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Page 39
Item Part No. Description Qty.
ELITE SERIES SURGICAL TABLES
PARTS CATALOG
MODEL ELITE 3500
Page 2
Page 1
Item Part No. Description Qty.
INTRODUCTION
This manual contains the exploded views and replacement parts lists for the serviceable components of the SKYTRON Model 3500 Surgical Table.
Each serviceable part in these exploded views is identified by a reference number. Use
this number to locate necessary part information in the parts list adjacent to the exploded
view.
Always use the complete SKYTRON part number and description when ordering
replacement parts.
Always use the complete table serial number (S.N.) when ordering replacement parts.
Abbreviations
As Required .......................................... A/R
Optional................................................... opt
Serial Number ....................................... S.N.
Serial Number and Prior..........................& P
Serial Number and Later ......................... & L
Although current at the time of publication, SKYTRON's policy of continuous development makes this manual
subject to change without notice.
REV 7/03
Page 3
Page 34
Page 4
Page i
Page 35
1. Top & Side Frame Assemblies .................................. Page 2 2. Side Frame & Hydraulic Cylinders.......................... Page 6
Item Part No. Description Qty.
3. Slide & Lateral Tilt Cylinder Assemblies .................Page 12 4. Lateral Tilt Frame & Trendelenburg Cylinder Assembly .. Page 14
Page 5
Page ii
Page 36
5. Trendelenburg & Lateral Tilt Cylinders ............Page 16 6. Support Column Assembly ................................. Page 18
7. Electrical Components .....................................Page 20 8. Electrical Components, Battery Model ............ Page 24
Page 6
9. Hydraulic Valves & Fittings............................... Page 28
Item Part No. Description Qty.
Page iii
Page 37
Page 7
Page 2
1. TOP & SIDE FRAME ASSEMBLIES
60
61
62
Page 8
1. TOP & SIDE FRAME ASSEMBLIES
Item Part No. Description Qty.
1-010-24-P PAD SET ..................................................................................................................... opt
1 1-010-06-1P PAD, head section....................................................................................................... opt
2 1-010-24-8P PAD, back/seat section ............................................................................................... opt
3 1-010-06-7P PAD, foot/Ieg section................................................................................................... opt
4 D3-032-01 TOP, foot/leg section .................................................................................................... 1
5 D3-035-37 TOP, seat section, S.N.3500-1995- -067 & L............................................................... 1
D3-035-02 TOP, seat section, S.N.3500-1995- -066 & P .............................................................. 1
6 D3-035-01 TOP, seat section......................................................................................................... 1
7 D3-035-38 TOP, back section ........................................................................................................ 1
8 D3-010-18-H VELCRO, hook ............................................................................................................A/R
9 D3-032-04 TOP, head section........................................................................................................ 1
10 D3-010-19 SCREW, phillips head .................................................................................................29
11 D3-035-39-1 FRAME, back section, right.......................................................................................... 1
D3-035-40-1 FRAME, back section, left ............................................................................................1
12 D3-010-17 KNOB, retaining ........................................................................................................... 2
13 D3-010-43 STOP, rail, large ........................................................................................................... 6
14 D3-010-41 PIN, rail stop ................................................................................................................. 6
15 D3-032-11 SIDE RAIL, back section, right ..................................................................................... 1
D3-032-12 SIDE RAIL, back section, left ....................................................................................... 1
16 D3-032-34 STUD, side rail mount, M8x45 .................................................................................... 18
17 D3-010-01 COLLAR, side rail........................................................................................................ 24
18 D6-010-09-1 WASHER, lock, M8 .....................................................................................................A/R
19 D6-010-13-1 NUT, M8 (plated)......................................................................................................... 26
D6-032-34 NUT, w/lockwasher .....................................................................................................A/R
20 D6-010-50 SCREW, set, M6x15 ....................................................................................................4
21 D6-032-30 PIN, spur gear .............................................................................................................. 4
22 D3-035-03 AXIS, back section ....................................................................................................... 2
23 D3-035-34 CAP, back section axis ................................................................................................. 2
24 D6-032-28 BOLT, allen .................................................................................................................. 2
25 D3-035-41 GEAR, spur, back section ............................................................................................ 2
26 D3-032-21 BUSHING, back section ............................................................................................... 2
27 D3-035-06 NAMEPLATE, label, 3500 (set) .................................................................................... 1
D6-035-22 NAMEPLATE, label, 3500B (set) ................................................................................. 1
28 D3-035-07 FRAME, side, right ....................................................................................................... 1
D3-035-08 FRAME, side, left ......................................................................................................... 1
29 D3-035-04 RAIL, side, seat section, right....................................................................................... 1
D3-035-05 RAIL, side, seat section, left .........................................................................................1
30 D3-032-18 AXIS, foot/Ieg section ................................................................................................... 2
31 D3-032-46 LEVER, axis, foot/leg section, right .............................................................................. 1
D3-032-45 LEVER, axis, foot/Ieg section, left ................................................................................ 1
32 D6-032-37 PIN, roll, M4x30 ............................................................................................................ 2
33 D6-010-83 BOLT, allen, M5x30...................................................................................................... 4
33A D6-010-65-1 BOLT, allen, M5x35...................................................................................................... 4
34 D6-010-76 NUT, M5 ....................................................................................................................... 2
35 D6-031-01 KNOB, locking .............................................................................................................. 2
36 D3-032-47 FRAME, foot/leg section, right...................................................................................... 1
D3-032-48 FRAME, foot/leg section, left ........................................................................................ 1
37 D3-032-74 LEVER ASSEMBLY, foot/leg section release, left ....................................................... 1
D3-032-75 LEVER ASSEMBLY, foot/Ieg section release, right ..................................................... 1
38 D3-032-76 •STOP, rubber .............................................................................................................. 1
D3-032-77 •HINGE ......................................................................................................................... 1
Page 3
Page 9
Page 4
1. TOP & SIDE FRAME ASSEMBLIES (continued)
60
61
62
Page 10
1. TOP & SIDE FRAME ASSEMBLIES (continued)
Item Part No. Description Qty.
