only be opened and

closed with the motor.

• Activate the main switch.

† LED (power) is on.

• Press button (1)
Gate opens until it reaches the end switch magnet (end position for
gate OPEN)

• LED (warning lamp) is flashing

• Press button (1)
Gate closes until it reaches the end switch magnet (end position for
gate OPEN)

• LED (warning lamp) is flashing

• LED (warning lamp) is on for a while and is then switched off;
force values are saved.

• Check end positions for gate OPEN and CLOSED by repeatedly
opening and closing the gate. If necessary, adjust end positions until
the gate can be fully opened and closed.

Soft run length for gate CLOSED min. 500 mm.

Check force settings

Each time the gate is operated, the control system checks whether the
stored force values correspond to the actual values and automatically
adjusts the settings when the end positions are reached.

For details on how to check the force values, refer to chapter “Maintenance
and Servicing”.

11

Operation

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3.2

3.1

StartStart

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ONO

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Options

Options

22

Start

1

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8

O

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Options

2

Code

Code

Code

Teaching in of Hand-Held
Transmitter

Prior to the initial teaching of the hand-held transmitter, clear the
radio receiver memory.

Deleting all Data in Radio Receiver Memory

• Press and hold teach-in button (1).

- After 5 seconds, the LED begins to flash. After another 10 seconds,
the LED is continuously on.

- After 25 seconds, all LEDs are on.

† Release the teach-in button (1). All channel data has been deleted.

Teaching in of Hand-held Transmitter

• Press teach-in button (1)

- 1x for channel 1, LED (3.1) is on

- 2x for channel 2, LED (3.2) is on

• Press desired button at the hand-held transmitter (5). The respective
signal is transmitted to the radio receiver.

† LED is off - The teach-in process is completed.

• If no other code signal is transmitted within 10 seconds, the radio receiv­er switches to standard operation.

• Continue with teaching in all other hand-held transmitters by repeating
the above procedure. The system caters for maximum 112 codes.

• Mount the cover (2) and push it down. Turn key (1) 90° in anticlock ­wise direction and remove it.

† The device is now ready for operation.

12

Operation

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WL

Safety Instructions

• Keep children, disabled persons and animals away from the gate.

• Keep your hands clear of the moving gate or any other moving parts.

• Only drive through the gate when it is fully opened.

• There is a risk of injury from being trapped or cut on the gate system’s
moving parts or edges.

Opening the Gate

• Press push-button (1) or key at the hand-held transmitter 1x.

• If the gate is moving in direction OPEN, it is stopped. This function is
determined by the settings of DIP switch 7.

• If the button is pressed again, the gate closes.

• DIP 7 ON:

- button 1: open - stop - open - stop - etc.

- button 2: close - stop - close - stop - etc.

Reset of Control System

All stored values (e.g. runtime, force for opening, etc.) are deleted.

Subsequently, teach-in procedure must be repeated.

Reset of the control system

- if the maximum speed or the maximum force are to be adjusted (see
TorMinal manual).

- if the drive settings are incorrect (incorrect teach-in) or if the gate has
been modified.

Closing of Gate

• Press push-button (1) or key at the hand-held transmitter 1x.

• If the gate is moving in direction CLOSED, it is stopped. This function
is determined by the settings of DIP switch 7.

• If this button is pressed again the gate opens.

Pulse Sequence of Door Movement

Default settings for all drives

• DIP 7 OFF:

- open - stop - close - stop - open - etc.

Adjust pulse sequence with DIP switch 7.

• Press and hold buttons (1 + 2) until the LED (warning lamp) is off

† "WL" LED off - force values deleted. Release the buttons (1 + 2).

Burglar protection thanks to
automatic locking

If a person attempts to open the gate manually and with force while the
operator is still on and the emergency release is activated, the gate
CLOSED end switch is actuated and the operator tries to close the gate.

13

Operation

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OFFOF

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4

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1

2

1

2

Emergency Release

Caution!
In the event of an emergency release, the gate might open/close
automatically.

The drive can be released anytime, irrespective of the position of
the gate.

Caution!
Before operating the emergency release, shut down the power
supply. Otherwise, the gate operator will attempt to close the
gate as soon as the end switch for gate CLOSED is released.

• Shut down the power supply and secure the main switch against
inadvertent operation.

• Turn the key (1) 90° in clockwise direction and lift off the cover (2).

Unlock drive

Overload Protection

If an overload occurs while the gate is being closed or opened, the drive is
immediately halted by the control system.

The overload protection is automatically reset after approx. 20 seconds or
after a reset of the control system. The drive can again be operated normal­ly.

Operation following a Power
Failure

The force values remain saved even if a power failure occurs. The first
movement of the unit following a power failure is always in direction OPEN.

