You have decided to use one of the most advanced devices for
modular PV system technology by purchasing a Sunny Boy
2800i. The Sunny Boy 2800i convinces with its outstanding
qualities concerning efficiency and reliability.
The Sunny Boys comply with all regulations from the VDEW
(Association of German Electricity Producers) for supplementary
grid feeding to the low voltage electricity grid of the utility. This
includes the regulations of the employee association
(Berufsgenossenschaft für Feinmechanik und Elektrotechnik)
concerning the „ Independent Disconnection Device“ known as
MSD (Mains monitoring device with allocated Switching Devices)
and the regulations of the DIN VDE 0126. Furthermore the Sunny
Boy complies with the according harmonized standards and the
low voltage regulations as certified in the CE declaration (see
chapter 6.5 „Declaration of Conformity (CE)” (page 40)).
This document contains the „ Operating Instructions“ of the Sunny
Boy 2800i. They are meant as guidelines on how to use all
functions of the Sunny Boy 2800i optimally and how you can
extend your existing PV-plant.
This part of device documentation especially deals with those
topics that are relevant to the operation of the Sunny Boy 2800i.
For the installation of the Sunny Boy 2800i please have a look at
the „ Installation Guide“.
Sunny Boy 2800i
The Sunny Boy 2800i is especially designed for indoor usage. It
is equipped with an internal fan for active cooling.
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IntroductionOperating Instructions
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Operating InstructionsSafety Instructions
2Safety Instructions
Opening the device and by that
•the electrical installation,
•the repair or
•the modification
of the Sunny Boy 2800i may only be done by a qualified
technician. Even if there are no external voltages on the device
there may be high voltages that are hazardous to touch.
The temperature of individual parts of the enclosure of the Sunny Boy 2800i – especially the heat sinks – can reach 85 °C even
in normal operation. There is a danger of burning yourself
when touching the Sunny Boy.
The Sunny Boy 2800i is equipped with the anti-islanding unit
„SMA grid guard“. The Sunny Boy 2800i therefore complies
with the VDEW guidelines for grid interactive inverters and the
DIN VDE 0126 (4.99) specified in this regulation.
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Safety InstructionsOperating Instructions
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Operating InstructionsDevice Description
3Device Description
3.1Application of the Sunny Boy
The Sunny Boy 2800i is used in order to convert DC power from
photovoltaic modules to AC voltage and subsequently feed this to
the grid. The technical data is specified in chapter 6 „Technical
Documentation” (page 31) of this document.
Fig. 3.1:Basic Principle of an Utility Interactive PV Plant
Usage of the Sunny Boy 2800i in any applications different from
this will void the warranty.
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Device DescriptionOperating Instructions
3.2Device Design
We have focused on a simple functional design when we
developed the Sunny Boy string inverters. In its basic design the
Sunny Boy 2800i does not need more than three LEDs for status
display. A display unit is available. The display can be already
installed when your Sunny Boy is delivered as well as it can be
additionally installed later.
The Sunny Boy 2800i will operate fully automatically without any
modification or configuration as long as it is installed and
commissioned according to the technical specifications. It can
nevertheless be modified in terms of operating parameters if
necessary. An additional communication interface is required for
this, which also can be used in order to acquire operating data
for performance evaluation. Please have a look at chapter 5
„Upgrading your Sunny Boy” (page 29) for details.
Fig. 3.1:Block circuit diagram of the Sunny Boy 2800i
Due to this design the specific costs are kept low and system
management can be optimized.
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Operating InstructionsDevice Description
All connections to the PV strings and the public grid as well as the
optional communication cables are on the bottom of the Sunny
Boy 2800i.
Snap Cable
Connectors
+
Snap Cable
Connectors
-
Opening for optional
communication via RS232 or
RS485 (for PG 16)
Fig. 3.2:Bottom view of the Sunny Boy 2800i
AC Plug for
grid connection
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Device DescriptionOperating Instructions
3.3Operating States
The different operating states are displayed with three LEDs in the
lid of the Sunny Boy 2800i.
Especially in the first year after installation the operator of the
plant should regularly have a look at this display at different
times of the day and with different irradiation.
You will find a complete description of all signal codes in
chapter 3.3.4 „ Description of Operating States” (page 14).
The operating states can be divided into three categories:
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Operating InstructionsDevice Description
3.3.1 Normal Operating States
As long as no LEDs or only the green LED is on blinking, the Sunny
Boy 2800i is in one of its normal operating states. If all three LEDs
are on, the inverter is in its initialization phase which is a normal
operating state as well. All other signals indicate a disturbed
operating state.
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Device DescriptionOperating Instructions
3.3.2 Critical Failure States
Due to a comprehensive safety concept, the number of critical
operating states could be reduced to one:
Input voltage exceeding specification
This is shown with the following blinking code of the yellow LED:
When failure occurs, the yellow failure LED is on for five seconds
and then starts to send the blinking code by remaining off for
three seconds and blinking four times in short intervals. The code
is sent three times. If the failure persists the code is repeated.
Immediately disconnect the PV generator from the inverter! The
Sunny Boy can otherwise be severly damaged.
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Operating InstructionsDevice Description
3.3.3 Uncritical Failure States
All other signaling codes show uncritical operating states. These
normally do not mean any high danger of people or device, but
their cause must be found and removed immediately in order to
avoid yield losses.
Despite all the necessary precaution it is possible that there are
additional faults which can not be signaled (e. g. failure of the
status display). To be able to detect such failures as well, the
operator should check the display of normal operating states for
plausibility based on the explanations given in chapter 3.3.4
„Description of Operating States” (page 14). For example if the
green LED is on in the middle of the night, this means as much a
failure as if no LED is on in full sunlight.
You can diagnose the states in much more detail with one of the
communication interfaces described in chapter 5 „Upgrading
your Sunny Boy” (page 29).
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