Skytron 3501 EZ Slide User manual

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SURGICAL TABLE

OPERATORS MANUAL

1/07

3501B EZ SLIDE

Page 1

Title Page

EQUIPMENT LABELS AND SPECIFICATIONS................................................................................... 2

3501B E-Z Slide General Purpose Surgical Table Specifications ........................................................ 3

SPECIAL USER ATTENTION ............................................................................................................... 4

SECTION I INTRODUCTION............................................................................................................... 10

1-1. General ................................................................................................................................ 10

1-2. Power Requirements ........................................................................................................... 10

1-3. Pendant Control Unit ........................................................................................................... 11

1-4. Floor Lock/Brake System .....................................................................................................11

SECTION II OPERATION .................................................................................................................... 12

2-1. Electrical Power ................................................................................................................... 12

2-2. AC 120V Operation .............................................................................................................. 12

2-3. Battery Operation ................................................................................................................. 13

2-4. Automatic Shut-Off .............................................................................................................. 13

2-5. Charging the Battery ............................................................................................................ 14

2-6. Positioning Functions ........................................................................................................... 15

a. Floor Lock/Brake system ................................................................................................. 15

b. Trendelenburg .................................................................................................................16

c. Lateral Tilt ........................................................................................................................ 16

d. Back Section ................................................................................................................... 17

e. Elevation .......................................................................................................................... 17

f. Top Slide ......................................................................................................................... 18

g. Leg Section ..................................................................................................................... 18

h. Flex Positioning ............................................................................................................... 19

i. Kidney Lift ........................................................................................................................ 19

j. Return To Level ...............................................................................................................20

2-7. Emergency Back-up controls ............................................................................................... 21

2-8. Emergency Brake Release .................................................................................................. 22

2-9. Head Section ....................................................................................................................... 22

2-10. Leg and Back Section Removal ........................................................................................... 23

SECTION III MAINTENANCE .............................................................................................................. 26

3-1. Preventive Maintenance ......................................................................................................26

3-2. Cleaning Recommendations ................................................................................................ 26

3-3. Service ................................................................................................................................. 27

1/07

Although current at the time of publication, SKYTRON’s policy of continuous development makes this manual subject to change without notice.

Page 2

3501B EZ SLIDE EQUIPMENT LABELS

D6-032-47

USE HEAD SECTION AS FOOT EXTENSION ONLY - WHEN REVERSING PATIENT ON TABLE REFER TO OPERATOR MANUAL.

WARNING

D6-017-05

D6-065-26

D6-011-32

DANGER - E

XPLOS

ION

AZARD.

PRESENCE OF

DANGER - RISQUE EMPLOYER EN INFLAMMABLES

FLA

D'E

PRE

MMAB

XPL

OSION. NE

SENCE

D'A

NOT USE IN

ANAE

STHETICS

NESTHESIQUES

PAS

D6-032-46

DO NOT SIT ON END OF LEG SECTION(S) AS LOADS IN EXCESS OF 140 LBS, MAY CAUSE INSTABILITY THAT COULD CAUSE THE TABLE TO BE TIPPED OVER.

WARNING

D3-035-60 right D3-035-61 left

D6-067-33

D6-031-43

POSSIBL

IF USED IN THE PRESENCE OF

FLAMMABLE ANESTHETICS.

E E

XPLOSION

DANGER

HAZARD

L1-010-00

D6-035-38

Table Capacity: Lift

00 lbs.

Articulate 6

See Operators

Manual for Limitations.

D6-065-22

00 lbs.

D6-011-34

THIS PRODUCT COMPLIES WITH RADIATION PERFORMANCE STANDARD 21 CFR AT THE TIME OF MANUFACTURE

Manufactured:

Model No.

D6-034-21

D6-065-21

Grounding reliability can only be achieved when

the equipment is connected to an equivalent receptacle marked "Hospital Only" or "Hospital Grade"

D6-067-27

TWIST TO LOCK OR RELEASE PLUG

3501B EZ Slide General Purpose Surgical Table Specifications

14-1/2"

Page 3

60˚

90˚

12-1/2"

18-1/4" 25" 23"

14-1/2"

TOP VIEW

83"

5-1/2"

19-3/4"

21-3/4"

45" MAX

26" MIN

8-1/2"

40-1/2"

SIDE VIEW

ENTELA CERTIFIED

TO UL2601-1

CAN/CSA601.1, IEC 60601-2-46

Electrical Specifications

Power requirements

Current Leakage

Power Cord

120 VAC, 60Hz, 450 Watts

Less than 100 micro amps

15 feet w/hospital grade connector (removable)

19"

END VIEW

Page 4

SPECIAL USER ATTENTION

Prior to use, all personnel that may operate this table must be instructed in the correct operational procedures. This table is designed for use by trained and qualified personnel for human medical purposes only.

Initial use should not begin until after the users have been instructed by the manufacturer's representative.

A routine instructional program must be implemented by the facility for proper usage instructions for all personnel that may operate this table.

The maximum lifting capacity of the 3501B EZ Slide table is 700 pounds and the maximum articulation weight capacity is 600 pounds. When lifting or articulating large patients, pay close attention to the patient position as well as the positioning guidelines and limitations listed in the operation instructions.

In general, common sense will dictate when there is a potential hazard.

The following precautions should be reviewed by all personnel prior to operating the table.

WARNING

Indicates a possibility of personal injury.

CAUTION

Indicates a possibility of damage to equipment.

NOTE

Indicates important facts or helpful hints.

The extreme positioning capabilities of the 3501B E-Z Slide Table requires special attention for possible interference points when using multiple function positioning. As with the operation of any surgical table, a certain amount of care should be exercised to position the patient safely. Although the thick pads and sheets substantially protect the patient, pinch points, located at the joints of the top section should always be considered. BE SURE THAT THE ARMS, HANDS AND FINGERS OF THE PATIENT AND THOSE OF THE OPERATING ROOM PERSONNEL ARE CLEAR OF ALL MOVING PARTS BEFORE MOVING THE TABLE. Proper restraints should always be used for patient safety.

Certain accessories such as the Uro-Drain Tray, Armboards and X-Ray top can be damaged when changing the position of the table top sections. Always look first to see if a desired movement is going to interfere with any accessories in use.

The operator has the ultimate responsibility of preventing damage to the table and surrounding equipment or possible injury to the patient or staff.

Do not use worn or damaged accessories, they represent an injury hazard.

Remove possible obstacles before lowering or tilting the operating table

Do not place objects on the base of the table, a danger of damage exists during positioning.

Use caution when articulating the table top, pinch hazards exist.

The operator must ensure proper positioning is maintained to prevent compromising respiration, nerve pathways or circulation.

SPECIAL USER ATTENTION

Page 5

NOTE

Activating any function button will activate the brake system. Using the TABLE UP function to set the brakes provides a visual assurance that the brakes are locked without altering the table position, except when emergency brake is released.

WARNING

Prior to operating the table, observe all table caution labels and review the SPECIAL USER ATTENTION section in the front of this manual.

WARNING

NOTE

Battery Operation must be turned OFF at the pendant control. It cannot be turned OFF using the main power switch.

NOTE

Turning the Main Power Switch ON will change the table operation to 120 VAC power.

NOTE

When the red light starts to blink (indicating low power in battery) the table will operate for approximately 5 continuous minutes, typically long enough to use the table for the rest of the day.

Possible explosion hazard exists if table is used in the presence of FLAMMABLE ANESTHETICS.

NOTE

An equalization terminal is located under the main power panel. This is provided as an alternate pathway to reduce the risk of static shock hazards. Always follow recommended grounding procedures to ensure patient and staff safety.

NOTE

The table will operate correctly on battery power with the power cord connected to a wall outlet or disconnected.

NOTE

The charging system operates ONLY when the table is in AC120V operation mode.

NOTE

The table can be operated on 120VAC power while the battery is being recharged.

NOTE

If the table is stored for a period greater than 6 months, the batteries should be removed and stored in a dry, clean condition at a storage temperature of 68° F (20° C). Batteries should be recharged every 6 months of product storage.

Page 6

SPECIAL USER ATTENTION

WARNING

•DO NOT unlock brakes when a patient is on the table. An uneven patient weight load may cause instability.

•If circumstances demand table brakes to be unlocked, the patient must be centered and evenly distributed on the table top (i.e. supine or prone position) with the table lowered to its lowest height position. The maximum patient weight should not exceed 500 pounds. Table top slide must be centered (indicated by a red LED light on the pendant control) prior to unlocking brakes. Patient's head must be on the head section. Head section must be attached in its normal orientation to the table's back section.

•Prior to unlocking brakes, check for obstructions on the floor that might prevent the table from moving smoothly to new location. Relock the brakes immediately once the final position is reached and before commencing surgery. Table brakes should remain locked at all times if patient weight exceeds 500 pounds.

WARNING

To maximize patient safety, utilize proper restraint methods during extreme lateral tilt positioning.

NOTE

If the table top is slid toward the foot end, the back section will not go below horizontal. An audible alarm will sound.

NOTE

To prevent damage to the kidney lift, a safety interlock prevents the back section from going more than 45° above horizontal if the kidney lift is not all the way down. An audible alarm will sound.

NOTE

If the leg section is positioned more than 45° below horizontal, the top will not slide toward the head end. An audible alarm will sound.

NOTE

With an evenly distributed patient weight load, all table positioning functions will operate smoothly and quietly with a patient weight of up to 600 pounds (700 pounds lift).

WARNING

To maximize patient safety, utilize proper restraint methods during extreme Trendelenburg positioning.

NOTE

If the back section is positioned below horizontal, the top will not slide toward the foot end. An audible alarm will sound.

CAUTION

The Leg section may hit the table base or the floor if both the leg and elevation systems are placed in their full down position.

SPECIAL USER ATTENTION

Page 7

NOTE

If the top is slid toward the head end the leg section will only go down 45°. An audible alarm will sound.

NOTE

When FLEX button is activated and if the top is slid toward the foot end, the back section will not go below horizontal. An audible alarm will sound.

NOTE

Return to Level will lower the kidney lift.

NOTE

To prevent damage to the kidney lift, a safety interlock prevents the kidney lift from going up if the back section is 45° above horizontal. An audible alarm will sound .

NOTE

Elevation and brake system functions are not affected by the return to level function.

CAUTION

The safety interlock system is not operational when the emergency backup control switches are used.

CAUTION

The EMERGENCY BRAKE LOCK switch does not activate the brake system timer. The switch must be held until the brakes are completely locked, approximately 10 seconds.

NOTE

The emergency back-up control switches will function when the table is operating on 120VAC power, battery power, or turned off.

WARNING

•DO NOT unlock brakes when a patient is on the table. An uneven patient weight load may cause instability.

•If circumstances demand table brakes to be unlocked, the patient must be centered and evenly distributed on the table top (i.e. supine or prone position) with the table lowered to its lowest height position. The maximum patient weight should not exceed 500 pounds. Table top slide must be centered (indicated by a green LED light on the pendant control) prior to unlocking brakes. Patient's head must be on the head section. Head section must be attached in its normal orientation to the table's back section.

Page 8

SPECIAL USER ATTENTION

NOTE

The Emergency Brake Release Valve must be closed and tightened (clockwise) before activating any function.

•If the Emergency Brake Release Valve has been operated, the UNLOCK button on the pendant control will have to be pressed before brakes will lock again.

WARNING

Consult manufacturer's instructions when using high frequency surgical equipment, cardiac defibrillator and cardiac defibrillator monitors.

WARNING

Certain accessories may limit weight capacities. Check with your SKYTRON representative.

CAUTION

Consult SKYTRON prior to using accessories produced by other manufacturers.

NOTE

Always follow current AORN Journal Guidelines to ensure proper cleaning and disinfection procedure.

WARNING

When an antistatic pathway is required, the table has to be used on an antistatic floor.

WARNING

The antistatic properties of the table are dependent on the use of the original pad set which was furnished with the table or an alternate approved replacement.

WARNING

Always follow OSHA blood-borne pathogens standards for protective clothing, including gloves, masks and eye protection when cleaning the surgical table.

CAUTION

Thoroughly read and follow the manufacturer's directions for all cleaning fluids. DO NOT use cleaners containing phenolics.

CAUTION

When using spray cleaners DO NOT spray fluids directly into electrical receptacles or micro switches.

CAUTION

Before replacing pads on the table, make sure the pads and all mating surfaces are completely dry. Moisture trapped between the pads and mating surfaces may cause distortion of table tops.

Page 9

WARNING

SKYTRON assumes no liability for table performance, table damage or injury to patient or staff when accessories not sold or serviced by SKYTRON are used on SKYTRON surgical tables.

Page 10

SECTION I INTRODUCTION

SIDE RAIL

HEAD SECTION

LOCKING KNOB

HEAD

SECTION

SERVICE

ACCESS COVER

POWER

CORD

REMOVABLE

BACK SECTION

PENDANT CONTROL

SEAT

SECTION

REMOVABLE

LEG SECTION

RELEASE LEVER

FLOOR/LOCK

BRAKE (4)

MAIN POWER

SWITCH

Figure 1-1. 3501B EZ Slide

1-1. General

SKYTRON’s 3501B EZ Slide Surgical Table is an electro-hydraulically operated, general purpose surgical table. See figure 1-1.

The electro-hydraulic positioning functions operated by the hand-held, push button, pendant control unit are: Trendelenburg, lateral tilt, back section, elevation, leg section, top slide, flex/reflex, kidney lift, return to level and the floor lock/brake system.

Manual controls are provided for head section positioning, emergency brake release and leg section removal.

EMERGENCY

BRAKE RELEASE

main power ON/OFF switch is located on the electrical panel on the front edge of the table base. See figure 1-2.

The battery charging indicator and an optional foot control connector are also located on the electrical panel.

1-2. Power Requirements

The 3501B EZ Slide Surgical Table requires a 120VAC, 60 Hz electrical power supply. The table is equipped with a removable 15 foot long power cord with a three prong, hospital grade plug. The

POWER

CORD

MAIN POWER

SWITCH

BATTERY

INDICATOR

Figure 1-2. Electrical Panel

OPTIONAL

FOOT CONTROL

CONNECTOR

1-3. Pendant Control Unit

AC120V POWER ON

INDICATOR LIGHT

(GREEN)

TABLE UP

(BRAKE LOCK)

LATERAL

TILT LEFT

BACK UP

LEG UP

SLIDE HEAD

FLEX

KIDNEY LIFT UP

RETURN

TO LEVEL

BATTERY

LATERAL TILT RIGHT

BACK DOWN

TABLE DOWN

LEG DOWN

SLIDE FOOT

REFLEX

KIDNEY LIFT DOWN

BRAKE UNLOCK

REVERSE

TRENDELENBURG

Page 11

The hand-held pendant control unit (figure 1-3) has a non-slip rubber cover which assures a positive grip during use. A spring clip hanger is located on the back of the control for storage. When the Pendant Control is not in use, it should be stored on a convenient side or end rail.

POWER

SIDE RAIL

CLIP

INDICATOR

FUNCTION

BUTTONS

The function push buttons are identified with abbreviated descriptions for all functions. See figure 1-4. When illuminated the Trendelenburg and table up buttons are red, the remaining buttons are all green.

Figure 1-3. Pendant Control Unit

Figure 1-4. Function Buttons

1-4. Floor Lock/Brake System

The floor lock/brake system consists of four selfleveling, hydraulic brake cylinders which raise and support the table base off from the casters. Press the TABLE UP button on the pendant control to set the table’s brakes. An electronic timer will activate the brake system until the brakes are completely set, approximately 8-10 seconds.

NOTE

Page 12

SECTION II OPERATION

2-1. Electrical Power

The 3501B table will operate on either 120 VAC or battery power.

WARNING

Prior to operating the table, observe all table caution labels and review the SPECIAL USER ATTENTION section in the front of this manual.

WARNING

POWER

CORD

MAIN POWER

SWITCH

TWIST TO LOCK

OPTIONAL

FOOT CONTROL

BATTERY

INDICATOR

GROUNDING TERMINAL

CONNECTOR

EQUALIZATION

Possible explosion hazard exists if table is used in the presence of FLAMMABLE ANESTHETICS.

NOTE

2-2. AC 120V Operation

Use the following procedures to operate the table on 120 VAC power.

Figure 2-1. Electrical Panel

The pendant control buttons and the green AC 120V, POWER indicator light located in the upper right corner of the pendant control will illuminate. See figure 2-2.

AC120V POWER ON

INDICATOR LIGHT

(GREEN)

a. Make sure the Power cord is securely at-

tached to the table. To install the power cord, align the cord connector with the base connector, insert the cord and twist clockwise to lock the cord into the connector. See figure 2-1. Plug the cord into a properly grounded, Hospital Grade, 120 VAC outlet. Make sure the power cord is routed to the outlet to prevent it from being in the way of operating personnel.

b. Activate the POWER SWITCH located on the

electrical panel. The switch will illuminate.