39 D3-032-51 SPRING ........................................................................................................................ 2
40 D3-032-35 STUD, side rail mount, M8x40 ..................................................................................... 6
41 D3-032-15 RAIL, side, foot/leg section, right ................................................................................. 1
D3-032-16 RAIL, side, foot/Ieg section, left ................................................................................... 1
42 D4-010-14 O-RING, P-12 ............................................................................................................... 2
43 D3-010-31-1 SHAFT, extension, head section.................................................................................. 2
44 D6-050-33 PIN, roll, M5x20 ............................................................................................................ 2
45 D3-032-80 GEAR/TRUNNION, right .............................................................................................. 1
D3-032-81 GEAR/TRUNNION, left ................................................................................................ 1
46 D3-032-82 AXIS, head section ....................................................................................................... 2
47 D6-010-53-1 BOLT, allen, M8x20...................................................................................................... 2
48 D3-032-10 RAIL, side, head section .............................................................................................. 2
49 D6-010-38 BOLT, allen, M6x15...................................................................................................... 4
50 D6-010-40 WASHER, lock, M6 ...................................................................................................... 4
51 D3-010-27 PLUNGER, release ...................................................................................................... 2
52 D3-010-26 SPRING, release .......................................................................................................... 2
53 D3-032-40 BLOCK, bearing ........................................................................................................... 2
54 D6-010-08 ACORN NUT ................................................................................................................ 2
55 D3-010-24 RELEASE BAR, head section ...................................................................................... 1
56 D6-010-11 SCREW, set, M5x8 (plated) ......................................................................................... 2
57 D3-032-05 FRAME, head section ..................................................................................................1
58 D3-032-33 RAIL, accessory ........................................................................................................... 1
59 D6-060-38 SCREW, set, M5x10 ....................................................................................................2
60 D6-010-38-1 BOLT, allen, M6x15 (plated) ........................................................................................2
61 D6-010-40-1 WASHER, lock, M6 (plated) ......................................................................................... 2
62 D6-010-41-1 SCREW, set, M8x15 (plated) ....................................................................................... 2
D3-035-43 FOOT/LEG SECTION ASSEMBLY .............................................................................A/R
Page 5
Page 11
Page 6
12
11
2. SIDE FRAME & HYDRAULIC CYLINDERS
6
1
2
3
4
9
10
5
7
7
8
16
15
17
7
19
20
21
18
22
85
83
4
68
18
92
62
72
67
19
71
54
93
14
59
69
18
61
60
34
55
53
19
94
76
58
74
77
70
57
16
52
54
56
73
50
18
51
47
75
36
44
41
42
50
49
48
35
43
23
34
45
46
34
21
28
34
33
37
38
32
31
30
39
29
24
19
40
27
25
26
18
14
13
91
90
89
86
2
1
4
84
82
81
87
80
88
95
96
97
78
79
66
65
64
63
Page 12
2. SIDE FRAME & HYDRAULIC CYLINDERS
Item Part No. Description Qty.
1 D6-060-07 BOLT, allen, M4x8 (plated) .......................................................................................... 6
2 D6-060-16 WASHER, lock, M4 ......................................................................................................6
3 D3-035-09 BRACKET, micro-switch mounting, left........................................................................ 1
D3-035-10 BRACKET, micro-switch mounting, right...................................................................... 1
4 D5-032-15 MICRO-SWITCH ..........................................................................................................4
5 D4-035-04-1 CYLINDER ASSEMBLY, back section, left.................................................................. 1
D4-035-04-2 CYLINDER ASSEMBLY, back section, right................................................................ 1
6 ----- •TAIL CAP *.................................................................................................................. 1
7 D4-010-54 •O-RING, P-34.............................................................................................................. 3
8 ----- •CYLINDER *................................................................................................................ 1
9 ----- •PISTON * .................................................................................................................... 1
10 D4-010-02 •O-RING, P-14.............................................................................................................. 1
11 D4-032-44 •O-RING, P-22A ........................................................................................................... 1
12 ----- •RAM * .......................................................................................................................... 1
13 D6-010-55 •NUT, M8 ...................................................................................................................... 4
14 ----- •HEAD CAP * ............................................................................................................... 1
15 D4-035-05 •STUD .......................................................................................................................... 4
16 D4-010-42 •WASHER, lock, M10 ...................................................................................................1
17 D6-010-43 •NUT, M10 .................................................................................................................... 1
18 D4-010-29 FITTING, hydraulic, 90° elbow ....................................................................................A/R
19 ----- HOSE, hydraulic, refer to page 32 ..............................................................................A/R
20 D3-035-11 PLATE, cylinder mounting, left ..................................................................................... 1
D3-035-12 PLATE, cylinder mounting, right ................................................................................... 1
21 D6-010-17-1 BOLT, allen, M8x15 (plated) ....................................................................................... 10
22 D6-043-10 SCREW, phillips head, M4x8 ....................................................................................... 6
23 D3-035-13 COVER, hose, left ........................................................................................................ 1
D3-035-14 COVER, hose, right ...................................................................................................... 1
24 D6-030-03 PIN, clevis .................................................................................................................... 2
25 D6-031-19 CLEVIS......................................................................................................................... 2
26 D6-030-01 CIRCLIP ....................................................................................................................... 2
27 D6-010-34 SCREW, set, M6x6 ...................................................................................................... 2
28 D4-035-06-1 CYLINDER ASSEMBLY, leg section, left..................................................................... 1
D4-035-06-2 CYLINDER ASSEMBLY, leg section, right................................................................... 1
29 ----- •RAM * .......................................................................................................................... 1
30 D4-032-44 •O-RING, P-22A ........................................................................................................... 1
31 ----- •HEAD CAP * ............................................................................................................... 1
32 D4-010-02 •O-RING, P-14.............................................................................................................. 1
33 ----- •PISTON * .................................................................................................................... 1
34 D4-010-54 •O-RING, P-34.............................................................................................................. 3
35 ----- •CYLINDER * ................................................................................................................ 1
36 ----- •TAIL CAP * .................................................................................................................. 1
37 D6-010-43 •NUT, M10 .................................................................................................................... 1
38 D6-010-42 •WASHER, lock, M10 ...................................................................................................1
39 D4-035-07 •STUD .......................................................................................................................... 4
40 D6-010-55 •NUT, M8 ...................................................................................................................... 4
41 D4-010-01 O-RING, P8 .................................................................................................................. 1
42 D4-035-15-2 BLOCK, plumbing, left.................................................................................................. 1
D4-035-15-1 BLOCK, plumbing, right................................................................................................ 1
43 D6-032-09 BOLT, allen, M5x50...................................................................................................... 2
*Not available separately
Page 7
Page 13
Page 8
12
11
2. SIDE FRAME & HYDRAULIC CYLINDERS (continued)
6
1
2
3
4
9
10
5
7
7
8
16
15
17
7
19
20
21
18
22
85
83
4
68
18
92
62
72
67
19
71
54
93
14
59
69
18
61
60
34
55
53
19
94
76
58
74
77
70
57
16
52
54
56
73
50
18
51
47
75
36
44
41
42
50
49
48
35
43
23
34
45
46
34
21
28
34
33
37
38
32
31
30
39
29
24
19
40
27
25
26
18
14
13
91
90
89
86
2
1
4
84
82
81
87
80
88
95
96
97
78
79
66
65
64
63
Page 14
2. SIDE FRAME & HYDRAULIC CYLINDERS (continued)
Item Part No. Description Qty.
