SMA SB 3000TL User Manual

OperatingManual
SUNNYBOY 3000TL/ 3600TL/ 4000TL/ 5000TL
SB30-50TL-21-BE-en-11 | Version 1.1
AMERICAN ENGLISH
Legal Provisions
SMA Solar Technology AG
Legal Provisions
The information contained in these documents is property of SMA Solar Technology AG. Any publication, whether in whole or in part, requires prior written approval by SMA Solar Technology AG. Internal reproduction used solely for the purpose of product evaluation or other proper use is allowed and does not require prior approval.
SMA Warranty
You can download the current warranty conditions from the Internet at www.SMA-Solar.com.
Trademarks
All trademarks are recognized, even if not explicitly identified as such. A lack of identification does not mean that a product or symbol is not trademarked.
The BLUETOOTH® word mark and logos are registered trademarks of BluetoothSIG,Inc. and any use of these marks by SMASolarTechnologyAG is under license.
Modbus® is a registered trademark of Schneider Electric and is licensed by the Modbus Organization, Inc.
QR Code is a registered trademark of DENSO WAVE INCORPORATED. Phillips® and Pozidriv® are registered trademarks of Phillips Screw Company. Torx® is a registered trademark of Acument Global Technologies, Inc.
SMA Solar Technology AG
Sonnenallee 1 34266 Niestetal Germany Tel. +49 561 9522-0 Fax +49 561 9522-100 www.SMA.de E-mail: info@SMA.de © 2004 to 2014 SMA Solar Technology AG. All rights reserved.
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SMA Solar Technology AG
Table of Contents
Table of Contents
1 Information on this Document ................................................. 6
1.1 Validity................................................................................................ 6
1.2 Target Group...................................................................................... 6
1.3 Additional Information....................................................................... 6
1.4 Symbols .............................................................................................. 7
1.5 Nomenclature..................................................................................... 7
2 Safety......................................................................................... 9
2.1 Intended Use ...................................................................................... 9
2.2 Safety Information.............................................................................. 9
3 Scope of Delivery...................................................................... 11
4 Product Description................................................................... 12
4.1 Sunny Boy........................................................................................... 12
4.2 Interfaces and Functions .................................................................... 15
5 Mounting ................................................................................... 17
5.1 Requirements for Mounting ............................................................... 17
5.2 Mounting the Inverter......................................................................... 19
6 Electrical Connection................................................................. 21
6.1 Safety during Electrical Connection.................................................. 21
6.2 Overview of the Connection Area .................................................... 22
6.2.1 View from Below............................................................................ 22
6.2.2 Interior View ................................................................................... 23
6.3 AC Connection................................................................................... 24
6.3.1 Requirements for the AC Connection............................................ 24
6.3.2 Connecting the Inverter to the Utility Grid.................................... 25
6.3.3 Connecting Additional Grounding ............................................... 27
6.4 DC Connection................................................................................... 27
6.4.1 Requirements for the DC Connection............................................ 27
6.4.2 Connecting the PV Array............................................................... 28
7 Commissioning.......................................................................... 31
7.1 Commissioning Procedure ................................................................. 31
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Table of Contents
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7.2 Configuring the Country Data Set..................................................... 31
7.3 Setting the NetID................................................................................ 32
7.4 Commissioning the Inverter................................................................ 34
7.5 Self-Test in Accordance with CEI 0-21 for PV Systems ≤6 kW ....... 35
7.5.1 Starting the Self-Test....................................................................... 35
7.5.2 Restarting the Self-Test ................................................................... 36
8 Configuration ............................................................................ 38
8.1 Configuration Procedure.................................................................... 38
8.2 Changing the Display Language ...................................................... 38
8.3 Integrating the Inverter into the Network.......................................... 39
8.4 Changing Operating Parameters...................................................... 39
8.5 Deactivating Grounding Conductor Monitoring.............................. 40
8.6 Setting SMA OptiTrac Global Peak ................................................. 40
9 Operation.................................................................................. 41
9.1 LED Signals......................................................................................... 41
9.2 Display Overview............................................................................... 41
9.3 Activating and Operating the Display.............................................. 44
9.4 Calling Up Display Messages of the Start-Up Phase ...................... 44
10 Disconnecting the Inverter from Voltage Sources.................. 45
11 Technical Data........................................................................... 47
11.1 DC/AC ............................................................................................... 47
11.1.1 Sunny Boy 3000TL / 3600TL....................................................... 47
11.1.2 Sunny Boy 4000TL / 5000TL....................................................... 48
11.2 General Data ..................................................................................... 50
11.3 Protective Devices .............................................................................. 51
11.4 Climatic Conditions............................................................................ 52
11.5 Equipment........................................................................................... 52
11.6 Torques............................................................................................... 52
11.7 Electronic Solar Switch ...................................................................... 53
11.8 Data Storage Capacity...................................................................... 53
12 Accessories................................................................................ 54
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Table of Contents
13 Contact....................................................................................... 55
14 EC Declaration of Conformity .................................................. 58
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1 Information on this Document