Figure 2-2. Pendant Control

c. The table is now ready for 120VAC operation.

Page 13

2-3. Battery Operation

a. Make sure the Main Power Switch indicator

light, on the electrical panel, is OFF. See figure 2-

2. If the indicator light is ON, turn AC120V operation OFF with the main power switch.

NOTE

The table will operate correctly on battery power with the power cord connected to a wall outlet or disconnected.

b. Press the BATT button on the hand-held

pendant control. The pendant control buttons, the red BATTERY indicator light, located in the upper right corner of the pendant control and the Battery Indicator on the electrical panel will illuminate.

2-4. Automatic Shut-Off

a. To prevent unnecessary discharge of the

battery, a timer is built into the battery circuit. This timer will automatically shut the battery power OFF after 1½ hours of table inactivity.

b. To turn the table ON again, press the BATT

button on the pendant control, the pendant control buttons and the red indicator light will illuminate.

NOTE

Turning the Main Power Switch ON will change the table operation to 120 VAC power.

c. The table is now ready for BATTERY opera-

tion.

d. To extend the battery charge life, turn the

BATTERY power OFF with the pendant control when the table is not going to be used.

NOTE

Battery Operation must be turned OFF at the pendant control. It cannot be turned OFF using the main power switch.

Page 14

2-5. Charging the Battery

Batteries should be charged:

• When the table is placed into initial service

• As indicated by Battery Indicator

• Every week under normal service conditions

a. Battery Indicator The Battery Indicator

consists of ten lighted bars, 3 red, 4 yellow and 3 green. See figure 2-3. Each bar represents a percentage of the battery charge condition. When all ten bars are illuminated, the batteries are fully charged. The following list shows the battery charge level as indicated by the lighted bars;

3 green 100% -Fully charged 2 green 89% 1 green 78% 4 yellow 67% 3 yellow 56% 2 yellow 45% -Needs Charging (BATT

indicator on pendant will flash) 1 yellow 34% -Needs Charging 3 red 23% -Needs Charging

(poor performance) 2 red 12% -Needs Charging

(intermittent performance) 1 red 1% -Needs Charging

(inoperable)

b. If the battery needs to be charged when

operating the table on battery power, the red indicator light on the pendant control will begin to blink.

NOTE

When the red light starts to blink (indicating low power in battery) the table will operate for approximately 5 continuous minutes, typically long enough to use the table for the rest of the day.

NOTE

The charging system operates ONLY when the table is in AC120V operation mode.

c. To recharge the battery, make sure the power

cord is connected, plugged into a 120VAC wall outlet and the main POWER SWITCH - ON.

NOTE

The table can be operated on 120VAC power while the battery is being recharged.

During charging, the bars will light in sequence to the respective charge level, turn off and light in sequence again.

BATTERY

INDICATOR

Figure 2-3. Battery Indicator

d. A full battery charge will last approximately 2

weeks under normal operating conditions. However, it is recommended to charge the batteries at the end of each week to establish a normal routine protocol. Lead acid batteries last longer if they are not permitted to fully discharge. The table features (2) 12 volt, sealed, lead acid batteries which require no manual maintenance. Lead acid gel batteries, under a proper charging program, feature an approximate normal life of 4 years.

NOTE

2-6. Positioning Functions

Page 15

The hand-held pendant control (figure 2-4) activates the following table functions:

TRENDELENBURG

REVERSE

LATERAL

TILT LEFT

BACK UP

TABLE UP

(BRAKE LOCK)

SLIDE HEAD

LEG UP

FLEX

KIDNEY LIFT UP

RETURN

TO LEVEL

BATTERY

AC120V POWER ON

INDICATOR LIGHT

(GREEN)

TRENDELENBURG LATERAL

TILT RIGHT BACK DOWN

TABLE DOWN SLIDE FOOT

LEG DOWN

REFLEX

KIDNEY LIFT DOWN

BRAKE UNLOCK

Figure 2-4. Pendant Control Function Buttons

a. Floor Lock/Brake System. To activate the

brakes without affecting table positioning, press the TABLE UP button. See figure 2-5. The elevation cylinder will not function until the brakes are completely extended.

Press the BRAKE UNLOCK button on the pendant control to release the four self-leveling brake feet in order to move the table. See figure 2-5. The brake delay circuit automatically retracts the brake system. It takes approximately 7-8 seconds to totally release the system.

WARNING

•DO NOT unlock brakes when a patient is on the table. An uneven patient weight load may cause instability.

•Prior to unlocking brakes, check for obstructions on the floor that might prevent the table from moving smoothly to new location. Relock the brakes immediately once the final position is reached and before commencing surgery. Brake should remain locked at all times if patient weight exceeds 500 pounds.

TABLE UP

(BRAKE LOCK)

BRAKE UNLOCK

Figure 2-5. Brake System Activation

NOTE

With an evenly distributed patient weight load, all table positioning functions will operate smoothly and quietly with a patient weight of up to 600 pounds (700 pounds lift).

Page 16

b. Trendelenburg. To place the table in a

Trendelenburg (head down) position, press the TREND button (figure 2-6). Trendelenburg positioning of up to 25° may be obtained. To place the table in a reverse Trendelenburg (head up) position, press the REV TREND button. Reverse Trendelenburg positioning of up to 20° may be obtained.

WARNING

To maximize patient safety, utilize proper restraint methods during extreme Trendelenburg positioning.

TRENDELENBURG

REVERSE

TRENDELENBURG

c. Lateral Tilt. To achieve lateral tilt right (as

viewed from the head end of the table), press the TILT RIGHT button (figure 2-7). Tilt of up to 20° may be obtained. To achieve lateral tilt left, press the TILT LEFT button. Tilt of up to 20° may be obtained.

WARNING

To maximize patient safety, utilize proper restraint methods during extreme lateral tilt positioning.

LATERAL

TILT LEFT

LATERAL TILT RIGHT

20˚

25˚

Figure 2-6. Trendelenburg Positioning

20˚ 20˚

Figure 2-7. Lateral Tilt Positioning

Page 17

45"

TABLE

TABLE DOWN

26"

d. Back Section. To raise the back section,

press the BACK UP button (figure 2-8). The back section will raise up to 90° above horizontal. To lower the back section, press the BACK DOWN button. The back section will go down to 40° below horizontal.

NOTE

If the table top is slid toward the foot end, the back section will not go below horizontal. An audible alarm will sound.

NOTE

To prevent damage to the kidney lift, a safety interlock prevents the back section from going more than 45° above horizontal if the kidney lift is not all the way down. An audible alarm will sound.

e. Elevation. To raise table top, press the

TABLE UP button (figure 2-9). The table will lift a patient weight of 700 pounds up to a maximum height of 45". To lower the table top, press the TABLE DOWN button. The table top will go down to a minimum height of 26" (minus pad).

BACK UP

90˚

40˚

BACK DOWN

Figure 2-8. Back Section Positioning

Figure 2-9. Elevation Function

Page 18

f. Top Slide. To move the table top toward the

head end, press the SLIDE HEAD button. From center position, the top will slide up to 7-1/2". See figure 2-10.

NOTE

If the leg section is positioned more than 45° below horizontal, the top will not slide toward the head end. An audible alarm will sound.

To move the table top toward the foot end, press the SLIDE FOOT button. From center position, the top will slide up to 13-1/2". Slide function will stop and SLIDE/CTR Indicator will illuminate when table is centered.

NOTE

g. Leg Section. To lower the leg section, press

the LEG DOWN button (figure 2-11). The leg section will go down to 98° below horizontal. To raise the leg section, press the LEG UP button. The leg section will go up to level.

CAUTION

The Leg section may hit the table base or the floor if both the leg and elevation systems are placed in their full down position.

NOTE

If the top is slid toward the head end, the leg section will only go down 45°. An audible alarm will sound.

If the back section is positioned below horizontal, the top will not slide toward the foot end. An audible alarm will sound.

SLIDE HEAD

7-1/2"

SLIDE FOOT

13-1/2"

LEG UP

LEG DOWN

2˚

98˚

Figure 2-10. Top Slide

Figure 2-11. Leg Section Positioning

h. Flex Positioning. To place the table top in

a flex position from horizontal, press the FLEX button (figure 2-12). To return the table top to a horizontal position or into a reflex position, press the REFLEX button.

Page 19

NOTE

When FLEX button is activated and if the top is slid toward the foot end, the back section will not go below horizontal. An audible alarm will sound.

FLEX

REFLEX

KIDNEY UP

5-1/2"

KIDNEY DOWN

Figure 2-13. Kidney Lift Positioning

j. Return To Level. To return the table top to a

level position, press the LEVEL button (figure 2-14).

NOTE

Figure 2-12. Flex/Reflex Positioning

i. Kidney Lift. To raise the built-in kidney lift,

press the KIDNEY UP button (figure 2-13). Up to 5-1/2" of lift can be achieved. Press the KIDNEY DOWN button to lower the kidney lift.

NOTE

Return to Level will lower the kidney lift.

NOTE

To prevent damage to the kidney lift, a safety interlock prevents the kidney lift from going up if the back section is 45° above horizontal. An audible alarm will sound .

Elevation and brake system functions are not affected by the return to level function.

RETURN

TO LEVEL

Figure 2-14. Return To Level

Page 20

2-7. Emergency Back-up Controls

a. The emergency back-up control switches are

located under the access door on the service access cover in the table base. See figure 2-15.

REV

TREND

TILT

BACKUPTABLEUPLEGUPBRAKE

RIGHT

LOCK

FUNCTION CONTROL

ACCESS DOOR

Figure 2-15. Emergency Controls Location

b. In the event of either a power failure or a

problem with the hand-held pendant control, the table can be operated using the emergency backup switches. Simply push the desired emergency switch in the appropriate direction to operate the table functions. See figure 2-16.

CAUTION

TREND TILT

LEFT

BACK

DOWN

TABLE DOWN

LEG

DOWN

KIDNEY

DOWN

Figure 2-16. Emergency Back-Up Controls

CAUTION

The EMERGENCY BRAKE LOCK switch does not activate the brake system timer. The switch must be held until the brakes are completely locked, approximately 10 seconds.

NOTE

The emergency back-up control switches will function when the table is operating on 120VAC power, battery power, or turned off.

The safety interlock system is not operational when the emergency backup control switches are used.

c. Switches are provided for Trendelenburg,

lateral tilt, back section, elevation, leg section, kidney down and brake lock. These switches are spring-loaded so they return to the neutral or center position when released.

2-8. Emergency Brake Release.

SERVICE ACCESS

COVER

POWER

CORD

EMERGENCY

BRAKE RELEASE

BRAKE (4)

In case of a power failure or an electrical problem within the table, the emergency brake release system can be used to move the table. The control knob for this function is located on the side of the table base and is identified by an EMERGENCY BRAKE RELEASE label. Turn the knob counterclockwise to release the brakes. See figure 2-17.

WARNING

•DO NOT unlock brakes when a patient is on the table. An uneven patient weight load may cause instability.

Page 21

•If circumstances demand table brakes to be unlocked, the patient must be centered and evenly distributed on the table top (i.e. supine or prone position) with the table lowered to its lowest height position. The maximum patient weight should not exceed 500 pounds. Table top slide must be centered (indicated by a green LED light on the pendant control) prior to unlocking brakes. Patient's head must be on the head section. Head section must be attached in its normal orientation to the table's back section.

Figure 2-17. Emergency Brake Release

NOTE

The Emergency Brake Release Valve must be closed and tightened (clockwise) before activating any function.

•If the Emergency Brake Release Valve has been operated, the UNLOCK button on the pendant control will have to be pressed before brakes will lock again.

Page 22

2-9. Head Section

a. A quick release positioning bar located under

and to the front of the head section (figure 2-18) is used to raise or lower the head section. Pull the release bar toward the head end to allow the section to pivot up or down. Positioning from 60° above horizontal to 90° below horizontal in 15° increments is available. Release the bar to lock the head section in position.

HEAD SECTION RELEASE BAR

Figure 2-18. Head Section Adjustment

2-10. Leg Section Removal.

NOTE

The leg section with the x-ray top + pad attached weighs 31 lbs. It is recommended that the x-ray top and pad be removed before detaching the leg section.

a. To remove the leg section, position the table

top height to elbow height, and simultaneously depress both release levers and pull the leg section out. See figure 2-20. Press the LEG-DOWN button on the pendant control to position the leg section attachment pins down and out of the way.

FOOT/LEG SECTION

b. By loosening two locking knobs beneath the

back section, an additional 2" of longitudinal adjustment can be achieved. If desired, the head section may be removed by loosening the locking knobs and pulling it straight out of the back section.

3501B EZ Slide Table has the capability of attaching the head section to the leg section

for use as a foot extension ONLY. Do Not reverse the patient on the table without first consulting with SKYTRON.

Two locking knobs are located on the inside of the leg section for securing the head section. See figure 2-19.

HEAD SECTION

LOCKING KNOB

FOOT/LEG SECTION

LOCKING

KNOB

(RECESSED)

LOCKING LEVERS

Figure 2-20. Leg Section Release Levers

b. To Install Leg Section, press and hold the

LEG-UP button until the leg section attachment pins completely stop before reinstalling the leg section to the table. Pull out on the leg section after installation to make sure the release levers are completely locked.

Figure 2-19. Repositioning Head Section

(for use as a Foot Extension)

WARNING

Consult manufacturer's instructions when using high frequency surgical equipment, cardiac defibrillator and cardiac defibrillator monitors.

WARNING

When an antistatic pathway is required, the table has to be used on an antistatic floor.

Page 23

2-11. Positioning

The use of certain optional accessories available from SKYTRON further extend the positioning capabilities of the 3501B E-Z Slide Table. Refer to the following "Positioning Guidelines" or contact your SKYTRON representative for further details.

WARNING

Certain accessories may limit weight capacities. Check with your SKYTRON representative.

CAUTION

WARNING

The antistatic properties of the table are dependent on the use of the original pad set which was furnished with the table or an alternate approved replacement.

Consult SKYTRON prior to using accessories produced by other manufacturers.

Page 24

SECTION III MAINTENANCE

3-1. Preventive Maintenance

The following preventive maintenance checks and services are recommended to ensure the serviceability and proper operation of your SKYTRON Surgical Table, and should only be performed by qualified SKYTRON trained personnel.

a. During normal cleaning, a general visual

examination should be made checking for leaks, loose bolts or parts, and cracked, chipped, or missing paint. Any necessary repairs should be made.

b. Semi-annually the following checks and ser-

vices should be performed:

1. Check all hydraulic fittings, mini-valves and slave cylinders for proper operation and any signs of leaks.

2. Check the hydraulic speed controls and adjust if necessary.

3. Pressure check (with a gauge) the pressure relief valve.

4. Check all mechanical adjustments and adjust as necessary.

3-2. Cleaning Recommendations

NOTE

Always follow current AORN Journal Guidelines to ensure proper cleaning and disinfection procedure.

The following procedures should be followed when cleaning the surgical table between cases.

Place table top in level position prior to starting cleaning procedure.

WARNING

Always follow OSHA blood-borne pathogens standards for protective clothing, including gloves, masks and eye protection when cleaning the surgical table.

Remove major contaminants from the table with disposable materials following appropriate biohazard waste disposal procedures.

5. Check hydraulic fluid level.

6. Lubricate the slider assembly.

7. Check function of foot leg release levers, lubricate as necessary.

Remove all table pads and place them on a flat surface for cleaning.

CAUTION

Thoroughly read and follow the manufacturer's directions for all cleaning fluids. DO NOT use cleaners containing phenolics.

Apply cleaning fluid liberally to top and sides of each pad and wipe with a clean lint-free cloth.

Using a clean, damp, lint-free cloth, wipe the pads to remove the cleaning fluid.

Using a clean, dry, lint-free cloth, wipe the pads to remove all moisture.

3-3. Service

Page 25

Repeat the steps to clean the bottom of the each pad.

CAUTION

When using spray cleaners DO NOT spray fluids directly into electrical receptacles or micro switches.

Repeat cleaning procedure for all table surfaces including the top, sides, elevation column, base and all accessories.

CAUTION

Before replacing pads on the table, make sure the pads and all mating surfaces are completely dry. Moisture trapped between the pads and mating surfaces may cause distortion of table tops.

Table maintenance can be performed by trained maintenance personnel using SKYTRON authorized replacement parts and service techniques. Service instructions and parts are available from SKYTRON.

Preventive Maintenance contracts are available through your local SKYTRON representative.

To obtain service instructions, replacement parts, factory service or preventive maintenance contracts, contact the SKYTRON representative listed below.

