EX100CL
REMOTE CONT ROLLED
SURGICAL LIGHT
Page 11
3/05
SAFETY FUSE
SAFETY FUSE
INTENSITY
INTENSITY
A
A
B
B
A
A
B
B
POWER
POWER
OWNERS MANUAL
Page 9
EX-100CL
SAFETY FUSE
SAFETY FUSE
A
A
B
B
A
A
B
B
INTENSITY
INTENSITY
POWER
POWER
Page 1
WALL CONTROL
SKYTRON STANDARD LIMITED WARRANTY
SKYTRON, a Division of the KMW Group, Inc. (SKYTRON) warrants all new products sold by it directly or through a dealer or other
authorized representative, with exception to replacement parts, spares, bulbs (surgical lights), pads, and accessory items (surgical tables)
to be free from defects in material or workmanship, under normal use and service, for a period of two (2) years. This warranty shall include
the cost of repair or replacement of defective parts including the cost of service labor and travel time to the site of equipment use. Delays
caused by the user in accessing the equipment for repair will be chargeable at the normal hourly rate for service by SKYTRON’s authorized
service representative. The warranty period shall begin with the initial operation or one (1) year after receipt of the product, whichever shall
occur first.
Replacement parts, spares, bulbs (surgical lights), pads and accessory items (surgical tables) are warrantied to be free from defects in material
or workmanship, under normal use and service, for a period of ninety (90) days from receipt by the ultimate user, with exception to replacement
parts supplied by SKYTRON, for products under warranty, which shall be covered for any remaining period of the original product warranty,
or for 90 days, whichever is of greater benefit to the ultimate user.
SKYTRON’s responsibility and liability shall be limited to the repair or replacement of any part which we, SKYTRON, determine to be
defective within the applicable warranty period. Minor adjustments required as a result of normal wear during the use of the product within
the warranty period are not covered under warranty. The labor portion of this warranty is covered by SKYTRON’s Authorized Service Agent.
Repairs made by others are not authorized nor covered by SKYTRON with respect to labor costs.
SKYTRON shall not be liable for any other expense, loss or damage, whether direct, incidental, consequential or exemplary arising in
connection with the sale or use of or the inability to use SKYTRON products.
NO EXPRESS WARRANTY IS GIVEN BY SKYTRON WITH RESPECT TO ITS PRODUCTS EXCEPT AS SPECIFICALLY SET FORTH
HEREIN. ANY WARRANTY IMPLIED BY LAW, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE, IS EXPRESSLY LIMITED TO THE TWO-YEAR AND 90-DAY TERMS SET FORTH ABOVE. THE FOREGOING STATEMENTS
OF WARRANTY ARE EXCLUSIVE AND IN LIEU OF ALL OTHER REMEDIES.
No dealer, agent, employee or other representative of SKYTRON is authorized to extend or enlarge this warranty.
3/05
Although current at the time of publication, SKYTRON'S policy of continuous development makes this
manual subject to change without notice.
Page 2
EQUIPMENT LABELS AND SPECIFICATIONS
ATTENTION, CONSULT MANUAL FOR FURTHER INSTRUCTIONS.
INDICATES SPECIAL USER ATTENTION.
INDICATES DANGEROUS VOLTAGE, 120 V, 60 Hz
AC VOLTAGE, CONTINUOUS OPERATION
1.25A
V
A
HZ
F1 FUSE TYPE 1.25 AMP, SLOW BLOW TYPE
VOLTAGE RATING OF THE UNIT
AMPERAGE RATING OF THE UNIT
FREQUENCY OF THE UNIT
FOR DRY LOCATIONS
UNIT TO BE USED ONLY IN SPECIFIED ENVIRONMENTAL CONDITIONS
TEMPERATURE: 15˚ - 30˚ C (60˚ -85˚ F)
HUMIDITY: 30% - 60% RELATIVE HUMIDITY, NON CONDENSING
ELECTRICAL SPECIFICATIONS
POWER REQUIREMENTS -- 120VAC, 60HZ 100W, SINGLE PHASE
CURRENT LEAKAGE -- LESS THAN 100 MICRO AMPS
INPUT VOLTAGE TO FIXTURE NOT TO EXCEDE 3% NOMINAL VOLTAGE
ENTELA CERTIFIED
TO UL2601-1
CAN/CSA601.1, IEC 60601-2-46
SPECIAL USER ATTENTION
Page 3
To help assure the highest degree of operating
safety for user and patient, SKYTRON has provided precautionary instructions throughout this
manual.