SMA Solar Technology AG
1 Information on this Document

1.1 Validity

This document is valid for the following device types from firmware version2.55:
• SB3000TL-21 (SunnyBoy3000TL)
• SB3600TL-21 (SunnyBoy3600TL)
• SB4000TL-21 (SunnyBoy4000TL)
• SB5000TL-21 (SunnyBoy5000TL)

1.2 Target Group

This document is intended for qualified persons and end users. Only qualified persons are allowed to perform the activities marked in this document with a warning symbol and the caption "Qualifiedperson". Tasks that do not require any particular qualification are not marked and can also be performed by end users. Qualified persons must have the following skills:
• Knowledge of how an inverter works and is operated
• Training in how to deal with the dangers and risks associated with installing and using electrical devices and installations
• Training in the installation and commissioning of electrical devices and installations
• Knowledge of the applicable standards and directives
• Knowledge of and compliance with this document and all safety information

1.3 Additional Information

Links to additional information can be found at www.SMA-Solar.com:
Document title and content Document type
Troubleshooting, Cleaning, Replacement of Varistors and Decommissioning
"Overview of the Rotary Switch Settings" Overview of the rotary switch settings for config-
uring the country data set and display language "Efficiency and Derating"
Efficiency and Derating Behavior of the Sun­nyBoy, SunnyTripower and SunnyMiniCentral Inverters
"Criteria for Selecting a Residual-Current Device" Technical Information "Circuit Breaker"
Dimensioning and Selection of a Suitable AC Circuit Breaker for Inverters under PV-Specific In­fluences
Service Manual
Technical Information
Technical Information
Technical Information
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Document title and content Document type
"Insulation Resistance (Riso) of Non-Galvanically Isolated PV Systems"
"IntegratedPlantControl and QonDe­mand24/7"
Detailed explanation of functions and descrip­tion for setting the functions
"Webconnect Systems in SunnyPortal" Registration in SunnyPortal
"Firmware Update with SD Card" Technical Description "Parameter list"
Overview of All Inverter Operating Parameters and Their Configuration Options
Technical Information
Technical Information
User Manual
Technical Information

1.4 Symbols

Symbol Explanation
Indicates a hazardous situation which, if not avoided, will result in death or serious injury
Indicates a hazardous situation which, if not avoided, can result in death or serious injury
Indicates a hazardous situation which, if not avoided, can result in minor or moderate injury
Indicates a situation which, if not avoided, can re­sult in property damage
Sections describing activities to be performed by qualified persons only
Information that is important for a specific topic or goal, but is not safety-relevant
Indicates a requirement for meeting a specific goal
Desired result
A problem that might occur
1 Information on this Document

1.5 Nomenclature

Complete designation Designation in this document
Sunny Boy Inverter, product
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1 Information on this Document
SMA Solar Technology AG
Complete designation Designation in this document
Electronic Solar Switch ESS SMA BLUETOOTH Wireless Technology BLUETOOTH
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SMA Solar Technology AG