WARNING

SKYTRON assumes no liability for table performance, table damage or injury to patient or staff when accessories not sold or serviced by SKYTRON are used on SKYTRON surgical tables.

When the cleaning procedure is complete, replace all pads and accessories as applicable.

Remove pendant control from table side rail and apply cleaning solution to the pendant control and cord.

Use a clean cloth dampened with water to remove cleaning solution.

Use another clean damp cloth to remove any remaining residue.

Or contact:

SKYTRON 5000 36th Street S.E. Grand Rapids, MI 49512 1-800-SKYTRON (1-800-759-8766) Fax. 1-616-957-5053

Install pendant control on side rail for storage when cleaning procedure is complete.

5000 36th Street S.E., Grand Rapids, MI 49512

1-800-SKYTRON or 1-616-957-0500 • FAX 1-616-957-5053

SURGICAL TABLE

PARTS CATALOG

1/07

3501B EZ SLIDE

INTRODUCTION

This manual contains the exploded views and replacement parts lists for the service-

able components of the SKYTRON Model 3501B EZ SLIDE Surgical Table.

Each serviceable part in these exploded views is identified by a reference number. Use this number to locate necessary part information in the parts list adjacent to the exploded view.

Always use the complete SKYTRON part number and description when ordering replacement parts.

Always use the complete table serial number (S.N.) when ordering replacement parts.

Special Tools and Maintenance Items listed on page 40.

Page 1

Abbreviations

As Required ........................................... A/R

Optional ................................................... opt

Serial Number ....................................... S.N.

Not Shown............................................... NS

1/07

Although current at the time of publication, SKYTRON's policy of continuous development makes this manual subject to change without notice.

Page 2

3501B EZ SLIDE EQUIPMENT LABELS

Page 3

D6-032-47

USE HEAD SECTION AS FOOT EXTENSION ONLY - WHEN REVERSING PATIENT ON TABLE REFER TO OPERATOR MANUAL.

WARNING

D6-017-05

D6-065-26

D6-011-32

DANGER - E

XPLOS

ION

AZARD.

PRESENCE OF

DANGER - RISQUE EMPLOYER EN INFLAMMABLES

FLA

D'E

PRE

MMAB

ANAE

XPL

OSION. NE

SENCE

D'A

NOT USE IN

STHETICS

PAS

NESTHESIQUES

D6-032-46

DO NOT SIT ON END OF LEG SECTION(S) AS LOADS IN EXCESS OF 140 LBS, MAY CAUSE INSTABILITY THAT COULD CAUSE THE TABLE TO BE TIPPED OVER.

WARNING

D3-035-60 right D3-035-61 left

D6-067-33

D6-031-43

POSSIBL

IF USED IN THE PRESENCE OF

FLAMMABLE ANESTHETICS.

E E

XPLOSION

DANGER

HAZARD

L1-010-00

D6-035-38

Table Capacity: Lift

00 lbs.

Articulate 6

See Operators

Manual for Limitations.

D6-065-22

00 lbs.

D6-011-34

THIS PRODUCT COMPLIES WITH RADIATION PERFORMANCE STANDARD 21 CFR AT THE TIME OF MANUFACTURE

Manufactured:

Model No.

D6-034-21

D6-065-21

Grounding reliability can only be achieved when

the equipment is connected to an equivalent receptacle marked "Hospital Only" or "Hospital Grade"

D6-067-27

TWIST TO LOCK OR RELEASE PLUG

Page 4

1. Head Section Assembly...................................... Page 8. 2. Back Section Assembly ...................................... Page 10.

3. Leg Section Assembly ...................................... Page 12. 4. Side Frame Assemblies ......................................Page 14.

Page 5

5. Back & Leg Section Cylinder Assemblies ......... Page 16. 6. Kidney Lift Assembly ........................................... Page 18.

7. Slide Assembly ................................................. Page 20. 8. Lateral Tilt Assembly........................................... Page 22.

Page 6

9. Trendelenburg Assembly .................................. Page 24. 10. Elevation Assembly ...........................................Page 28.

11. Hydraulic Components ................................... Page 30. 12. Electro Mini-Valve Assembly............................. Page 34.

Page 7

13. Pump & Electrical Components ...................... Page 36. 14. Base & Electrical Components ......................... Page 38.

Page 8

1. HEAD SECTION ASSEMBLY

3501B.0711.01

Page 9

1. HEAD SECTION ASSEMBLY

Item Part No. Description Qty.

1-010-55-P PAD SET, regular.........................................................................................................opt.

1-010-55-S PAD SET, soft ..............................................................................................................opt.

D3-067-00 COMPLETE HEAD SECTION .......................................................................................1

1 D3-010-19 SCREW, phillips head ...................................................................................................4

2 D3-067-01 TOP, head section ......................................................................................................... 1

3 D3-010-18-H VELCRO, hook ............................................................................................................A/R

4 5-010-01-8 BUSHING, x-ray top ...................................................................................................... 2

5 D4-010-14 O-RING, P-12 ................................................................................................................2

6 D3-067-02 SHAFT, extension, head section (roll pin) .....................................................................2

7 D6-050-33 PIN, roll, M5 x 20 ...........................................................................................................2

8 D3-032-80 GEAR, trunnion, right .................................................................................................... 1

D3-032-81 GEAR, trunnion, left ......................................................................................................1

9 D6-010-41-1 SCREW, set, M8 x 15 (plated).......................................................................................2

10 D6-010-38-1 BOLT, allen, M6 x 15 (plated) ........................................................................................ 2

11 D6-010-40-1 WASHER, lock, M6 (plated) ..........................................................................................2

12 D3-067-03 FRAME, head section ................................................................................................... 1

13 D3-034-22 BUSHING, head section ................................................................................................2

14 D6-010-53-1 BOLT, allen, M8 x 20 (plated) ........................................................................................ 2

15 D3-032-34 STUD, side rail mount, M8 x 45 .....................................................................................2

16 D3-067-04 RAIL, side, head section ...............................................................................................2

17 D3-032-35 STUD, side rail mount, M8 x 40 .....................................................................................4

18 D3-010-01 COLLAR, side rail .......................................................................................................... 6

19 D6-010-38 BOLT, allen, M6 x 15......................................................................................................4

20 D6-010-40 WASHER, lock, M6........................................................................................................4

21 D3-067-05 PLUNGER, release, right ..............................................................................................1

D3-067-06 PLUNGER, release, left.................................................................................................1

22 D6-010-13 NUT, hex, M8 .................................................................................................................6

23 D6-010-09 WASHER, lock, M8........................................................................................................6

24 D3-032-33 RAIL, accessory ............................................................................................................ 1

25 D3-067-07 SPRING, release ...........................................................................................................2

26 D3-032-40 BLOCK, bearing ............................................................................................................ 2

27 D6-010-11 SCREW, set, M5 x 8 (plated) ......................................................................................... 2

28 D6-010-13-1 NUT, hex, M8 (plated) .................................................................................................... 2

29 D3-010-24 RELEASE BAR, head section .......................................................................................1

30 D6-010-09 WASHER, lock, M8........................................................................................................2

31 D6-010-08 NUT, acorn, M8 ............................................................................................................. 2

Page 10

2. BACK SECTION ASSEMBLY

3501B.0711.02

Page 11

2. BACK SECTION ASSEMBLY

Item Part No. Description Qty.

1-010-55-P PAD SET, regular .........................................................................................................opt.

1-010-55-S PAD SET, soft ..............................................................................................................opt.

1 D3-035-37 TOP, seat section ...........................................................................................................1

2 D3-010-18-H VELCRO, hook ............................................................................................................A/R

3 D3-035-01 TOP, seat section, small ................................................................................................1

4 D3-010-19 SCREW, phillips ..........................................................................................................A/R

5 D3-035-45 TOP, back section .......................................................................................................... 1

6 D6-032-28 BOLT, allen ....................................................................................................................2

7 D3-035-34 CAP, back section .......................................................................................................... 1

8 D6-010-50 SCREW, set M6 x 15 .....................................................................................................4

9 D3-032-21 BUSHING, back section ................................................................................................2

10 D3-035-41 GEAR, spur, back section .............................................................................................2

11 D6-032-30 PIN, spur gear ............................................................................................................... 4

12 D3-035-46 FRAME, back section, right ...........................................................................................1

D3-035-47 FRAME, back section, left .............................................................................................1

13 D3-032-36 CAP, back section, axis ................................................................................................. 2

14 D3-035-48 SIDE RAIL, back section, right ......................................................................................1

D3-035-49 SIDE RAIL, back section, left ........................................................................................ 1

15 D3-010-41 PIN, rail stop .................................................................................................................. 2

16 D3-010-43 RAIL STOP, large ..........................................................................................................2

17 D3-032-34 STUD, side rail mount, M8 x 45 .....................................................................................6

18 D3-010-01 COLLAR, side rail .......................................................................................................... 6

19 D6-010-09-1 WASHER, lock, M8 (plated) ..........................................................................................6

20 D6-010-13-1 NUT, M8 (plated) ........................................................................................................... 6

21 D6-060-38 SCREW, set, M5 x 10 ....................................................................................................2

22 D3-010-17 KNOB, retaining .............................................................................................................2

Page 12

3. LEG SECTION ASSEMBLY

3501B.0711.03

Page 13

3. LEG SECTION ASSEMBLY

Item Part No. Description Qty.

1-010-55-P PAD SET, regular .........................................................................................................opt.

1-010-55-S PAD SET, soft ..............................................................................................................opt.

1 D3-035-50 TOP, foot / leg section....................................................................................................1

2 D3-010-18-H VELCRO, hook ............................................................................................................A/R

3 D3-010-19 SCREW, phillips ...........................................................................................................10

4 D6-031-01 KNOB, locking ............................................................................................................... 2

5 D3-035-51 FRAME, foot / leg section, right ..................................................................................... 1

D3-035-52 FRAME, foot / leg section, left .......................................................................................1

6 D3-010-43 STOP, rail, large .............................................................................................................2

7 D3-010-41 PIN, rail stop ..................................................................................................................2

8 D3-035-53 RAIL, side, foot / leg section, right .................................................................................1

D3-035-54 RAIL, side, foot / leg section, left ...................................................................................1

9 D3-032-35 STUD, side rail mount, M8 x 40 .....................................................................................2

10 D3-032-34 STUD, side rail mount, M8 x 45 .....................................................................................4

11 D3-010-01 COLLAR, side rail .......................................................................................................... 6

12 D6-010-09-1 WASHER, lock, M8 (plated) ..........................................................................................6

13 D6-010-13-1 NUT, M8 (plated) ........................................................................................................... 6

14 D3-032-51 SPRING, back section, right ..........................................................................................1

D3-032-51-1 SPRING, back section, left ............................................................................................1

15 D6-010-65-1 BOLT, allen, M5 x 35 (plated) ........................................................................................ 2

16 D6-032-37 PIN, roll, M4 x 30 ...........................................................................................................2

17 D6-010-87 SCREW, set, M6 x 20 ....................................................................................................2

18 D3-034-31 LEVER, axis, foot / leg section, right .............................................................................1

D3-034-32 LEVER, axis, foot / leg section, left ...............................................................................1

19 D3-030-05 AXIS, foot / leg section ..................................................................................................2

20 D3-035-55 LEVER, release, right .................................................................................................... 1

D3-035-56 LEVER, release, left ......................................................................................................1

21 D6-067-01 SCREW, phillips, button head, M3 x 8 ...........................................................................2

22 D6-010-79 SCREW, phillips, button head, M3 x 5 ...........................................................................2

23 D3-035-57 HINGE ........................................................................................................................... 2

24 D3-034-46 STOP, rubber .................................................................................................................2

25 D6-010-76 NUT, hex, M5 .................................................................................................................2

26 D6-010-83 BOLT, allen, M5 x 30 ...................................................................................................... 2

Page 14

4. SIDE FRAME ASSEMBLIES

3501B.0711.04

Page 15

4. SIDE FRAME ASSEMBLIES

Item Part No. Description Qty.

1 D6-060-07 BOLT, allen, M4 x 8 ........................................................................................................ 2

2 D6-035-19 WASHER, flat, M4 .........................................................................................................2

3 D5-036-07 MICRO-SWITCH ........................................................................................................... 1

4 D5-036-08 BRACKET, micro-switch mounting ................................................................................1

5 D3-035-08 FRAME, side, left...........................................................................................................1

6 D6-066-18 SCREW, countersunk phillips, M4 x 15 .........................................................................4

7 D5-032-17 MICRO-SWITCH ........................................................................................................... 2

8 D3-035-20 BRACKET, micro-switch mounting, left ..........................................................................1

D3-035-21 BRACKET, micro-switch mounting, right .......................................................................1

9 D3-035-58 COVER, micro-switch .................................................................................................... 1

10 D6-035-04 SCREW, phillips, M4 x 6 ................................................................................................2

11 D3-035-20 BRACKET, slide bar, left ................................................................................................ 1

12 D6-010-53 BOLT, allen, M8 x 20 ...................................................................................................... 8

13 D3-035-22 ACTUATOR, slide, micro-switch .................................................................................... 1

14 D6-010-28-1 BOLT, allen, M5 x 6........................................................................................................3

15 D3-035-19 BAR, slide ...................................................................................................................... 2

16 D6-010-33 BOLT, allen, M8 x 25 ...................................................................................................... 8

17 D3-035-13 COVER, hose, left .........................................................................................................1

D3-035-14 COVER, hose, right .......................................................................................................1

18 D6-043-10 SCREW, phillips, M4 x 8 ................................................................................................6

19 D3-035-59 BRACKET, slide bar, right ..............................................................................................1

20 D6-010-13-1 NUT, M8 (plated) ........................................................................................................... 6

21 D6-010-09-1 WASHER, lock, M8 (plated) ..........................................................................................6

22 D3-035-07 FRAME, side, right ........................................................................................................ 1

23 D3-035-60 NAMEPLATE, decal, 3501B, right ................................................................................. 1

D3-035-61 NAMEPLATE, decal, 3501B, left ................................................................................... 1

24 D3-010-43 STOP, rail (large) ...........................................................................................................2

25 D3-010-41 PIN, rail stop .................................................................................................................. 2

26 D3-032-34 STUD, side rail mount, M8 x 45 .....................................................................................6

27 D3-035-04 SIDE RAIL, seat section, right .......................................................................................1

D3-035-05 SIDE RAIL, seat section, left .........................................................................................1

28 D3-010-01 COLLAR, side rail .......................................................................................................... 6

29 D3-035-30 AXIS, eccentric cam ......................................................................................................2

30 D6-035-05 SCREW, set, M6 x 8 ......................................................................................................2

31 D3-035-29 ROLLER, support .......................................................................................................... 2

32 D3-035-28 SPACER, nylon .............................................................................................................. 2

Page 16

5. BACK & LEG SECTION CYLINDER ASSEMBLIES

3501B.0711.05

Page 17

5. BACK & LEG SECTION CYLINDER ASSEMBLIES

Item Part No. Description Qty.