As with the operation of any surgical light, all
hospital personnel should be aware that a certain
amount of care must be exercised to maintain
patient safety and to keep your SKYTRON light
fixture performing at peak efficiency.
The following is a summary of the important precautionary instructions:
•Make sure the electrical power to the fixture is "OFF" and the bulb is cool. Using
caution not to touch the reflector surface,
hold the bulb by the base and pull out.
•Halogen bulbs are sensitive to body oils.
DO NOT handle glass surface of bulb as
body oil from fingers can create a "hot spot"
and may cause the bulb to burn out prematurely.
•Equipment not suitable for use in the presence of flamable anaesthetic mixture with
air or with nitrous oxide.
•Warning - risk of fire, replace with 24V
100W Tungsten Halogen Lamp.
•Warning - for continued protection against
risk of fire, replace only with same type and
rating of fuse.
•Caution - before operation remove top
cover, discard packing material and verify
that all circuit boards are in place.
•Notice - Thermaly protected fixture. Blinking light may indicate insulation too close to
fixture or fixture installed where spacings
are less than those specified.
•It is recomended to keep the equipment
away from disturbance sources including
electromagnetic fields in order to avoid
malfunctioning of the equipment.
ELECTRIC RATING
REFER TO ACCOMPANYING DOCUMENTS
CAT. NO.
120V 100W 60Hz
INPUT
BULBS TYPE
FUSE
SERIAL NO.
GRAND RAPIDS, MI
1-800-SKYTRON • (616) 957-0500
SERIAL NUMBER TAG
•A dedicated circuit & circuit breaker is
required for fixture.
24V 100W
Page 4
Y
J
L
M
(
T
SECTION I OPERATION
1. Turn the power to the light(s) "ON" by
pushing the main power switch located at the
bottom right of the wall control. See figure 1.
NOTE
If the light fails to turn on, adjust the
intensity control.
2. Set the desired light output by sliding the intensity control up or down.
FUSE
INTENSIT
SAFETY FUSE
SAFETY FUSE
INTENSITY
INTENSITY
A
A
3. Position the light beam as desired by using
the joystick. See figure 2.
HEAD END OF TABLE
EX100C
LABEL
AJOR AXIS (X)
P ARALLEL WITH
ABLE CENTERLINE)
B
B
A
A
B
OYSTICK
A-B SELECTOR
SWITCH
B
POWER
POWER
MAIN
POWER
A-B switch is operational only for dual
light installations.
Figure 2.
NOTE
Figure 1.
4. The wall control joystick can control positioning
for two separate light fixtures. For dual fixture
NOTE
Sliding the intensity control down before
turning the power "OFF" or "ON" will
extend bulb life.
installations, the lightheads are labeled "A" and "B".
Position the A-B selector switch (on the wall control) for the lighthead to be positioned and use the
joystick to position the light beam. See figure 1.
Change switch position and repeat procedure for
remaining lighthead.
WARNING
For contiued protection against risk of
fire, replace only with same type and
rating of fuse (1.25A).
SECTION II MAINTENANCE
L
R
P
To replace the bulb, use the following procedure.
1. Ensure electrical power to the light is "OFF"
and the bulb has cooled before changing.
WARNING
Risk of fire, replace with 24V 100W bulb
only. Skytron P.N. A1-430-03.
2. Loosen the screw located on the diffuser
lens cover ring and remove the lens cover. See
figure 3.
NOTE
Page 5
To extend the life of the bulb reflector
surface, it should NOT be included in
normal cleaning. It should be cleaned
only if absolutely necessary. Clean
gently with a clean, damp, soft cloth and
a mild soap solution. NO abrasives.
