SMA SB 2800i User Manual

Sunny Boy 2800i
String Inverter Sunny Boy 2800i
The New Generation of PV System Technology
SB2800i-11:FE0504
Operating Instruction
1 Introduction . . . . . . . . . . . . . . . . . . . 3
2 Safety Instructions. . . . . . . . . . . . . . . 5
3 Device Description. . . . . . . . . . . . . . . 7
3.2 Device Design . . . . . . . . . . . . . . . . . . . . . 8
3.3 Operating States . . . . . . . . . . . . . . . . . . 10
3.4 Status Messages on the Optional Display 23
3.5 Configuration of the Display Language . . 26
4 Servicing and Maitenance . . . . . . . . 27
5 Upgrading your Sunny Boy . . . . . . . 29
5.1 User Interface under Windows . . . . . . . . 30
6 Technical Documentation. . . . . . . . . 31
6.1 Data PV Generator Connection. . . . . . . . 31
6.2 Data Grid Connection . . . . . . . . . . . . . . 31
6.3 General Data . . . . . . . . . . . . . . . . . . . . 32
6.4 Measurement Channels and Messages . . 34
6.5 Declaration of Conformity (CE) . . . . . . . 40
6.6 Unbedenklichkeitsbescheinigung. . . . . . . 41
7 Glossary. . . . . . . . . . . . . . . . . . . . . 43
8 Contact. . . . . . . . . . . . . . . . . . . . . . 45
Revision History
Document number Changes Author
SB2800i-11:FE0504 First Issue Siebert
Operating Instructions
SMA Regelsysteme GmbH SB2800i-11:FE0504
Operating Instructions Introduction

1Introduction

You have decided to use one of the most advanced devices for modular PV system technology by purchasing a Sunny Boy 2800i. The Sunny Boy 2800i convinces with its outstanding qualities concerning efficiency and reliability.
The Sunny Boys comply with all regulations from the VDEW (Association of German Electricity Producers) for supplementary grid feeding to the low voltage electricity grid of the utility. This includes the regulations of the employee association (Berufsgenossenschaft für Feinmechanik und Elektrotechnik) concerning the „ Independent Disconnection Device“ known as MSD (Mains monitoring device with allocated Switching Devices) and the regulations of the DIN VDE 0126. Furthermore the Sunny Boy complies with the according harmonized standards and the low voltage regulations as certified in the CE declaration (see chapter 6.5 „Declaration of Conformity (CE)” (page 40)).
This document contains the „ Operating Instructions“ of the Sunny Boy 2800i. They are meant as guidelines on how to use all functions of the Sunny Boy 2800i optimally and how you can extend your existing PV-plant.
This part of device documentation especially deals with those topics that are relevant to the operation of the Sunny Boy 2800i. For the installation of the Sunny Boy 2800i please have a look at the „ Installation Guide“.
Sunny Boy 2800i
The Sunny Boy 2800i is especially designed for indoor usage. It is equipped with an internal fan for active cooling.
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Introduction Operating Instructions
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Operating Instructions Safety Instructions

2Safety Instructions

Opening the device and by that
the electrical installation,
the repair or
•the modification
of the Sunny Boy 2800i may only be done by a qualified technician. Even if there are no external voltages on the device there may be high voltages that are hazardous to touch.
The temperature of individual parts of the enclosure of the Sun­ny Boy 2800i – especially the heat sinks – can reach 85 °C even in normal operation. There is a danger of burning yourself when touching the Sunny Boy.
The Sunny Boy 2800i is equipped with the anti-islanding unit „SMA grid guard“. The Sunny Boy 2800i therefore complies with the VDEW guidelines for grid interactive inverters and the DIN VDE 0126 (4.99) specified in this regulation.
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Safety Instructions Operating Instructions
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Operating Instructions Device Description

3Device Description

3.1 Application of the Sunny Boy

The Sunny Boy 2800i is used in order to convert DC power from photovoltaic modules to AC voltage and subsequently feed this to the grid. The technical data is specified in chapter 6 „Technical Documentation” (page 31) of this document.

Fig. 3.1: Basic Principle of an Utility Interactive PV Plant

Usage of the Sunny Boy 2800i in any applications different from this will void the warranty.
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Device Description Operating Instructions

3.2 Device Design

We have focused on a simple functional design when we developed the Sunny Boy string inverters. In its basic design the Sunny Boy 2800i does not need more than three LEDs for status display. A display unit is available. The display can be already installed when your Sunny Boy is delivered as well as it can be additionally installed later.
The Sunny Boy 2800i will operate fully automatically without any modification or configuration as long as it is installed and commissioned according to the technical specifications. It can nevertheless be modified in terms of operating parameters if necessary. An additional communication interface is required for this, which also can be used in order to acquire operating data for performance evaluation. Please have a look at chapter 5 „Upgrading your Sunny Boy” (page 29) for details.