Function of Button 2

For settings, see chapter “Functions and Connections”.

2-channel operation (separate signals for closing and opening)

Press button 1 to open the gate; press button 2 to close the gate.

Partial opening

Press button 1 to fully open/close the gate.

Press button 2 to open/close the gate partially.

Biased-off operation (activation only with TorMinal)

The gate opens, as long as button 1 is pressed.

The gate closes, as long as button 2 is pressed.

• Pull lever (1) and swivel the motor (2) to the left, until it engages with
a loud clicking sound. Release the lever (1) while the motor is engag­ing.

† The operator is now released and the gate can be opened manually.

Lock drive

• Pull lever (1) and swivel the motor (2) to the right, until it engages
with a loud clicking sound. Release the lever (1) while the motor is
engaging.

Move the gate back and forth by hand to ensure that the gear
meshes properly with the gear rod and the motor can engage.

† The operator is now engaged so that the gate can only be opened and

closed with the motor.

Intermediate Stop

To halt the gate during travel, press the respective key at the hand-held
transmitter. The drive system is halted immediately. At the next command,
the drive operates in the opposite direction (see also chapter “Pulse
Sequence and Gate Movement”).

Stop forced by Obstacle

1. Force cut-off

- When gate closes -> drive direction is reversed

- When gate opens -> drive direction is reversed

At the next command, the drive operates in the opposite direction (see also
chapter “Pulse Sequence and Gate Movement”).

2. Safety input 1 triggered e.g. due to activation of
safety contact strip

If the gate is halted by a signal at the safety input, the subsequent drive
motion is determined by the DIP switch settings (see chapter “Obstacle
Detection”).

Factory Settings:

- When gate closes -> drive direction is reversed

- When gate opens -> drive direction is reversed

At the next command, the drive operates in the opposite direction (see also
chapter “Pulse Sequence and Gate Movement”).

3. Safety input 2 triggered e.g. due to triggering of light
barrier

If the gate is halted by a signal at the safety input, the subsequent drive
motion is determined by the DIP switch settings _(see chapter “Obstacle
Detection”).

Factory Settings:

- When gate closes -> drive direction is reversed

- When gate opens -> drive is not restarted

At the next command, the drive operates in the opposite direction (see also
chapter “Pulse Sequence and Gate Movement”).

14

L

E

D

1

L

E

D

2

L

E

D

3

L

E

D

4

T

1

P

2

T

2

1

2

5

6

7

14

15

16

17

43

19 18

9810111213

StartStart

CodeCode

11

11 88ONON

OFFOFF

OFFOFF

m

ax.max.

O

NON

OptionsOptions

4103541035

ForceForce

TimeTimeAutoAuto

SafetySafety

StartStart

PowerPower

WLWL

ABSABS

22

Start

Code

1

18ON

OFF

OFF

m

ax.

O

N

Options

41035

Force

TimeAuto

Safety

Start

Power

WL

ABS

2

T

1

T

2

Functions and Connections

General Tips

• At delivery, all DIP switches are in OFF position.

• Do not apply any external voltage to the control connections, as this
would completely destroy the system.

Overview of Control System

1. Terminal bar with 24 slots

2. Fuse of adapter for warning lamp 1, terminal 16 + 17

3. Adapter for external antenna

4. Radio receiver

5. Button 2 (T2*)

6. Button 1 (T1*)

7. DIP switches 1 - 8

8. Start (LED 4*)

is on when a radio code is transmitted or when a button is pressed.

9. Safety (LED 3*)

is on when a signal is received through the safety input.

10. (WL) (LED 2*)

is flashing when the gate is opening/closing.

11. Power (LED 1*)

is on when the system is powered.

12. Potentiometer (P2*) for timer settings of the automatic closing mode

13. free

14. Adapter for TorMinal

15. Protection against incorrect connection of TorMinal

16. Wire bridge; if cut, soft run is disabled.

17. Relay contact, terminal 23 + 24

18. LED:

Operator to left: End position gate CLOSED
Operator to right: End position gate open

19. LED:

Operator to left: End position gate OPEN
Operator to right: End position gate CLOSED

* This code is printed directly onto the control unit circuit board.

DIP Switches 1 - 8

Caution!
Prior to adjusting the DIP switch settings, disconnect
control unit from the power supply. The new DIP switch settings
are read by the system upon restart of the control unit.

Switch Position Function/response

Safety input 1, terminal 6 + 7
Behaviour of drive during opening of gate

1 OFF No response from drive

ON Drive motion reversed

Safety input 1, terminal 6 + 7
Selection of function: normally closed contact or 8.2 KOhm

2 OFF Normally closed contact (e.g. light barrier)

ON 8.2 KOhm

Safety input 2, terminal 8 + 9
Behaviour of drive during closing of gate

3 OFF Drive is stopped and gate is opened a little

ON Drive is stopped and gate is fully opened

Automatic close mode: The gate is automatically closed 5 seconds after the
light barrier has been triggered (safety input 1 or 2).