44 D4-031-06 FITTING, flexible hose ................................................................................................. 2
45 D6-010-50 SCREW, set, M8x15 ....................................................................................................2
46 D3-035-15 PLATE, cylinder mounting, left ..................................................................................... 1
D3-035-16 PLATE, cylinder mounting, right ................................................................................... 1
47 D4-035-09-1 CYLINDER ASSEMBLY, kidney lift, left ....................................................................... 1
D4-035-09-2 CYLINDER ASSEMBLY, kidney lift, right..................................................................... 1
48 D6-035-01 •BOLT, allen, M6x100 .................................................................................................. 4
49 ----- •END CAP * .................................................................................................................. 1
50 D4-010-57 •O-RING, P-21.............................................................................................................. 3
51 D4-035-09-4 •PISTON, kidney lift...................................................................................................... 1
52 D4-035-09-3 •CYLINDER, kidney lift ................................................................................................. 1
53 D4-010-12 •O-RING, P-24.............................................................................................................. 1
54 ----- •HEAD CAP * ............................................................................................................... 1
55 D4-035-10 •PILLOW BLOCK ......................................................................................................... 2
56 D6-010-70 •BOLT, allen, M5x10 .................................................................................................... 4
57 D6-010-34 •SCREW, set, M6x6 ..................................................................................................... 2
58 D4-035-11 •GEAR .......................................................................................................................... 1
59 D3-035-17 COVER, gear, left......................................................................................................... 1
D3-035-18 COVER, gear, right ...................................................................................................... 1
60 D6-035-02 SCREW, set, M5x25 ....................................................................................................2
61 D6-035-03 SCREW, flathead, phillips, M5x15 ............................................................................... 6
62 D4-035-12-1 SHAFT.......................................................................................................................... 1
63 D4-035-12 GEAR ........................................................................................................................... 1
64 D4-035-13-1 SHAFT, with circlip ....................................................................................................... 1
65 D4-035-13 GEAR ........................................................................................................................... 1
66 D4-035-14 GEAR ........................................................................................................................... 1
67 D4-010-08 O-RING, P-7 ................................................................................................................A/R
68 D4-010-24 BOLT, plumbing, M6 ...................................................................................................A/R
69 D3-035-19 BAR, slide ..................................................................................................................... 2
70 D6-010-33-1 BOLT, allen, M8x25...................................................................................................... 8
71 D6-010-28-1 BOLT, allen, M5x6........................................................................................................ 3
72 D3-035-20 BRACKET, slide bar, left .............................................................................................. 1
D3-035-21 BRACKET, slide bar, right ............................................................................................ 1
73 D3-035-22 ACTUATOR, slide micro-switch ................................................................................... 1
74 D3-035-23 BRACKET, micro-switch mounting, left ........................................................................ 1
D3-035-24 BRACKET, micro-switch mounting, right...................................................................... 1
75 D5-032-17 MICRO-SWITCH .......................................................................................................... 2
76 D4-035-08 BLOCK, plumbing, left .................................................................................................. 1
D4-035-43 VALVE ASSY, kidney bridge bypass ........................................................................... 1
77 D6-010-94 BOLT, allen, M6x35...................................................................................................... 2
78 D6-035-04 SCREW, button head, phillips, M4x6 ........................................................................... 2
79 D3-035-25 COVER, micro-switch................................................................................................... 1
80 D3-035-26 FRAME, side, left ......................................................................................................... 1
D3-035-27 FRAME, side, right ....................................................................................................... 1
81 D6-010-37 BOLT, allen, M5x20 (plated) ........................................................................................ 8
82 D3-035-28 SPACER, nylon ............................................................................................................ 2
83 D3-035-29 ROLLER, support ......................................................................................................... 2
84 D6-035-05 SCREW, set, M6x8 ...................................................................................................... 2
85 D3-035-30 AXIS, eccentric cam ..................................................................................................... 2
86 D3-035-31 BRACKET, micro-switch .............................................................................................. 1
*Not available separately
Page 9
Page 15
Page 10
12
11
2. SIDE FRAME & HYDRAULIC CYLINDERS (continued)
6
1
2
3
4
9
10
5
7
7
8
16
15
17
7
19
20
21
18
22
85
83
4
68
18
92
62
72
67
19
71
54
93
14
59
69
18
61
60
34
55
53
19
94
76
58
74
77
70
57
16
52
54
56
73
50
18
51
47
75
36
44
41
42
50
49
48
35
43
23
34
45
46
34
21
28
34
33
37
38
32
31
30
39
29
24
19
40
27
25
26
18
14
13
91
90
89
86
2
1
4
84
82
81
87
80
88
95
96
97
78
79
66
65
64
63
Page 16
2. SIDE FRAME & HYDRAULIC CYLINDERS (continued)
Item Part No. Description Qty.
87 D3-032-52 SHAFT, kidney lift......................................................................................................... 2
88 D6-031-24 PIN, roll, M5x12 ............................................................................................................ 2
89 D3-032-39-1 PIVOT, kidney lift.......................................................................................................... 2
90 D3-035-42 TOP, kidney lift, S.N.-2001-03 & L ............................................................................... 1
D3-035-32 TOP, kidney lift ............................................................................................................. 1
91 D3-010-42-1 SCREW, round head, M5x10, S.N.-2001-03 & L ......................................................... 4
D3-010-19 SCREW, kidney lift ....................................................................................................... 4
92 D3-035-33 AXIS, eccentric cam, right side .................................................................................... 2
D3-035-33-1 AXIS, coaxial, left side.................................................................................................. 2
93 D6-035-06 SCREW, set, M6x25 ....................................................................................................2
94 D6-035-07 SCREW, flat head, phillips, M4x15 .............................................................................. 4
95 D3-035-35 BRACKET, micro-switch mounting............................................................................... 1
96 D3-035-36 COVER, micro-switch................................................................................................... 1
97 D6-035-18 BOLT, allen, M4x6 (plated) .......................................................................................... 4
Page 11
Page 17
Page 12
3. SLIDE & LATERAL TILT CYLINDER ASSEMBLIES
6
45
7
5
8
9
44
Page 18
3. SLIDE & LATERAL TILT CYLINDER ASSEMBLIES
Item Part No. Description Qty.