2 Safety

2 Safety

2.1 Intended Use

The SunnyBoy is a transformerless PV inverter with two MPP trackers which converts the direct current of the PV array to grid-compliant alternating current and feeds it into the utility grid.
The product is suitable for indoor and outdoor use. The product must only be operated with PV arrays of protection class II in accordance with
IEC61730, application class A. The PV modules must be compatible with this product. PV modules with a high capacity to ground must only be used if their coupling capacity does not
exceed 1.4 μF (for information on how to calculate the coupling capacity, see the Technical Information "Leading Leakage Currents" at www.SMA-Solar.com).
All components must remain within their permitted operating ranges at all times. The product must only be used in countries for which it is approved or released by
SMASolarTechnologyAG and the grid operator. Use this product only in accordance with the information provided in the enclosed documentation
and with the locally applicable standards and directives. Any other application may cause personal injury or property damage.
Alterations to the product, e.g. changes or modifications, are only permitted with the express written permission of SMASolarTechnologyAG. Unauthorized alterations will void guarantee and warranty claims and usually void the operation permit. SMASolarTechnologyAG shall not be held liable for any damage caused by such changes.
Any use of the product other than that described in the Intended Use section does not qualify as appropriate.
The enclosed documentation is an integral part of this product. Keep the documentation in a convenient place for future reference and observe all instructions contained therein.
The type label must remain permanently attached to the product.

2.2 Safety Information

This section contains safety information that must be observed at all times when working on or with the product.
To prevent personal injury and property damage and to ensure long-term operation of the product, read this section carefully and observe all safety information at all times.
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2 Safety
SMA Solar Technology AG
Danger to life due to high voltages of the PV array
When exposed to sunlight, the PV array generates dangerous DC voltage which is present in the DC conductors and the live components of the inverter. Touching the DC conductors or the live components can lead to lethal electric shocks. If you disconnect the DC connectors from the inverter under load, an electric arc may occur leading to electric shock and burns.
• Do not touch non-insulated cable ends.
• Do not touch the DC conductors.
• Do not touch any live components of the inverter.
• Have the inverter mounted, installed and commissioned only by qualified persons with the appropriate skills.
• If an error occurs, have it rectified by qualified persons only.
• Prior to performing any work on the inverter, disconnect it from all voltage sources as described in this document (see Section10 "Disconnecting the Inverter from Voltage Sources", page45).
Danger to life due to electric shock
Touching an ungrounded PV module or array frame can cause a lethal electric shock.
• Connect and ground the PV modules, array frame and electrically conductive surfaces so that there is continuous conduction. Observe the applicable local regulations.
Risk of burns due to hot enclosure parts
Some parts of the enclosure can get hot during operation.
• Do not touch any parts other than the lower enclosure lid of the inverter during operation.
Damage to the display or the type label due to the use of cleaning agents
• If the inverter is dirty, clean the enclosure, the enclosure lid, the type label, the display and the LEDs with a damp cloth only.
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3 Scope of Delivery

3 Scope of Delivery
Check the scope of delivery for completeness and any externally visible damage. Contact your distributor if the scope of delivery is incomplete or damaged.
Figure 1: Components included in the scope of delivery
Position Quantity Designation
A 1 Inverter* B 1 Wall mounting bracket C 4 Positive DC connector D 4 Negative DC connector E 8 Sealing plug for DC connectors F 1 Cable gland M32x1.5 G 1 Counter nut for cable gland M32x1.5 H 1 Quick Reference Guide for Installation, installation manual
of the SMASpeedwire/Webconnect data module, instal­lation manual of the DC connectors, supplementary sheet with default settings, supplementary sheet with access data for registration in SunnyPortal
I 1 Warning label
* Optional without ElectronicSolarSwitch (ESS)
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4 Product Description