Fig. 3.1: Block circuit diagram of the Sunny Boy 2800i

Due to this design the specific costs are kept low and system management can be optimized.
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Operating Instructions Device Description
All connections to the PV strings and the public grid as well as the optional communication cables are on the bottom of the Sunny Boy 2800i.
Snap Cable
Connectors
+
Snap Cable
Connectors
-
Opening for optional
communication via RS232 or
RS485 (for PG 16)

Fig. 3.2: Bottom view of the Sunny Boy 2800i

AC Plug for
grid connection
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Device Description Operating Instructions

3.3 Operating States

The different operating states are displayed with three LEDs in the lid of the Sunny Boy 2800i.
Especially in the first year after installation the operator of the plant should regularly have a look at this display at different times of the day and with different irradiation.
You will find a complete description of all signal codes in chapter 3.3.4 „ Description of Operating States” (page 14). The operating states can be divided into three categories:
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Operating Instructions Device Description

3.3.1 Normal Operating States

As long as no LEDs or only the green LED is on blinking, the Sunny Boy 2800i is in one of its normal operating states. If all three LEDs are on, the inverter is in its initialization phase which is a normal operating state as well. All other signals indicate a disturbed operating state.
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Device Description Operating Instructions

3.3.2 Critical Failure States

Due to a comprehensive safety concept, the number of critical operating states could be reduced to one:
Input voltage exceeding specification
This is shown with the following blinking code of the yellow LED:
When failure occurs, the yellow failure LED is on for five seconds and then starts to send the blinking code by remaining off for three seconds and blinking four times in short intervals. The code is sent three times. If the failure persists the code is repeated.
Immediately disconnect the PV generator from the inverter! The Sunny Boy can otherwise be severly damaged.
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Operating Instructions Device Description

3.3.3 Uncritical Failure States

All other signaling codes show uncritical operating states. These normally do not mean any high danger of people or device, but their cause must be found and removed immediately in order to avoid yield losses.
Despite all the necessary precaution it is possible that there are additional faults which can not be signaled (e. g. failure of the status display). To be able to detect such failures as well, the operator should check the display of normal operating states for plausibility based on the explanations given in chapter 3.3.4 „Description of Operating States” (page 14). For example if the green LED is on in the middle of the night, this means as much a failure as if no LED is on in full sunlight.
You can diagnose the states in much more detail with one of the communication interfaces described in chapter 5 „Upgrading your Sunny Boy” (page 29).
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Device Description Operating Instructions