1 D6-035-08 SCREW, flat head, M4x8 ............................................................................................ 12
2 D2-035-01 COVER, hose............................................................................................................... 1
3 D2-035-02 COVER, lateral tilt frame, left .......................................................................................1
D2-035-03 COVER, lateral tilt frame, right ..................................................................................... 1
4 D2-035-04 FRAME, lateral tilt ........................................................................................................ 1
5 D5-032-15 MICRO-SWITCH ..........................................................................................................2
6 D2-035-05 BRACKET, micro-switch .............................................................................................. 1
7 D6-060-07 BOLT, allen, M4x8........................................................................................................ 2
8 D6-035-04 SCREW, button head, M4x8 ........................................................................................ 2
9 D2-035-06 COVER, micro-switch...................................................................................................1
10 D2-035-07 AXIS, slide roller, eccentric cam................................................................................... 6
11 D2-035-08 ROLLER, slide............................................................................................................. 12
12 D2-035-09 AXIS, slide roller .......................................................................................................... 12
13 D6-010-68 SCREW, set, M8x8 ...................................................................................................... 6
14 D2-035-10 RETAINER, slide roller ................................................................................................. 4
15 D6-010-33-1 BOLT, allen, M8x25 (plated) ....................................................................................... 16
16 D6-010-17-1 BOLT, allen, M8x15 (plated) ....................................................................................... 10
17 D4-035-16 CYLINDER ASSEMBLY, slide ..................................................................................... 1
17A D4-035-16-4 •PISTON....................................................................................................................... 2
D4-035-16-1 •PISTON....................................................................................................................... 2
17B D4-035-16-3 •RAM ............................................................................................................................ 1
D4-035-16-2 •RAM ............................................................................................................................ 1
18 D4-035-17 •COLLAR, gear............................................................................................................. 4
19 D4-035-18 •GEAR .......................................................................................................................... 1
20 D4-035-19 •GEAR .......................................................................................................................... 1
D4-035-19-1 •BEARING, gear........................................................................................................... 1
21 D6-035-02 •SCREW, set, M5x25 ...................................................................................................1
22 D6-010-75 •SCREW, set, M5x5 ..................................................................................................... 1
23 D6-035-03 •SCREW, flathead, M5x15 ........................................................................................... 4
24 D4-035-20 •COVER, gear case...................................................................................................... 1
25 D6-010-53 •BOLT, allen, M8x20 .................................................................................................... 2
26 D6-010-09 •WASHER, lock, M8 ..................................................................................................... 2
27 D4-035-22 •SEAL, piston. SKY-22 ................................................................................................. 2
28 D4-035-21 •SCRAPER, SWA-30 ................................................................................................... 2
29 D4-010-02 •O-RING, P-14.............................................................................................................. 2
30 D6-043-10 SCREW, phillips, M4x8 ................................................................................................8
31 D2-035-11 COVER, slide cylinder, head end ................................................................................. 1
D2-035-12 COVER, slide cylinder, foot end ................................................................................... 1
32 D2-035-13 COVER, slide cylinder, center ...................................................................................... 1
33 D4-010-29 FITTING, hydraulic, 90° elbow ....................................................................................A/R
34 D4-035-24 CAP, end ...................................................................................................................... 2
35 D4-035-23 O-RING, S-50 ............................................................................................................... 2
36 D4-010-44 O-RING, P-44 ............................................................................................................... 4
37 D4-035-25 PISTON ........................................................................................................................ 2
38 D4-035-26 ROD, connecting .......................................................................................................... 2
39 D4-035-27 HOUSING, lateral tilt cylinder .......................................................................................1
40 D6-031-18 BOLT, allen, M8x90...................................................................................................... 4
41 D4-010-12 O-RING, P24 ................................................................................................................ 2
42 D6-010-04 SCREW, set, M8 x 30 ..................................................................................................6
Page 13
Page 19
Page 14
3. SLIDE & LATERAL TILT CYLINDER ASSEMBLIES (continued)
6
45
7
5
8
9
44
Page 20
3. SLIDE & LATERAL TILT CYLINDER ASSEMBLIES (continued)
Item Part No. Description Qty.
43 D4-035-44 HOUSING & TUBE, 3500 slide cylinder ....................................................................... 1
44 D6-035-30 LABEL, top slide center ................................................................................................ 1
45 ----- HOSE, hydraulic, refer to page 32 ..............................................................................A/R
Page 15
Page 21
Page 16
48
4. LATERAL TILT FRAME & TRENDELENBURG CYLINDER ASSEMBLY
10
9
8
7
6
47
46
1
2
3
12
4
5
15
14
13
11
18
16
17
19
20
44
43
21
22
45
27
30
42
4
1
41
38
37
36
35
34
39
40
28
29
31
32
33
23
24
25
26
Page 22
4. LATERAL TILT FRAME & TRENDELENBURG CYLINDER ASSEMBLY
Item Part No. Description Qty.
1 D6-010-10-3 BOLT, allen, M4x10...................................................................................................... 4
2 D6-035-19 WASHER, flat, M4........................................................................................................ 4
3 D2-035-14 BRACKET, micro-switch mounting............................................................................... 2
4 D5-032-16 MICRO-SWITCH ..........................................................................................................4
5 D2-035-15 BLOCK, micro-switch mounting, left............................................................................. 1
D2-035-16 BLOCK, micro-switch mounting, right .......................................................................... 1
6 D2-035-17 WASHER, bearing........................................................................................................ 1
7 D2-035-18 BEARING ..................................................................................................................... 1
8 D2-035-19 WASHER, bearing........................................................................................................ 1
9 D2-035-20 COVER, bearing........................................................................................................... 1
10 D6-010-09 WASHER, lock, M8 ...................................................................................................... 1
11 D6-010-53-1 BOLT, allen, M8x20...................................................................................................... 1
12 D2-035-21 AXIS, lateral-tilt pivot .................................................................................................... 1
13 D2-035-22 AXIS, Trendelenburg pivot ........................................................................................... 1
14 D2-035-23 HOUSING, Trendelenburg pivot .................................................................................. 1
15 D4-035-28 CYLINDER ASSEMBLY, Trendelenburg ..................................................................... 1
16 D4-035-42 •RAM & BALL JOINT ASSEMBLY, Trendelenburg cylinder ........................................ 1
17 D6-010-28 BOLT, allen, M5x6........................................................................................................ 1
18 D4-060-36 •RETAINER NUT, ball joint .......................................................................................... 1
19 D4-060-23 •O-RING, P-20.............................................................................................................. 1
20 ----- •HEAD CAP * ............................................................................................................... 1
21 D4-035-29 •O-RING, P-65.............................................................................................................. 1
22 D4-010-56 •O-RING, P-10A ........................................................................................................... 1
23 ----- •PISTON * .................................................................................................................... 1
24 D4-010-06 •O-RING, P-60.............................................................................................................. 1
25 D6-010-42 •WASHER, lock, M10 ...................................................................................................1
26 D6-010-43 •NUT, M10 .................................................................................................................... 1
27 ----- •CYLINDER * ................................................................................................................ 1
28 D4-010-10 •O-RING, G-65 ............................................................................................................. 1
29 ----- •TAIL CAP * .................................................................................................................. 1
30 D6-035-20 •SPACER ..................................................................................................................... 2
31 ----- •NUT, cylinder tail cap *................................................................................................ 1
32 D4-031-06 FITTING, flexible hose ................................................................................................A/R
33 ----- HOSE, hydraulic, refer to page 32 ..............................................................................A/R
34 D6-035-10 BOLT, allen .................................................................................................................. 4
35 D2-035-25 AXIS, Trendelenburg cylinder ...................................................................................... 1
36 D6-035-09 SCREW, set ................................................................................................................. 2
37 D2-035-24 MOUNT, Trendelenburg cylinder ................................................................................. 1
38 D2-035-26 PLATE, Trendelenburg tilt, right ................................................................................... 1
D2-035-27 PLATE, Trendelenburg tilt, left ..................................................................................... 1
39 D6-010-10-1 SCREW, set, M6x10 .................................................................................................... 2
40 D6-035-11 BOLT, allen, M8x35...................................................................................................... 6
41 D2-035-28 BRACKET, micro-switch, left........................................................................................ 1
D2-035-29 BRACKET, micro-switch, right ..................................................................................... 1
42 D2-035-30 COVER, micro-switch, right .......................................................................................... 1
D2-035-31 COVER, micro-switch, left ............................................................................................ 1
43 D2-035-32 COVER, terminal strip .................................................................................................. 1
44 D2-035-33 BEARING ..................................................................................................................... 1
45 D6-010-53 BOLT, allen, M8x20...................................................................................................... 4
46 D2-035-35-1 PIVOT, lateral tilt, S.N.3500- - -117 & L ....................................................................... 1
D2-035-35 PIVOT, lateral tilt, S.N.3500- - -116 & P....................................................................... 1
47 D6-035-22 CIRCLIP, S-17.............................................................................................................. 1
48 D2-035-34 LEVER ASSEMBLY, lateral tilt motion ......................................................................... 1
*Not available separately
Page 17
Page 23
Page 18
5. SUPPORT COLUMN ASSEMBLY
Page 24
5. SUPPORT COLUMN ASSEMBLY
Item Part No. Description Qty.
