Smiths System 250 User manual

Service

System

250

Manual

Fluid

Warmer

:

Unpacking Filling

Electricat

Alarm

Performance

Maintenance

Troubleshooting

Limited Service Specifications...

Electrical

Parts Mechanical

and

with

Distilled

Safety

Power

Leakage

Testing

Testnd

Inoperable Flow

Restriction,

Warranty

Schematics

List,

Maintenance

Parts

Set-Up

Reguirement.

Current

.

List

..

Water

ii

System

and

.

Test.

250

|.V.

Disposable

User

Sets

Replaceable

Parts

6

…

Revised

REV

A

May

1993

215)

Purpose

The

Level 1 System

patients.

The

Minimum are Level 1 1.V.

board infusion

warming

Disposable

standard

delivery

delivered

safety

of

for

250

sets

Disposable

temperature

near

37°C.

Sets,

and

monitoring

normothermic

and

|.C.U.

is

designed

specifically

Set

allows

at

Blood

and

will

be

delivered

systems

fluids.

Emergency

for

designed

infusion

these

packed

make

Typical

Room

safe

and

for

of

6°C

flow rates

RBCs

near 37°C.

the

Level 1 System

uses

of

use.

rapid

various

blood

is

35°C.

from

ail

High

the

system

in-line

warming

infusion

up

to

At

the

auto

warming

of

rates

are

100

ml/min.

somewhat

transfusion

and

flow

250

the ideal

include

all

|.V.

fluids

available.

or

6°C

crystalloid

lower

flow rates

systems

capacity,

choice

routine

surgery

as

may

simple

for

they

are

generally

be

infused

all

procedures and

_

administered

up

to

150

used,

through

operation,

blood

to

mMmin.

fluids

the

and

on-

requiring

and

fluid

Messages

improper

results.

Messages

cause

improper

Messages

cause

improper

Concept

The

Level 1 System

makes used

The

rapidly

rapid System

Taking

very

available

in

the

System

circulated

water

250.

advantage

cold

blood.

that

are

headed

that

are

headed

results

that

are

headed

results,

to

all

Open

Heart

250

employs a Disposable

counter-flow

circulation,

of

The

Filter

and

250

other

the

by

damage

by

damage

is

the

areas

Suite

for

and

counter-flow

high

Holder

“NOTE:"

indicate

“CAUTION:"

to

the

“WARNING:"

to

the

equipment,

first

significant

of

the

on-pump

through

warming

of

an

capacity,

the

System

information

indicate

equipment.

indicate

advance

hospital

warming

Heat

Exchanger.

anodized

warming

the

250

or

information

injury

to

personnel,

in

routine

the

same

for

over

25

As

aluminum

all

contribute

Disposable

is

warmed

procedures

or

procedures

or

procedures

or

blood

fluid

warming

years.

with

extracorporeal

tube.

The

to

the

Sets

allow

to

help

maintain

that

if

not

that i not

`

that

serious

and

use

excellent

patient

fluid

technology

of a thermal

increased

peak

followed

if

not

followed

harm.

warming

Perfusionists

warming,

conductor

high

warming

fluid

efficiency

correctly

correctly can

correctly

in

over

warmed

capacity

flow

rates,

at

low

can

cause

can

20

years.

have

water

It

safety

is

(aluminum),

of

the

even

with

flow

rates.

The

Hardware

and

easy

to

use.

the

system

safely

Safety

FILTER

The

released

delivered

WITH

Level 1 Disposable

from to

the

and

Disposables

By

following

set-up

GAS

VENT

fluids

as

patient

and

Sets

they

along

of

the

Level 1 System

the

1-2-3

instructions

operating

employ a unique

are

with

within

warmed. the

warmed

seconds.

In

many

fluids.

Gas

found

Vent

other

250

on

which

warming

are

integrated

the

unit,

vents

into

properly

micro-bubbles

systems,

the

design

trained

these

to

be

highly

users

can

confidently

of

gas

which

micro-bubbles

effective

are

always

are

actually

have

The

ability

Gas

Vent

with

luer-locks Fitter vent

replacement

For

D-50

For

D-100

with

of

in

gas

Set

the

and

vent

order

Gas

Vent

I.V.

Sets

is

easily

should

fitters

are

replacement

to

quickly

contains a 170-micron

changed

be

changed

available

fitter

without

as

F-10

filter

F-10

vent

air

every

follows:

patient

three

also

screen

permits

hours

rapid

filter

to

trap

disconnection

to

maintain

priming

of

the

macro-aggregates.

or

repriming

efficient

system

Disposable

This

of

the

entire

performance.

Set.

The

filter

is

disposable

Fitter

with

connected

set.

he

with

gas

TEMPERATURE

The

System

temperature

this

circuit, a second

temperature

Fluid

present

temperatures.

ELECTRICAL

A

special

through

low

the

power

CONTROL

250

employs a safe

control

reaches

in

the

circuit

“watchdog”

about

heat

SAFETY

leakage

cord

limits

41°C.

exchanger

immersion

providing

circulating

the

circulating

circuit

will

while

heater

an

is

extra

Unpacking

The

Level 1 System

Contents

water

visually

the

unit

used

measure

heating

to a 40°C

and

audibly

is

operating

in

the

Level 1 System

of

patient

and

Set-Up

250

system,

maximum.

alarm

is

and

is

packaged

inherently

and

never

exposed

250.

operator

and

tn

the

stop

This

safety.

partially

Quantity

free

of

unlikely

the

circulating

to

any

heater

assembied.

"hot

spots".

event

of a malfunction

water

damaging

is

electrically

The

primary

pump

or

dangerous

grounded

if

of

the

Figure

UNIT

PACKAGING

Power

Rolling

ACCESSORY

Service Operators Casters

ГУ IV. Fill

Set

Level 1 Video

Hitch

1

Вад Pole

Plug

Up

Unit

Base

Manual

Напдег

Knob

Card

1

PACK

a

da

一

一一

一

WARNING

This

unit

prior

to

1,

With

wheels.

2.