D4-035-06-1 CYLINDER ASSEMBLY, leg section, left .......................................................................1

D4-035-06-2 CYLINDER ASSEMBLY, leg section, right .....................................................................1

1 ----- •RAM .............................................................................................................................1

2 D4-036-67 •PENTASEAL, PS-22A ..................................................................................................1

3 D6-010-55 •NUT, M8 .......................................................................................................................4

4 ----- •HEAD CAP ................................................................................................................... 1

5 D4-035-07 •STUD ........................................................................................................................... 4

6 ----- •PISTON ........................................................................................................................1

7 D4-010-02 •O-RING, P-14 ...............................................................................................................1

8 D4-010-54 •O-RING, P-34 ...............................................................................................................3

9 D6-010-42 •WASHER, lock, M10 ....................................................................................................1

10 D6-010-43 •NUT, M10 ..................................................................................................................... 1

11 ----- •CYLINDER ...................................................................................................................1

12 ----- •TAIL CAP ...................................................................................................................... 1

D4-035-04-1 CYLINDER ASSEMBLY, back section, left .................................................................... 1

D4-035-04-2 CYLINDER ASSEMBLY, back section, right ..................................................................1

13 ----- •RAM ............................................................................................................................. 1

14 D4-036-67 •PENTASEAL, PS-22A ..................................................................................................1

15 D6-010-55 •NUT, M8 ....................................................................................................................... 4

16 ----- •HEAD CAP ................................................................................................................... 1

17 D4-035-05 •STUD ........................................................................................................................... 4

18 D4-010-02 •O-RING, P-14 ............................................................................................................... 1

19 ----- •PISTON ........................................................................................................................ 1

20 D4-010-54 •O-RING, P34 ................................................................................................................3

21 D6-010-42 •WASHER, lock, M10 .................................................................................................... 1

22 D6-010-43 •NUT, M10 ..................................................................................................................... 1

23 ----- •CYLINDER ...................................................................................................................1

24 ----- •TAIL CAP ...................................................................................................................... 1

25 D6-036-08 CIRCLIP ........................................................................................................................2

26 D6-036-07 CLEVIS .......................................................................................................................... 2

27 D6-036-06 PIN, clevis......................................................................................................................2

28 D6-010-34 SCREW, set, M6 x 6 ......................................................................................................2

29 D4-010-29 FITTING, hydraulic, 90° elbow .................................................................................... A/R

30 ----- HOSE, flexible (specify function) ................................................................................. A/R

31 D6-010-53 BOLT, allen, M8 x 20 ...................................................................................................... 4

32 D4-036-05 PLATE, cylinder mounting, left ...................................................................................... 1

D4-036-06 PLATE, cylinder mounting, right ....................................................................................1

33 D6-010-87 SCREW, set, M6 x 20 ....................................................................................................2

34 D4-031-06 FITTING, flexible hose.................................................................................................A/R

35 D4-010-01 O-RING, P8 ...................................................................................................................1

36 D4-035-15-2 BLOCK, plumbing, left ................................................................................................... 1

D4-035-15-1 BLOCK, plumbing, right .................................................................................................1

37 D6-032-09 BOLT, allen, M5 x 50 ...................................................................................................... 2

38 D6-036-09 AXIS, eccentric cam ......................................................................................................4

39 D6-010-10-3 BOLT, allen, M4 x 10 ......................................................................................................4

40 D5-036-20 BRACKET, micro-switch mounting, left ..........................................................................1

D5-036-19 BRACKET, micro-switch mounting, right .......................................................................1

41 D5-036-18 MICRO-SWITCH ........................................................................................................... 2

42 D6-036-10 BOLT, allen, M6 x 40 ...................................................................................................... 2

43 D4-035-52 BLOCK, plumbing .......................................................................................................... 1

44 D6-010-91 SCREW, set, M6 x 25 ....................................................................................................2

Page 18

6. KIDNEY LIFT ASSEMBLY

40 41

38,39

3501B.0711.06

Page 19

6. KIDNEY LIFT ASSEMBLY

Item Part No. Description Qty.

D4-035-09-1 CYLINDER ASSEMBLY, kidney lift, left ......................................................................... 1

1 D6-035-01 •BOLT, allen, M6 X 100 ..................................................................................................4

2 ----- •END CAP, left cylinder .................................................................................................. 1

3 D4-010-57 •O-RING, P-21 ...............................................................................................................3

4 D4-035-09-4 •PISTON, kidney lift .......................................................................................................1

5 D6-010-70 •BOLT, allen, M5 x 10 .................................................................................................... 4

6 D4-035-10 •PILLOW BLOCK ...........................................................................................................2

7 D4-035-11 •GEAR ........................................................................................................................... 1

8 D4-035-11-1 •SHAFT .........................................................................................................................1

9 D6-010-34 •SCREW, set, M6 x 6.....................................................................................................2

10 D4-035-09-3 •CYLINDER, kidney lift .................................................................................................. 1

11 D4-010-12 •O-RING, P-24 ............................................................................................................... 1

12 ----- •HEAD CAP, left cylinder ............................................................................................... 1

D4-035-09-2 CYLINDER ASSEMBLY, kidney lift, right .......................................................................1

13 D6-035-01 •BOLT, allen, M6 x 100 ..................................................................................................4

14 ----- •END CAP, right cylinder ...............................................................................................1

15 D4-010-57 •O-RING, P-21 ............................................................................................................... 3

16 D4-035-09-4 •PISTON, kidney lift .......................................................................................................1

17 D6-010-70 •BOLT, allen, M5 x 10 ....................................................................................................4

18 D4-035-10 •PILLOW BLOCK...........................................................................................................2

19 D4-035-11 •GEAR ........................................................................................................................... 1

20 D4-035-11-1 •SHAFT ......................................................................................................................... 1

21 D6-010-34 •SCREW, set, M6 x 6.....................................................................................................2

22 D4-010-12 •O-RING, P-24 ............................................................................................................... 1

23 ----- •HEAD CAP, right cylinder .............................................................................................1

24 D5-035-42-1 SCREW, round head phillips, M5 x 10 .......................................................................... 4

25 D5-035-42 TOP, kidney lift ...............................................................................................................1

26 D3-032-39-1 PIVOT, kidney lift ...........................................................................................................2

27 D6-031-24 PIN, roll, M5 x 15 ...........................................................................................................2

28 D3-032-52 SHAFT, kidney lift .......................................................................................................... 2

29 D4-035-14 GEAR ............................................................................................................................ 2

30 D4-035-13 GEAR ............................................................................................................................ 2

31 D3-035-62 COVER, gear .................................................................................................................2

32 D6-035-02 SCREW, set, M5 x 25 ....................................................................................................2

33 D6-035-03 SCREW, countersunk, phillips, M5 x 15 ........................................................................6

34 ----- HOSE, flexible (specify function) ................................................................................. A/R

35 D4-010-29 FITTING, hydraulic, 90° elbow .................................................................................... A/R

36 D4-035-12 GEAR ............................................................................................................................ 2

37 D4-035-12-1 SHAFT ...........................................................................................................................2

38 D5-036-22 MICRO-SWITCH ........................................................................................................... 1

39 D5-036-23 BRACKET, micro-switch mounting ................................................................................1

40 D6-035-19 WASHER, flat, M4 .........................................................................................................2

41 D6-060-07 BOLT, allen, M4 x 8........................................................................................................ 2

42 D5-036-21 COVER, micro-switch ....................................................................................................1

43 D6-060-07 BOLT, allen, M4 x 8........................................................................................................ 2

44 D6-010-67 BOLT, allen, M5 x 15 ...................................................................................................... 8

45 D4-010-24 BOLT, plumbing, M6 .................................................................................................... A/R

46 D4-010-08 O-RING, P-7 ................................................................................................................A/R

47 ----- OIL LINE (specify function) .........................................................................................A/R

48 D6-010-91 BOLT, allen, M6 x 25 ...................................................................................................... 1

49 D4-036-20 VALVE, bypass .............................................................................................................. 1

Page 20

7. SLIDE ASSEMBLY

3501B.0711.07

Page 21

7. SLIDE ASSEMBLY

Item Part No. Description Qty.

1 D6-035-08 SCREW, flat head, M4 x 8 .............................................................................................4

2 D2-035-01 COVER, hose ................................................................................................................1

3 D6-035-08 SCREW, flat head, M4 x 8 ............................................................................................. 8

4 D2-035-02 COVER, lateral tilt frame, left .........................................................................................1

D2-035-03 COVER, lateral tilt frame, right ...................................................................................... 1

5 D2-035-04 FRAME, lateral tilt..........................................................................................................1

6 D6-010-04 SCREW, set, M8 x 30 ....................................................................................................6

7 D5-032-15 MICRO-SWITCH ........................................................................................................... 2

8 D2-035-05 BRACKET, micro-switch ................................................................................................ 1

9 D6-060-07 BOLT, allen, M4 x 8 ........................................................................................................ 2

10 D6-035-04 SCREW, button head, M4 x 8 ........................................................................................ 2

11 D2-035-06 COVER, micro-switch ....................................................................................................1

12 D2-035-07 AXIS, slide roller, eccentric cam ....................................................................................6

13 D2-035-08 ROLLER, slide .............................................................................................................. 12

14 D2-035-10 RETAINER, slide roller .................................................................................................. 4

15 D6-010-33 BOLT, allen, M8 x 25 ..................................................................................................... 16

16 D2-035-09 AXIS, slide roller ............................................................................................................6

17 D6-010-17-1 BOLT, allen, M8 x 15 (plated) ........................................................................................ 2

18 D4-010-29 FITTING, hydraulic, 90° elbow .................................................................................... A/R

19 ----- HOSE, hydraulic ..........................................................................................................A/R

20 D2-035-49 COVER, slide cylinder, head end ..................................................................................1

D2-035-50 COVER, slide cylinder, foot end ....................................................................................1

21 D6-043-10 SCREW, phillips, M4 x 8 ................................................................................................ 8

22 D2-035-51 COVER, slide cylinder, center .......................................................................................1

D4-035-51 CYLINDER ASSEMBLY, slide ........................................................................................1

23 D6-035-03 •SCREW, flat head, M5 x 15.......................................................................................... 4

24 D4-035-20 •COVER, gear case ....................................................................................................... 1

25 D6-010-75 •SCREW, set, M5 x 5.....................................................................................................1

26 D6-035-02 •SCREW, set, M5 x 25................................................................................................... 1

27 D4-035-17 •COLLAR, gear .............................................................................................................. 4

28 D4-035-19 •GEAR ........................................................................................................................... 1

D4-035-19-1 •GEAR, bearing ............................................................................................................. 1

29 D4-035-18 •GEAR ........................................................................................................................... 1

30 ----- •HOUSING & TUBE, 3501B slide cylinder .................................................................... 1

31 ----- •RAM ............................................................................................................................. 1

32 D4-010-02 •O-RING, P-14 ............................................................................................................... 2

33 ----- •PISTON ........................................................................................................................2

34 D4-035-21 •SCRAPER, SWA-30 .....................................................................................................2

35 D4-035-22 •SEAL, piston, SKY-22 ................................................................................................... 2

36 D6-010-09 •WASHER, lock, M8 ......................................................................................................2

37 D6-010-53 •BOLT, allen, M8 x 20 ....................................................................................................2

38 D4-010-12 •O-RING, P-24 ............................................................................................................... 2

Page 22

8. LATERAL TILT ASSEMBLY

11,12

3501B.0711.08

Page 23

8. LATERAL TILT ASSEMBLY

Item Part No. Description Qty.

1 D6-010-53 BOLT, allen, M8 x 20 ...................................................................................................... 2

2 D6-067-23 SCREW, countersunk, phillips, M4 x 8 ..........................................................................2

3 D5-035-20 ACTUATOR PLATE, micro-switch .................................................................................. 1

4 D2-036-01 MOUNT, Trendelenburg pivot housing ...........................................................................1

5 D6-036-16 WASHER, thrust ............................................................................................................ 2

6 D6-036-17 BEARING, thrust ...........................................................................................................1

7 D6-036-18 COVER, bearing ............................................................................................................ 1

8 D6-010-09 WASHER, lock, M8........................................................................................................1

9 D6-010-53 BOLT, allen, M8 x 20 ...................................................................................................... 1

10 D6-060-07 BOLT, allen, M4 x 8........................................................................................................ 4

11 D5-032-16 MICRO-SWITCH ........................................................................................................... 2

12 D2-035-15 BLOCK, micro-switch mounting, left .............................................................................. 1

D2-035-16 BLOCK, micro-switch mounting, right............................................................................1

13 D2-035-14 BRACKET, micro-switch mounting ................................................................................2

14 D2-036-02 HOUSING, Trendelenburg pivot .....................................................................................1

15 D2-036-03 AXIS, lateral-tilt pivot ..................................................................................................... 1

16 D5-036-27 ACTUATOR PLATE, micro-switch .................................................................................. 1

17 D6-067-23 SCREW, countersunk, phillips, M4 x 8 ..........................................................................4

18 D5-036-28 ACTUATOR PLATE, micro-switch .................................................................................. 1

19 D2-035-52 LEVER, lateral-tilt ..........................................................................................................1

20 D6-010-54 BOLT, allen, M8 x 30 ...................................................................................................... 4

21 ----- HOSE, flexible (specify function) ................................................................................. A/R

22 D4-010-29 FITTING, hydraulic, 90° elbow ...................................................................................... 2

23 D6-010-33 BOLT, allen, M8 x 25 ...................................................................................................... 8

24 D4-035-53 CAP, end ........................................................................................................................2

25 D4-035-23 O-RING, S-50 ................................................................................................................2

26 D4-010-04 O-RING, P-44 ................................................................................................................4

27 D4-035-25 PISTON ......................................................................................................................... 2

28 D4-036-39 ROD, connecting ...........................................................................................................2

29 D6-031-18 BOLT, allen, M8 x 90 ...................................................................................................... 4

30 D2-035-33 BEARING, sealed roller ................................................................................................. 1

31 D6-036-20 CIRCLIP ........................................................................................................................1

32 D4-035-54 HOUSING, lateral tilt cylinder ........................................................................................ 1

Page 24

9. TRENDELENBURG ASSEMBLY

2526

3501B.0711.09

Page 25

9. TRENDELENBURG ASSEMBLY

Item Part No. Description Qty.

D4-036-43 CYLINDER ASSEMBLY, Trendelenburg ........................................................................ 1

1 D4-036-44 •ROD ............................................................................................................................. 1

2 ----- •RETAINER NUT, ball joint ............................................................................................1

3 D6-010-51 •BOLT, allen, M6 x 10 .................................................................................................... 4

4 D4-060-23 •O-RING, P-20 ...............................................................................................................1

5 D4-036-46 •CAP, end, top ................................................................................................................1

6 D4-035-29 •O-RING, P-65 ...............................................................................................................1

7 D4-010-56 •O-RING, P-10A ............................................................................................................1

8 D4-036-47 •PISTON ........................................................................................................................1

9 D4-010-06 •O-RING, P-60 ...............................................................................................................1

10 D6-010-43 •NUT, M10 ..................................................................................................................... 1

11 D4-036-48 •CYLINDER ................................................................................................................... 1

12 D4-010-10 •O-RING, G-65 ..............................................................................................................1

13 D4-036-49 •CAP, end, bottom .......................................................................................................... 1

14 D4-036-50 •NUT, bottom end cap .................................................................................................... 1

15 D4-010-29 FITTING, hydraulic, 90° elbow ...................................................................................... 1

16 ----- HOSE, flexible (specify function) ................................................................................. A/R

17 D4-036-51 SHIM..............................................................................................................................2

18 D4-031-06 FITTING, flexible hose...................................................................................................1

19 D6-010-51 BOLT, allen, M6 x 10 ...................................................................................................... 2

20 D2-036-16 GUIDE, hose .................................................................................................................2

21 D2-036-11 AXIS, Trendelenburg cylinder ........................................................................................1

22 D6-060-38 SCREW, set, M5 x 10 ....................................................................................................2

23 D6-010-53 BOLT, allen, M8 x 20 ...................................................................................................... 4

24 D2-036-12 MOUNT, Trendelenburg cylinder ....................................................................................1

D2-035-59 SLIDER ASSEMBLY ......................................................................................................1

25 ----- SLIDER, section #1 (not available separately) ..............................................................1

26 D3-035-63 SLIDE RAIL ................................................................................................................... 2

27 D6-010-38 BOLT, allen, M6 x 15 ..................................................................................................... 14

28 D3-065-27 SLIDE, bearing .............................................................................................................. 4

29 ----- SLIDER, section #2 (not available separately) ..............................................................1

30 D6-010-27 SCREW, set, M10 x 15 ..................................................................................................8

31 D6-010-38 BOLT, allen, M6 x 15 ..................................................................................................... 16

32 D2-035-53 PLATE, Trendelenburg tilt, right .....................................................................................1

D2-035-54 PLATE, Trendelenburg tilt, left ....................................................................................... 1

33 D6-035-11 BOLT, allen, M8 x 35 ...................................................................................................... 6

34 D2-035-42 BRACKET......................................................................................................................1

35 D6-035-13 BOLT, allen .................................................................................................................... 2

36 D2-035-39 BRACKET, shroud ......................................................................................................... 1

37 D6-010-51 BOLT, allen, M6 x 10 ...................................................................................................... 2

38 D6-010-53 BOLT, allen, M8 x 20 ...................................................................................................... 3

39 D2-036-08 BRACKET......................................................................................................................1

40 D6-060-07 BOLT, allen, M4 x 8........................................................................................................ 2

41 D2-035-55 CAP, slider section #1 .................................................................................................... 1

42 D6-010-54 BOLT, allen, M8 x 30 ...................................................................................................... 2

43 D5-036-31 TERMINAL STRIP .........................................................................................................2

44 D6-011-20 SCREW, phillips, M3 x 10 ..............................................................................................8

45 D2-035-32 COVER, terminal strip ................................................................................................... 1

46 D5-032-16 MICRO-SWITCH ........................................................................................................... 2

47 D2-035-29 BRACKET, micro-switch mounting, right .......................................................................1

D2-035-28 BRACKET, micro-switch mounting, left ..........................................................................1

48 D6-035-19 WASHER, flat, M4 .........................................................................................................4

Page 26

9. TRENDELENBURG ASSEMBLY (continued)

2526

3501B.0711.09

Page 27

9. TRENDELENBURG ASSEMBLY (continued)

Item Part No. Description Qty.