1 D4-035-30 CYLINDER ASSEMBLY, elevation .............................................................................. 1
2 D4-032-78 •CUSHION, rubber ....................................................................................................... 1
3 D4-032-70-1 •CAP............................................................................................................................. 1
4 D4-035-31 •ROD, primary piston.................................................................................................... 1
5 D4-010-56 •O-RING, P-10A ........................................................................................................... 1
6 D4-035-32 •PISTON, primary......................................................................................................... 1
7 D4-032-44 •O-RING, P-22A ........................................................................................................... 1
8 D6-010-42 •WASHER, lock, M10 ................................................................................................... 1
9 D6-010-56 •NUT, M10.................................................................................................................... 1
10 D4-035-33 •TUBE, secondary piston ............................................................................................. 1
11 D4-032-75-1 •CAP, elevation tube .................................................................................................... 1
12 D4-010-12 •O-RING, P-24.............................................................................................................. 1
13 D4-035-34 •PISTON, secondary .................................................................................................... 1
14 D4-050-01 •O-RING, P-29.............................................................................................................. 1
15 D4-035-35 •TUBE, elevation cylinder ............................................................................................. 1
16 D4-043-09 •O-RING, P-32.............................................................................................................. 1
17 D4-035-36 •BASE, elevation cylinder ............................................................................................. 1
18 D6-010-38 BOLT, allen, M6x15...................................................................................................... 1
19 D4-010-32 PACKING, copper ........................................................................................................ 1
20 D4-010-31 FITTING, flexible hose ................................................................................................. 1
21 HOSE, hydraulic, refer to page 32 ..............................................................................A/R
22 D2-035-36 SHROUD, elevation, lower ........................................................................................... 1
23 D6-050-31 SCREW, phillips head, M5x15 ..................................................................................... 4
24 D2-035-37 SHROUD, elevation, middle ......................................................................................... 1
25 D2-035-38 SHROUD, elevation, upper .......................................................................................... 1
26 D6-035-23 SCREW, button head, M4x6 ........................................................................................ 2
27 D6-010-51 BOLT, allen, M6x10...................................................................................................... 2
28 D2-035-39 BRACKET, shroud ....................................................................................................... 1
29 D6-010-53 BOLT, allen, M8x20...................................................................................................... 5
30 D5-035-04 TERMINAL STRIP........................................................................................................ 2
31 D6-011-20 SCREW, M3x10 ........................................................................................................... 8
32 D2-035-40 CAP, slider, upper section ............................................................................................ 1
33 D2-035-41 CUSHION, rubber dropping ........................................................................................ A/R
34 D2-035-42 BRACKET .................................................................................................................... 1
35 D6-035-13 BOLT, allen .................................................................................................................. 2
36 D2-035-43 SLIDER, upper section ................................................................................................. 1
37 D2-035-44 GUIDE, slider bearing .................................................................................................. 4
38 D6-035-14 BOLT, allen .................................................................................................................A/R
39 D2-035-45 SLIDER, center section ................................................................................................ 1
40 D6-035-15 SCREW, set ................................................................................................................ 16
41 D6-010-30 BOLT, allen, M6x20..................................................................................................... 16
42 D2-035-46 SLIDER, bottom section ...............................................................................................1
43 D6-035-16 BOLT, allen, M12x40.................................................................................................... 6
44 D6-010-48 BOLT, allen, M6x50..................................................................................................... 16
45 D2-035-47 BEARING, slide ............................................................................................................ 8
46 D6-035-17 SCREW, set ................................................................................................................. 1
47 D6-010-73 BOLT, allen, M6x12...................................................................................................... 1
48 D2-035-48 GUIDE, hose ................................................................................................................ 1
49 D6-035-21 BOLT, hex head, M6x6 ................................................................................................ 2
Page 19
Page 25
Page 20
6. ELECTRICAL COMPONENTS
Page 26
6. ELECTRICAL COMPONENTS
Item Part No. Description Qty.
1 D5-035-02 PENDANT CONTROL ASSEMBLY ............................................................................. 1
2 D6-032-33 •SCREW, pendant hook, M4x12 .................................................................................. 3
3 D5-031-14 •HOOK, pendant........................................................................................................... 1
4 D5-031-22 •COVER, rubber ........................................................................................................... 1
D5-031-22-1 •COVER, rubber ("S" stamped on bottom)................................................................... 1
5 D5-031-34 •INSERT, pendant hook .............................................................................................. 1
6 D5-030-23 •MICRO-SWITCH........................................................................................................A/R
7 D5-032-48 •GASKET, micro-switch plate....................................................................................... 1
8 D5-032-01 •PLATE, micro-switch mounting .................................................................................. 1
9 D5-031-07 •SPRING, pendant button ..........................................................................................A/R
10 •BUTTON, pendant (specify function & S.N.).............................................................A/R
11 D5-032-02 •HOLDER, plastic button .............................................................................................1
12 D5-035-03 •FACE PLATE, pendant control .................................................................................. 1
13 D6-010-80-1 •SCREW, phillips hd., M3x6 ........................................................................................4
14 D6-010-10-9 •SCREW, phillips hd., M3x15 ...................................................................................... 6
15 D5-030-42 •WASHER, special ...................................................................................................... 6
16 D5-030-43 •INDICATOR LIGHT, green......................................................................................... 1
D5-030-43-1 •INDICATOR LIGHT, amber......................................................................................... 1
17 D5-030-48 •CHROME RING, indicator light .................................................................................. 2
18 D6-032-15 •SCREW, M3x10 .......................................................................................................... 2
19 D6-010-109 •SCREW, M3x16 .......................................................................................................... 6
20 D5-031-38-1 •STRAIN RELIEF, pendant end .................................................................................. 1
21 D5-031-38 •CORD, pendant control ..............................................................................................1
22 D5-031-38-2 •STRAIN RELIEF, connector end................................................................................ 1
23 D6-010-24 •TIE, cable ................................................................................................................... 1
24 D5-030-18 •COVER, cannon connector ........................................................................................ 1
25 D5-035-07 •CONNECTOR, cannon (male 24 pin) (black) ............................................................ 1
26 D6-032-32 SCREW, phillips hd., M3x8 (plated) ............................................................................ 4
27 D5-035-08 CONNECTOR, cannon (female 24 pin) (black) .......................................................... 1
28 D5-030-46 GASKET, connector .................................................................................................... 2
29 D6-032-10 SCREW, M3x20 .......................................................................................................... 4
30 D5-032-21-BT COVER, auxiliary base connector............................................................................... 1
31 D4-030-05 PUMP/MOTOR ASSEMBLY ........................................................................................ 1
32 D6-011-19 BOLT, allen, M5x75..................................................................................................... 3
33 D6-032-03 WASHER, special, M5 ................................................................................................ 3
34 D6-032-04 INSULATOR ................................................................................................................. 3
35 D1-030-14 PAD, insulating, motor.................................................................................................. 1
36 D5-030-04 CONNECTOR, 3-pin, male ......................................................................................... 1
37 D5-030-05 CONNECTOR, 3-pin, female ...................................................................................... 1
38 D5-030-03 CONNECTOR, 2-pin, female ..................................................................................... 19
39 D5-030-02 CONNECTOR, 2-pin, male ........................................................................................ 19
40 D6-010-19 SCREW, phillips hd., M5x10 ....................................................................................... 1
41 D1-031-19 BRACKET, capacitor ................................................................................................... 1
42 D6-010-70 BOLT, allen, M5x10...................................................................................................... 2
43 D5-030-29 CAPACITOR, motor starting ........................................................................................ 1
44 D5-032-14 CONNECTOR, 5-pin, female ....................................................................................... 1
45 D5-035-06 CONNECTOR, 8 pin, female........................................................................................ 1
46 D5-032-28 CONNECTOR, 16-pin, female ..................................................................................... 2
47 D5-032-26 CONNECTOR, 26-pin, female .................................................................................... 1
48 D5-035-09 RELAY BOX, (w/slide center) S.N. 3500-1998-10-387 & L ......................................... 1
D5-035-05 RELAY BOX, S.N. 3500-1998-9-386 & P .................................................................... 1
49 D5-032-27 CONNECTOR, 15-pin, female ..................................................................................... 1
D5-035-10 WIRE HARNESS, riser cord, relay box CN2, to terminal strip ..................................... 1
Page 21
Page 27
Page 22
7. ELECTRICAL COMPONENTS, BATTERY MODEL
55
60
56
57
58
59
53
54
61
52
50
39
63
40
38
62
51
37
41
48
42
36
35
49
49
33
34
39
47
45
43
32
46
44
31
2
1
3
4
5
6
32
28
29
31
30
27
26
17
15
16
18
8
7
10
11
9
12
13
14
19
20
21
22
23
25
24
Page 28
7. ELECTRICAL COMPONENTS, BATTERY MODEL
Item Part No. Description Qty.