Slide

base

as

3.

insert

must

placing

the

Rolling

the

Power

shown

the

be

assembled

the

device

base

Unit

in

Figure

through

into

on

Pole

1.

the

and

service.

its

side,

down

holes

tested

push

over

in

the

by

Level 1 technical

the

four

the

vertical

bottom

of

casters

square

the

pole

FULLY

base

and

personnel

into

their

tube

with

vertical

or

sockets.

Power

base

an

authorized

Unit

tube,

Place

facing

locking

distributor

the

base

the

longer

them

together.

of

Level

upright

side

of

on

1

its

the

Filling

Set-Up

CAUTION

For

WATER

water

operating

DO

creates

A.

B. port

in

Figure

way

port

proper

in

the

NOT

an

Unscrew

Fil

with

exits

3.

to

be

and

fill

with

system

should

unit

efficiency.

FILL

air

and

1.3

at

the

This

sure

the

Distilled

operation

be

used

will

build

the

unit

lock

preventing

remove

liters

of

bottom

vent

port

the

reservoir

Water

and

in

the

up

mineral

with a DISPOSABLE

proper

the

Fillport

Distilled

of

the

also

is

until

water

component

water

Plug.

Water.

Power

serves

full

is

begins

life,

reservoir.

scale

and

SET

filling.

Note: A water

Module

as

to

at

an

overflow

place a cup

to

exit

only

DISTILLED

The

use

seriously

IN

PLACE

reservoir

the

location

tube.

under

the

port.

of

reduce

as

this

vent

shown

An

easy

this

vent

tap

its

Fillport

Plug

Figure

2

C.

Replace

CAUTION

The

Distilled

manual.

sure

there

The

are

the

Fillport

Water

System

no

in

250

large

Plug

the

reservoir

draws a maximum

power

consumers

should

on

be

of

7.5

that

changed

Amps.

circuit.

every It

should

30

days.

be

plugged

See

the

Maintenance

into a 10

to

20

section

Amp

of

circuit,

being

this

Electrical

Safety

Power Requirement

Most

of

the

current

600

Watt

immersion

turned

temperatures

full

proportional proportionally water

Leakage

on

and

ON

condition.

nears

controller

the

Current

drawn

the

digital

below

Beyond

shorter

40°C

heater.

30°C,

cycles

target

Test

NOTE This

device

the

Parts

WARNING DO

NOT

WITHOUT A DISPOSABLE

and

is

equipped

perform

List

section

DEFEAT

leakage

of

THE

΄

by

the

System

When

display

the

shows

600

approximately

the

heater

ON

times temperature.

with

disposable

current

this

manual.

DISPOSABLE

HEAT

250

the

device

rapidly

Watt

heater

30°C,

ON/OFF

as

the

circulating

sensing

testing.

EXCHANGER

Non-Sterile

SENSING

is

for

its

is

first

rising

is in

a

the

with

interlocks. A Level 1 Heat

Test

Sets

are

INTERLOCKS

IN

PLACE.

Exchanger

available

OR TRY

Figure

from

Level 1 for

TO

Air

intake

3

is

required

this

OPERATIVE

Vent

Port

Slots

to

operate

purpose.

THE

the

See

UNIT

Power in

be

warms

Although less

Units

repair.

On

order

performed

up

than

exceeding

Alarm

NOTE

Alarm avatlable

testing

Leakage

to

be

quickly,

the

specifications

50

microamps.

sure

on

100

Current

the

immersion

units

test

readings

microamps

which

Testing

requires a Level 1 Heat

from

Level 1 for

this

Tests

have

should

claim

purpose.

should

heater

less

electrical

circuit

been

be

than

Exchanger

See

be

allowed

taken

100

・

leakage

the

performed

is

in a full

to

stand

within 1 minute

microamps

should

to

be

Parts

List

with

the

ON

condition,

until

electrical

be

removed

in

place

in

this

immersion

Power

close

to

of

startup.

leakage,

from

on

the

manual.

heater

On

room

temperature.

units

service

System

circuit

Leakage

leaving

and

250.

Non-sterile

in

the

full

Current

As

the

factory

returned

ON

condition.

Tests

should

System

are

usually

to

Level 1 for

Test

Sets

250

are

Add

Water

The

System

water

level

condition

Alarm

250

is

too

the

circulating

is

equipped

low, a RED

pump

with a float

L.E.D.

should

on

not

switch

the

Display

be

running.

which

senses

Panel

the

water

illuminates

level

in

the

and a sonic

on-board

alarm

reservoir,

sounds.

In

When the

the

alarm

With a Test

tube

on

the

Replace

Check

Two

and

running,

1.

2.

Over

any

Disposables

interlocks

the

Power

each

Top

Heat

Exchanger

Temperature

With a Test

the

water

Fil/Drain

DISTILLED

this

manual.)

illuminate

above,

normal

and

turn

operation.

Heat

Exchanger

back

of

the

Power

water

drained

Alarm

sense a property

Switch

interlock

Exchanger

is

may

Socket - Pull

Guide - Bend

Alarm

Heat

Exchanger

tube

on

WATER

the

Turn the

Power

which

the

Sonic

Switch

Power

Alarm

in

place,

Unit

with

DISTILLED

installed

ON,

the

RED

be

independently

tube

in

place and

the

back

has

been

Switch

should

OFF

and

the

ADD

and

tilting

Heat

indicator

Release

portion

the

of

the

heated

ON.

sound.

allow

WATER

it

down

WATER.

Exchanger.

tested:

knob

of

Heat

Power

to

45°C

The

Over

The

the

unit

ALARM

to

See

will

illuminate

and

slide

Exchanger

Switch

Unit

and

to

48°C.

temperature

water

circulating

to

cool

may

allow

some

the

Filling

If a properly

and a pulsed

up.

out

OFF,

drain

tilting

it

(See

FILLING

pump

to

room

be

tested

of

the

water

with

Distilled

installed

of

Guide

down

RED

groove.

the

water

to a container.

WITH

L.E.D.

should

temperature.

by

releasing

to

drain

Water

Heat

Exchanger

alarm

will

out

of

the

DISTILLED

on

the

not

be

Restart

the

out

section

sound.

reservoir

Fill

WATER

Display

running.

the

water

Fil/Drain

into a container.

of

this

manual.

is

not

in

place

With

the

unit

by

releasing

with

1.3

liters

of

section

Panel

Confirming

unit

and

of

should

the

confirm

NOTE

The

sonic

alarm

Performance

NOTE

Performance Disposable

THREE

1.