49 D6-065-08 BOLT, allen, M4 x 12 ...................................................................................................... 4

50 D2-035-30 COVER, micro-switch, right ...........................................................................................1

D2-035-31 COVER, micro-switch, left ............................................................................................. 1

51 D6-035-19 WASHER, flat, M4 .........................................................................................................4

52 D6-065-08 BOLT, allen, M4 x 12 ...................................................................................................... 4

53 D2-035-22 AXIS, Trendelenburg pivot .............................................................................................2

Page 28

10. ELEVATION ASSEMBLY

5 6

3501B.0711.10

Page 29

10. ELEVATION ASSEMBLY

Item Part No. Description Qty.

D4-036-52 CYLINDER ASSEMBLY ................................................................................................. 1

1 D4-036-53 •CUSHION, rubber ........................................................................................................1

2 ----- •CAP ..............................................................................................................................1

3 ----- •ROD, primary piston .....................................................................................................1

4 D4-010-56 •O-RING, P-10A ............................................................................................................1

5 ----- •PISTON, primary .......................................................................................................... 1

6 D4-036-57 •RING, back-up..............................................................................................................1

7 D4-050-01 •O-RING, P-29 ...............................................................................................................1

8 D6-010-42 •WASHER, lock, M10 ....................................................................................................1

9 D6-010-43 •NUT, hex, M10..............................................................................................................1

10 ----- •TUBE, secondary piston ..............................................................................................1

11 D4-034-68 •O-RING, P-31 ............................................................................................................... 1

12 ----- • PISTON, secondary .................................................................................................... 1

13 D4-036-63 •RING, back-up..............................................................................................................1

14 D4-010-54 •O-RING, P-36 ............................................................................................................... 1

15 ----- •CAP, elevation tube ......................................................................................................1

16 ----- •TUBE, elevation cylinder .............................................................................................. 1

17 D4-040-40 •O-RING, P-39 ............................................................................................................... 1

18 ----- •BASE, elevation cylinder .............................................................................................. 1

19 D6-010-38 BOLT, allen, M6 x 15 ...................................................................................................... 2

20 D4-010-31 FITTING, flexible hose...................................................................................................1

21 ----- HOSE, flexible (specify function) ................................................................................. A/R

22 D6-010-38 BOLT, allen, M6 x 15 ..................................................................................................... 16

23 D3-065-27 SLIDE, bearing .............................................................................................................. 4

----- FITTING, grease............................................................................................................4

24 D3-035-63 SLIDE RAIL ................................................................................................................... 2

25 D6-010-38 BOLT, allen, M6 x 15 ..................................................................................................... 14

26 ----- SLIDER SECTION #4....................................................................................................1

27 D6-035-16 BOLT, allen, M12 x 40 .................................................................................................... 6

28 D2-035-56 SHROUD, elevation, upper ............................................................................................ 1

29 D2-035-57 SHROUD, elevation, middle .......................................................................................... 1

30 D2-035-58 SHROUD, elevation, lower .............................................................................................1

31 D6-050-31 SCREW, phillips, M5 x 15 .............................................................................................. 4

Page 30

11. HYDRAULIC COMPONENTS

58 59

27 28

67 68

3501B.0711.11

Page 31

11. HYDRAULIC COMPONENTS

Item Part No. Description Qty.

-- D4-031-23 PRESSURE RELIEF VALVE .........................................................................................1

1 ------ •CAP, pressure relief valve (not available separately) ................................................... 1

2 D4-031-67 •O-RING, P-10 ...............................................................................................................1

3 D6-034-14 •SCREW ........................................................................................................................3

4 ------ •BODY, pressure relief valve (not available separately) .................................................1

5 D4-010-51 •O-RING, P-16 ...............................................................................................................1

6 D4-031-12 •SPRING ........................................................................................................................1

7 D4-031-23-4 •VALVE, relief, 5mm dia. (steel) .....................................................................................1

8 ------ •HOUSING, relief valve (5mm dia. valve) (not available separately) ............................. 1

9 D4-010-24 BOLT, plumbing, M6 ....................................................................................................A/R

10 D4-010-08 O-RING, P-7 ................................................................................................................A/R

11 D4-032-49 OIL LINE ...................................................................................................................... A/R

12 D4-032-64 HOSE, flexible, pump return ..........................................................................................1

13 D6-010-76 NUT, M5 .........................................................................................................................4

14 D6-010-77 WASHER, lock, M5........................................................................................................4

15 D6-032-14 STUD, M5 x 345 ............................................................................................................2

16 D4-010-52 O-RING, P-4 ................................................................................................................A/R

17 D6-010-65 BOLT, allen, M5 x 35......................................................................................................4

18 D4-067-33 ELECTRO / MINI VALVE ASSEMBLY, (3-way), 24vdc, elevation ................................A/R

D4-067-35 ELECTRO / MINI VALVE ASSEMBLY, (4-way), 24vdc .................................................A/R

19 D4-010-40 CAP, end ........................................................................................................................1

20 D6-010-64 BOLT, allen, M5 x 40......................................................................................................2

21 ------ OIL LINE (specify function) .........................................................................................A/R

22 D4-010-26 BOLT, plumbing, M6 (long) ..........................................................................................A/R

23 D4-036-66 TERMINAL, plumbing ....................................................................................................1

24 D4-010-31 FITTING, flexible hose.................................................................................................A/R

25 ------ HOSE, flexible (specify function) .................................................................................A/R

26 D6-032-13 BOLT, allen, M6 x 140....................................................................................................2

27 D6-010-85 WASHER, flat, M6 .........................................................................................................2

28 D6-031-16 BUSHING, isolation .......................................................................................................4

29 D4-032-81 STAND-OFF .................................................................................................................. 2

30 ------ OIL LINE (specify function) .........................................................................................A/R

31 ------ FLEXIBLE HOSE (specify function) ............................................................................ A/R

32 ------ OIL LINE (specify function) .........................................................................................A/R

33 D4-032-51 FLEXIBLE TUBE ...........................................................................................................1

34 ------ OIL LINE, (specify function) ........................................................................................A/R

-- D4-017-15 EMERGENCY BRAKE RELEASE ASSEMBLY .............................................................1

35 D4-041-15 •O-RING, P18 ................................................................................................................1

36 D4-017-19 •PLUNGER ....................................................................................................................1

37 D4-010-08 •O-RING, P-7 ................................................................................................................. 1

38 D4-017-16 •BLOCK, emergency brake release...............................................................................1

39 D6-017-34 •PLUG, cap .................................................................................................................... 2

40 D4-010-08 •O-RING, P-7 ................................................................................................................. 2

41 D6-017-32 •SPACER ....................................................................................................................... 1

42 D4-017-18 •PILOT PLUNGER.........................................................................................................1

43 D4-017-17 •VALVE .......................................................................................................................... 1

44 D6-017-33 •SPRING ........................................................................................................................1

45 D6-035-06 •SCREW, set, M6 x 25 ................................................................................................... 2

46 D6-010-41 •NUT, hex, M6 ................................................................................................................2

47 D6-017-31 •RING, retaining ............................................................................................................ 1

48 D6-010-87 •SCREW, set, M6 x 20 ................................................................................................... 1

49 D6-017-30 •KNOB ........................................................................................................................... 1

Page 32

11. HYDRAULIC COMPONENTS (continued)

58 59

27 28

67 68

3501B.0711.11

Page 33

11. HYDRAULIC COMPONENTS (continued)

Item Part No. Description Qty.

50 D6-060-38 •SCREW, set, M5 x 10................................................................................................... 1

51 D6-017-29 •DECAL ......................................................................................................................... 1

52 D6-010-99 BOLT, allen, M5 x 60 ...................................................................................................... 2

53 D4-067-34 ELECTRO / MINI VALVE ASSEMBLY (3-way), 24vdc, brake (blue dot) .....................A/R

54 D6-010-73 BOLT, allen, M6 x 12 ...................................................................................................... 4

55 D1-036-04 PLATE, electro / mini valve assembly mounting ............................................................1

56 D6-032-63 FITTING, flexible hose...................................................................................................1

57 D5-034-33 FITTING .........................................................................................................................1

58 D6-010-76 NUT, hex, M5 .................................................................................................................4

59 D6-010-77 WASHER, lock, M5........................................................................................................4

60 D4-034-32 PUMP / MOTOR ASSEMBLY ........................................................................................ 1

61 D5-034-33-1 FITTING ......................................................................................................................... 1

62 D4-032-67 FITTING, flexible hose...................................................................................................1

63 D4-032-66 TUBE, suction ............................................................................................................... 1

64 D4-031-65 ISOLATION MOUNT, motor ........................................................................................... 4

65 D4-030-12 FITTING, hydraulic, 90° ................................................................................................. 1

66 D6-010-67 BOLT, allen, M5 x 15 ...................................................................................................... 4

67 D4-031-14 COVER, oil tank ............................................................................................................ 1

68 D4-031-13 GASKET, oil tank cover ................................................................................................. 1

69 D4-031-11 STRAINER, oil ............................................................................................................... 1

70 D4-030-19 TUBE, induction ............................................................................................................ 1

71 D6-010-51 BOLT, allen, M6 x 10 ...................................................................................................... 2

72 D6-010-85 WASHER, flat, M6 .........................................................................................................2

73 D4-036-64 RESERVOIR, oil tank .................................................................................................... 1

74 D4-036-65 PLATE, oil tank receiving ............................................................................................... 1

75 D4-010-39 CAP, oil filler ..................................................................................................................1

76 D4-010-38 FITTING, oil filler ........................................................................................................... 1

77 D4-010-37 GASKET, oil filler ........................................................................................................... 1

78 D6-010-30 BOLT, allen, M6 x 20 ...................................................................................................... 4

79 D6-010-36 WASHER .......................................................................................................................4

80 D6-010-39 BOLT, allen, M6 x 45 ..................................................................................................... 16

81 D4-031-96 PAD, brake, self-leveling, hard ....................................................................................... 2

D4-031-97 PAD, brake, self-leveling, soft ........................................................................................2

82 D4-031-95-1 SEAT, brake, rubber .......................................................................................................4

83 D4-035-47 CYLINDER ASSEMBLY, brake ......................................................................................4

Page 34

12. ELECTRO / MINI-VALVE ASSEMBLY

21 19

3501B.0711.12

Page 35

12. ELECTRO / MINI-VALVE ASSEMBLY

Item Part No. Description Qty.

1 D6-010-65 BOLT, allen, M5x35 ........................................................................................................ 2

2 D4-010-41 PLUG, cap ...................................................................................................................A/R

3 D4-010-08 O-RING, P-7 ................................................................................................................ A/R

4 D4-010-42 SPRING, return ...........................................................................................................A/R

5 D4-010-25 VALVE, non-return .......................................................................................................A/R

6 ----- VALVE BLOCK, 4-way (not available separately) ........................................................ A/R

----- VALVE BLOCK, 3-way (not available separately) ........................................................A/R

7 ----- BALL, check (not available separately) .......................................................................A/R

8 D4-050-12 O-RING, P-5 ................................................................................................................A/R

9 ----- SPRING (not available separately) ..............................................................................A/R

10 ----- PLUG (not available separately)..................................................................................A/R

11 D4-010-20 O-RING, P-3 ................................................................................................................A/R

12 ----- VALVE, needle, speed control (not available separately) ............................................A/R

13 D4-010-19 O-RING, P-6 ................................................................................................................A/R

14 D4-010-01 O-RING, P-8 ................................................................................................................A/R

15 ----- PILOT PLUNGER (not available separately) ............................................................... A/R

16 ----- VALVE BLOCK (not available separately) ................................................................... A/R

17 ----- VALVE BLOCK (not available separately) ................................................................... A/R

18 D4-010-52 O-RING, P-4 ................................................................................................................A/R

19 D4-010-51 O-RING, P16 ............................................................................................................... A/R

20 ----- SPOOL VALVE (not available separately) ................................................................... A/R

21 D4-034-28 RETAINER, spool valve ...............................................................................................A/R

22 D4-034-29 SPRING, return, spool valve ....................................................................................... A/R

23 ----- GUIDE, bushing (not available separately) ..................................................................A/R

24 D4-010-14 O-RING, P-12 ..............................................................................................................A/R

25 D4-034-31 PLUNGER, spool valve ...............................................................................................A/R

26 D5-067-37 SOLENOID, 24VDC.....................................................................................................A/R

D5-067-02 •PIN, connector ...........................................................................................................A/R

27 D5-034-37 HOUSING, solenoid ....................................................................................................A/R

28 D6-010-78 WASHER, lock, M3........................................................................................................8

29 D6-010-79 SCREW, phillips, M3x5 .................................................................................................. 8

Page 36

13. PUMP & ELECTRICAL COMPONENTS

27 28 29 27 27 28

3501B.0711.13

Page 37

13. PUMP & ELECTRICAL COMPONENTS

Item Part No. Description Qty.

1 D5-036-02 RELAY BOX...................................................................................................................1

2 D5-067-32 CONNECTOR, 2-pin, female ......................................................................................... 1

3 D5-067-30 CONNECTOR, 26-pin, female (CN-10) .........................................................................1

4 D5-067-28 CONNECTOR, 16-pin, female (CN-1A).........................................................................1

5 D5-067-27 CONNECTOR, 20-pin, female (CN1B) .......................................................................... 1

6 D5-067-26 CONNECTOR, 7-pin, female (CN-7) .............................................................................1

7 D5-067-24 CONNECTOR, 12-pin, female (CN-3) ...........................................................................1

8 D6-032-21 BOLT, allen, M5 x 105 .................................................................................................... 2

9 D1-032-23 TRAY, relay box ............................................................................................................. 1

10 D5-067-33 CONNECTOR, 4-pin, female ......................................................................................... 1

11 D5-067-34 CONNECTOR, 4-pin, male ............................................................................................1

12 D1-032-22 STAND-OFF .................................................................................................................. 2

13 D1-032-21 COVER, battery ............................................................................................................. 1

14 D5-032-43 BATTERY, 12V ............................................................................................................... 2

15 D1-032-20 TRAY, battery .................................................................................................................1

16 D6-032-18 BOLT, allen ....................................................................................................................4

17 D5-035-21 TRANSFORMER ...........................................................................................................1

18 D1-036-03 PLATE, transformer mounting ....................................................................................... 1

19 D6-032-17 SCREW, phillips ............................................................................................................ 4

20 D5-032-60 CONNECTOR, 6-pin, male ............................................................................................2

21 D5-032-59 CONNECTOR, 6-pin, female ......................................................................................... 1

22 D5-067-22 CAPACITOR / RECTIFIER UNIT ...................................................................................1

23 D6-010-28 BOLT, allen, M5 x 6........................................................................................................ 2

24 D6-060-07 BOLT, allen, M4 x 8........................................................................................................ 2

25 D5-034-49 BUZZER ........................................................................................................................ 1

26 D6-034-13 STAND-OFF .................................................................................................................. 2

27 D6-010-76 NUT, hex, M5 .................................................................................................................3

28 ----- GROUND WIRE .......................................................................................................... A/R

29 D6-017-28 WASHER, lock, M5........................................................................................................2

30 D6-035-02 SCREW, set, M5 x 25 ....................................................................................................1

31 D6-067-22 NUT ............................................................................................................................... 1

32 D6-067-23 SCREW, phillips, countersunk, M4 x 8 ..........................................................................2

33 D5-067-35 BRACKET, circuit breaker .............................................................................................1

34 D5-067-36 CIRCUIT BREAKER ASSEMBLY, 15A ..........................................................................1

Page 38

14. BASE & ELECTRICAL COMPONENTS

37 38

2501B.0711.14

Page 39

14. BASE & ELECTRICAL COMPONENTS

Item Part No. Description Qty.