3.3.4 Description of Operating States

Stand-by at Night
The Sunny Boy 2800i is in so-called stand-by operation. This state is reached if the input power at the inverter is too low for feeding operation (U operation)
Initialization
< ca. 80 V) and not sufficient for normal
PV
The on-board computer of the Sunny Boy 2800i is in the initialization phase. At least one of the string voltages on the inverter is between approx. 80 V and approx. 220 V. Power is already supplied to the internal board, but is not yet sufficient for grid feeding. Data transmission is not possible yet.
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Operating Instructions Device Description
Feeding Operation
The Sunny Boy 2800i has successfully completed the self-test of the measurement electronics and the MSD and starts feeding to the grid.
MPP operation (default):
The Sunny Boy 2800i automatically determines the MPP voltage of the PV generator.
Constant voltage operation:
The operating state „U-Konst“ can be manually defined by the plant operator with Sunny Boy Control or the PC programs Sunny Data or Sunny Data Control. In the „U-Konst“ operating mode, the Sunny Boy 2800i uses this externally defined PV setpoint voltage for its internal control.
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Device Description Operating Instructions
Stop
The Sunny Boy 2800i is in stop state. This is to calibrate the measurement electronics, subsequently the inverter switches into „Waiting“ state.
The „ Stop“ state can also be set manually by the plant operator using the Sunny Boy Control or the PC program Sunny Data or Sunny Data Control. In this case, the Sunny Boy 2800i remains in „Stop“ state until a new operating state is defined („MPP operation“ or „ Constant voltage operation“).
Waiting, Grid Monitoring
The Sunny Boy 2800i is testing whether start-up conditions for feeding operation are fulfilled (starting voltage, starting time) and then starts to monitor the grid.
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Operating Instructions Device Description
Derating
The temperature monitoring of the Sunny Boy 2800i has reduced the output power to prevent the device from overheating. If this happens often, heat dissipation might be insufficient.
To avoid unnecessary yield losses,
check if the ambient temperature is to high.
check the heat dissipation (air flow of the heatsink disabled).
•check the fan.
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Device Description Operating Instructions
Insulation Failure
The red LED on the Sunny Boy 2800i is on, which indicates an earth fault.
The earth fault could have two different reasons:
it could be an insulation failure at the connection of the PV generator.
one of the two thermally monitored varistors on the DC input side is defective.
Please contact a qualified electrician who will remove the failure following the instructions in the „Installation Guide“.
Permanent Device Disable
This signal appears if there is a failure of the grid monitoring / the independent disconnection device (MSD). During the internal test, the inverter has detected a malfunction of the MSD and has stopped feeding to the grid.
Normally this is a failure which cannot be removed on site. Please contact the manufacturer (see chapter 8 „Contact” (page 45)) to discuss further proceedings.
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Operating Instructions Device Description
Grid Failure
When a grid failure occurs, the yellow failure LED is on for five seconds and then starts the blinking code by staying off for three seconds and then blinking shortly twice. The code is repeated three times.
If the failure persists, the signal starts from the beginning.
With the above signal the Sunny Boy 2800i indicates a grid failure which can be caused by:
Grid undervoltage (U
< „Uac-Min“)
AC
Grid overvoltage (UAC > „Uac-Max“)
Grid underfrequency (f
< „Fac-Min“)
AC
•Grid overfrequency (fAC > „Fac-Max“).
Grid frequency change („|dFac|“)
Defective grid connection (e. g. if N and L are not connected)
First find out whether there is a general power shutdown (by checking the function of other consumers) and whether the fuse of the inverter feeding cable is OK.
If you do not find any failure, the grid connection of the inverter has to be checked by a qualified electrician.
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Device Description Operating Instructions
Grid Impedance too High
When this failure occurs, the yellow failure LED is on for five seconds and then starts the blinking code by staying off for three seconds and then blinking three times in short intervals. The code is sent three times.
If the failure persists, the signal starts from the beginning.
The Sunny Boy has detected a failure as the grid impedance values are out of permissible range. If the inverter switches off frequently during grid monitoring because of the above failure, the reason might be that grid impedance is too high. A qualified electrician can normally solve this problem by increasing the cross-section of the grid cable. Other actions are possible as well. Any modifications of the operating parameters require the explicit permission of the public utility company.
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Operating Instructions Device Description
Input Voltage (PV Generator) too High
When failure occurs, the yellow failure LED is on for five seconds and then starts the blinking code by staying off for three seconds and then blinking four times in short intervals. The code is sent three times.
The Sunny Boy indicates that the input voltage is too high. The voltage of the PV generator exceeds the respectively admissible voltage!
Immediately disconnect the PV generator from the Sunny Boy 2800i. Too high voltage may lead to irrepairable damages!
Have your installer examine your plant configuration.
Please have a look at chapter 6 „ Technical Documentation” (page 31) for the permissible PV input voltage of the Sunny Boy 2800i.
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Device Description Operating Instructions
Device Failure
When the failure occurs, the yellow LED is on for five seconds and then starts the blinking code by staying off for three seconds and then blinking five times in short intervals. The code is sent three times.
If the failure persists, the signal starts from the beginning.
The Sunny Boy is in a state it cannot leave for normal operation. Pressumably there is an internal failure in the device.
A qualified electrician has to examine the device.
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Operating Instructions Device Description