1 D5-035-11 PENDANT CONTROL ASSY ....................................................................................... 1
2 D5-031-14 •HOOK, pendant........................................................................................................... 1
3 D5-031-14-1 •SCREW, pendant hook.............................................................................................. 3
4 D5-035-12 •CORD ASSY, pendant control ................................................................................... 1
5 D6-010-24 •TIE, cable .................................................................................................................... 1
6 D5-030-18 •COVER, cannon connector........................................................................................ 1
7 D6-032-32 SCREW, phillips hd., M3x8 (plated) ............................................................................ 4
8 D5-035-14 CONNECTOR .............................................................................................................. 1
9 D5-035-14-1 GASKET....................................................................................................................... 1
10 D6-032-10 SCREW, M3x20 .......................................................................................................... 4
11 D5-035-14-BT COVER......................................................................................................................... 1
12 D5-032-51 RELAY, switch over..................................................................................................... 1
13 D5-032-56 TERMINAL STAND, relay ............................................................................................ 1
14 D6-031-45 SCREW, phillips hd., M4x15 ....................................................................................... 2
15 D5-031-48 COVER, fuse holder .................................................................................................... 1
16 D5-032-42 FUSE, 15amp ............................................................................................................... 1
17 D6-050-37 SCREW, phillips hd., M4x8 .......................................................................................... 1
18 D5-031-49 FUSE HOLDER ............................................................................................................ 1
19 D6-032-31 SCREW, phillips hd., M4x8 .......................................................................................... 4
20 D5-032-68 FACE PLATE, 7 switch ................................................................................................ 1
21 D5-032-69 COVER, switch assembly............................................................................................ 1
22 D5-031-43 SWITCH, toggle, 2 position .........................................................................................A/R
D5-031-44 SWITCH, toggle, 1 position .........................................................................................A/R
23 D5-032-67 PLATE, switch mounting ............................................................................................. 1
24 D1-032-26 MAGNET, switch cover retaining ................................................................................. 1
D6-031-40 HOLDER, magnet ....................................................................................................... 1
D6-031-41 MAGNET, cover door .................................................................................................. 1
25 D1-032-08 COVER, service access .............................................................................................. 1
26 D6-010-70 BOLT, allen, M5x10..................................................................................................... 2
27 D5-032-57 CHARGER, battery ...................................................................................................... 1
D5-031-50 •TRANSFORMER ........................................................................................................ 1
28 D5-032-72 WIRE, grounding ......................................................................................................... 1
29 D5-032-60 CONNECTOR, 6-pin, female ...................................................................................... 1
30 D5-032-59 CONNECTOR, 6-pin, male ......................................................................................... 1
31 D5-030-02 CONNECTOR, 2-pin, male ........................................................................................A/R
32 D5-030-03 CONNECTOR, 2-pin, female .....................................................................................A/R
33 D6-010-76 NUT, M5 ....................................................................................................................... 4
34 D6-010-77 WASHER, lock, M5 ...................................................................................................... 4
35 D4-031-65 ISOLATION MOUNT, motor ......................................................................................... 4
36 D1-032-25 PLATE, motor mounting ............................................................................................... 1
37 D4-032-66 TUBE, suction .............................................................................................................. 1
38 D4-032-67 FITTING........................................................................................................................ 1
39 D5-034-33 FITTING........................................................................................................................ 2
D4-032-62 90° ELBOW .................................................................................................................. 1
D4-032-68 90° ELBOW .................................................................................................................. 1
40 D4-034-32 PUMP/MOTOR ASSEMBLY ........................................................................................ 1
41 D6-032-22 BOLT, allen .................................................................................................................. 2
42 D6-060-16 WASHER, lock, M4 ...................................................................................................... 4
43 D4-032-63 FITTING........................................................................................................................ 1
Page 23
Page 29
Page 24
7. ELECTRICAL COMPONENTS, BATTERY MODEL (continued)
55
60
56
57
58
59
53
54
61
52
50
39
63
40
38
62
51
37
41
48
42
36
35
49
49
33
34
39
47
45
43
32
46
44
31
2
1
3
4
5
6
32
28
29
31
30
27
26
17
15
16
18
8
7
10
11
9
12
13
14
19
20
21
22
23
25
24
Page 30
7. ELECTRICAL COMPONENTS, BATTERY MODEL (continued)
Item Part No. Description Qty.