COLD

Store

in

piace,

Rapidly

minutes

simpie

the

rising

on

Test

START

System

note

an

and

all

RED

Testing

testing

the

numbers

efficiently

requires a Level 1 0-50

Sets

are

tests

allow

TEST

250

unit

time

and

will

operating

L.E.D.s

available

periodic

in a room

turn

checking

the

appear

unit.

may

from

Level 1 for

where

Power

on

be

the

tested

Disposable

of

the

room

Switch

Water

by

pressing

Set

this

purpose.

overall

operating

temperature

ON.

The

Temperature

the

to

See

Green

alarm

test

be

in

place

the

Parts

efficiency

is

approximately

System

display.

37°C

button

of

on

List

the

21°C

on

the

System

section

System

Operational

will

appear

the

back

250.

in

this

250.

(70°F).

With a D-50

indicator

in

approximately

of

the

cabinet.

Non-sterile

manual.

will

illuminate.

Set

3

2.

SYSTEM

RECOVERY

TEST

Chill a 1

allow

the

place

the

Pole

so

at

250

mUmin.

Note

the

display.

not

read

3.

STEADY

Thermal

For

use

NOTE

Use

of

this

accurate

liter

bag

of

unit

to

reach

Male

Luer

the

fluid

bag

(This

time

and

OPEN

The

fluid

bag

below

37°C.

STATE

Calibration

with:

within

Level 1 Fluid

unit

requires a digital

0.1°C.

Normal

in a container

may

RUN

Well

at

least

outlet

be

the

should

TEST:

(TCW)

Saline

39.5°C.

is

4"

confirmed

clamp

empty

Warmers

thermometer

to

10°C

to

Remove

on

the

floor.

above

the

level

with a graduated

below

the

in

about 4 minutes,

'.

Model

15°C.

the

Close

of

bag,

P/N

H-500

H-500 H-250 H-250

NIST

With a D-50

cap from

the

Bag

the

Heat

Exchanger

beaker

allowing

80-03-002

traceable

and

INT

the

and

Test

the

Spike

and

fluid

digital

Set

in

place,

Male

Luer

clamps,

inlet.

stopwatch.)

to

flow

freely.

display

at

and

With

in

the

spike

an

turn

the

Power

end

of

the

fluid

all

clamps

Watch

the

efficiently

Switch

Patient

bag.

open,

fluid

Water

Temperature

operating

Set

ON

Line

the

will

unit

and

LV.

flow

will

Required

Short

a.

Install

(sockets 1 &

“For

b.

Turn thermometer Compare

Unit

correctly

Examples

Thermometer

Level 1 Unit

probe

checklist

TCW

H:500 & H-500

the

temperatures.

display

calibrated

size:

to

verify

in

machine

2).

machine

probe

will

be

39.750

WITHIN

0.099"

0.50" - 1.50"

displayed

INT,

on

and

fully

into

within

unit.

THIS

in

normal

also

install a test

allow

well

0.3°C

of

RANGE

OD

maximum

long

circulating

heat

to

warm

and

allow

the

thermometer

39.4°C - 40.0°C = OK

water

exchanger

filter

at

up

for

15

display

temperature:

position

to

display

3.

minutes.

stabilize.

on

Insert

a

7 し

pe

|

一

3

一

圖

一

1

Thermometer Levelt

NOTE

IF

SERVICE.

THE

Unit

SYSTEM

Maintenance

40.0°C WITHIN

250

THIS

DOES

RANGE

NOT

39.7°C - 40.3°C = OK

MEET

1,

2,

or

3,

IT

SHOULD

BE

RETURNED

TO

THE

FACTORY

FOR

CLEAN

Clean

and a soft

discolor

CHANGE

Release

container.

water.

GREASE

Place a small Rings

sockets

CHANGE

Note: the socket

Ring Caps

EXTERIOR

the

entire

some

DISTILLED

the

See

O-RING

in

the

to

O-RING

An

O-Ring

Parts

List

and

sockets.

and

button

cloth

Replace

FILLING

grease

remove

System

after

of

the

water

amount

bottom

Kit

jn

this

Coat

head

--

EVERY

every

plastics

WATER

Fil/Drain

the

tube

WITH

SEALS

of

and

top

them.

SEALS

containing 2 O-Rings, 1 1/8"

manual.

the

rectanguiar

the

new

screws.

USE

250

with a spray

use.

Cold

on

the

--

tube

by

pushing

DISTILLED

--

EVERY

silicone

heat

--

EVERY

Using a 1/8"

O-Rings

sterilizing

device.

EVERY

behind

firmiy

WATER

30

DAYS

grease

exchanger

on a cotton

12

MONTHS

Socket

with

of

Do

30

the

hex

Caps.

silicone

warm

solutions

not

DAYS

Power

up

into

section

sockets

hex

wrench,

After

grease

soapy

use

Unit

the

swab

of

wrench

unscrew

removing

water

may

be

cleaning

and

tilt

fitting

of

this

or

the

Pole

and

press

solution

used,

agents

it

down

until

it

bottoms.

manual.

end

of a smali

Assembly.

silicone

the

four

and

discarding

them

or a commercial

but

strong

containing abrasives.

to

allow

It

grease

stainless

into

the

Refill

finger

is

not

is button

the

their

chemical

non-abrasive

concentrations

water

to

with

1.3

and

apply

necessary

available

head

old

O-Rings,

sockets.

drain

into

liters

of

all

around

to

disassemble

from

Level

screws

clean

Replace

cleaner

may

a

distilled

the

1.

See

of

each

the

O-

the

Socket

O-

the

GENERAL

INSPECTION

--

EVERY

USE

Visually

service

Disposable

This

bottom Pole

check

which

unit

is

of

mount ( figure

the

shows

Set

cooled

the

cabinet

condition

physical

does

not

by

4)

of

damage

install

convection.

(refer

to

are

not

blocked.

Air

Vent

Figure

4

the

device.

easily.

Be

Figure

or

one

sure

3)

and

Remove

in

which

the

air

any

the

intake

vent

below

unit

Test

slots

from

on

the

Ι.Ν.