4 OFF deactivated

ON activated

Warning time for warning lamp input terminal 16 + 17

5 OFF Warning time 0 seconds

ON Warning time 3 seconds - warning lamp is

Fraba system

6 OFF deactivated

ON activated

Separate signals for closing and opening

7 OFF Pulse sequence at 1st channel Button/radio

ON Pulse sequence at 2nd channel

Partial opening

8 OFF partial opening deactivated

ON partial opening activated

15

(reversed motion)

flashing

channel 1 + 2:
open - stop - close - stop ­open - stop - close ...

Button/radio channel 1: open - stop - open …

Button/radio channel 2: close - stop - close …

- Button/radio channel 1 = open - stop ­close ...

- Button/radio channel 2 = partial opening

DIP switch 7 OFF

Functions and Connections

T1

T2

5

3.1

3.2

2

4

6

1

S

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S

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F

F

O

F

F

O

F

F

O

F

F

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.m

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ONO

N

O

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s

O

p

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4

1

0

3

5

4

1

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F

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WLW

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A

B

S

A

B

S

2

2

S

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1

1

8

O

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F

O

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F

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Start

Start

11

11

88

ONON

OFFOFF

Options

Options

22

Start

1

1

8

ON

OFF

Options

2

CodeCodeCode

Radio Receiver

Safety Instructions

• Ensure that the installation and operation of the system complies with the
applicable statutory safety regulations! For more information, contact the
local electricity supplier, safety authorities and trade organisations.

• The operator of this radio-controlled equipment is not in any way protect­ed against interference from other telecommunications systems and facil­ities (e.g. other radio-controlled equipment that is licensed to operate at
the same frequency range).

• Poor reception might be eliminated by replacing the batteries of the
respective hand-held transmitter.

Display and Buttons

(1) Teach-in button

Press this button to select the required operating mode: teach-in
mode, delete mode, standard mode

(2) internal antenna

Radio channel 2 (3.2) is only used for 2-channel operation
(separate channels for opening/closing or partial opening).

(3) LEDs indicate the channel that is currently selected.

3.1 LED of radio channel 1

3.2 LED of radio channel 2

(4) Adapter for external antenna (4)

If the range of the internal antenna is not sufficient for the proper
operation of the gate, you have the option to connect an external
antenna (see chapter “Accessories”).

(5) Hand-held transmitter button

(6) External antenna

Deleting of Assigned Radio Codes

If one of the gate users moves house and wishes to take the
hand-held transmitter with him/her, all assigned radio codes
must be deleted at the receiver.
For safety reasons, delete all buttons and button combinations
of the hand-held transmitter!

• Press and hold teach-in button (1) for 5 seconds until at least one
LED is flashing.

• Release teach-in button (1). The radio receiver is in delete mode.

• Press the button at the hand-held transmitter whose code you wish
to delete. The LED is off and the respective code has been deleted
from the radio receiver memory.

† LED off - delete process is completed.

Repeat this procedure for all buttons and button combinations at the hand­held transmitter.

Deleting of Channels

• Press and hold teach-in button (1)

- 1x for channel 1; LED (3.1) is on

- 2x for channel 2, LED (3.2) is on.

- After 5 seconds, the LED begins to flash. After another 10 seconds,
the LED is continuously on.

• Release the teach-in button (1). The selected channel has been
deleted.

† Release the 'Learn' button (1) - delete process is completed.

Deleting all Data in Radio Receiver
Memory

If a hand-held transmitter has been lost, all channels at the radio
receiver must be deleted for safety reasons! Subsequently,
repeat the teach-in procedure for the receiver and all hand-held
transmitters.

• Press and hold teach-in button (1).

- After 5 seconds, the LED begins to flash. After another 10 seconds,
the LED is continuously on.

- After 25 seconds, all LEDs are on.

• Release the teach-in button (1). All channel data has been deleted.

† Release the 'Learn' button (1) - delete process is completed.

Teaching in of Hand-held Transmitter

• Press teach-in button (1)

- 1x for channel 1, LED (3.1) is on

- 2x for channel 2, LED (3.2) is on

• Press desired button at the hand-held transmitter (5). The respective
signal is transmitted to the radio receiver.

† LED off - teaching-in process is completed.

• If no other code signal is transmitted within 10 seconds, the radio receiv­er switches to standard operation.

• Continue with teaching in all other hand-held transmitters by repeating
the above procedure. The system caters for maximum 112 codes.