3.4 Status Messages on the Optional Display

The Sunny Boy 2800i can be optionally equipped with the „Sunny Display“ LCD in the lid.
A Sunny Boy 2800i without the „ Sunny Display“ can be upgraded and equipped with the Sunny Display lid. (SMA order code, „SB-Display“, please specify the lid color and the language setting together with your order.)
Activation of the background illumination
The background illumination is activated by slightly knocking on the lid. Knocking once more activates the next message on the display.
The background illumination is automatically deactivated after 2 minutes.
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Device Description Operating Instructions
Messages of the Sunny Display during initialization
SunnyBoy 2800i
WRxxx-xx
Initialization of the display on the
Sunny Boy 2800i
The following messages are displayed during initialization of the Sunny Boy 2800i.
BFR Version 2.00 SRR Version 2.00
Initialization of the display on the
Sunny Boy 2800i
E-today 3.86kWh Mode MPP
Energy produced today
and current operating status
Pac 903W Uac 195V
Current AC Power
and AC voltage
E-Total 724.4kWh h-Total 512h
Total energy yield and
total operating hours
The installed firmware versions of the control system (BFR) and the current control processor (SRR) are displayed after 6 seconds.
Messages of the Sunny Display during operation
The Sunny Display presents all relevant operating data one screen after the other. The images on the side indicate the messages. Each message is displayed for 5 seconds, after all messages have been displayed the display starts from the beginning again.
First the „E-Today“ (total energy produced on this day) is displayed together with the current operating status.
The message is followed by the current power and the current grid voltage.
Finally the accumulated yield of the device since installation is displayed together with the total operating hours:
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Operating Instructions Device Description
Messages of the Sunny Display in case of a failure
In case of a failure the Sunny Display switches to „Failure“ and the background illumination is activated.
The bottom line indicates the type of failure for 5 seconds.
Error Vac-Bfr
Indication of a failure
and failure type
Failures that result from a specific value that e.g. exceeds a limiting are specified with the value that caused the failure as well as the current value.
The normal operating data is displayed after 5 seconds.
The display starts from the beginning again in case the failure is still present. Chapter 6.4 „ Measurement Channels and Messages” (page 34) gives more detailed information concerning the failure messages.
“Failure ROM“ indicates that the Sunny Boy has detected a defective firmware in the EPROM. Contact SMA in order to remove this failure.
Indication of DC Overvoltage
A too high voltage on the input (DC) side is indicated with a blinking background illumination and the display shown on the side.
Disconnect the Sunny Boy from the supply voltage immediately. The Sunny Boy can otherwise be severely damaged.
Check the input voltage and your module configuration before you reconnect the DC voltage to the Sunny Boy again!
at: 261V present: 245V
Display of the value that caused the
failure and the current value
Error ROM
Indication of defective firmware
!PV-Overvoltage! !DISCONNECT DC !
Indication of an overvoltage on one
of the DC input connectors
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Device Description Operating Instructions

3.5 Configuration of the Display Language

The language of the Sunny Display is configured with the switches on the bottom of the display unit.
Disconnect both DC and AC from the Sunny Boy as described in the „ Installation Guide“ and remove the lid.
Position of the switches for configuration of the
Sunny Display
language
Language Switch S2 Switch S1
German B B English B A French A B Spanish A A
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Operating Instructions Service and Maintenance

4 Service and Maintenance

To obtain optimum yield the plant operator should examine the performance with respect to different insolation whether the LEDs of the Sunny Boy 2800i signals plausible normal operation (see chapter 3.3.4 „ Description of Operating States” (page 14). Of course you can also check this with one of the optional communication devices.
It is only necessary to clean the Sunny Boy if heat dissipation is disturbed by dirt particles on the fins of the heatsink or in the space between the inverter and the wall. Carefully remove the dirt with an appropriate soft brush.
If the status LEDs are dirty and no longer clearly visible, remove the dirt with a moist cloth. Solving agents, abrasives or corrosives may not be used for cleaning!
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Service and Maintenance Operating Instructions
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Operating Instructions Upgrading your Sunny Boy

5 Upgrading your Sunny Boy

Like all inverters of the Sunny Boy family, the Sunny Boy 2800i can be equipped with different communication interfaces. The operator can see operating values and failure messages in detail and can process them on a PC with the software tools provided by SMA free of charge.
In addition the installer can easily adjust the Sunny Boy 2800i to specific conditions (e. g. too high grid impedance or PV modules not based on silicon cells).
Currently there are three ways to transmit data:
via the grid cable (PLC = Power-Line-Communication)
via a seperate cable with RS485 signals
via a seperate cable with RS232 signals
For continous data acquisition SMA Regelsysteme GmbH developed the data logger Sunny Boy Control. All values recorded can be visualized on a four-line LCD. A convenient and complete data acquisition system can be established by coupling Sunny Boy Control to a PC that you only need to switch on occasionally.
At the moment there are three different versions of the Sunny Boy Control:
Sunny Boy Control Light Simple data acquisition and reduced measurement data sto­rage with PV plants consisting of up to 20 Sunny Boys
Sunny Boy Control Data acquisition for plants with up to 50 Sunny Boys, long term data storage
Sunny Boy Control Plus Fully compatible with Sunny Boy Control with analog and digital ports for enhanced data acquisition with external sensors
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Upgrading your Sunny Boy Operating Instructions

5.1 PC User Interface under Windows

Sunny Data
The Windows program Sunny Data offers you a graphic user interface and all its well-known positive functions for communication with the Sunny Boy 2800i.
The available measurement channels (see chapter 6.4 „Measurement Channels and Messages” (page 34)) of the Sunny Boy 2800i can be displayed online. Data of measurement channels can be recorded manually or automatically. Measured
Graphic user interface Sunny Data
values are saved in files on any storage medium. An implemented special function for the installer enables to adjust system parameters to optimize the PV plant. For additional information on Sunny Data please see the Operating Instructions „ Sunny Data“.
Sunny Data Control
In PV plants where many inverters of the Sunny Boy family are used we recommend to use a Sunny Boy Control for communication. The Sunny Boy Control is a central data logger for up to 50 Sunny Boys. It supports commissioning of the PV plant and offers remote diagnosis by fax and email. Larger plants with more than 50 Sunny Boys are monitored by coupling several Sunny Boy Control.
Graphic user interface Sunny Data Control
Data Control under Windows. This program can e. g. display the output power of the entire large-scale PV plant in a matrix.
Please see the Operating Instructions of Sunny Boy Control for the multiple possibilities to establish a monitoring system.
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To visualize the PV plant data SMA offers the PC program Sunny
Operating Instructions Technical Documentation