Troubleshooting

Inoperable System

PROBLEM

NO

POWER

NO

GREEN

OPERATIONAL

and

CHECK ALARM

ADD WHEN

DISPOSABLES

WATER

UNIT.IS

250

SYSTEM

ALARM

MOVED

LIGHT

CHECK

Unit

is

PLUGGED

Power

Minimum

Note:

from Switch will

Heat properly

Pole

property

Switch

If

power

the

is

GLOW.

Exchanger

installed?

interlocks

engaged

Exchanger?

Add

about

water

to

the

Fill

Port.

ON?

10

AMP

is

wall

and

turned

(2)

150

mt

reservoir

IN?

circuit?

reaching

the

Power

ON,

the

switch

by

the

Heat

distilled

through

the

unit

the

ADD WHEN

ON

OVER ALARM

WATER

UNIT

ALARM

IS

TEMPERATURE

TURNED

Fill

with

distilled

alarm

stops.

Manual

filling

Turn

and

service.

or

for

complete

instructions.

off

the

remove

It

must

replaced

by

Technologies,

Note:

Room

above

unusual

off

40°C,

before

situation,

returning

water

until

Refer

to

Service

draining

Power

the

Switch

Unit

be

repaired

Level

from

1

Inc.

temperature

may

cause

turn

the

it

to

service.

above

the

Power

and

40°C

H-250

(104°F)

to

shut

Switch

down

OFF

or

filling

and

allow

with

alarm.

the

distilled

In

unit

this

to

water

cool

LONG

HOT

POWER

CABINET

WARM

UP

MODULE

Unit

stored

environment?

Blocked

Assembly?

perforated

the

I.V.

air

round

Pole

in

an

vent

on

(The

air

black

mount.)

unusually

Pole

vent

is

disc

cold

the

below

HARD HEAT

WATER

TO

EXCHANGER

LEAKS

EXCHANGER

INSTALL

AT

SOCKETS

HEAT

Grease

O-Rings

Exchanger

Grease.

Replace

Order

Part

sockets

Order

Part

O-Rings.

No.

80-04-003.

in

Heat

with

Silicone

No.

80-04-002.

10

TROUBLESHOOTING FLOW

RESTRICTION,

1.V.

DISPOSABLE

Many

restnctors

CHECK OLD

BLOOD

Stored

partially

factors

of

higher

EACH

blood

block

which

OF

begins

fluid

pathways,

SETS

are

insignificant

flow

infusion.

THESE

to

POSSIBLE

develop

in

low

If

you

CAUSES.

particulate

impeding

fluid

encounter

flow.

administration

flow

within 5 to 7 days.

restriction

are

This

may

FULLY Bag

BAG

40

spike

1.

2. pre-filttering,

3. CLAMPS

Check

TUBE

Leaving Disposable

take a SET

TUBE

Be

Y-set

lowered

TRAPPED

As

and

vent

SPIKED

port

membranes

PORT

micron

Cold, As

They

sure

when a pressure

noted

tap

out.

FILTER(if

to

of

the

Disposable

viscous

they

are

they

may

PARTLY

to

be

sure

SET

clamps

Set in

KINK

no

tube

position.

AIR

in

the

against

80

BAG

may

used)

micron

blood

directly

clog quickly.

trap

air

which

ENGAGED

all

clamps

engaged

is

not

in

the

clamped

kinks

are

IN

FILTER

Priming

the

Cabinet

only

be

filters

used

set

may

restrict

does

not

flow

connected

can

block

are

FULLY

for

extended

use

(such

position.

present

cuff

is

employed

Instructions,

to

dislodge

split,

not

between

flow

weil

to

the

source

filter

open.

periods

as

pre-set-up)

anywhere

and

remove

air

completely

the

blood

because:

through

media

the

bubbles

in

the

of

the

t.V.

small

of

particulate

surface

time

will

set,

Filter

and

pierced.

bag and

pore

when

cause

especially

Pole

is

from

allow

filters. with

area.

the

used

the

holder

them

the

bag

no

tubing

in

the

in

a

to

CLOGGED

If

good

restriction. changed. clogging with

you

EXTENSION

Use

only

equipped Y-30.

STOPCOCK

Any

fittings

should luer-lock

NEEDLE

If

possible, use a minimum

Smaller

QUALITY

Poorly

FILTER

quality

In

the

See

is

encountered,

Blood

LINES

extension

with

large

or Y ADAPTER

attached

have

large

bore,

or

CATHETER

sizes

will

OF

INFUSION

placed

needles

blood

is

used,

event

of a clogged

REPLACING

Bank.

lines

bore

to

the

bores.

they

are

restrictors

reduce

and

this

filter

FILTERS

discuss

with a bore

fittings,

If

flow

SITE

the

such

male

luer-lock

their

bores

14

Gauge

catheters

should

fitter,

this

section

QUALITY

of

.130"

as

Level 1 Part

at

are

smaller

needie

to

not

allow

never

component

of

this

of

the

(3.3

mm)

the

end

than

or

8.5

high

cause

manual.

blood

or

larger,

No's.

of

the

French

infusion

flow

may

be

if

frequent

being

X-36

Patient

male

catheter

rates

used

or

Line

Limited

Warranty

LEVEL 1 FLUID SYSTEM

This

defects

1

reserves

any

repaired

warranty and

SERIAL

Power

Serial

PROMPT Level 1 will proves

requiring

250

Level 1 Fluid

for a period

the

Level 1 H-250

or

replaced.

or

affirmation

Level

1's

liability

NUMBER

Modules

Numbers

DISPOSITION

make a good

to

be

defective

service.

WARMER

MODEL

Warmer

of 1 year

right

to

Fluid

in

LABEL

returned

will

be

H-250

is

replace

Warmer

This

warranty

of

fact,

all

events

for

Warranty

serviced

faith

within

warranted

(12

months)

any

or

found

does

expressed

is

limited

as

Non-Warranty

effort

for

warranty.

by

Level 1 Technologies,

from

all

components

to

be

not

or

implied,

to

the

service

prompt

See

the

date

of

purchase,

in

lieu

defective

cover

purchase

must

repairs.

correction

and

misuse,

other

have

Serial

or

than

price

Service Section

of

repair.

shipped

impact

stated

paid

Numbers

other

of

inc.

to

be

abuse

During

to

Level

damage

above,

for

the

intact.

adjustment

the

manual

free

and

impact

the

period

1,

shipping

or

obvious

is

made

device.