5. Replace the diffuser/filter assembly and
secure with the diffuser mounting screw. DO NOT
over tighten screw.
CLEANING
WARNING
DO NOT attempt to remove the bulb by
turning the glass surface or end cap.
This may cause the bulb to break off in
your hand.
ENS COVER
SCREW
LENS COVE
RING
Figure 3.
3. Using caution not to touch the reflector
surface, hold the bulb by the base, turn the bulb
counterclockwise and remove it. See figure 4.
REFLECTOR
BASE
SURFACE
END CA
Lighthead exterior - Should be wiped down periodically or between cases with a mild cleaning agent
which will not adversely affect the painted or plastic
surfaces.
Lighthead interior - Should be cleaned once a year
or as applicable.
Filter - Should be removed periodically to remove
dust and lint. Dust off with a dry cloth or wash and
air dry as desired.
The diffuser should be cleaned using a "plexiglass"
cleaner such as "210 Plus Cleaner and Scratch
Remover" available from Summer Labs (1-800542-8656, Fax 617-482-9001) or equivalent. DO
NOT use alcohol based cleaners on the diffuser.
During scheduled cleaning of the lighthead interior,
all moving parts should be lubricated.
TESTING
If the light fixture does not function properly, test the
lighthead wiring at the wire connections in the
lighthead junction box for proper voltages.
Figure 4.
NOTE
Halogen bulbs are sensitive to body
oils. DO NOT handle the glass surface
of bulb as body oil from your fingers can
create a "hot spot" and may cause the
bulb to burn out prematurely.
SERVICE
A regular program of preventive maintenance will
increase the life of your equipment and keep it
operating at peak performance.
For factory authorized service or preventive maintenance contracts on your SKYTRON surgical
lighting fixture, contact your nearest SKYTRON
representative or write:
4. Holding the (100W) bulb by the base, screw
it directly into the socket. DO NOT touch the glass
portion of the bulb or reflector surface with your
fingers. This can best be done by using the plastic
SKYTRON
5000 36th Street S.E.
Grand Rapids, MI 49512
wrapper that the bulb is packaged in or a clean cloth
wrapped around the base of the bulb when installing. Make sure the end cap is centered over the
bulb to insure proper focus alignment.
Phone:
1-800-SKYTRON
616-957-0500
Page 6
1
2
EX-100CL LIGHTHEAD ASSEMBLY
1
2
3
12
4
38
3
13
11
5
6
7
9
42
14
10
8
41
26
25
15
19
24
31
36
37
27
28
10
11
9
8
0
16
17
23
35
34
SAFETY FUSE
SAFETY FUSE
A
A
30
INTENSITY
INTENSITY
A
A
B
B
B
B
POWER
POWER
29
32
18
21
39
40
33
19
22
EX-100CL LIGHTHEAD ASSEMBLY
Page 7
Item Part No. Description Qty.