6 Technical Documentation

6.1 Data PV Generator Connection

Max. input open-circuit voltage U Input voltage, MPP operation U Max. input current I Max. input power DC Recommended P
PV
PV 0 PV
PV max
max
max. generator power All-pole disconnector
on DC input side Surge voltage protection thermally monitored varistors Voltage ripple U
PP
Personnel protection Ground Fault monitoring (Riso > 1 MΩ ) Internal consumption in operation < 7 W Pole confusion prevention by short-circuit diode

6.2 Data grid connection

Nominal output power P Peak output power P Nominal output current I Harmonic distortion of output (with
K
< 2 %, PAC > 0,5 P
Unom
ACnom
Operating range, grid voltage U Operating range, grid frequency f All-pole disconnector on grid side independent disconnection device (MSD),
Phase difference (related to basic wave of current)
Overvoltage category III Test voltage (50 Hz) 1.4 kV (1/5 s unit / type test) Surge voltage test 4 kV (1.2/50 ms)
Internal consumption in stand-by 0.25 W
ACnom ACmax
ACnom
THD
)
AC
AC
ϕ
600 V (at -10 °C Module Temperature) 224 V ... 600 V DC 13,5 A 3000 W 3750 Wp
®
Multi-Contact
plug connector (standard - other
snap cable connectors optional)
< 10 % of input voltage
2500 W 2800 W 11 A < 4 %
IAC
190 ... 260 V AC
49.8 ... 50.2 Hz
(2 independant systems)
(serial interface: 6 kV)
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Technical Documentation Operating Instructions
Input current as a function of the input voltage

Fig. 6.1: Input current IPV as a function of the input voltage UPV

6.3 General Data

You will find a detailed device description in chapter 3 "Device Description" (page 7) of these Operating Instructions.
General Data
Protection Degree according to DIN EN 60529 IP21 (inside installation) Dimensions (width x height x depth) approx. 440 mm x 305 mm x 226 mm Weight approx. 31 kg
External interfaces
Data transmission via Powerline optional Data transmission via separate data cable optional,
RS232 / RS485, electrically separated
Efficiency
Max. Efficiency η European Weighted Efficiency η
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max euro
> 94 % > 93 %
Operating Instructions Technical Documentation
The efficiency of the Sunny Boy 2800i depends on the input DC power coming from the PV modules.
Fig. 6.1: Efficiency of the Sunny Boy 2800i with respect to the
input voltage
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Technical Documentation Operating Instructions

6.4 Measurement Channels and Messages

If your Sunny Boy 2800i has been equipped with a communication interface, numerous measurement channels and messages can be acquired. These can help improve the performance as well as eliminate failures of your plant.
BFR:System control SRR: Current control

6.4.1 Measurement Channels

E-Total Total power fed to the grid accumulated from the day of installation Fac Grid frequency Störung/Failure Display of failure type in „Failure“ state h-Total Total sum of operating hours in feeding operation Iac-Ist Current fed to the grid Ipv Current from PV-panels Netz-Ein/Power ON Total number of connections to the grid Pac Present output power Riso Insulation resistance of PV plant before the connection to the grid Seriennummer/Serial
number Status/Mode Display of current operating state Uac/Vac Grid voltage Upv-Ist/Vpv DC PV input voltage Upv-Soll /
Vconst-Setpoint Zac Grid impedance
Serial number of the Sunny Boy
PV setpoint voltage
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Operating Instructions Technical Documentation