Those

with

respect

for

shipping

of

material

or

with

damage

this

abuse

and

workmanship

exciuded.

warranty

costs

prepaid,

of

the

authorized

missing

to

any

or

product

information

Level

is

in

effect,

will

device.

by

Level

altered

which

for

product

be

No

1,

Service

ALL

SERVICE SERVICE THE

DEVICE

Contact

will

the

issue

NUMBER

Be

sure

that

NOTE:

FOR

ALL

SERVICE,

LEVEL 1 TECHNOLOGIES (or

your

local

The

Level 1 System

sent

to

the

UNPACKING sure

ALL

water

MUST

BY

OTHERS

TO

THE

Level 1 Service

you a Return

of

your

machine

ALL

water

machines

CONTACT:

distributor)

250

factory

AND

is

for

SET-UP

drained

BE

PERFORMED

VOIDS

SERVICING

THE

ORGANIZATION.

Department

Authorization

and a description

is

drained

must

be

from

cleaned

800-553-8351 617-878-8011

is

designed

service.

before

Generally,

section

packing

of

BY

WARRANTY

before

Number

the

unit

and

for

easy

this

manual.

any

LEVEL 1 TECHNOLOGIES

AND

TRANSFERS

shipping

(RAN).

of

the

problem.

before

disinfected

disassembly

Power

The

packing

or

Drain

Unit

the

they

is

the

for

unit

Service

it

for

will

so

the

water

repair

LIABILITY

to

Level 1 for

Department

shipment.

be

immediately

Power

reverse

from

Unit,

of

the

shipment.

OR

repair.

wilt

1.V.

the

assembly

Power

ITS

AUTHORIZED

FOR

The

want

returned

Pole

or

Unit

before

AGENTS.

MALFUNCTIONS

Service

to

as

Rolling

steps

Department

know

the

received.

Base

found

disassembly.

OF

SERIAL

may

be

in

the

Be

The

the

Power

Rolfing

Unit

Base.

is

secured

to

the

Rolling

Base

by a Hitch

12

Pin.

Remove

the

to

separate

the

Power

Unit

from

For

service

SERVICE

ship

prepaid

DEPARTMENT

LEVEL 1 TECHNOLOGIES,

160

WEYMOUTH

ROCKLAND,

MA

STREET

02370

to:

INC.

Include

Hospital Address

Telephone Person

Apparent

WARRANTY

Units

be

NON-WARRANTY

Units

promptly

from

the

Name

to

Contact

Problem

received

promptly

received

inspected

the

hospital

following:

Number

SERVICE

for

repair

repaired

SERVICE

which

consistent

Specifications

which

and

have

returned

suffered

and a written

with

the

not

been

at

no

charge.

obvious

estimate

written

obviously

See

abuse

of

repair

estimate.

the

or

impact

costs

abused

Limited

damage

will

be

or

impact

Warranty

and

sent

to

damaged

section

units

of

no

and

this

longer

manual.

you. A purchase

still

under

order

warranty

Warranty

will

be

will

be

required

PHYSICAL SPECIFICATIONS

Height, Height, Length;

Width,

Weight, Shipping

ELECTRICAL

SPECIFICATIONS

Input Operating Operating

Electrical

Circuit

Power

assembled

1.V.

Pole

overall

assembled,

weight

Voltage

Frequency Current

leakage Breaker Cord

.

dry

。

to

Ground

4'

5“

plus

45-76"

15"

15.2"

32

pounds

40

pounds

I.V.

Pole

(1.35 m)

(1.35 m -

(38.1

(38.6

(14.52 (18.14

120(90-130)

50 - 60

7.5

<100uAmp 8 Molded

Hz

Amp.

Line

cm) cm)

kg) kg)

VAC

Cord,

2.29

m)

Hospital

Grade

13

Electrical

Schematics

The

Electrical

service

LIABILITY

performed

for

Schematics

on

this

any

malfunction

in

this

unit,

TO

manual

not

authorized

THE

are

for

by

SERVICING

information

Level

1,

ORGANIZATION.

onty.

will

They

void

the

are

NOT

warranty

intended

(if

in

effect)

for

user

and

service.

TRANSFER

Any

CAUTION:

Precision

of

the

As H-250

factory

Parts

thermometry

Level 1 H-250

this

equipment

NOT

sealed

List,

DESCRIPTION

Caster, Caster, Fill LV. IV.

2-Bag

Manuals:

Port

Pole, Pole

Hanger

dual dual

Plug

chrome,

Knob,

Operators

Service

equipment

Fluid

is

not

normally

USER

and

tamper

SERVICEABLE

evident.

Maintenance

wheel, 2 1/2" wheel, 4 1/2"

with

bag

with

threaded

.

Warmer.

and

hanger

shaft

accurate

found

in a hospital

for

electrical

User

to

1/10

of

1*C

biomedical

circuit

repairs

Replaceable

PART

62-30-002 62-30-001 62-31-004 62-26-001

72-06-012 62-26-003 45-31-002 45-32-002

NUMBER

and

NIST

traceability

engineering

or

adjustments.

Parts

is

required

department,

Temperature

for

correct

calibration

Level 1 considers

adjustments

the

are

Non-Sterile

(nat

for

O-Ring (for 2 Sockets,

Silicone Hitch

FilVDrain

(2

tubes, 1 elbow

assembled)

Test

patient

Replacement

Grease

(locks

tube

Set

use)

Kit

Top & Bottom)

Pole

to

Base)

assembly

1

Qty.

fitting,

1

D-50

N/S

80-04-003

80-04-002 62-05-007

62-20-003 62-20-003 62-22-001

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115VAC EURO CONTROLLER 8

TX1-81 TX1-81

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6 4 2 3 5

AC-1C-MD

8121LYZGE

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8.0AMP 115VAC

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BLOCK

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CON CON CON CON CON

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115VAC

10-782-PP

FLAT ROUND

WHT

ILL.