D5-035-18 PENDANT CONTROL ASSEMBLY ............................................................................... 1

1 D5-031-14 •HOOK, pendant ............................................................................................................1

2 D5-035-22 •CORD ASSEMBLY, pendant control .............................................................................1

3 D6-011-20 SCREW, phillips, countersunk, M3 x 10 ........................................................................4

4 D5-034-06 CONNECTOR, 7-pin, female ......................................................................................... 1

5 D5-034-05 GASKET, connector.......................................................................................................1

6 D6-067-03 SCREW, phillips, countersunk, M3 x 6 ..........................................................................4

7 D6-035-39 COVER .......................................................................................................................... 1

8 D6-050-37 SCREW, phillips, M4 x 8 ................................................................................................ 1

9 D6-036-01 SCREW, phillips, M4 x 8 ................................................................................................ 4

10 D5-034-38 FACEPLATE, 6-switch ................................................................................................... 1

11 D5-034-39 COVER, switch assembly .............................................................................................. 1

12 D5-034-40 SWITCH PLATE ASSEMBLY......................................................................................... 1

D5-034-41 •SWITCH, toggle, 2-position ..........................................................................................6

13 D1-034-01 COVER, service access ................................................................................................1

14 D6-050-37 SCREW, phillips, countersunk, M4 x 8 ..........................................................................4

15 D6-010-51 BOLT, allen, M6 x 10 ...................................................................................................... 2

16 D6-010-85 WASHER, flat, M6 .........................................................................................................2

17 D1-034-03 FRAME ..........................................................................................................................1

18 D1-034-04 GASKET ........................................................................................................................1

19 D3-035-64 HOUSING, base ............................................................................................................1

20 D6-010-67 BOLT, allen, M5 x 15 ..................................................................................................... 10

21 D6-010-51 BOLT, allen, M6 x 10 ...................................................................................................... 3

22 D6-010-40 WASHER, lock, M6........................................................................................................3

23 D5-067-38 CONNECTOR, 12-pin, female ....................................................................................... 1

24 D6-067-25 SCREW ......................................................................................................................... 2

25 D5-067-39 BATTERY INDICATOR ASSEMBLY ...............................................................................1

26 D1-036-02 BRACKET......................................................................................................................1

27 D5-065-06 COVER .......................................................................................................................... 1

28 D6-034-05 SCREW, phillips, M6 x 7 ................................................................................................4

29 D6-060-41 SCREW, allen, M4 x 3 ...................................................................................................4

30 D1-036-01 FACEPLATE .................................................................................................................. 1

31 D5-034-46 SWITCH, on/off (includes cover) ................................................................................... 1

32 D5-066-31 POWER CORD ASSEMBLY ..........................................................................................1

33 D6-034-05 SCREW, phillips, M6 x 7 (plated) .................................................................................. 2

34 D5-066-32 COVER, w/chain ............................................................................................................1

35 D5-066-30 CONNECTOR, 3-prong .................................................................................................1

36 D6-034-20 EQUALIZATION TERMINAL .......................................................................................... 1

37 D6-010-51 BOLT, allen, M6 x 10 ...................................................................................................... 1

38 D6-065-28 SPRING ......................................................................................................................... 1

39 D1-010-30 CASTER, 105HBP.........................................................................................................4

40 D6-010-96 BOLT, allen, M10 x 20 ................................................................................................... 16

Page 40

SPECIAL TOOLS & MAINTENANCE ITEMS

Item Part No. Description Qty.

6-050-02 GAUGE, oil pressure ............................................................................................... A/R

D6-010-89 GREASE, slider ..................................................................................................... 2.8 oz

D6-010-90 OIL, hydraulic ........................................................................................................... Qt

D4-011-02 HOSE, hydraulic, specify length .............................................................................. A/R

D4-011-03 FITTING, hydraulic hose end .................................................................................. A/R

5000 36th Street S.E. • Grand Rapids, MI 49512

1.800.SKYTRON • 1.616.957.0500 • FAX 1.616.957.5053

SURGICAL TABLE

MAINTENANCE MANUAL

1/07

MODEL 3501B EZ SLIDE

Page 1

Title Page

SECTION I HYDRAULIC SYSTEM......................................................................................................... 6

1-1. General ......................................................................................................................................... 6

1-2. Component Operation .................................................................................................................. 7

a. Motor/Pump Operation ............................................................................................................. 7

b. Pressure Relief Valve ............................................................................................................... 7

c. Mini-Valves ............................................................................................................................... 8

d. Hydraulic Cylinders (Slave Cylinders) .................................................................................... 10

e. Elevation Cylinder Return Circuit ........................................................................................... 12

f. Brake System ......................................................................................................................... 12

g. Emergency Brake Release ..................................................................................................... 13

h. Flex/Reflex System ................................................................................................................. 13

1-3. Hydraulic Adjustments ................................................................................................................ 14

a. Fluid Level .............................................................................................................................. 14

b. Bleeding The Hydraulic System ............................................................................................. 14

c. Pressure Relief Valve ............................................................................................................. 14

d. Speed Controls ....................................................................................................................... 15

SECTION II MECHANICAL TABLE ADJUSTMENTS........................................................................... 16

2-1. Back Section Gear Mesh Adjustment ......................................................................................... 16

2-2. Hydraulic Cylinder Adjustment .................................................................................................... 16

a. Back Section .......................................................................................................................... 16

b. Leg Section ............................................................................................................................ 16

c. Trendelenburg Cylinder Ball Joint ........................................................................................... 17

2-3. Head Section Adjustment ........................................................................................................... 17

2-4. Slide Roller Adjustment ............................................................................................................... 18

2-5. Side Rails ..................................................................................................................................... 18

2-6. Casters ........................................................................................................................................ 18

SECTION III HYDRAULIC TROUBLESHOOTING ............................................................................... 19

3-1. Precautions ................................................................................................................................. 19

3-2. Troubleshooting Notes ................................................................................................................ 19

3-3. ELEVATION DIAGNOSIS CHART ............................................................................................. 20

3-4. TRENDELENBURG DIAGNOSIS CHART ................................................................................. 21

3-5. LATERAL - TILT DIAGNOSIS CHART ....................................................................................... 22

3-6. FLEX SYSTEM DIAGNOSIS CHART .......................................................................................... 23

3-7. BACK SECTION DIAGNOSIS CHART ........................................................................................ 24

3-8. LEG SECTION DIAGNOSIS CHART .......................................................................................... 25

3-9. SLIDE DIAGNOSIS CHART ........................................................................................................ 26

3-10. KIDNEY LIFT DIAGNOSIS CHART ............................................................................................ 27

3-11. BRAKE CIRCUIT DIAGNOSIS CHART ...................................................................................... 28

3-12. Flexible Hose Identification and Placement ................................................................................ 29

3-13. Kidney Lift System ....................................................................................................................... 30

1/07

Although current at the time of publication, SKYTRON'S policy of continuous development makes this manual subject to change without notice.

Page 2

TABLE OF CONTENTS (continued)

Title Page

SECTION IV ELECTRICAL SYSTEM ................................................................................................... 32

4-1. General ....................................................................................................................................... 32

4-2. Components ............................................................................................................................... 32

SECTION V ELECTRICAL TROUBLESHOOTING ............................................................................... 34

5-1. General ....................................................................................................................................... 34

5-2. Troubleshooting Notes ................................................................................................................ 34

5-3. Main Switch ................................................................................................................................ 34

5-4. Batteries ...................................................................................................................................... 35

5-5. Capacitor / Rectifier / AC120V Transformer ................................................................................ 36

5-6. Pendant Control .......................................................................................................................... 37

5-7. Auxiliary Switches ....................................................................................................................... 39

5-8. Relay Box ................................................................................................................................... 40

5-9. Main Wire Harness Continuity Tests .......................................................................................... 42

5-10. Solenoids .................................................................................................................................... 43

5-11. Motor/Pump Assembly ................................................................................................................ 44

5-12. Return-to-Level / Positioning Inhibit Micro-Switches ................................................................... 45

5-13. Micro-Switch Troubleshooting ..................................................................................................... 46

WARNING

Indicates a possibility of personal injury.

CAUTION

Indicates a possibility of damage to equipment.

NOTE

Indicates important facts or helpful hints.

Page 3

BASIC RECOMMENDED TOOLS:

1/8". 1/4" STRAIGHT BLADE SCREWDRIVERS #2 PHILLIPS SCREWDRIVER HYDRAULIC PRESSURE GAUGE SKYTRON P.N. 6-050-02 METRIC ALLEN WRENCHES 1.5mm-8mm ADJUSTABLE CRESCENT WRENCH DIGITAL VOLTMETER, TRUE RMS METRIC OPEN END WRENCHES 7mm-18mm LEVEL (CARPENTERS) GREASE GUN BEARING GREASE P.N. D6-010-89-1

BASIC RECOMMENDED MAINTENANCE PROCEDURES

The basic items notes below should be inspected at a minimal interval period of 6 months (dependant on usage). For optimal usage, safety and longevity of the product, have it serviced only by an authorized Skytron representative with authentic Skytron replacement parts.

• Check Power Cord (if applicable)

• Check Pendant Control (if applicable)

• Check Oil Level in Reservoir

• Check For Hydraulic Leaks

• Check Pressure Relief Valve Setting

• Check All Table Functions

• Check Side Rails and Gravity Stops

• Check Velcro

• Check Lateral Tilt Housing Bolts

• Lubricate Elevation Slider Assembly with Mobilux EP (Extreme Pressure) Grease P/N D6-010-89-1

• Tighten X-Ray Top Stand-Offs, Use Blue Loc-Tite

• Lubricate Casters

• Check brake pads for wear and inspect brake cylinders for proper operation.

• Inspect the Trendelenburg Cylinder & Ball Joint Retainer Nut

Only facility-authorized Skytron trained, maintenance personnel should troubleshoot the Skytron 3501B EZ SLIDE Surgical Table. Trouble shooting by unauthorized personnel could result n personal injury or equipment damage.

How to contact us:

SKYTRON

5000 36th St. SE, Grand Rapids, MI 49512

PH: 1-800-759-8766 (SKY-TRON)

FAX: 616-957-5053

Page 4

3501B EZ SLIDE EQUIPMENT LABELS

D6-032-47

USE HEAD SECTION AS FOOT EXTENSION ONLY - WHEN REVERSING PATIENT ON TABLE REFER TO OPERATOR MANUAL.

WARNING

D6-017-05

D6-065-26

D6-011-32

DANGER - E

XPLOS

ION

AZARD.

PRESENCE OF

DANGER - RISQUE EMPLOYER EN INFLAMMABLES

FLA

D'E

PRE

MMAB

XPL

OSION. NE

SENCE

D'A

NOT USE IN

ANAE

STHETICS

NESTHESIQUES

PAS

D6-032-46

DO NOT SIT ON END OF LEG SECTION(S) AS LOADS IN EXCESS OF 140 LBS, MAY CAUSE INSTABILITY THAT COULD CAUSE THE TABLE TO BE TIPPED OVER.

WARNING

D3-035-60 right D3-035-61 left

D6-067-33

D6-031-43

POSSIBL

IF USED IN THE PRESENCE OF

FLAMMABLE ANESTHETICS.

E E

XPLOSION

DANGER

HAZARD

L1-010-00

D6-035-38

Table Capacity: Lift

00 lbs.

Articulate 6

See Operators

Manual for Limitations.

D6-065-22

00 lbs.

D6-011-34

THIS PRODUCT COMPLIES WITH RADIATION PERFORMANCE STANDARD 21 CFR AT THE TIME OF MANUFACTURE

Manufactured:

Model No.

D6-034-21

D6-065-21

Grounding reliability can only be achieved when

the equipment is connected to an equivalent receptacle marked "Hospital Only" or "Hospital Grade"

D6-067-27

TWIST TO LOCK OR RELEASE PLUG

3501B EZ Slide General Purpose Surgical Table Specifications

14-1/2"

Page 5

60˚

90˚

12-1/2"

18-1/4" 25" 23"

14-1/2"

TOP VIEW

83"

5-1/2"

19-3/4"

21-3/4"

45" MAX

26" MIN

8-1/2"

40-1/2"

SIDE VIEW

ENTELA CERTIFIED

TO UL2601-1

CAN/CSA601.1, IEC 60601-2-46

Electrical Specifications

Power requirements

Current Leakage

Power Cord

120 VAC, 60Hz, 450 Watts

Less than 100 micro amps

15 feet w/hospital grade connector (removable)

19"

END VIEW

Page 6

SECTION I HYDRAULIC SYSTEM

1-1. General

The hydraulic system (with the exception of the hydraulic cylinders and hoses) is contained within the base of the table. The hydraulic valves and pump are electrically controlled by the use of a hand-held push button pendant control. The power requirements for the table are 120 VAC, 5 amp, 60 Hz.

c. Pressure Relief Valve - Provides an alternate oil path when the hydraulic cylinders reach the end of their stroke.

d. Electro/Hydraulic Mini-Valve Assemblies -These direct the fluid to the appropriate hydraulic cylinders.

The table contains the following components. Refer to the block diagram (figure 1-1) for relationship.

a. Oil Reservoir - Main oil supply. Approximately two quarts.

b. Motor/Pump Assembly - A positive displacement gear type pump provides the necessary oil pressure and volume.

12 13

BACK SECTION

TRENDELENBURG

CYLINDER

SLIDE

TILT

CYLINDER

e. Hydraulic Lines, Fittings, Connections - They provide a path for the hydraulic oil.

f. Hydraulic Cylinders - They convert the hydraulic fluid pressure and volume into mechanical motion.

KIDNEY LIFT

LEG SECTION

ELEVATION

CYLINDER

(4) BRAKE ASSEMBLIES

PLUMBING

TERMINAL

MINI-

VALVES

ELEV SLIDE

5 79

11 12 13

KIDNEY

LEGBACKFLEXTILTTREND

MOTOR/

PUMP

ASSEMBLY

Figure 1-1. Hydraulic Block Diagram

EMERGENCY BRAKE RELEASE

BRAKE

82206-101

1-2. Component Operation

82206-103

PRESSURE RELIEF ADJUSTMENT NUT

PRESSURE

GAUGE

SPRING LOADED

PLUNGER

PRESSURE

RETURN

82206-104

PRESSURE RELIEF ADJUSTMENT NUT

PRESSURE

GAUGE

SPRING LOADED

PLUNGER

OIL LINE

FROM PUMP

OIL RESERVOIR

Page 7

a. Motor/Pump Operation

The motor/pump assembly is a gear type pump that provides the oil pressure and volume for the entire hydraulic system. The pump has an inlet side and an outlet side. The inlet side is connected to the reservoir which provides the oil supply. The reservoir has a very fine mesh screen strainer which prevents foreign material from entering the oil system.

The output line of the pump is connected to the main oil galley which is internal and common to all the hydraulic mini-valves and pressure relief valve. Also, common to the hydraulic mini-valves and pressure relief valve is an oil galley that internally connects to the oil reservoir to provide a return path for the hydraulic oil. See figure 1-2.

MAIN PRESSURE

OIL GALLERY (internal)

MINI-VALVES

PRESSURE

RELIEF VALVE

The main component of the valve is an adjustable spring loaded plunger that when it is pushed off from its seat by the oil pressure the oil then flows back into the reservoir. See figure 1-4. Turning the adjustment nut clockwise increases the amount of oil pressure required to open the valve, and turning it counterclockwise decreases the amount of oil pressure. (See adjustment section for specification.)

OIL RESERVOIR

MAIN RETURN

OIL GALLERY

(internal)

MOTOR/PUMP

ASSEMBLY

PUMP

INLET

PUMP

OUTLET

82206-102

Figure 1-2.

b. Pressure Relief Valve

This device provides an alternate oil path back to the reservoir when the hydraulic cylinders reach the end of their stroke and the pump continues to run. If this path were not provided, the pump motor would stall because the oil cannot be compressed. The pressure relief valve is directly connected to the mini-valve bodies and shares both the common internal main pressure oil galley, and the return oil galley that internally connects to the reservoir. See figure 1-3.

Figure 1-3. Pressure Relief Valve Not

Functioning

Figure 1-4. Pressure Relief Valve Functioning

Page 8

c. Mini-Valves

The operation of the mini-valves is identical for all table functions except the elevation and brake circuits. These two hydraulic circuits use a 3-way (single check valve) type mini-valve. All other functions use a 4-way (dual check valve) type minivalve.

Either type mini-valve is controlled by two pushing type, electrically operated solenoids. The solenoids push the spool valve (located in the lower portion of the valve) one way or the other. This motion opens the main supply galley (which has pump pressure) allowing the oil to flow through the various parts of the mini-valve to the function. The spool valve also opens an oil return circuit which allows the oil to return to the oil reservoir.

The main components of the mini-valve and their functions are listed below:

1. Spool Valve - Opens the main oil galley (pump pressure) to either mini-valve outlet depending on which direction the spool valve is pushed. Also it provides a return path for the oil returning back into the reservoir.

2. Pilot Plunger - There are two plungers in a four-way mini-valve (one in a 3-way mini-valve), one under each check valve. The purpose of the pilot plungers is to mechanically open the return check valve allowing the oil to return back into the reservoir.

3. Check Valve - Two are provided in each fourway mini-valve to seal the oil in the cylinders and oil lines and prevent any movement of the table. One check valve is provided in a 3-way mini-valve.

the return oil. If the pump puts out more volume to a slave cylinder than is allowed by the speed control, the pressure relief valve opens and provides an alternate path for the pump oil to return to the reservoir.

The following material depicts the three operating positions of the mini-valve. The movement of the slave cylinder piston (extend or retract) is determined by which port of the Mini-Valve is activated.

Mini-Valve in Neutral Position

(No fluid flow) See figure 1-5.

• Spool Valve Centered - This closes off both oil

pressure and oil return galleys.

• Pilot Plungers Both Closed -The pilot plungers control the opening of the check valves. If they are closed, the check valves must be closed.