1 A1-420-26 SOCKET, KR bulb...........................................................................................1
2 A1-010-27 CLAMP, holding...............................................................................................1
3 A1-010-33 SLEEVE, KR bulb socket................................................................................1
4 A1-420-23 REFLECTOR, KR bulb ....................................................................................1
5 A1-430-03 BULB, 24V, 100W ...........................................................................................1
6 A1-420-27 HOLDER, bulb ................................................................................................. 1
7 A1-420-12 RING, gimbal...................................................................................................1
8 A1-410-13 MOTOR ASSEMBLY ...................................................................................... 2
9 A1-410-14 GEAR ASSEMBLY .........................................................................................1
10 A1-410-28 SWITCH, limit ................................................................................................. 4
11 A1-410-16 CAPACITOR ...................................................................................................2
12 A1-420-25 BRACKET, mounting....................................................................................... 1
13 A1-410-17 JUNCTION BOX.............................................................................................. 1
A1-410-17-1 COVER, junction box ...................................................................................... 1
14 A1-420-24 ENCLOSURE ..................................................................................................1
15 A1-410-27 SCREW, phillips .............................................................................................. 2
16 A1-410-18 PIVOT ASSEMBLY.........................................................................................1
17 A1-410-20 RESISTOR......................................................................................................1
18 A1-430-04 TRANSFORMER ............................................................................................. 1
19 A1-410-23 WASHER ........................................................................................................ 4
20 A1-010-41 SCREW, phillips .............................................................................................. 4
21 A1-430-12 DIFFUSER ......................................................................................................1
22 A1-410-26 SCREW, diffuser mounting .............................................................................. 1
23 A1-430-05 FRONT FACE ................................................................................................. 1
NS A1-420-35 THERMAL PROTECTOR ................................................................................1
24 A1-430-10 CONNECTOR, 6 pin, male .............................................................................. 1
25 A1-430-11 CONNECTOR, 6 pin, female............................................................................1
26 A1-430-01 WALL CONTROL ASSEMBLY, joystick ..........................................................1
27 A1-420-07 •BRACKET, mounting .....................................................................................1
28 A1-410-09 •SCREW, mounting .........................................................................................6
29 A1-410-02 •DIMMER CONTROL ...................................................................................... 1
30 A1-010-01 •FUSE HOLDER.............................................................................................. 1
A9-010-22 •FUSE, 1.25 amp ............................................................................................2
31 A1-430-02 •FACE PLATE, wall control .............................................................................1
32 A1-420-34 •SWITCH, A-B selector ...................................................................................1
33 A1-410-08 •SCREW, faceplate .........................................................................................6
34 A1-420-33 •SWITCH, joystick ........................................................................................... 1
A1-420-36 •SWITCH, micro .............................................................................................. 4
35 A1-420-31 •PLATE, positioning ........................................................................................1
36 A1-430-08 CONNECTOR, 2 pin, male .............................................................................1
37 A1-430-09 CONNECTOR, 2 pin, female............................................................................1
38 A1-430-13 SCREW ........................................................................................................... 2
39 A1-430-14 LABEL, WARNING, bulb type..........................................................................1
40 A1-430-15 LABEL, WARNING, fuse type .........................................................................1
41 A1-430-16 LABEL, WARNING, insulation .........................................................................1
42 A1-430-17 LABEL, ACCESS ............................................................................................1
Page 8
TRU INTENSITY SWITCH
F1, 2 FUSE
JSW JOYSTICK SWITCH
SSW SELECT SWITCH
Tr
L
24V
120V
TP
1
A
LIGHT
FIXTURE
0V
0V
LSW1
2
3
MX
C1
LSW2
4
MY
LSW3
5
C2
LSW4
6
B
LIGHT
FIXTURE
L
24V
0V
Tr
0V
120V
R
TP
1
7
2
MX
C1
LSW1
3
LSW2
4
MY
LSW3
5
C2
LSW4
6
5000 36th Street S.E., Grand Rapids, MI 49512
1-800-SKYTRON or 1-616-957-0500 FAX 1-616-957-5053
EX100CL WIRING DIA GRAM
R
7
TP THERMAL PROTECTION
Tr TRANSFORMER
LSW1-4 LIMIT SWITCH
C1, 2 CAPACITOR
R RESISTOR
L BULB
COLOR CODE
1. BLACK
2. BLUE
3. YELLOW
4. WHITE
5. BROWN
MX, MY MOTOR
6. GRAY
7. GREEN
INPUT
AC 120V 60Hz
F1
TRU
UA
1WN2
VA
SSW
JSW
HA
3
AH
H
BH
4
AF
FA
F
BF
RA
5
AR
R
BR
LA
6
AL
L
BL
CONDUIT AND WIRE
CONTRACTOR SUPPLIED
AWG #20
3
HB
FB
4
VB
UB
1
7
2
WN
F2
RB
5
6
LB
7
WALL
CONTROL
V
U
E
Page 9
Page 10
5000 36th Street S.E. • Grand Rapids, MI 49512
1.800.SKYTRON • 1.616.957.0500 • FAX 1.616.957.5053
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