12VDC

BOARD

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60-23-002 66-01-002 60-45-002 60-13-001-A

60-47-010 60-06-00: でーー 60-06-001

60-14-001-B 60-20-001 66-03-002-B 60-40-023 60-40-010 70-10-250

60-40-002 60-40-001 60-46-018 60-46-007

60-46-005

60-46-006 60-46-0038

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R20 R19 R21 R22 R25 R26 R24 R23 R18

R15 R34 R35 R31

R30 R32 R16 R14 R7 R12 R10 R6 RH

R3

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RS RS R4 R33 R2

C3

C2 CI

C5 C6 CR2 CR4

CR3 Qi SD4

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15.4K

3K

11.0K

2K

15.4K

3.32K

1.62K

10.0K

7.5K 10,0K

7.5K

10.0K

51.1К

127.0K

1.0K

15.4K

2.0K

11.0K

8.2K

B.2K

8.2K

120.0K

8.2K

20.0K

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MF

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DISC

HLMP2500

ADJ.

POT.

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POT.

MALLORY MALLORY

OR

MALLORY

DD101

MALLORY

TDC TDC

M20R104

TDC

60-01-001

60-01-022 60-01-019 60-01-024

60-01-001 60-01-004 60-01-004

60-01-010

60-01-003

60-01-002 60-01-003 60-01-002 60-01-003

60-01-003 60-01-007 60-01-005 60-01-006 60-01-001 60-01-024

60-01-019

60-01-011 06-01-011

60-01-011 60-01-013

60-01-011

60-01-014

60-01-014 60-01-023 60-01-025 60-01-025 60-01-025

60-01-025

60-01-017

60-01-021 60-02-001

60-02-001

60-02-003 60-02-001

60-02-002 60-02-001

60-03-001 60-03-001

60-03-001

60-04-002

60-10-006

19

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U6 J4 J2 45 Ji Q1XN U6SP H250B R17 R13

LS1 J3 Q1XB U6SP SDXS SDXS XSD XSD XU2 XU4

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RED

LED

RED

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ULN2003A

LM324N

MC78LO5CP CM7555 LCD 3

POS.

HEADER

4

POS.

HEADER

5

POS.

HEADER

6

POS.

HEADER

NUT

4-40

LCD

SPACER

H-250 PC

BOARD

2.49K

10.0K

Al-256K

2

POS.

HEADER

BOLT

4-40X.25

LCD

SPACER

SPC

8PIN

SPC

BPIN SKT 8 PIN SKT 8 PIN 16

SOCKET

14

SOCKET

14

SOCKET

8

SOCKET

13

SOCKET

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DIP

LED

GRN 4 PIN

LED

RED 4 PIN

LED

RED 4 PIN LM339N ULN2003A 7 INPUT LM324N MC78L05C0 CM7555 LCD

3

4

5

6

PIN'90 NUT LCD H-250 ΜΕ

CF ALARM 2

PIN BOLT LCD SPACER 8 PIN SPACER 8 PIN SOCKET 8 PIN DIP SOCKET 8 PIN DIP 16 14 14

8

13

OR

555

MODUTEC

90

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90

AMP

90

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4-40

HEX

SPACER

ALARM/CONTROL

1/8W

1%

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4-40X.25

SPACER

DIP

SOCKET

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HLMP2300 HLMP2300

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REGULATOR

TIMER

640457-3 640457-4 640457-5 640457-6

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AMP

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MTR

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WIREWRAP WIREWRAP

WIREWRAP

618-04

PC

618-04 808-187 808-187

WIREWRAP WIREWRAP

WIREWRAP

BL100-301

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60-10-005

60-05-001

60-05-002

60-05-003 60-05-004

60-05-005 60-10-004

60-46-014

60-46-015 60-46-016

60-46-017

62-02-004 62-06-013 60-03-002 60-01-052

60-01-012

60-22-003 60-46-013 62-01-010 62-06-013 62-06-014

62-06-014

60-46-003 60-46-003 60-46-001

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60-40-002 62-01-009 62-01-011 62-01-012

62-01-013 62-01-015 62-01-016 62-02-005 62-03-008

62-05-002 62-05-007 62-05-008 62-20-003 62-22-001

62-22-004 62-26-001 62-30-002 62-31-001 62-40-001 64-01-013

64-01-016 64-03-002 64-04-002 64-10-001 64-10-002

64-10-003 64-10-004 64-10-005-A 64-10-010 64-10-011 64-10-015

64-10-020 64-11-003-A 72-03-001

45-20-001 45-21-001 45-21-002 45-21-003

Parts

P,

LABEL

P,

LABEL

P,

LABEL,

P,

LABEL,

P,

LABEL

P,

LABEL

E,

SWITCH,

E,

SWITCH,

M,

BOLT

M,

BOLT

M,

BOLT

M,

BOLT

M,

BOLT

M,

BOLT

M,

NUT

M,

WASHER

M,

CLIP,

M,

HITCH

M,

LATCH,

M,

TUBING,

M,

FITTING

M,

FITTING

M,

POLE

M,

CASTER,

M,

CAP,

M,

O-RING

M,

BRACKET,

M,

BRACKET,

M,

BASE,

M,

POLE,

M,

SOCKET,

M,

SOCKET,

M,

SOCKET

M,

POLE

M,

POLE

M,

BALL

M,

DOWEL

M

,

BRACKET,

7M,

INSERT,

M

,

STUD

A,

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V.

P,

LABEL

P,

TAPE,

P,

LABEL

P,

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List

SET BOTTOM

"SYSTEM SCREW

FILTER

TOP

MICRO

MICRO 6-32 X .500 10-32 X 1.750

10-32 X 1.500

10-24 X .625

6-32 X .375

4-40 X .750

4-40

ESNA

1/4

BULLET

3/8 X 2

NO

POLY SMC SMC

ASSEMBLY,

DUAL

BASE,

310846

TOP

LATCH

H-250

FIBERGLASS

BOTTOM

TOP

CAP,

BLACK

CLAMP

KNOB 1 7/8

INTERLOCK

POLE

SOLID

POLE

ASSY

SET

H-250

1/4"

ORANGE

DISPLAY

WATER

H-250

SOCKET

250"

COVER

"3"

SOCKET

ROUND

FLAT

FLT

BTN

FLT FLT

FLAT

MS15795-811

AERO

LOCK-OUT

1/2" KQL13-00 KQL13-36S

CHROME

WHEEL

BLACK

SWITCH

KEEPER

REV-

H.E.