6.4.2 Status Messages

The Sunny Boy 2800i generates a number of status messages according to the mode it currently operates in. The status messages that you see can differ depending on the type of communication you are currently using (Sunny Display, Sunny Data, Sunny Boy Control, Sunny Data Control)
MPP The Sunny Boy 2800i is operating in MPP mode. The input voltage setpoint
is constantly adjusted in order to obtain the maximum energy from the different strings. This is the default operating mode in normal operation with normal radiation.
U-Konst Constant voltage operation. (The input voltage from the PV modules is fixed
to a defined setpoint. The Sunny Boy 2800i is not operating in MPP mode.) This mode can be defined as operating mode in special applications.
Derating PV generator power is higher than the amount the Sunny Boy 2800i can
process
Netzueb. / grid. mon.
Offset Offset adjustment of measurement electronics Stoer./disturb. Failure (see following table „Failure messages“) Stop A safety relevant failure or similar occured preventing that the Sunny Boy
Warten/waiting Conditions for connection have not (yet) been fulfilled. Zuschalt Electronics are connecting to grid MPP-Such PV voltage is determined and set MPP-Peak AC current is higher than the nominal current of the Sunny Boy
Test of grid status for subsequent connection (grid impedance), relay test etc. This mode only occurs during startup, before the Sunny Boy connects to the grid. This status can occur often during the morning and evening with varying insolation.
connects to the grid. This status can also be set manually.
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Technical Documentation Operating Instructions

6.4.3 Sunny Boy 2800i Operating Parameters

Any unauthorized modifications of the operating parameters can
1. Result in serious injuries or casualties due to altered internal safety precautions within the Sunny Boy
2. Void the operating permission of the Sunny Boy
3. Void the warranty of the Sunny Boy
Name Unit Range Default Description
E_Total kWh 0 ... 200000 Total energy yield (E_Total) and total operating hours h_Total h 0 ... 200000
Usoll-Konst V 250 ... 600 600 PV setpoint voltage for constant voltage operation. The
I-NiTest/ impedance test
Uac-Min/Vac-Min V 180 ... 300 198 Lower (Uac-Min) and upper (Uac-Max) limit of Uac-Max/Vac-Max V 180 ... 300 260 Fac-Delta- Hz 0 ... 4.5 0.19 Maximal frequency above (Fac-Delta+) and below Fac-Delta+ Hz 0 ... 4.5 0.19
dFac-MAX Hz/s 0.005 ... 4.0 0.25 Maximal „rate of change of frequency“ before
dZac mOhm 0 ... 2000 350 Maximal „rate of change of grid impedance“ before
Upv-Start V 250 ... 600 300 Minimum voltage the Sunny Boy needs in order to
T-Start s 5 ... 300 10 Parameter relevant for start time. Counts seconds after
T-Stop s 1 ... 1800 2 Parameter relevant for the MPP-tracking. Do not
Betriebsart/ Operating Mode
Speicherfunktion/ Memory Function
Default GER/ENS Used for adjusting the parameters country specific
Never change the operating parameters without explicit permission and instructions!
(h_Total) of the inverter. Changing the value can be necessary when a Sunny Boy is exchanged and you wish to match the previously acquired data
parameter is only important in case the parameter „ Betriebsart“ is set to „U-konst“
mA 0 ... 15000 9000 Activates (9000) and deactivates (0) the automatic
MPP/Ikonst/ UKonst/Stop
impedance measurement. This parameter only takes effect when the Sunny Boy was deactivated (by disconnecting from the AC utility) or set to operating mode „Stop“
permissible AC voltage (Anti-Islanding)
(Fac-Delta-) 50 Hz grid frequency before anti-islanding trips
anti-islanding trips
anti-islanding trips
initiate normal operation.
minimum PV voltage is exceeded
change.
MPP Operating Mode of the Sunny Boy:
MPP: Maximum Power Point Ukonst: Constant Voltage Mode (Setpoint defined in „ Usoll-Konst“) IKonst: Experimental mode / special applications Stop: Disconnection from utility, no operation
none Default Parameter: Sets all parameters to default
Reset Betriebsdaten: Sets all parameters that are visible in user level to default values. Reset Fehler: Resets a permanent device disable (dBh)
settings
Table 6.1: Operating Parameters of the Sunny Boy 2800i (changeable)
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Operating Instructions Technical Documentation
Name Unit Range Default Description
Storage permanent permanent: changed parameters are stored in EPROM
Inst.-Code The parameters concerning anti-islanding can only be
and are still available after restarting the Sunny Boy volatile: prevents storing the parameters in EPROM, i. e. parameters are only saved until next startup
changed after entering the installers password here.
Table 6.1: Operating Parameters of the Sunny Boy 2800i (changeable) The following parameters appear in parameter list but cannot be modified:
Name Unit Range Default Description
Plimit SMA-SN Software-BFR Software-SRR
W 2850 Upper limit of AC output power
Serial Number of the Sunny Boy
Firmware version of the operation control unit (BFR)
Firmware version of the current control unit (SRR)
Table 6.2: Operating Parameters of the Sunny Boy 2800i (fixed)