16

6
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Functions and Connections

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1

Obstacle Detection (DIP 1, 2 + 3)

Obstacle detected while gate is opening

Force cut-off

Drive motion reversed

Safety input 1, terminal 6 + 7

If a signal is received at one of the safety inputs (e.g. triggered by a person
crossing the light barrier), the drive responds according to the settings of
DIP switch 1.

DIP switch 1:

OFF No response from drive

ON Drive motion reversed

DIP switch 2: Function of safety input 1, terminal 6 + 7

OFF Normally closed contact, e.g. for light barrier

ON 8.2 kOhm (safety contact strip)

Automatic Close Mode

For operation with automatic close mode, comply with EN 12453
(e.g. installation of light barrier). An additional light barrier must
be connected to safety input 2. This barrier responds only while
the gate is being closed.

The gate closes automatically after the time for GATE OPEN set at the
potentiometer has lapsed. The gate can be opened by means of a push­button or hand-held transmitter signal, but cannot be closed in this way.

While the gate is opening, it cannot be stopped by pressing a button. If a
button is pressed while the gate is closing (automatic closing), it is fully
opened. If a button is pressed during the set GATE OPEN time, the time is
reset and the GATE OPEN time is restarted.

Partial opening and automatic closing motion
Use both functions together, first partial opening (DIP 8 ON) and
adjust the automatic closing motion thereafter.

The warning light connection 1 flashes during automatic closing motion.

Example:

- Warning light 1 connected to terminals 16 + 17.

Safety input 2, terminal 8 + 9

Operator fails to respond.

Obstacle detected while gate is closing

If the gate is in automatic close mode, it is fully opened.

Force cut-off

Drive motion reversed

If a signal is received at one of the safety inputs (e.g. triggered by a person
crossing the light barrier), the drive responds according to the settings of
DIP switch 3.

Safety input 1, terminal 6 + 7

DIP switch 3:

OFF Drive is stopped and gate is opened a little; drive motion reversed

ON Drive is stopped and gate is fully opened

Safety input 2, terminal 8 + 9

DIP switch 3:

OFF Drive is stopped and gate is opened a little; drive motion reversed

ON Drive is stopped and gate is fully opened

The GATE OPEN time can be adjusted at the potentiometer:

- Time adjustable between 1 and 120 seconds

- To deactivate function> turn key to left stop

Behaviour of the drive in the event of a signal at the safety inputs 1 + 2

While gate is opening:
Behaviour of the drive depends on the settings of DIP switch 1.

While gate is closing:
The drive opens the gate fully, irrespective of the settings of DIP switch 3.

Option 1: Automatic close mode

Automatic closing is activated as soon as the end position gate OPEN is
reached; at this moment, the GATE OPEN time set at the potentiometer is
started. If another command is transmitted within the GATE OPEN time, the
time is reset.

Settings:

- Set potentiometer to the required time (1 - 120 seconds)

- DIP switches 4, 7 + 8 OFF

- Other DIP switches set as required

17

Functions and Connections

Option 2: Automatic close mode + light barrier
(DIP switch 4)

This option allows for the manual interruption of the closing
motion, and for automatic closing after a set period of time after
triggering of the light barrier.

The functions of option 1 apply. In option 2, the gate is automatically closed
5 seconds after the light barrier has been triggered (e.g. by vehicle passing
through it). This option requires the connection of safety input 2, terminal
8 + 9.

Settings:

- Set potentiometer to the required time (1 - 120 seconds)

- DIP switches 7 + 8 OFF

- DIP switch 4 ON

- Other DIP switches set as required

Option 3: Automatic close mode + safety contact strip +
light barrier

This option allows for the manual interruption of the closing
motion, and for automatic closing after a set period of time after
triggering of the light barrier.

Similar to option 2, whereby the gate is automatically closed 5 seconds
after the light barrier has been triggered.

- Safety contact strip to safety connection 1 (terminal 6 + 7).

- This option requires the connection of safety input 2, terminal 8 + 9.

Settings:

- Set potentiometer to the required time (1 - 120 seconds)

- DIP switches 7 + 8 OFF

- DIP switches 2, 4 ON

- Other DIP switches set as required

Warning Time (DIP 5)

A warning light connected to warning light connection 1 (terminal 16 + 17),
flashes for 3 seconds after activation of the button, or activation of the hand
transmitter, before the operator starts.

The drive is only activated after this period has lapsed. If another button is
pressed in the meantime, the warning time is terminated.

DIP switch 5

OFF deactivated

ON activated, warning light 1 flashes for 3 seconds.

Partial Opening (DIP 8)

This function allows for the partial opening of the gate.

Example:
You wish to open the gate to give access to pedestrians only. To open the
gate partially with this function, you have the option to adjust the settings
for control with 2 push-buttons or by radio code (hand-held transmitter,
Telecody, etc.).