SMA Solar Technology AG
4 Product Description

4.1 Sunny Boy

The SunnyBoy is a transformerless PV inverter with two MPP trackers which converts the direct current of the PV array to grid-compliant alternating current and feeds it into the utility grid.
Figure 2: Design of the SunnyBoy
Position Explanation
A Upper enclosure lid B Type label
The type label uniquely identifies the inverter. You will require the information on the type label to use the product safely and when seeking customer sup­port from the SMAServiceLine. You will find the following information on the type label:
• Device type (Model)
• Serial number (SerialNo.)
• Date of manufacture
• Device-specific characteristics
C Additional label with details for registration in SunnyPortal:
• Internet address of the PV System Setup Assistant
• Identification key (PIC)
• Registration ID (RID)
D LEDs
The LEDs indicate the operating state of the inverter (see Section9.1 "LED Sig­nals", page41).
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Position Explanation
E Display
The display shows the current operating data and events or errors (see Sec­tion9.2 "Display Overview", page41).
F ElectronicSolarSwitch (ESS)*
The ESS and the DC connectors together form a DC load-break switch. When plugged in, the ESS forms a conductive path between the PV array and the in­verter. Removing the ESS interrupts the DC electric circuit and removing all DC connectors disconnects the PV array completely from the inverter.
G Lower enclosure lid
* Optional
Symbols on the inverter, the type label and the ESS
Symbol Explanation
Inverter Together with the green LED, this symbol indicates the operating state of
the inverter. Observe the documentation
Together with the red LED, this symbol indicates an error (for trou­bleshooting, see the service manual at www.SMA-Solar.com).
BLUETOOTH Together with the blue LED, the symbol indicates active communication
via BLUETOOTH. Danger
This symbol indicates that the inverter must be additionally grounded if additional grounding or equipotential bonding is required at the installa­tion site (see Section6.3.3, page27).
QRCode Links to additional information on the inverter can be found at
www.SMA-Solar.com.
4 Product Description
Operating the inverter without the lower enclosure lid is prohibited. Al­ways operate the inverter with the lower enclosure lid.
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4 Product Description
Symbol Explanation
Operating principle of the ESS:
If the ESS is plugged in, the DC electric circuit is closed.
To interrupt the DC electric circuit, you must perform the following steps in the given order:
Remove the ESS. – Unlock and remove all DC connectors.
Danger to life due to electric shock The product operates at high voltages. All work on the product must be
carried out by qualified persons only.
Risk of burns due to hot surfaces The product can get hot during operation. Avoid contact during opera-
tion. Allow the product to cool down sufficiently before carrying out any work.
Observe the documentation Observe all documentation supplied with the product.
Direct current
The product does not have a transformer.
SMA Solar Technology AG
Alternating current
WEEE designation Do not dispose of the product together with the household waste but in
accordance with the locally applicable disposal regulations for electronic waste.
CE marking The product complies with the requirements of the applicable EU direc-
tives. Device class ID
The product is equipped with a wireless component and complies with device class2.
Degree of protectionIP65 The product is protected against dust intrusion and water jets from any
angle.
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Symbol Explanation
The product is suitable for outdoor installation.
Certified safety The product is VDE-tested and complies with the requirements of the Ger-
man Equipment and Product Safety Act.
RCM (Regulatory Compliance Mark) The product complies with the requirements of the applicable Australian
standards.
4 Product Description