44 D4-032-64 HOSE, flexible, pump return......................................................................................... 1
45 D1-032-22 STAND-OFF ................................................................................................................. 2
46 D1-032-23 TRAY, relay box ........................................................................................................... 1
47 D6-032-21 BOLT, allen, M5x105................................................................................................... 2
48 D5-035-16 WIRE HARNESS, r iser cord........................................................................................ 1
49 CONNECTOR, 16-pin, female ..................................................................................... 2
50 D5-032-64 CONNECTOR, 7-pin, female ...................................................................................... 1
51 D5-035-13 RELAY BOX ................................................................................................................. 1
52 D6-050-36 BOLT, allen, M5x8....................................................................................................... 2
53 D1-032-16 COVER, transformer .................................................................................................... 1
54 D6-032-17 SCREW, phillips hd., ............................................................................................... .... 2
55 D6-032-18 BOLT, allen ................................................................................................................. 2
56 D5-032-58 TRANSFORMER, battery charger .............................................................................. 1
57 D1-032-17 PLATE, transformer mounting ..................................................................................... 1
58 D1-032-21 COVER, battery........................................................................................................... 1
D5-031-47 HOLDING FRAME, battery .......................................................................................... 1
59 D5-032-43 BATTERY, 12V ............................................................................................................ 2
60 D1-032-20 TRAY, battery ............................................................................................................... 1
61 D1-031-19 BRACKET, capacitor .................................................................................................... 1
62 D6-010-19 SCREW, phillips hd., M5x10 ....................................................................................... 1
63 D5-032-65 CAPACITOR, charging box ......................................................................................... 1
Page 25
Page 31
Page 26
8. HYDRAULIC VALVES & FITTINGS
89
Page 32
8. HYDRAULIC VALVES & FITTINGS
Item Part No. Description Qty.
1 D4-035-01 TERMINAL, plumbing................................................................................................... 1
2 D4-010-26 BOLT, plumbing, M6 (long) .........................................................................................A/R
3 D4-010-08 O-RING, P-7 ................................................................................................................A/R
4 OIL LINE, specify function...........................................................................................A/R
5 D4-010-24 BOLT, plumbing, M6 ................................................................................................... A/R
6 D6-032-13 BOLT, allen, M6x140.................................................................................................... 2
7 D6-010-85 WASHER, flat, M6........................................................................................................ 2
8 D6-031-16 BUSHING, isolation...................................................................................................... 4
9 D4-032-81 STAND-OFF ................................................................................................................. 2
10 D4-010-32 PACKING, copper .......................................................................................................A/R
11 D4-010-31 FITTING, flexible hose ................................................................................................A/R
12 HOSE, hydraulic, refer to page 32 ..............................................................................A/R
13 D6-010-47 BOLT, allen, M5x45...................................................................................................... 4
14 D4-031-23 PRESSURE RELIEF VALVE ASSEMBLY ................................................................... 1
15 D4-031-67 •O-RING, P-10.............................................................................................................. 1
16 D4-010-51 •O-RING, P-16.............................................................................................................. 1
17 D4-031-12 •SPRING ...................................................................................................................... 1
18 D4-031-23-1 •VALVE, relief, 5mm dia., (steel) ..................................................................................1
D4-031-23-4 •VALVE, 2-part pressure relief, new style .................................................................... 1
19 D4-031-23-2 •HOUSING, relief valve (5mm dia. valve)..................................................................... 1
20 D4-035-02 BLOCK, mini-valve mounting ....................................................................................... 1
21 D6-010-99 BOLT, allen, M5x60...................................................................................................... 2
22 D6-010-73 BOLT, allen, M6x12...................................................................................................... 3
23 D4-035-03 PLATE, mounting ......................................................................................................... 1
24 D4-032-47 OIL LINE ....................................................................................................................... 1
25 D4-032-52 OIL LINE ....................................................................................................................... 1
26 D4-032-51 FLEXIBLE TUBE .......................................................................................................... 1
27 D4-032-49 OIL LINE ....................................................................................................................... 1
28 D4-032-50 OIL LINE ....................................................................................................................... 1
29 D4-032-48 FLEXIBLE HOSE ......................................................................................................... 1
30 D4-035-40 EMERGENCY BRAKE RELEASE VALVE ASSEMBLY .............................................. 1
31 D4-035-41 •BLOCK, emergency brake release ............................................................................. 1
32 D4-010-52 •O-RING, P-4................................................................................................................ 1
33 D4-032-25 •HANDLE, emergency brake release ........................................................................... 1
34 D6-010-30 BOLT, allen, M6x20.....................................................................................................A/R
35 D4-032-46 SPACER ....................................................................................................................... 1
36 D4-010-37 GASKET, oil filler.......................................................................................................... 1
37 D4-010-38 FITTING, oil filler .......................................................................................................... 1
38 D4-010-39 CAP, oil filler ................................................................................................................. 1
39 D6-010-67 BOLT, allen, M5x15...................................................................................................... 4
40 D4-032-58 OIL LINE, pump outlet .................................................................................................. 1
41 D4-030-12 FITTING, hydraulic motor/oil tank 90° .......................................................................... 2
42 D4-030-03 OIL LINE, supply .......................................................................................................... 1
43 D4-031-14 COVER, oil tank ........................................................................................................... 1
44 D4-031-13 GASKET, oil tank cover................................................................................................ 1
45 D4-030-19 TUBE, induction ........................................................................................................... 1
46 D4-031-11 STRAINER, oil.............................................................................................................. 1
47 D1-031-12 BUSHING, isolation ...................................................................................................... 6
48 D6-031-15 WASHER ...................................................................................................................... 3
49 D6-010-30 BOLT, allen, M6x20...................................................................................................... 3
Page 27
Page 33
Page 28
8. HYDRAULIC VALVES & FITTINGS (continued)
89
Page 34
8. HYDRAULIC VALVES & FITTINGS (continued)
Item Part No. Description Qty.