• Check Valves - Both check valves are closed trapping the oil in the cylinder and oil lines.

• Speed Control - When the mini-valve is in the neutral position, the speed control does not affect anything.

OIL LINE

SPEED

CONTROL

CHECK

VALVE

BALL

VALVE

OIL LINE

PILOT

PLUNGER

4. Speed Controls - There are two speed controls in each 4-way mini-valve. They are needle valve type controls which restrict the volume of oil returning back into the reservoir, thereby controlling the speed of the table surface movement. A 3way mini-valve has only one speed adjustment.

The speed controls are always located in the return oil circuit to allow the movement of the cylinder to be controlled. Also, by using this control method, it does not matter what size cylinder and piston is used because the speed is controlled by restricting

OIL GALLERY

(PRESSURE)

OIL RETURN

(RETURN)

SPOOL

VALVE

SOLENOID

PISTON

Figure 1-5. Mini-Valve in Neutral Position

82206-105

Mini-Valve Right Port Activated

INLET

OUTLET

82206-107

(See figure 1-6)

Page 9

Mini-Valve Left Port Activated

(See figure 1-7.)

Right Mini-Valve Port is Supply Line Left Mini-Valve Port is Return Line

INLET OUTLET

82206-106

Figure 1-6. Mini-Valve Right Port Activated

• Spool Valve - Pushed to the left by electric solenoid. This opens the internal oil pressure galley allowing the fluid to go through the check valve and on to the cylinder. Also, the spool valve opens the oil return line providing an oil path through the internal oil galley back to the reservoir.

Left Mini-Valve Port is Supply Line Right Mini-Valve Port is Return Line

Figure 1-7. Mini-Valve Left Port Activated

• Spool Valve -Pushed to the right by electric solenoid. This opens the internal oil pressure galley allowing the fluid to go through the check valve and on to the cylinder. Also, the spool valve opens the oil return line providing an oil path through the internal oil galley back to the reservoir.

• Pilot Plunger Valve - Left pilot plunger valve is pushed up by the incoming oil pressure mechanically opening the check valve located above it in the return circuit. This action allows the oil from the return side of the slave cylinder to go back into the reservoir. The right pilot plunger valve is not affected in this operation mode.

• Check Valves - Both check valves are opened in this operation mode. The right check valve is pushed open by the oil pressure created by the pump. The oil then continues through the lines and supplies the inlet pressure to move the slave cylinder piston. The left check valve is held open mechanically by the pilot plunger and allows the oil from the return side of the slave cylinder to go through the mini-valve back to the reservoir.

• Speed Control - The right speed control (output side) does not have any effect in this operation mode because the oil is routed around the speed control through a bypass valve to the output port. The left speed control controls the speed of the table function by restricting the flow of oil going back into the reservoir.

• Pilot Plunger Valve - Right pilot plunger valve is pushed up by the incoming oil pressure mechanically opening the check valve located above it in the return circuit. This action allows the oil from the return side of the slave cylinder to go back into the reservoir. The left pilot plunger valve is not affected in this operation mode.

• Check Valves - Both check valves are opened in this operation mode. The left check valve is pushed open by the oil pressure created by the pump. The oil then continues through the lines and supplies the inlet pressure to move the slave cylinder piston. The right check valve is held open mechanically by the pilot plunger and allows the oil from the return side of the slave cylinder to go through the mini-valve back to the reservoir.

• Speed Control - The left speed control (output side) does not have any effect in this operation mode because the oil is routed around the speed control through a bypass valve to the output port. The right speed control controls the speed of the table function by restricting the flow of oil going back into the reservoir.

Page 10

d. Hydraulic Cylinders (Slave Cylinders)

There are several different types of hydraulic cylinders used in the table that activate the control functions. With the exception of the elevation and brake cylinders, all operate basically the same way. The control functions are listed below.

Back Section ------ 2 double action cylinders Leg Section ------- 2 double action cylinders Trendelenburg ---- 1 double action cylinder Lateral Tilt --------- 1 double action cylinder Elevation ----------- 1 single action cylinder Kidney Lift --------- 2 double action cylinders Brakes -------------- 4 single action cylinders Slide ----------------- 1 double action cylinder

1. Trendelenburg, Back Section and Leg Section Cylinders - The double action cylinders are closed at one end and have a movable piston with hydraulic fluid on both sides. Connected to this piston is a ram or shaft that exits out of the other end of the cylinder. Through the use of a ball and socket, a gear, or clevis and pin arrangement, this ram is connected to a movable table surface. The movable surface can be moved one way or the other by pumping hydraulic fluid into the cylinder on either side of the piston. Obviously, if oil is pumped into one side of the cylinder, a return path must be provided for the oil on the other side. See figure 1-8.

BACK

SECTION

O-RING RAM PISTON

HYDRAULIC

LINE

HYDRAULIC

LINE

When hydraulic fluid is pumped into one side of the cylinder, the pistons are pushed in one direction, the gear arrangement rotates and causes the table top to slide. Oil pressure can be applied to either piston, making the table slide end for end. See figure 1-9.

RACK GEAR

RAM

O-RINGSO-RINGS PISTONS

82206-109

Figure 1-9. Slide Cylinder Assy.

3. Lateral Tilt Assembly - The lateral tilt assembly consists of two cylinders, pistons and connecting rods. The connecting rods attach to the lateral tilt lever which connects to the table center column assembly. The cylinder housing attaches to the table top and is attached to the center column assembly by pivots. See figure 1-10. The pistons and connecting rods are attached to a non-movable surface. Therefore, when hydraulic fluid is pumped into one side, the cylinder housing itself moves around the lateral tilt lever causing the table top to tilt to one side. To tilt the table top in the opposite direction, fluid is pumped into the opposite cylinder.

82206-108

Figure 1-8. Back Section Cylinder

2. Slide Cylinder Assembly - This cylinder arrangement has two pistons, one on each end of a ram which has rack gear teeth cut into its top surface. These teeth mesh with a gear arrangement that drives a rack gear connected to the bottom of the side frame.

CONNECTING RODS

PISTON

LATERAL

TILT LEVER

82206-110

Figure 1-10. Lateral Tilt Cylinder Assembly

4. Elevation Cylinder - This single action cylin-

O-RINGS

RAM

PINION

GEAR

O-RINGS

82206-112

der does not have hydraulic fluid on both sides of the piston. It depends on the weight of the table top assembly to lower it. The cylinder is set in the center of the elevation main column. The two stage cylinder is elevated by the driven force of the oil pressure. When lowering, the oil that is accumulated in the cylinder is returned to the oil reservoir through the mini-valve due to the table top weight. A slider support assembly is used to support the weight of the upper table section. A stainless steel shroud covers the flexible hydraulic hoses and slider. See figure 1-11.

Page 11

Figure 1-12. Kidney Lift Cylinder Assembly

ELEVATION

CYLINDER

SHROUD

ELEVATION

COLUMN

PRIMARY PISTON

SECONDARY PISTON

90606-113

Figure 1-11. Elevation Cylinder Assembly

5. Kidney Lift Cylinders - The two kidney lift cylinders have a ram that has rack gear teeth cut into the top surface. O-Rings on each end of the ram allow the ram to also serve as the pistons. The rack teeth cut into the top of the ram meshes with a pinion gear. This gear meshes with other gears to supply the up or down drive for the kidney lift bars, depending on which direction the oil is pumped into the cylinder. See figure 1-12.

6. Brake Cylinders - The brake cylinders are single action type similar to the elevation cylinder. The movable piston's ram is connected to a brake pad. See figure 1-13. Oil pumped into the top of the cylinder pushes the piston down raising the table base off its casters. An internal return spring pushes the piston up to return the oil through the mini-valve to the reservoir.

OIL LINE

RETURN SPRING

PISTON

BRAKE PAD

82206-113

Figure 1-13. Single Action Brake Cylinder

Page 12

e. Elevation Cylinder Return Circuit

A three-way (single check valve type) mini-valve controls both the elevation and return circuits. The elevation circuit operation within the mini-valve is identical to the operation of the four-way valves previously described (inlet pressure opens the check valve allowing the oil to enter the cylinder). In the return position, inlet pressure pushes the pilot plunger up and opens the return check valve. See figure 1-14. The open check valve allows a path for the oil in the elevation cylinder to return to the reservoir. When the pilot plunger valve is opened, the continuing pump pressure opens the pressure relief valve which provides a return oil path to the reservoir.

The mini-valve used in the elevation circuit contains only one check valve (all four-way mini-valves use two check valves). The check valve is used to trap the oil in the elevation cylinder thereby supporting the table top. When the top is being lowered the check valve is mechanically held open by the pilot plunger through pump pressure.

3. Manually controlled emergency brake re-

lease.

4. Plumbing terminal, flexible hoses, copper

lines and "O" rings.

5. Portions of the electrical system.

BRAKE

EMERGENCY

BRAKE

RELEASE

PLUMBING

BRAKE

TERMINAL

PRESSURE

RELIEF

VALVE

MOTOR/PUMP

ASSEMBLY

BRAKE

MINI

VALVE

BRAKE

INLET

TO RESERVOIR THROUGH

PRESSURE RELIEF VALVE

RETURN TO RESERVOIR

82206-114

Figure 1-14. Elevation Return Circuit

f. Brake System

The brake system consists of the following components: (figure 1-15)

1. Single action slave cylinders (4 each).

82206-115

Figure 1-15. Brake System Block Diagram

Each corner of the cast-iron table base has a hydraulic brake cylinder. These single action cylinders are hydraulically connected in parallel to the mini-valve and all four are activated together. It is normal for one corner of the table to raise before the others due to the weight distribution of the table.

An electronic timer in the relay box is activated when any function on the pendant control is pushed momentarily. The pump/motor and brake system mini-valve are activated and the brake cylinders are completely set. The electronic timer runs for approx. 8-10 seconds.

The brakes are released by pushing the BRAKE UNLOCK button momentarily. An electronic timer in the relay box activates the brake function hydraulic mini-valve and pump/motor.

2. 3-way (single check valve type) mini-valve.

h. Flex/Reflex System

FLEX/

REFLEX

3 7

PLUMBING TERMINAL

TREND.

BACK

MINI-

VALVES

BACK

DOWN

2 6

REV.

TREND.

82206-117

Page 13

When activated, the return hydraulic circuit operates similar to the elevation cylinder return circuit. Return springs inside the single action brake cylinders retract the brake pads and provide the pressure to return the hydraulic oil back to the reservoir. The electronic timer operates the return circuit for approximately 8-10 seconds.

g. Emergency Brake Release

The emergency brake release is simply a manually operated bypass valve connected in parallel to the brake cylinders and the oil reservoir. See figure 1-

16. When the valve is opened (turned counterclockwise) a return circuit for the brake hydraulic fluid is opened. The return springs force the pistons up pushing the hydraulic oil back into the reservoir and retracting the brake pads.

SERVICE ACCESS

COVER

The Flex/Reflex system incorporates an additional mini-valve which connects the Trendelenburg and back section hydraulic systems in a series. When FLEX is activated by the pendant control, the Flex/ Reflex mini-valve opens the oil pressure path to the Reverse Trendelenburg piston. The return oil path from the Trendelenburg piston is routed through the back section cylinder to the mini-valve return port. See figure 1-17

POWER

CORD

EMERGENCY

BRAKE RELEASE

Figure 1-16.

NOTE

•The emergency brake release valve must be tightened securely when not in use.

•If the emergency brake release valve has been operated, the UNLOCK button on the pendant control may have to be pressed before brakes will lock again.

If the emergency brake release valve is open, the brakes will release slowly- depending on how far open the valve is, this could take anywhere from a few minutes to several hours.

BRAKE (4)

82206-116

Figure 1-17. Flex/Reflex System

Page 14

82206-118

FILLER CAP

FITTING

GASKET

OIL TANK RESERVOIR

1-3. Hydraulic Adjustments

a. Fluid Level.

The fluid level should be approximately 1/2" below the filler hole or gasket surface. If additional fluid is needed, remove the filler vent cap with a phillips screwdriver and add fluid through this opening using a funnel. See figure 1-18.

NOTE

Whenever a hydraulic line or component is replaced, bleed the air out of the lines using the pump pressure by activating the function before making the final connection. Then operate the function until it stalls in both directions.

NOTE

The elevation cylinder should be completely down, the brakes released and all the other control functions in their neutral position when checking oil level.

Figure 1-18.

c. Pressure Relief Valve

The pressure relief valve is adjusted by turning the adjustment nut until the desired pressure is reached.

To adjust:

1. Remove the plumbing bolt securing the brake system line to the pressure relief valve and attach a hydraulic pressure gauge to the main oil galley using a long 6mm plumbing bolt. See figure 1-19.

PRESSURE

GAUGE

PRESSURE

RELIEF

VALVE

PLUMBING

BOLT

The type of oil that should be used is Mobil DTE #25 or equivalent. This is a very high quality hydraulic oil. The table requires approximately two quarts of oil to operate properly. Excercise caution when determining equivalance to avoid damage to the hydraulic system.

b. Bleeding The Hydraulic System

To purge the air from the hydraulic system, operate each function back and forth at least two or three times.

82206-119

Figure 1-19.

2. Raise the table top until the piston reaches the end of its stroke and stalls. Observe reading on pressure gauge and turn the adjustment nut (clockwise to increase oil pressure, counterclockwise to decrease) until desired reading is obtained. Pressure should be 8MPA (80KG/CM2 -1138 PSI). An erratic reading and/or inability to adjust to the recommended setting may indicate the need for replacement of the pressure relief valve.

Page 15

d. Speed Controls

The speed controls restrict the volume of oil returning back to the reservoir thereby controlling the speed of each control function.

All four-way mini-valves, have two speed controls located in the ends of each valve body. All threeway mini-valves have only one speed control.

One speed control adjusts one direction of a particular function and the opposite speed control adjusts the other direction. They are adjustable by using a small straight blade screwdriver and turning the adjustment screw clockwise to decrease the speed and counterclockwise to increase the speed. See figure 1-20.

1. TABLE DOWN

2. REVERSE TREND.

3. TRENDELENBURG

4. TILT RIGHT

5. TILT LEFT

6. REFLEX

7. FLEX

8. BACK UP

2 4 6 8 10 12 14

MINI-

VALVES

ELEV SLIDE

3 5 7 9 11 13 15

9. BACK DOWN

10. FOOT DOWN

11. FOOT UP

12. KIDNEY UP

13. KIDNEY DOWN

14. SLIDE FOOT

15. SLIDE HEAD

16. BRAKES

LEGBACKFLEXTILTTREND

KIDNEY

BRAKE

82206-120

Any control function should move in either direction at the same rate. If the rate of a certain function is too slow, open the speed control slightly and recheck. Use the second hand on a watch and time a particular function. Match that time in the opposite direction by opening or closing the speed control. Approximate operating times are as follows:

Lateral Tilt 7 seconds Leg Up 25 seconds Leg Down 15 seconds Kidney Lift 7 seconds Slide 20 seconds

A pressure gauge should be used to set the speed of the back section, Trendelenburg and flex control functions.

To adjust:

1. Attach the pressure gauge onto the main oil

galley as shown in figure 1-19.

2. The gauge should read the following values when operating the various control functions in either direction. Turn the speed controls until desired values are obtained.

Back Section Up 65KG/CM

-925PSI

Dn 65KG/CM2 -925PSI

Trendelenburg Up 65KG/CM2 -925PSI

Dn 65KG/CM2 -925PSI Flex 70KG/CM2 -995PSI Reflex 70KG/CM2 -995PSI

Figure 1-20.

NOTE

When adjusting Flex/Reflex speed controls, set Reflex last.

Elevation - There is not a speed adjustment for raising the table. The speed control will only affect the rate of descent and it should equal the rate of elevation.

Page 16

SECTION II MECHANICAL TABLE ADJUSTMENTS

2-1. Back Section Gear Mesh Adjustment

The gear mesh is adjusted by the use of an eccentric cam. This cam moves the gear teeth closer together to eliminate gear lash. This adjustment arrangement compensates for any wear between the gears that might occur.

To adjust:

Loosen the cam locking allen set screw. Use an allen wrench to rotate the eccentric cam. See figure 2-1. Tighten the locking set screw when adjustment is complete.

ECCENTRIC CAM

SET SCREW

ALLEN WRENCH

Any twisting or flexing of the back section as it approaches the stalled position indicates that one of the cylinders is not reaching its fully extended position at the same time as the other. This condition would require an adjustment.

To adjust:

Remove the seat section top for access to the cam locking set screws and loosen the set screws. Use an allen wrench to turn the cylinder eccentric cams as required to shift either cylinder fore or aft as needed so no twisting or flexing of the back section is observed when it is stalled in the full up position. See figure 2-2. Tighten the set screws and replace the seat section top when the adjustment is completed.