DIP switch 8

OFF deactivated

ON activated, DIP switch 7 disabled

Partial opening by pressing 2 push-buttons

Install additional push-button and connect it as button 2 to terminal 4 + 5.

Push-button 1 opens the gate fully.If the gate has been opened partially by
pressing button 2, it can be fully opened by pressing push-button 1.

Push-button 2 opens the gate partially, provided that the gate is first
closed.If the gate has already been opened fully (push-button 1) or partially
(push-button 2), it is closed when push-button 2 is pressed again.

Procedure:

1. Close gate.

2 DIP switch 8 ON: partial opening is activated

- Leave DIP switch 8 in position ON; if it is set to OFF, the set partial
opening is deleted.

3. Press push-button 2 (opening gate from position GATE CLOSED).

- The gate opens until push-button 2 is pressed again or until the
gate reaches the GATE OPEN position.

4. Press push-button 2 as soon as the desired position is reached.

5. To close the gate, press push-button 2 again.

† The opening distance for partial opening has been programmed. Next

time push-button 2 is pressed, the gate is opened partially according to
these settings.

To delete the settings for partial opening: Set DIP switch 8 to OFF.

Partial opening by means of
hand-held transmitter (2-channel operation)

Teach-in 2 buttons at the hand-held transmitter: e.g. button 1 assigned to
radio channel 1 and button 2 assigned to radio channel 2

Radio channel 1 is assigned the same function as button 1, terminal 2 + 3,

Radio channel 2 is assigned the same function as button 2, terminal 4 + 5.

Proceed with programming as described above.

Fraba System (DIP 6)

You have the option to route the function of safety input 1 (terminal 6 + 7) to
the signal interpretation of a Fraba system.

DIP switch 6

OFF deactivated

ON activated

Separate Signals for Closing and
Opening (DIP Switch 7)

Button/radio channel 1: for opening, button/radio channel 2 for closing. The
2-channel mode is suitable for operation with 2 push-buttons or hand-held
transmitters.

Settings: DIP switch 8 OFF, 2 buttons connected and/or 2 hand-held trans­mitter buttons programmed.

DIP switch 7

OFF deactivated

ON activated

18

Functions and Connections

2a 3a

1

2b

3b

1

3

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Terminal bar with 24 slots

Caution! Risk of short circuit!
The reverse polarity protection (yellow plug) must always be
mounted between terminals 11 + 12. Plug in only a STA1 control
unit, as other control units will be damaged during operation
and/or might damage the operator.

• Permitted cable cross-section: max. 1.5 mm².

• 10m is the max. permissible cable length to terminals:
10 + 11, 16 + 17, 20 + 21

• 30 m is the max. permissible cable length to terminals:
2 + 3, 4 + 5, 6 + 7, 8 + 9

Terminal Assignment/colour Connection/description

1 free Connection of antenna 40 MHz
2 + 3 free Push-button 1
4 + 5 free Push-button 2
6 + 7 Bridge Safety input 1 (bridge) *
8 + 9 Bridge Safety input 2 (bridge) *
10 + 11 free Regulated DC 24 V, max. 0,1 A
12 white motor *
13 green motor *
14 + 15 purple Transformer AC 24 V, secondary *
16 + 17 free Warning light, unregulated 24 V DC
18 yellow magnetic end switch door OPEN *
19 blue magnetic end switch door CLOSED *
20 free regulated 12 V DC, max. 0.1 A
21 blue Magnetic end switch gate CLOSED*

yellow Magnetic end switch gate OPEN*

- Earth to terminal 20
22 - Reverse polarity protection
23 + 24 free Floating relay output

AC 230 V, max. 5 A

* Factory assignment

Connection of Push-Buttons

Push-button 1

Terminal 2 + 3

Push-button 2

Terminal 4 + 5

Push-button 2 is used if separate signals for opening and closing are to be
defined, for the partial opening function and for biased-off operation of the
buttons.

Connection of Light Barrier

Connection to Power Supply

• Permitted cable cross-section: max. 2.5 mm².

Terminal Colour of cable Description

1 green/yellow Protective earth conductor (PE)

2a brown Live conductor (L) 230V AC

3a blue Neutral conductor (N)

2b + 3b brown Transformer 230 V AC, primary

Safety input 1

Terminal 6 + 7: Tested adapter for floating contacts, provided that

DIP switch 2 is set to OFF

Safety input 2

Terminal 8 + 9: Tested adapter for floating contacts,

responding only while gate is being closed

Power supply

Terminal 10: Regulated DC 24 V, max. 0,1 A

Terminal 11: Earth

19

6

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7 8654321

4
5

7
8

9
10
11

16
17
18
19
20
21

12
13
14
15

6

Functions and Connections

Connection of Safety contact strip

You have the option to connect the 8.2 kOhm strip or the Fraba
strip; it is, however, not possible to connect the two strips the
same time.