50 D4-032-56 PLATE, oil tank receiving ............................................................................................ 1
51 D4-032-55 RESERVOIR, oil tank .................................................................................................. 1
52 D6-010-51 BOLT, allen, M6x10..................................................................................................... 2
53 D4-010-52 O-RING, P-4 ................................................................................................................A/R
54 D4-031-21 ELECTRO/MINI-VALVE ASSEMBLY (3-way), 120VAC, (elevation) .......................... A/R
D4-032-92 ELECTRO/MINI-VALVE ASSEMBLY (3-way), 120VAC, (brake) ................................A/R
D4-032-59 ELECTRO/MINI-VALVE ASSEMBLY (3-way), 24VDC, (elevation) ............................A/R
D4-032-93 ELECTRO/MINI-VALVE ASSEMBLY (3-way), 24VDC, (brake)..................................A/R
55 D4-030-02 ELECTRO/MINI-VALVE ASSEMBLY (4-way), 120VAC .............................................A/R
D4-032-60 ELECTRO/MINI-VALVE ASSEMBLY (4-way), 24VDC ...............................................A/R
56 D6-010-65 •BOLT, allen, M5x35 ................................................................................................... 2
57 D4-010-41 •PLUG, cap.................................................................................................................. 2
58 D4-010-42 •SPRING, return ........................................................................................................... 2
59 D4-010-25 •VALVE, non-return ...................................................................................................... 2
60 D4-010-43 •VALVE BLOCK, 4-way ................................................................................................ 6
D4-020-23 •VALVE BLOCK, 3-way ................................................................................................ 2
61 D4-010-20 •O-RING, P-3................................................................................................................ 2
62 D4-010-44 •VALVE, needle, speed control ................................................................................... 2
63 D4-010-19 •O-RING, P-6................................................................................................................ 2
64 D4-010-01 •O-RING, P-8................................................................................................................ 2
65 D4-010-51 •O-RING, P-16.............................................................................................................. 2
66 D4-010-14 •O-RING, P-12.............................................................................................................. 2
67 D5-030-34 •SOLENOID, 120VAC .................................................................................................. 2
D5-030-35 •SOLENOID, 24VDC ................................................................................................... 2
68 D6-010-79 •SCREW, phillips hd., M3x5 ......................................................................................... 8
69 D6-010-78 •WASHER, lock, M3 ..................................................................................................... 8
NS D4-035-46 •SPRING ...................................................................................................................... 2
70 D4-010-40 CAP, end ...................................................................................................................... 1
71 D6-032-14 STUD, M5x345 ............................................................................................................ 2
72 D6-010-77 WASHER, lock, M5 ...................................................................................................... 4
73 D6-010-76 NUT, M5 ....................................................................................................................... 4
74 D6-010-64 BOLT, allen, M5x40..................................................................................................... 2
75 D4-035-47 CYLINDER ASSEMBLY, brake, single action, S.N.3500- - -067 & L.......................... 4
D4-031-60 CYLINDER ASSEMBLY, brake, single action, S.N.3500- - -066 & P ......................... 4
D6-031-50 BRAKE CYLINDER REBUILD KIT (for D4-031-60 cylinder only) ...............................A/R
76 D4-031-47 •O-RING, G-35 ............................................................................................................. 1
77 D4-010-02 •O-RING, P-14.............................................................................................................. 1
78 D4-031-66 •SCRAPER, piston ...................................................................................................... 1
79 D6-031-25 •BOLT, allen, M5x65 ................................................................................................... 2
80 D4-032-61 COVER, ram................................................................................................................. 4
81 D6-031-20 BOLT, allen, M6x85, S.N.3500- - -067 & L ................................................................ 16
D6-031-26 BOLT, allen, M6x95, S.N.3500- - -066 & P ................................................................ 16
82 D4-031-95-1 SEAT, brake rubber..................................................................................................... 4
83 D4-031-96 PAD, brake, self-leveling, hard.................................................................................... 2
D4-031-97 PAD, brake, self-leveling, soft ...................................................................................... 2
84 D6-010-36 WASHER ...................................................................................................................... 4
85 D6-010-30 BOLT, allen, M6x20..................................................................................................... 4
86 D6-032-41 SCREW, set ................................................................................................................. 1
87 D6-010-40 WASHER, M6............................................................................................................... 1
88 D6-010-41 NUT, M6 ....................................................................................................................... 2
89 D4-035-46 SPRING, spool valve................................................................................................... 1
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9. BASE & POWER SWITCH
42
41
Page 36
9. BASE & POWER SWITCH
Item Part No. Description Qty.
1 D1-031-36 COVER, service access, S.N.3500-1995-9-067 & L ................................................... 1
D1-032-07 COVER, service access, S.N.3500-1995-9-066 & P................................................... 1
2 D6-050-37 SCREW, phillips hd., M4x8 ......................................................................................... 4
3 D1-031-37 FRAME, S.N.3500-1995-9-067 & L............................................................................. 1
D1-032-09 FRAME, S.N.3500-1995-9-066 & P ............................................................................ 1
4 D1-032-10 GASKET ....................................................................................................................... 1
5 D1-035-01 HOUSING, base, standard model ............................................................................... 1
D1-035-01-B HOUSING, base, battery model .................................................................................. 1
6 D6-010-67 BOLT, allen, M5x15.................................................................................................... 10
7 D6-010-51 BOLT, allen, M6x10..................................................................................................... 2
8 D1-032-12 PLATE, fuse cover ...................................................................................................... 1
9 D6-032-08 SCREW, M4x6, black .................................................................................................. 4
10 D1-070-02 BALANCE WEIGHT ..................................................................................................... 1
11 D1-032-27 BALANCE WEIGHT ..................................................................................................... 1
12 D6-070-18 BOLT, allen M8x115.................................................................................................... 1
13 D6-070-17 RETAINER, balance weight ........................................................................................ 2
14 D6-010-97 BOLT, allen, M8x50..................................................................................................... 1
15 D1-010-30 CASTER, 105HB-P ......................................................................................................4
16 D6-010-96 BOLT, allen M10x20.................................................................................................... 16
17 D6-010-16 SCREW, phillips hd., M5x6 ......................................................................................... 1
18 D6-032-06 BOLT, allen, M4x20..................................................................................................... 2
19 D5-032-37 RETAINER, power cord .............................................................................................. 1
20 D6-010-30 BOLT, allen, M6x20..................................................................................................... 2
21 D6-010-41 NUT, M6 ....................................................................................................................... 2
22 D5-030-19 SWITCH, main power..................................................................................................1
23 D6-010-51 BOLT, allen, M6x10..................................................................................................... 3
24 D6-010-40 WASHER, lock, M6 ...................................................................................................... 3
25 D5-032-52-3 BRACKET, on/off switch ............................................................................................. 1
26 D6-032-09 BOLT, allen, M5x50..................................................................................................... 1
27 D6-032-12 SPRING (#89) .............................................................................................................. 1
28 D5-032-53-1 SWITCH PEDAL, on/off switch .................................................................................... 1
29 D5-032-54 COVER, switch pedal .................................................................................................. 1
30 D6-010-59 NUT, M4 ....................................................................................................................... 1
31 D6-032-06 BOLT, allen, M4x20..................................................................................................... 1
32 D6-010-76 NUT, M5 ....................................................................................................................... 1
33 D5-032-74 FUSE HOLDER, 250v -15A (9/97 & L)........................................................................ 1
D1-030-15 FUSE HOLDER (8/97 & P).......................................................................................... 2
34 D5-032-41 FUSE, 10A ................................................................................................................... 2
35 D5-032-34 POWER CORD ASSEMBLY ........................................................................................ 1
36 D5-032-35 STRAIN RELIEF ........................................................................................................... 1
37 D5-031-08 POWER CORD ASSEMBLY, battery model ................................................................ 1
38 D6-032-10 SCREW, M3x20 .......................................................................................................... 2
39 D5-031-54-1 CONNECTOR, power cord, battery model................................................................. 1
40 D5-031-54-2 SPACER, power cord connector, battery model ........................................................ 1
41 D6-010-51 BOLT, allen, M6x10..................................................................................................... 1
42 D6-065-28 SPRING ........................................................................................................................ 1
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SPECIAL TOOLS & MAINTENANCE ITEMS
6-050-02 GAUGE, oil pressure ...................................................................................................A/R
D6-010-89 GREASE, slider .........................................................................................................2.8 oz
D6-010-90 OIL, hydraulic ...............................................................................................................Qt
D6-031-50 BRAKE CYLINDER REBUILD KIT ..............................................................................A/R
D4-010-00 O-RING KIT .................................................................................................................A/R
HOSE DIAGRAM
LEG
ELEVATION
BACK
6767
11
90
10
240
1200
2
1370
2060
4
1800
2300
6
2060
2170
8
2300
2530
11
4
TILT
1100
5
400
1
3
5
7
9
8989
400
2
33
TREND
150
11
12
13
2300
600
750
670
600
2170
2170
13
SLIDE
10
1212
KIDNEY
1100
750
6767
BACK
1100
8989
LEG
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Item Part No. Description Qty.
Page 40
Page 38
5000 36th Street S.E., Grand Rapids, MI 49512
1-800-SKYTRON or 1-616-957-0500 • FAX 1-616-957-5053
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