6.4.4 Precision of Measured Value Acquisition

Acquisition of measured values always is imprecise within a certain margin. The measured values acquired by the Sunny Boy 2800i are required for its system management and control of current to be fed to the grid. This is why measured values of the Sunny Boy 2800i must be reproducible. The maximum error of measured value acquisition is specified for an ambient temperature T 25 °C. A temperature coefficient failure must be accounted for with other ambient temperatures.
of
U
Physical variable Unit Measurement
range
Input voltage
Input current
Grid voltage
Grid current
Grid frequency
Power fed to grid
Energy fed to grid
Operating hours
UPV [V] 0 ... 659 V 1 V 1.12 V ±2 %
IPV [mA] 0 ... 13500 mA 1 mA 2.92 mA ±4 %
UAC [V] 180 ... 300 V 1 V 0.3 V ±1 %
IAC [mA] 0 ... 15000 mA 1 mA 7.3 mA ±2 %
fAC [Hz] 45 ... 55 Hz 0.01 Hz 0.01 Hz ±0.1 %
PAC [W] 0 ... 3000 W 1 W 2 W ±3 %
E [kWh] 0 ... 4.29*109Wmin 1 Wmin 20 Wmin ±3 %
h [h] 0 ... 4.29*109 s 1 s 375 µs ±0.1 %
Resolution of display
Resolution of
measurement
Max. failure
(of final value,
T
=25°C)
U
Table 6.3: Measured value acquisition ot the Sunny Boy 2800i
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6.4.5 Failure Messages

In case of a failure the Sunny Boy 2800i generates the failure code according to the operating mode and the detected failure.
Failure Code Descripition
Uac-Bfr/ Uac-Srr
The AC grid voltage is exceeding the permissible range. („Bfr“ or „ Srr“ is an internal message and is not important for the user.) Uac can also result from a disconnected grid or a disconnected AC cable. The Sunny Boy assumes that the public grid is down and disconnects from the grid in order to avoid islanding.
Check the grid voltage and the grid cable connection in the Sunny Boy enclosure. If the grid voltage is out of range due to your local grid conditions contact the utility company and ask if it is possible to modify the utility conditions. If the grid voltage is within the tolerable range and you still observe the failure message „Uac-Bfr“ or „Uac-Srr“ contact SMA.
Fac-Bfr Fac-Srr
Zac-Bfr/ Zac-Srr
The AC grid frequency is exceeding the permissable range. („ Bfr“ or „ Srr“ is an internal message and is not important for the user.) The Sunny Boy assumes that the public grid is down and disconnects from the grid in order to avoid islanding.
Check the grid frequency and the grid cable connection in the Sunny Boy enclosure. If the grid frequency is out of range due to your local grid conditions contact the utility company and ask if it is permissable to change the grid monitoring parameters of the Sunny Boy. Contact SMA about how to change the grid monitoring parameters of your Sunny Boy. If the grid frequency is within the tolerable range and you still observe the failure message „Fac-Bfr“ or „Fac-Srr“ contact SMA.
The AC grid impedance is exceeding the permissable range. („Bfr“ or „ Srr“ is an internal message and is not important for the user.) The Sunny Boy assumes that the public grid is down and disconnects from the grid in order to avoid islanding.
The impedance is the sum of the grids internal impedance and the impedance of the AC cable that connects the Sunny Boy to the grid.
Check the grid impedance and the grid cable connection in the Sunny Boy enclosure. Use a cable with a higher cross section (=lower impedance) for connection of the Sunny Boy to the grid. If the grid impedance is out of range due to your local grid conditions contact the utility company and ask if it is possible to modify the utility conditions.
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Failure Code Description
dZac-Bfr dZac-Srr
The rate of change of the AC grid impedance is exceeding the permissable range. („Bfr“ or „Srr“ is an internal message and is not important for the user.) The Sunny Boy assumes that the public grid is down and disconnects from the grid in order to avoid islanding.
If you therefore often observe „ dZac-Bfr“ or „dZac-Srr“ consult the utility company and ask if it is permissable to change the grid monitoring parameters of the Sunny Boy. Contact SMA about how to change the grid monitoring parameters of your Sunny Boy.
Riso The electric isolation of the PV system to the ground is leaking. The resistance
between one of the poles and ground is below a defined threshold.
Have the plant checked for ground faults. This can be defective cable crimpings, cracked modules (especially when moist) or similar.
Imax Overcurrent on the AC side. This failure code is indicated in case the current to
the AC grid exceeds the specification. Have your plant configuration checked. UpvMax PV input voltage above the tolerable maximum value NUW-Mess
NUW-FAC
Internal measurement comparison error: The Sunny Boy 2800i measured values
of BFR and SRR are too different from each other. NUW-UAC NUW-ZAC
K1-Schliess
Relay test failed K1-Trenn
EEPROM Transition failure during reading or writing of data EPROM, the data is not
essential for safe operation - this failure does not effect performance. EEPROM dBh Data EPROM defective, device is set to permanent disable due to the fact that the
data loss affects important functions of the Sunny Boy. Contact SMA. Offset Grid monitoring self-test failed. Rechner BFR or SSR controller failure ROM The internal test of the Sunny Boy Control system firmware failed. Contact SMA
in case you observe this failure often. Watchdog Internal Watchdog function triggered Iac-DC-Offs DC injection to high EeRestore One of the two data records of the EEPROM was defective and has been repaired
without loosing data.
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6.5 Declaration of Conformity (CE)