8.2 kOhm strip

Analysis 8.2 kOhm. Connection without special analysis device; the signals
are interpreted by the control system.

Terminal 6 + 7: Tested adapter for 8.2 kOhm resistor

DIP switch 2 ON

Fraba system

A single strip can be connected without the need for a special evaluation
instrument (evaluation carried out by control unit). If you wish to install
strips, you must also install a special evaluation unit.

Motor

Terminal 12 white

Terminal 13 green

Exchange connections for drive mounted on the right-hand side.

Transformer

Terminal 14 + 15 Transformer 24 V AC, secondary (purple)

Connection of Warning Lamps

Terminal 6: Connect green cable of Fraba system

Terminal 20: Connect brown cable of Fraba system

Terminal 21: Connect white cable of Fraba system

DIP switch 6 ON

24 V Connection

Terminal 10: Regulated DC 24 V, max. 0,1 A

Terminal 11: Earth

Terminal 16 + 17 unregulated DC 24 V (max. 34 V) 25 Watt, max. 1 A

Protected with 1 A fuse, fast-acting.

12 V Connection

Terminal 20: DC 12 V, max. 0,1 A

Terminal 21: Earth

20

Functions and Connections

Floating relay output

Each time the drive is started, a pulse is present at the relay output with
which, for instance, stairway lighting can be switched on via an automatic
switching system.

Terminal 23 + 24 AC 230 V, max. 5 A

To change settings, use TorMinal.

Example: Staircase lighting with automatic switching system

Connection of External Antenna

Please refer to chapter “Accessories”

TorMinal Interface

Please refer to TorMinal operating manual

Special Functions

Biased-off operation

Maintenance monitoring

These and other functions and modes can only be activated/configured with
TorMinal.

21

S

O

MME

R

SOM

M

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6
7
8
9

2
3
4
5

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4
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1
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3

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2

Accessories

1. Warning Lamp

2. Key Switch

Position the key switch box in such a way that the user can see
the gate, while he/she is not inside the operating area of the
gate.

• Never lead the key switch cable along the power line, as this could lead
to interference in the control system.

• Use a separate conduit for the key switch line.

4. Base frame

For installation, observe dimensions and correct angles
(see chapter “Location of Installation”).

• When completing the foundation, take into account the dimensions of the
base frame and cable conduits (for light barrier, etc.). For more details,
please refer to chapter “Foundation”.

• Check dimensions and level alignment of base frame. Embed conduits
and base frame in concrete.

• Install key switch box at a suitable location that can be easily
accessed.

3. Light Barrier

• Mount the operator on the console and connect the cables.

• Mount the cover (2) and push it down. Turn key (1) 90° in anticlock­wise direction and remove it.

22

Accessories

O

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1

L

2

L

3

T

3

T

2

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N

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1

L

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L

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3

T

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T

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L

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7 8654321

4
5

7
8

9
10
11

16
17
18
19
20
21

12
13
14
15

6

5. Main Switch

6. External Antenna

• If the internal antenna is not sufficient for the proper operation of the
gate, you have the option to connect an external antenna to the system.

• Ensure that the antenna cable is laid in such a way that there is no physi­cal impact to the radio transmitter. Install tension protection, if necessary.

• Consult the operator/owner of the system in order to find a suitable loca­tion for the external antenna.

7. Safety contact strip

You can either connect the 8.2 kOhm or the Fraba bar, but not
both together.

8.2 kOhm

Evaluation 8.2 kOhm. Connection without special evaluation equipment, as
the control unit analyses the data.

Terminal 6 + 7 Tested adapter for 8.2 kOhm resistor

DIP switch 2 ON

Fraba system

A single strip can be connected without the need for a special evaluation
instrument (evaluation carried out by control unit). If you wish to install
strips, you must also install a special evaluation unit.

Terminal 6: Connect green cable of Fraba system

Terminal 20: Connect brown cable of Fraba system

Terminal 21: Connect white cable of Fraba system

DIP switch 6 ON

• Connect external antenna to the respective adapter.

23

Maintenance and Servicing

Important Information

Never clean the drive system with a pressure hose.

• Prior to carrying out any work on the drive system, disconnect it from the
power supply and secure it against inadvertent switching on.

• Never clean the drive with alkaline or acidic solutions.

• Clean drive only with a dry cloth.

• Keep your hands clear of the moving gate or any other moving parts.

• There is a risk of injury from being trapped or cut on the gate system’s
moving parts or edges.