4.2 Interfaces and Functions

The inverter can be equipped or retrofitted with the following interfaces and functions:
BLUETOOTH
Via BLUETOOTH, the inverter can communicate with various BLUETOOTH devices (for information on supported SMA products, see www.SMA-Solar.com).
SMA Speedwire/Webconnect
The inverter is equipped with SMA Speedwire/Webconnect as standard. SMA Speedwire/ Webconnect is a type of communication based on the Ethernet standard. This enables inverter­optimized 10/100Mbit data transmission between Speedwire devices in PV systems and the software Sunny Explorer. The Webconnect function enables direct data transmission between the inverters of a small-scale system and the Internet portal SunnyPortal without any additional communication device and for a maximum of four inverters per SunnyPortal system. In large-scale PV power plants, data transmission to the Internet portal SunnyPortal is carried out via the SMAClusterController. You can access your SunnyPortal system from any computer with an Internet connection.
SMA Speedwire/Webconnect enables, for PV systems operated in Italy, the connection to or disconnection of the inverter from the utility grid and definition of the frequency limits to be used with IEC61850-GOOSE messages.
RS485 interface
The inverter can communicate via cables with special SMA communication products via the RS485 interface (information on supported SMAproducts at www.SMA-Solar.com). The RS485 interface can be retrofitted.
Grid Management Services
The inverter is equipped with service functions for grid management. Depending on the requirements of the grid operator, you can activate and configure the functions
(e.g. active power limitation) via operating parameters.
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4 Product Description
SMA Solar Technology AG
SMA Power Control Module
The SMAPowerControlModule enables the inverter to implement grid management services and is equipped with an additional multifunction relay (for information on installation and configuration, see the installation manual of the SMAPowerControlModule). The SMAPowerControlModule can be retrofitted.
Multifunction Relay
You can configure the multifunction relay for various operating modes. The multifunction relay is used, for example, to switch fault indicators on or off (for information on installation and configuration, see the installation manual of the multifunction relay). The multifunction relay can be retrofitted.
Fan retrofit kit
The fan retrofit kit is used for additional inverter cooling at high ambient temperatures and also has a multifunction relay (for information on installation and configuration, see the installation manual of the fan retrofit kit). The fan retrofit kit can be retrofitted and must not be operated in parallel with the SMAPowerControlModule.
SMAOptiTracGlobalPeak
SMAOptiTracGlobalPeak is an advancement of SMAOptiTrac and allows the operating point of the inverter to follow the optimal operating point of the PV array (MPP) precisely at all times. In addition, with the aid of SMAOptiTracGlobalPeak, the inverter can detect the presence of several maximum power points in the available operating range, such as may occur particularly with partially shaded strings. SMA OptiTrac Global Peak is enabled by default.
All-pole sensitive residual-current monitoring unit
The all-pole sensitive residual-current monitoring unit detects alternating and direct differential currents. In single-phase and three-phase inverters, the integrated differential current sensor detects the current difference between the neutral conductor and the line conductor(s). If the current difference increases suddenly, the inverter disconnects from the utility grid.
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5 Mounting

5 Mounting

5.1 Requirements for Mounting

Requirements for the mounting location:
Danger to life due to fire or explosion
Despite careful construction, electrical devices can cause fires.
• Do not mount the inverter in areas containing highly flammable materials or gases.
• Do not mount the inverter in a potentially explosive atmosphere.
☐ The mounting location must be inaccessible to children. ☐ A solid support surface must be available for mounting, e.g. concrete or masonry. When
mounted on drywall or similar materials in the living area, the inverter emits audible vibrations during operation which could be perceived as annoying.
☐ The mounting location must be suitable for the weight and dimensions of the inverter (see
Section11 "Technical Data", page47). ☐ To ensure optimum operation, the ambient temperature should be between -25°C and 40°C. ☐ The mounting location should not be exposed to direct solar irradiation. Direct solar irradiation
can cause the inverter to overheat. As a result, the inverter reduces its power output. ☐ Climatic conditions must be met (see Section11 "Technical Data", page47). ☐ The mounting location should be freely and safely accessible at all times without the need for
any auxiliary equipment (such as scaffolding or lifting platforms). Non-fulfillment of these
criteria may restrict servicing.
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5 Mounting
Dimensions for mounting:
SMA Solar Technology AG
Figure 3: Position of the anchoring points
Recommended clearances:
If you maintain the recommended clearances, adequate heat dissipation will be ensured. Thus, you will prevent power reduction due to excessive temperature.
☐ Maintain the recommended clearances to walls as well as to other inverters or objects. ☐ If multiple inverters are mounted in areas with high ambient temperatures, increase the
clearances between the inverters and ensure sufficient fresh-air supply.
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