H.E.,

H.E.

BLACK

DELRIN

BLOCK,

BLACK

1/8 X 5/8

CLAMP

H-250

H-250 LEVEL

-LS

"2"

LVR

HD

SKT

HD HD

CLIP

FP321

H-250

BLACK

BLK

SWITCH

BLOCK

H-250

"1°

REV-12/5/88

BLACK

LVR

HDC/S

HD

SKT

UNION

MALE

SM 2 3/8"

2/1/89

BK

H-500/250-LS

V3L-2105-D8

V3L-101-D8

PHIL M/S

C/S

KNRLD

HD

PHIL

W/S

PHIL

WS

(-750DX.311DX.06TH)

ACG

ELBOW

7/8 X 42

REV-

9/9/86

REV-

9/9/86

WAS

2X2X47

DELRIN

3/4

WAS

DELRIN

BK4

WAS

BLK

WAS

„

1/2

1/2 X 3/8

W/RAMSHORN

WAS

RB0005

REV-A

REV-

PA0006

REB-B

DELRIN

MM0031

PA0044

NPT

4

PA0017

PA0016

PA0002

PA0003

PA0004

PA0011

WAS

PA0020

..

0687s

Fy

BH

KA

23

45-21-0058 45-21-007 45-21-014 60-06-001 60-10-004 60-13-001-A 60-14-001-B 60-20-001 60-23-002 60-40-010

60-40-023 60-45-002 60-45-001 60-47-010 60-47-011 60-50-005 62-01-003 62-01-008 62-01-012 62-01-018 62-01-0719

62-01-020 62-01-022 62-01-027 62-02-001

62-02-005

62-02-006 62-05\010 62-06-003 62-06-015 62-07-005 62-07-006 62-20-001 62-20-003

62-22-001 52-22-010 62-22-012

62-22-020 62-26-001 62-31-004 62-37-001

62-40-007 64-01-001-B 64-01-018

64-02-002-B 64-07-007 64-10-008

P,

LABEL,

P,

LABEL

P,

LABEL,

E,

THERMISTOR

E,

LCD,

E,

TEMP

E,

POWER

E,

RELAY,

E,

CIRCUIT

E,

SWITCH,

E,

SWITCH

E,

OUTLET,

E,

PLUG,

E,

TERMINAL

E,

TERMINAL

E,

WIRE

M,

BOLT

M,

BOLT

M,

BOLT

M,

BOLT

M,

BOLT

M,

BOLT

M,

BOLT

M,

BOLT

M,

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M,

NUT

M,

NUT

M,

BOLT,

M,

STANDOFF

M,

RAIL,

M,

STRAIN

M,

TYWRAP,

M,

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M,

TUBING,

M,

FITTING

M,

FITTING

M,

FITTING

M,

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M,

PLUG,

M,

GASKET

M,

SEAL

M,

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M,

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M,

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10-32 X .375

6-32 X .375

10-32 X 1.500

8-32 Χ .500

#8 X .500

6-32 X .250

10-32 X .750

8-32 X .375

10-32

4-40

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6-32

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POLYCARBONATE

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RELIEF,

X-LARGE 1/4 X POLY

SMC SMC

SMC

ASSEMBLY,

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PVC

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PC

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BLOCK,

250°

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SKT

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"T"

CHROME

RED

2X4

VF10212

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MTR

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8

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PHX

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PHIL

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PHIL M/S

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HD

HEAD

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H-500/250-LS

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15

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MM0006

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24

4

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64-10-012

64-10-013

64-10-014-B

64-10-016

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66-03-002-B

70-01-004

70-01-005

70-02-002

70-03-002 70-04-002

70-04-003

72-05-002

72-06-007

72-06-017

72-07-001

72-08-003

=

74-01:008—

74-02-002 74-05-002

M,

FILTER

-

M,

BRACKET,

M,

THERMISTER

M,

MOUNT,

E,

PUMP

E,

HEATER

A,

CIRCUIT

A,

LINE

A,

ALARM/CONTROL

A,

POWER

`

A,

FLOAT

A,

ALARM

A,

WATER

A,

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FILTER

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CABINET

A,

FILLPORT

A,

PUMP

A,

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A,

POWER

BLOCK,

ALUMINUM

BACKING

BLOCK

FLOAT

AC-1C-MD

120V

SWITCH,

115V

600W

BLK

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ASSY

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SUPPLY

SWITCH

TANK

BLOCK

ASSY

BLOCK

ASSY

H-250

ASSY

H-250

MODU

BLACK

PLATE

1/4NPT

1X1

ANODIZED

DELRIN

H-250

CENTRIFICAL

WHT

GRN

H-250

REV-B9/27/89

25

HAAL'YWARE

STANDARD

PROCEDURES

РЕК

ЕСО # 157

‘scription

{-250

(DOM/

CALIBRATION

8.

9.

10.

CHECK

8.1

SET

9.1

9.2

9.3

9.4

COLD

10.1

10.2

10.3

FLOAT

TO

CHECK

ALARM

UNIT

TURN ASMALL ALLOW

SET

UNIT

START TURN PLACE A CLAMP

NEUTRAL).

TURN

AT

39.2

OPERATING

INT)

SWITCH

FLOAT

SOUNDS.

AT

39.9

TEMP.

TURN

TIME

TO

UNIT

CONTROLLER

RUN

OFF.

SET

ON.

+-0.3°C

HSOP#

FINAL

PROCEDURE

SWIT:

REFILL

FOR

DOMESTIC

OF

THE

TO

STABILIZE

AT

39.9°C

REPLACE

CURRENT

METER

THE

UNIT,CURRENT

FOR

DOMESTIC

WATER

AND

POT

IS A LARGE TEMP. +-

0.1°C

WARM

METER

ON 6 AMP

AND

002

De

ONNECT

TO

RE-OPERATE.