• All fixing screws on the drive must be regularly checked and retightened
if necessary.

• The gate must be regularly inspected in accordance with the manufactur­er’s instructions.

Regular Inspection

All safety-relevant devices must be inspected and tested on a regular basis, at least once every year (Examples of available accessories:
BGR 232 formerly ZH 1/494).

Safety devices that are sensitive to pressure (e.g. safety contact strip) should be checked every four weeks to ensure proper operation (see pr EN 60335-2-95).

Test/inspection

Force cut-off

Stop gate wing during clos­ing operation by placing a
50 mm wide object in its
path.

Behaviour of gate/drive yes/no

Drive reverse gate motion
when stopped by an obsta­cle

yes

no

Possible cause

• Force cut-off works properly

• Force tolerance value too
high; readjust with TorMinal

• Gate settings incorrect

Remedy

• Do not change settings.

• Reduce force tolerance until test is successful. Prior to
test, open and close the gate twice watching its opera­tion. For more details, see TorMinal manual.

• Adjust gate settings, consult specialised technician!

Emergency release

For detailed instructions,
see chapter “Emergency
Release”.

Safety contact strip (optional)

Open/close gate and inter­rupt motion by triggering
the safety contact strip.

Light barrier (optional)

Open/close gate and
interrupt motion by trigger ­ing the light barrier.

The gate must open/close
easily when operated by
hand. (gate properly bal­anced)

Gate behaviour according
to settings of DIP switches
1, 2 and 3.
LED “Safety” is on

Gate behaviour according
to settings of DIP switches
1, 2 and 3.
LED “Safety” is on

yes

• Everything OK!

no • Repair emergency release device

• Emergency release defective

• Gate jammed

yes

• Everything OK!

no • Inspect wiring, retighten terminal screws

• Cable defective, terminal
screw loose

• DIP switch settings incorrect

• Contact unit defective

yes

• Everything OK!

no • Inspect wiring, retighten terminal screws

• Cable defective, terminal
screw loose

• DIP switch settings incorrect

• Light barrier dirty

• Light barrier incorrectly
aligned (bracket bent or dam­aged)

• Light barrier defective

• Inspect gate and test gate operation (see operating
manual of gate).

• Readjust DIP switches

• Shut down unit and secure against inadvertent switch­ing on. Contact customer service department!

• Readjust DIP switches

• Clean light barrier

• Readjust light barrier components

• Shut down unit and secure against inadvertent
switching on. Contact customer service department!

24

Maintenance and Servicing

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t

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3

Additional Information

Replacement of Fuses

• Disconnect system from the power supply.

• Turn the key (1) 90° in clockwise direction and lift off the cover (2).

• Dismantle the control unit (3).

• All fuses 1 A, fast-acting

Disassembly

Observe safety instructions!

The sequence of procedures for disassembly corresponds to that described
in chapter “Installation”, whereby the instructions must be followed in
reverse order. The setting procedures described are not applicable.

Disposal

Comply with applicable statutory regulations!

Warranty and After-Sales Service

The warranty complies with the statutory requirements. Claims under
warranty must be made to your stockist. Warranty entitlements are limited
to the country in which the drive has been purchased. Batteries, fuses and
bulbs are not covered by warranty.

If you require after-sales service, spare parts or accessories, please contact
your specialist stockist.

When compiling these installation and operating instructions, we have
endeavoured to outline procedures and instructions as clearly and compre­hensibly as possible.

We have tried to make the installation and operating instructions as clear
as possible. If you have suggestions for a better format, or if information is
missing in the installation and operating instructions, then please send us
your suggestions:

Fax.: 0049 / 7021 / 8001-403

email: [e-mail]

1. Fuse for connection of warning lamp 1, terminal 16 + 17

• Install the control unit (3).

• Mount the cover (2) and push it down. Turn key (1) 90° in anticlock­wise direction and remove it.

25

Troubleshooting

Additional Tips for Troubleshooting

Many problems can be solved by a control reset (deletion of force values) and subsequent reprogramming of the drive!

Should you be unable to identify and eliminate a fault using this table, please take the following steps:

• Disconnect any accessories (e.g. light barrier) connected to your system

• Reset all DIP switches to the default settings

• Reset all potentiometers to the default settings

• Carry out a reset of the control system (deletion of set force values)

• If settings have been changed with TorMinal, carry out a reset of the control system using TorMinal.

• Check all connections at the direct plug-type adapters and the terminal strip, and retighten them, if necessary.

The most common defects and errors can be eliminated by following the instructions in the table below. If you need further assistance, contact your dealer
for advice.