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Operating Instructions Technical Documentation

6.6 Clean Report of Findings (Grid Guard)

The Sunny Boy 2800i is equipped with the automatic anti-islanding unit „ SMA grid guard“. The following „clean report of findings“ applies for this unit:
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Operating Instructions Glossary

7 Glossary

AC
Abbreviation for „Alternating Current“
DC
Abbreviation for „Direct Current“
Derating
Controlled reduction of power, mostly depending on temperatures of certain modules. Compared to a complete shutdown of a device, which is a usual procedure as well, the negative impact on the external grid is lower with derating.
MSD
The „ Mains monitoring with allocated Switching Devices“ is an obligatory safety device which interrupts the inverter’s feeding of PV power to the grid if the external power generators have shut down.
Stand-alone plant, island plant
Power supply system which is totally independent from external power supply.
Maximum Power Point „MPP“
The operating point (current / voltage) of the PV generator where this generates maximum power under the current conditions. The position of the MPP changes continuously, e. g. depending on insolation and temperature.
MPP tracker
Unit that adjusts current and voltage of the PV generator in a way so as to make the generator operate in its maximum power point.
Grid-tied plant
PV plant connected to a public electricity grid run by an external supplier company.
PLC
Abbrevation for „Power Line Communication“, term for data transmission via the grid cable
PV
Abbrevation for „Photovoltaics“, term for the conversion of light energy into electrical energy.
PV plant
A system consisting of components required for the generation and utilization of solar energy. In the case of grid-tied plants these components include the PV generator and the inverter.
PV generator
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Glossary Operating Instructions
Technical facility to convert light energy into electrical energy. Usually the term includes all PV modules of a PV plant that have been mounted and electrically wired.
PV module
See „ Solar module“
Solar energy
Energy supplied by the sun, i. E. energy from sunlight or other insolation (heat, UV radiation)
Solar module
Combination of individual solar cells in one enclosure which protects the delicate cells against mechanical strain and guarantees easy installation.
Solar cell
Electronic component which can supply electrical energy when in sunlight. As the electric voltage of one single solar cell is very low (approx. 0.5 V) several cells are combined into solar modules. The material mostly used for solar cells at the moment is silicon. It is upgraded in different ways (mono-crystaline, poly-crystaline, amorph) before use. There are also various ways to increase efficiency mechanically. In addition totally new materials are currently tested (Cadmium-Tellurid, Cadmium-Indium-sulfide, titan dioxide etc.).
String
A group of solar modules switched in series. Usually a PV plant consists of several strings. Thus it is possible to avoid too high yield losses if the modules are shadowed to a different extent.
String inverter
Inverter concept avoiding the disadvantages of a concept with one central inverter. The PV generator is divided into individual strings which are each connected to the external grid with their own string inverter. This considerably simplifies installation and reduces yield losses due to variations in manufacture or a different degree of shading of solar modules.
Inverter
Device to convert the direct current (DC) supplied by the PV generator into alternating current (AC) which is required for the supply of most consumers and especially for feeding into the public grid. Inverters for PV plants usually include one or more MPP trackers.
Central inverter
Inverter concept where all PV modules are wired among each other (switching in series and / or in parallel). One single inverter feeds into the external grid. Costs for a central inverter concept are lower, but installation might be much more complicated and yield losses may occur due to shadowing of individual solar modules.
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Operating Instructions Contact

8Contact

If you have any questions about or technical problems with the Sunny Boy 2800i our hotline will be happy to assist you. Please keep the following data ready when contacting SMA:
•Type of inverter
Type of Modules connected
Communication Interfaces
Serial number of the Sunny Boy
Address:
SMA Regelsysteme GmbH Hannoversche Straße 1 - 5 34266 Niestetal Germany
Tel.:+49 (561) 95 22 - 499 Fax:+49 (561) 95 22 - 4699 hotline@SMA.de www.SMA.de
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Contact Operating Instructions
46 SMA Regelsysteme GmbH SB2800i-11:FE0504
SMA Regelsysteme GmbH
www.SMA.de
Hannoversche Str. 1-5 34266 Niestetal Deutschland Tel. +49 561 9522 0 Fax +49 561 9522 100 www. SMA.de
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