40.9

CW

TO

BETWEEN

FOR

WATER

AROUND

RANGE.

40.2

BERN

novo“

FILLPORT

FOR

INCREASE

DOMESTIC

SHOULD

+-

Ne

TUBING

INTERNATIONAL;

TEMPERATURE

IN

ADJUSTMENTS.

AND

WITH

COLD.

ONE

CHANGE

OF

ey

TEMP.

40.9°C

THE

FR

ENG:

QC:

МЕС:

07/25/95

AND

+-0.1°C

CIRGUIT

Date

DRAIN

BREAKER

NAL

NAL.

File

Name:

WATER

FOR

INTERNATIONAL.

WIRES

JANT

DRAW

HSOP002.DOC

UNTIL

(LINE

TO

Page

2

of

WATER

OR

PULSE

EV

2

LEVEL

MODE

11.

11.1

IDLE

:21

13.

SEND

CHECK

REMOVE

RATE

CHECK

ALLOW

FOR

UNIT

FLOW

RATE

CALIBRATED

OF

THE

CIRCULATING

UNIT

TO

RUN

INTERNATIONAL.

TO

Q.A.

FOR

ELECTRICAL

T-40

THERMO

WATER,

FOR 1 HOUR

x

Y

V

TESTING

URE

AND

39.9°C

+-

FINAL

A

ALLONS

0.1°C

FOR

INSPECTION.

FLOW

PER

RATE

MINUTE.

DOMESTIC

METER.

AND

40.9°C

THE

+-

FLOW

0.1°C

«LARD

OPERATING

PROCEDURES PER

ECO # 157

scription

250

(DOM/

INT)

CALIBRATION

1

SET

UP

11

2.

3.

1.2

1.3

14

CHECK

2.1

CHECK

3.1

3.2

RECORD THE

NOTIFY FILL INSTALL RECORD WORKSHEET.

TURN

PLACE

MEASUREMENT ADJUST

THE

FOLLOWING

YOUR

UNIT

WITH

THE

FOR

LEAKS

UNIT

POWER

DC

VOLTAGE

POWER

ON.

HSOP#

FINAL

PROCEDU

Qe

RESUL

TEST

PARAMETERS

SUPERVISOR.

TAP

WATER.

CALIBRATED

(H.S.O.P.

OBSERVE

SUPPLY

SHOULD

SUPPLY

002.5).“ALSO

VOLTAGE

METER

OUTPUT

Pe

READ

FOLLOWING

T40

THERMOMETER

ALL

FITTINGS

LEADS

002

que"

ass

TAG

THERMOMETER.

RECORD

'

AND

ACROSS

12

VOLTS

IF

NECESSARY.

THE

+-

THE

0.1

À

ON

H.S.O.P.

MACHINE

SERIAL

THE

SEAMS

PCB

VOLTS.

νο

#,

AMBIENT

IN

CONNECTOR

Date

07/25/95

002.5

IF

THE

WITH A DESCRIPTION

YOUR

NAME,

TEMPERATURE.”

THE

CIRCULATING

(J5),

UNIT

AND

BLACK

File

UNDER

THE

WATER

Name:

OF

DATE

AND

HSOP002.

TEST

THE

ON

SYSTEM

RED

Page

Tof

2

DOC

FAILS

TO

FAILURE

THE

CALIBRAT

FOR

WIRES,

MEET

AND

LEAKS

THE

4.

SET

OVER

4.1

WATER

4.2

ADJUST

TEMP.

TEMPERATURE

INTERNATIONAL.

3

ADJUST

..4

ADJUST AT

4.5

ADJUST

41.5

4.6

REPEAT

5.

SET

CALIBRATION

5.1

COMPARE

5.2

TURN THERMOMETER

6.

POLE

6.1

CHECK

UNIF

RETURN

6.2

TO

ACTIVATE.

7.

ALARM

7 1 DEPRESS

PL

ASHING

OPERATIONAL.

THE

40.2

+-0.2°C

THE

+-

0.0° C FOR STEPS,

THR

INTERLOCK

TOP

SHOULD

CHECK

TEST

ALARM

MUST

THE

40

ADJ.

POT

THE

OVERTEMPERATURE 40

ADJ.

POT

FOR

DOMESTI

40

ADJ.

POT

DOMESTI

TWO

TIMES

OF

DISPLAY

UNIT

LCD

TO

40

AN}

POT

ON

LCD

+-

0.0°C.

SWITCH

SOCKET

POLE

RETURN

SWITCHES

ALARM

AND

NOT

ALARM.

TO

INTERLOCK

HEAT

TEST

THE

WHILE

LATCHED

SWITCH

ALARM

BE

AT

SO

THE

LCD

CL

CO C

440

Nr

CALIBRATED

PCR

SO

THAT

TEST

I.ATCHED

RELEASE

POSITION.

SPRING

EXCHANGER

AND

MUST

ВЕ

LEAST

39.5

READS

DEG

44.

.

AND

*-

0.0°C

FOR

THE

ACTIVATION

THERMOMETER

THE

UNIT

DOWN.

LATCH

HEAT

INTO

THE

GRASP

AND

UNIT

SHOULD

EXCHANGER

INTERLOCK

GREEN L ne

ее

(C)

TO

+

DOMESTIC

x

E

ALARM

CONFIRM

FOR

INTERNATIONAL.

CONFIRM

INTERNATIONAL.

DISPLAY.

LCD

IS

FIRMLY

SOCKET

BE OUT

AND

agi

THAT

TIHAT

AND

EQUAL

AND

UPWARDS.

OPERATIONAL.

OF

THE

TURN

νο

PROCRED

WITH

AND

42.0

SOUNDS.

THE

ALARM

THE

ALARM

DEACTIVATION

TO

THE

CALIBRATED

MOVE

INTERLOCK

UNIT

ALARM

OFF.

IN

SHOULD

ALL

THE

ALL

SHOULD

THE

RED

SYSTEM

TEST.

+-

0.0°C

FOR

DEACTIVATES

ACTIVATES

POINTS.

DIRECTIONS.

ALARM

BECOME

LED'S

SHOULD

AT

ACTIVATE.

SHOULD

OPERATION

SHOULD

BE

BECOME

LEVE!