Fault/disruption Possible cause Remedy

Gate cannot be opened or closed

Gate cannot be opened or closed by means
of the hand-held transmitter or Telecody

Gate cannot be opened or closed by pressing
the push-button/activating the key switch

Gate stops during closing operation, moves
approx. 10 cm in the opposite direction and
stops

Unit is not powered,
LED “Power” is off

No control system installed

Fuse of circuit has triggered; LED
“Power” is off

Control system is not correctly installed

Automatic close mode is activated

Light barrier has been triggered,
LED “Safety” is on

Safety contact strip (8.2 kOhm) defec­tive or DIP switch 2 set to OFF, LED
“Safety” is on

Fraba system activated, while
light barrier or safety contact strip
(8.2 kOhm) is connected,
LED “Safety” is on

Battery empty, LED at hand-held trans­mitter is off

Teach-in of hand-held transmitter/ Tele­cody not completed

Incorrect radio frequency

Signal is continuously transmitted, as
the button is jammed; LED “Start” and
LED at the receiver are on

Push-button not connected or defec­tive
LED “Start” is off while push-button is
pressed

Continuous signal received - water in
push-button housing; LED “Start” is on

Force cut-off has been triggered by an
obstacle

Incorrect force value, or force toler­ance too small

End switch magnet installed
incorrectly, gate moves to jam

Gate settings incorrect, or gate
defective

Check fuses and power supply lines
Activate main switch

Install control system

Replace fuse. Check power supply by connecting a different device
(e.g. power drill)

Ensure that the control unit is properly connected to the terminal
strip

Gate closes automatically, after the set time has lapsed
Deactivate automatic close mode, turn potentiometer in anticlock ­wise direction to the stop Remove obstacle in the light barrier

Remove obstacle in the light barrier

Replace safety contact strip or set DIP switch 2 to ON

Disable Fraba system, set DIP switch 6 to OFF.

Replace battery

Teach in hand-held transmitter/Telecody

Check frequency

Release button or replace hand-held transmitter/Telecody

Check push-button connection or replace push-button

Replace push-button and protect against the elements

Remove obstacle, open gate fully

Delete force values and repeat teach-in procedure; if the error
persists, increase force tolerance value.

Readjust the end switch magnet,
(see chapter “Positioning of Stops”)

Contact specialist for readjustment or repair of gate

26

Troubleshooting

Fault/disruption Possible cause Remedy

Gate stops during opening operation, moves
approx. 10 cm in the opposite direction and
stops

Gate stops during opening

Drive fails to close the gate

Drive opens the gate, but no subsequent

response to command from push-button or

hand-held transmitter

Connected warning lamp is off

The gate moves at different speeds when
opening/closing

The gate can only be operated, as long as the
button/key switch is pressed. The inside light
is flashing (biased-off operation)

Force cut-off has been triggered by an
obstacle

Incorrect force value, or force toler­ance too small

End switch magnet installed incorrectly

Light barrier triggered and DIP switch 1
set to ON

Power supply to light barrier disrupted

Drive was disconnected from power
supply

System triggered through safety input

(e.g. light barrier defective)

LED “Safety” is on

Fuse defective

Bulb defective

Drive starts at normal speed, speed is
reduced near the end position

Biased-off mode activated

Remove obstacle Close gate completely using the push-button.

Delete force values and repeat teach-in procedure; if the error per­sists, increase force tolerance value. Only possible with TorMinal,
refer to TorMinal manual

Readjust the end switch magnet,
(see chapter “Positioning of Stops”)

Remove obstacle in light barrier or set DIP switch 1 to OFF

Check power line
Replace fuse

At the first command transmitted after the unit has been connected
to the power supply, the gate always opens fully.

- Remove obstacle from light barrier

- Repair light barrier

- Control system not properly installed

Replace fuse (see chapter “Maintenance and Servicing”)

Replace bulb

No error; upon startup, the drive operates at maximum speed.
Prior to reaching the end position, the speed is automatically
reduced (soft run function).

Deactivate biased-off mode (see TorMinal manual)

"Start" LED is continuously on

Radio receiver only!

All LEDs are flashing

LED 3.1 or 3.2 is continuously on

LED 3.1 or 3.2 is on

Continuous signal at key connection
1 or 2.

Permanent signal from radio receiver,
LED 3.1 or 3.2 at the radio receiver are
on. Radio signal is being received; a
remote control key might be defective
or an external signal is received.

All memory positions are occupied

(max. 112 positions)

Radio signal is being received; a
remote control key might be defective
or an external signal is received.

Radio receiver is in programming
mode and expects a code signal from
a remote control device.

Check connected switch (and key switch, if connected).

- Remove battery from the radio control device.

- Wait until the external signal ceases.

- Delete the data of all radio control devices that are not in use.

- Install additional radio receiver.

- Remove battery from the radio control device.

- Wait until the external signal ceases.

Press desired remote control key

27