BACK SECTION

82206-201

Figure 2-1. Eccentric Cam Adjustment

2-2. Hydraulic Cylinder Adjustment

The hydraulic cylinder rams that control both the back and leg sections must move together so that these sections are not twisted when operated. This is accomplished by the use of eccentric cams that move the cylinder bodies fore and aft to adjust their effective stroke.

NOTE

Adjust gear mesh before adjusting eccentric cams for the back section.

a. Back Section

SEAT SECTION TOP

SET SCREW

BACK SECTION

CYLINDER

ECCENTRIC CAM

82206-202

Figure 2-2. Back Section Adjustment

b. Leg Section

Position the leg section all the way up. Both sides of the leg section should stop moving at the same time and should not show any signs of twisting.

Position the back section all the way up until it stalls. Both sides of the back section should stop moving at the same time and should not show any signs of twisting.

Any twisting or flexing of the leg section as it approaches the stalled position indicates that one of the cylinders is not reaching its fully extended position at the same time as the other and an adjustment is required.

Page 17

82mm

120mm

7-1/2" SLIDE TOWARD HEAD

13-1/4" SLIDE TOWARD FOOT

82206-204

To adjust:

Loosen the cam locking set screws located inside the table side frames. See figure 2-3. Use an allen wrench to turn the cylinder eccentric cams as required to shift either cylinder fore or aft as needed so no twisting or flexing of the leg section is observed when it is stalled in the above horizontal position. Tighten set screws when proper adjustment is achieved.

LEG SECTION

CYLINDER

ECCENTRIC CAM

SET SCREW

82206-203

d. Slide and Kidney Lift Cylinders

If the Slide or Kidney Lift cylinder has been removed, the distance from the end of the piston to the end of the cylinder housing must be checked to make sure the functions will operate correctly.

With table top centered, the distance from the end of the Slide piston to end of cylinder is:

Head End - 82 mm Foot End - 120 mm

The table top should slide 7-1/2" toward the head and 13-1/4" toward the foot when positioned properly. Refer to figure 2-5.

With Kidney Lift all the way down, the distance from the end of the Kidney Lift piston to end of cylinder is:

Head End - 82 mm Tail End - 11 mm

Figure 2-3. Leg Section Adjustment

c. Trendelenburg Cylinder Ball Joint

Inspect the Trendelenburg ball joint on a periodic basis. Check for play of table top by sliding the table top to each extremity and applying a load. Observe for any movement in the joint. No visible play is permitted. If movement is observed inspect the tightness of the ball joint collar and the locking allen bolt. See figure 2-4. Also inspect the ball socket for signs of wear or metal particulate. Lubricate periodically using a white lithium based grease.

BALL JOINT

COLLAR

ALLEN BOLT

TRENDELENBURG CYLINDER

82106-101

Figure 2-4. Trendelenburg Cylinder

Figure 2-5.

2-3. Head Section Adjustment

The head section can be adjusted to eliminate any flexing throughout it's range of travel.

To adjust:

Place the head section in level position and remove the top. See figure 2-6. Loosen but do not remove the allen bolts securing the bearing block to the frame. Loosen the allen bolt in the top of the frame and turn the set screw as required to achieve proper adjustment. One or both of the blocks may require adjustment to achieve proper alignment. Tighten all allen bolts when adjustment is complete. Test the head section throughout its range of travel. Re-adjust as needed. Replace top section when proper adjustment is achieved.

Page 18

ADJUSTMENT

ALLEN

BOLT

SET SCREW

ALLEN BOLTS

82206-205

Figure 2-6. Head Section Adjustment

2-4. Slide Roller Adjustment

The pivot pins on the slide rollers are eccentric cams. The rollers can be adjusted if required to maintain proper top slide operation.

To adjust:

SLIDE

ROLLER

SET SCREW

8mm ALLEN WRENCH

82206-206

Figure 2-7.

2-5. Side Rails

Inspect each of the side rail sections. Make sure that all retaining hardware is tight. Inspect the gravity stops. Make sure that each gravity stop moves freely. Clean, lubricate or replace as necessary. See figure 2-8.

Remove the Seat section top, the hose cover and the right and left lateral tilt frame covers for access to the top rollers.

1. Align the table top so the rollers to be

adjusted are contacting the slide bars.

2. Loosen the adjustment cam set screw and adjust the roller using an 8mm Allen wrench. See figure 2-7. To avoid any possible binding in the slide mechanism, adjust the roller on the opposite side of the table in the same manner (cam turned toward same end of table on each side).

3. Lubricate rollers and slides with white lithium based grease.

4. Adjust rollers so top slides smoothly with no up or down movement of the table top.

5. When adjustment is complete, tighten set screws, replace covers and top section.

SIDE RAIL

GRAVITY STOP

82106-102

Figure 2-8.

2-6. Casters

Clean and lubricate each of the casters. Remove any debris caught in the casters and old grease. Lubricate using a grease gun and conventional wheel bearing grease. The casters should rotate freely providing a smooth movement of the table during positioning. Replace worn or defective casters as required.

3-1. Precautions

SECTION III HYDRAULIC TROUBLESHOOTING

Page 19

Before attempting to troubleshoot any hydraulic problem on the table, please read through the precautions and notes below.

CAUTION

When disconnecting any of the hydraulic lines, fittings, joints, hoses, etc., for the following control functions, be sure these table surfaces are in their down position or completely supported.

Elevation Back Section Leg Section Kidney Lift

When working on the Trendelenburg or lateral tilt hydraulic circuits, be sure to support the table top. When working on the brake system make sure the brakes are completely retracted.

Once the problem has been determined, concentrate on that particular hydraulic circuit or control function.

Listed below are the hydraulic components that are common with all hydraulic circuits. If there is a problem with any of them, it could affect all control functions.

1. Motor/Pump Assembly

2. Reservoir

3. Pressure Relief Valve

4. Certain Oil Lines and Galleys

If there was a problem in the following components, only one control function would normally be affected.

1. Mini-Valve

2. Slave Cylinder

3. Oil Lines

NOTE

WARNING

Failure to follow these precautions may result in an uncontrolled oil spray and damage to the table or personal injury.

3-2. Troubleshooting Notes

When troubleshooting a table malfunction, first determine the following:

1. Does the problem affect all control func-

tions?

2. Does the problem affect only one control

function?

3. If the problem affects one control function is

it in both directions?

4. Is the problem intermittent?

Whenever a hydraulic line or component is replaced, bleed the air out of the lines using the pump pressure before making the final connection. After all connections are tight, cycle the control function back and forth two or three times to purge the remaining air from the system.

CAUTION

When installing new "O" rings use hydraulic oil or white lithium grease to thoroughly lubricate the "O" rings and cylinder. Keep everything clean.

Each complete oil circuit is shown on the following pages. When troubleshooting a particular function, refer to the appropriate oil circuit diagram and the list of possible problems.

5. Is the problem no movement of a table

surface or does the table surface lose position?

Page 20

3-3. ELEVATION DIAGNOSIS CHART

Problem

Table will not elevate properly

Table will not descend properly

Table loses elevation

Reason

Pressure Relief Valve Not Set Properly Low on Oil Spool Valve Not Centered Defective Pump Defective Mini-Valve Defective Solenoid or Wiring Defective Relay Box or Pendant Control Leaking Cylinder Hose Uneven Weight Distribution

Incorrect Speed Adjustment Defective Check Valve Spool Valve Not Centered Galled Slider Assembly Defective Solenoid or Wiring Defective Relay Box or Pendant Control Uneven Weight Distribution

Defective Check Valve Leaking Mini-Valve Loose Fittings, Joints, Hoses Leaking "O" Ring Inside Cylinder

CHECK VALVE

SPEED CONTROL

MINIVALVE

MAIN PLUMING

COPPER LINE

FLEXIBLE HOSE

TERMINAL

Figure 3-1. Elevation Circuit

PRIMARY PISTON O-RING

SECONDARY PISTON O-RING

82206-301

3-4. TRENDELENBURG DIAGNOSIS CHART

Page 21

Problem

Trendelenburg function moves improperly

Trendelenburg function chatters or loses position

Reason

Incorrect Speed Adjustment Spool Valve Not Centered Defective Check Valves Low on Oil Pinched Hose Defective Mini-Valve Pressure Relief Valve Not Set Properly Defective Solenoid or Wiring Defective Relay Box or Pendant Control Worn Ball Joint or Retainer Nut

Defective or Dirty Check Valve Oil Leakage in Circuit Air Inside Cylinder Pinched Hose Low on Oil

CHECK

VALVE

SPEED

CONTROL

MINI-VALVE

OIL FROM PUMP

TRENDELENBURG

CYLINDER

PLUMBING

TERMINAL

COPPER

LINE

FLEXIBLE

HOSE

INTERNAL

INTERNAL OIL RETURN TO RESERVOIR

Figure 3-2. Trendelenburg Circuit

82206-302

Page 22

3-5. LATERAL TILT DIAGNOSIS CHART

Problem

Lateral tilt function moves improperly

Lateral tilt function chatters or loses position

Reason

Defective or Dirty Check Valves Oil Leakage in Circuit Air Inside Cylinder Pinched Hose Low on Oil

SPEED CONTROL

MINI-VALVE

CHECK

VALVE

INTERNAL OIL

FROM PUMP

COPPER

LINE

LATERAL TILT

CYLINDER

PLUMBING

TERMINAL

INTERNAL

OIL RETURN

TO RESERVOIR

RIGHT CIRCUIT

LEFT CIRCUIT

FLEXIBLE

HOSE

82206-303

Figure 3-3. Lateral Tilt Circuit

3-6. FLEX SYSTEM DIAGNOSIS CHART

Page 23

Problem

Back Section or Trendelenburg function moves improperly

NOTE

If Flex System does not function properly, check the back section and Trendelenburg functions before adjusting the flex system.

Back Section or Trendelenburg function chatters or loses position

Reason

Incorrect Speed Adjustment (Trendelenburg, Back section or Flex - check with gauge) Spool Valve Not Centered Defective Check Valves Low on Oil Pinched Hose Defective Mini-Valve Pressure Relief Valve Not Set Properly Defective Solenoid Defective Relay Box or Pendant Control Kidney Bridge Raised Worn Ball Joint or Retainer Nut

Defective or Dirty Check Valves Oil Leakage in Circuit Air Inside Cylinder Pinched Hose Low on Oil

TO TRENDELENBURG

MINI-VALVE

CHECK

VALVE

SPEED

CONTROL

MINI-VALVE

INTERNAL

OIL FROM PUMP

INTERNAL OIL RETURN TO RESERVOIR

TRENDELENBURG

PLUMBING

TERMINAL

CIRCUIT

TO BACK SECTION

MINI-VALVE

BACK SECTION CIRCUIT

FLEXIBLE

HOSE

82206-304

Figure 3-4. Flex System Circuit

Page 24

3-7. BACK SECTION DIAGNOSIS CHART

Problem

Back Section function moves improperly

Back Section function chatters or loses position

Reason

Incorrect Speed Adjustment Spool Valve Not Centered Defective Check Valves Low on Oil Pinched Hose Defective Mini-Valve Pressure Relief Valve Not Set Properly Defective Solenoid Defective Relay Box or Pendant Control Kidney Bridge Raised Loose Retaining Hardware Microswitch out of adjustment Loose Table Top

Defective or Dirty Check Valves Oil Leakage in Circuit Air Inside Cylinder Pinched Hose Low on Oil

BACK SECTION

CYLINDER

COPPER

CHECK

VALVE

SPEED

CONTROL

MINI-VALVE

OIL FROM PUMP

NOTE: ONE SIDE SHOWN FOR CLARITY

PLUMBING

TERMINAL

LINE

INTERNAL

UP CIRCUIT

DOWN CIRCUIT

FLEXIBLE

HOSE

INTERNAL OIL RETURN TO RESERVOIR

Figure 3-5. Back Section Circuit

82206-305

3-8. LEG SECTION DIAGNOSIS CHART

Page 25

Problem

Leg function moves improperly

Leg function chatters or loses position

Reason

Incorrect Speed Adjustment Spool Valve Not Centered Defective Check Valves Low on Oil Pinched Hose Defective Mini-Valve Pressure Relief Valve Not Set Properly Defective Solenoid Defective Relay Box or Pendant Control Loose Retaining Hardware Microswitch out of adjustment Loose Table Top

Defective or Dirty Check Valves Oil Leakage in Circuit Air Inside Cylinder Pinched Hose Low on Oil

LEG SECTION

CYLINDER

NOTE: ONE SIDE SHOWN

FOR CLARITY

COPPER

LINE

CHECK

VALVE

SPEED

CONTROL

MINI-VALVE

UP CIRCUIT

DOWN CIRCUIT

PLUMBING TERMINAL

FLEXIBLE

HOSE

INTERNAL

OIL FROM PUMP

INTERNAL OIL RETURN TO RESERVOIR

Figure 3-6. Leg Section Circuit

82206-306

Page 26

3-9. SLIDE DIAGNOSIS CHART

Problem

Slide function moves improperly

Slide function chatters or loses position

Reason

Incorrect Speed Adjustment Spool Valve Not Centered Defective Check Valve Low on Oil Pinched Hose Defective Mini-Valve Pressure Relief Valve Not Set Properly Defective Solenoid Defective Relay Box or Pendant Control Loose Retaining Hardware Microswitch out of adjustment Loose Table Top

Defective or Dirty Check Valve OiI Leakage in Circuit Air Inside Cylinder Pinched Hose Low on Oil

SLIDE CYLINDER ASSEMBLY

PLUMBING

TERMINAL

CHECK

VALVE

SPEED

CONTROL

MINI-VALVE

PISTON

COPPER

LINE

INTERNAL

OIL FROM PUMP

INTERNAL OIL RETURN TO RESERVOIR

Figure 3-7. Slide Circuit

82206-307

Skytron 3501 EZ Slide User manual

Specifications and Main Features

Frequently Asked Questions

User Manual

TABLE OF CONTENTS

SPECIAL USER ATTENTION

SECTION I INTRODUCTION

1-1. General

1-2. Power Requirements

1-3. Pendant Control Unit

1-4. Floor Lock/Brake System

SECTION II OPERATION

2-1. Electrical Power

2-2. AC 120V Operation

2-3. Battery Operation

2-4. Automatic Shut-Off

2-5. Charging the Battery

2-6. Positioning Functions

2-7. Emergency Back-up Controls

2-9. Head Section

2-11. Positioning

SECTION III MAINTENANCE

3-1. Preventive Maintenance

3-2. Cleaning Recommendations

3-3. Service

INTRODUCTION

1. HEAD SECTION ASSEMBLY

2. BACK SECTION ASSEMBLY

3. LEG SECTION ASSEMBLY

4. SIDE FRAME ASSEMBLIES

5. BACK & LEG SECTION CYLINDER ASSEMBLIES

6. KIDNEY LIFT ASSEMBLY

7. SLIDE ASSEMBLY

8. LATERAL TILT ASSEMBLY

9. TRENDELENBURG ASSEMBLY

10. ELEVATION ASSEMBLY

11. HYDRAULIC COMPONENTS

12. ELECTRO / MINI-VALVE ASSEMBLY

13. PUMP & ELECTRICAL COMPONENTS

14. BASE & ELECTRICAL COMPONENTS

SPECIAL TOOLS & MAINTENANCE ITEMS

TABLE OF CONTENTS

SECTION I HYDRAULIC SYSTEM

1-1. General

1-2. Component Operation

a. Motor/Pump Operation

b. Pressure Relief Valve

c. Mini-Valves

d. Hydraulic Cylinders (Slave Cylinders)

e. Elevation Cylinder Return Circuit

f. Brake System

h. Flex/Reflex System

g. Emergency Brake Release

1-3. Hydraulic Adjustments

c. Pressure Relief Valve

b. Bleeding The Hydraulic System

d. Speed Controls

SECTION II MECHANICAL TABLE ADJUSTMENTS

2-1. Back Section Gear Mesh Adjustment

2-2. Hydraulic Cylinder Adjustment

a. Back Section

b. Leg Section

c. Trendelenburg Cylinder Ball Joint

2-3. Head Section Adjustment

2-4. Slide Roller Adjustment

2-5. Side Rails

2-6. Casters

3-1. Precautions

SECTION III HYDRAULIC TROUBLESHOOTING

3-2. Troubleshooting Notes

3-3. ELEVATION DIAGNOSIS CHART

3-4. TRENDELENBURG DIAGNOSIS CHART

3-5. LATERAL TILT DIAGNOSIS CHART

3-6. FLEX SYSTEM DIAGNOSIS CHART

3-7. BACK SECTION DIAGNOSIS CHART

3-8. LEG SECTION DIAGNOSIS CHART

3-9. SLIDE DIAGNOSIS CHART