SkyTrak 3606 Parts Manual

Illustrated Parts Manual
Model
3606
P/N - 8990299
Revised May 25, 2007
May 25, 2007 - A - Revised Manual

EFFECTIVITY PAGE

8990299 3606 i
EFFECTIVITY PAGE

Table of Contents

Page Page
SECTION 1 – MAIN FRAME AND COVERS
Main Frame ............................................................... 1.1
Covers And Guards ................................................... 1.3
SECTION 2 – OPERATOR’S CAB AND CONTROLS
Open Cab - Outer Panels .......................................... 2.1
Open Cab - Inner Console & Dash Panel ................. 2.3
Operator’s Seat And Seat Belt .................................. 2.5
Operator’s Seat And Seat Belt
(Optional) ............................................................ 2.7
Mirrors ....................................................................... 2.9
Throttle Pedal Control
(Cummins) ........................................................ 2.11
Throttle Pedal Control
(Perkins)............................................................ 2.13
Service Brake Pedal Mounting ................................ 2.15
Joystick Mounting .................................................... 2.17
Steering Column, Steering Wheel & Shifter ............ 2.19
Cab Door
(Optional) .......................................................... 2.21
Closed Cab - Outer Panels
(Optional) .......................................................... 2.23
Closed Cab - Inner Console & Dash Panel
(Optional) .......................................................... 2.25
Cab Heater
(Optional) .......................................................... 2.27
Front Windshield Wiper
(Optional) .......................................................... 2.29
Skylight Windshield Wiper
(Optional) .......................................................... 2.31
Rear Window & Rear Windshield Wiper
(Optional) .......................................................... 2.33
Soft Cab Enclosure
(Optional) .......................................................... 2.35
Fenders
(Optional) .......................................................... 2.37
SECTION 3 – DRIVE TRAIN
Drive Shaft - Transfer Box To Front Axle .................. 3.1
Drive Shaft - Transfer Box To Rear Axle ................... 3.3
Drive Shaft - Transmission To Transfer Box ............. 3.5
Transfer Box Housing And Covers ............................ 3.7
Transfer Box Gears And Shafts ................................ 3.9
Axle Housing - Front Axle........................................ 3.11
Axle Housing - Rear Axle ........................................ 3.13
Steer Cylinder And Swivels - Front Axle ................. 3.15
Steer Cylinder And Swivels - Rear Axle .................. 3.17
Differential Assembly - Front Axle ........................... 3.19
Bevel Gear And Pinion Set - Front/Rear Axles ....... 3.21
Brake Assembly - Front Axle ................................... 3.23
Brake Assembly - Rear Axle ................................... 3.25
Reduction Gears - Front/Rear Axles ....................... 3.27
Wheel Hub Assembly - Front/Rear Axles ................3.29
Axle Shafts - Front/Rear Axles.................................3.31
Differential Assembly - Rear Axle ............................3.33
Transmission Case, Plate & Converter Housing
(4 Speed)...........................................................3.35
Torque Converter And Drive Plates
(4 Speed)...........................................................3.37
Charging Pump, Drive, Filter & Reverse Idler
(4 Speed)...........................................................3.39
Forward And Reverse Shaft Group
(4 Speed)...........................................................3.41
First And Second Shaft Group
(4 Speed)...........................................................3.43
High, Third And Output Shaft Group
(4 Speed)...........................................................3.45
Output Shaft Group
(4 Speed)...........................................................3.47
Electric Control Group
(4 Speed)...........................................................3.49
Wheels And Tires.....................................................3.51
Transmission & Transfer Box Mounting ...................3.53
SECTION 4 – POWER PLANT
Engine Mounting - Cummins
(S/N 9179 and Before).........................................4.1
Engine Mounting - Cummins
(S/N 9180 and After)............................................4.3
Radiator And Oil Cooler
(Cummins) ...........................................................4.5
Exhaust System
(Cummins) ...........................................................4.7
Air Cleaner
(Cummins) ...........................................................4.9
Fuel System
(Cummins) .........................................................4.11
Engine Mounting
(Perkins Natural & Turbo) ..................................4.13
Radiator And Oil Cooler
(Perkins Natural & Turbo) ..................................4.15
Exhaust System
(Perkins Natural & Turbo) ..................................4.17
Air Cleaner
(Perkins Natural & Turbo) ..................................4.19
Fuel System
(Perkins Natural & Turbo) ..................................4.21
Cold Start Kit
(Cummins) .........................................................4.23
SECTION 5 – HYDRAULIC CIRCUITS
Power Steering Circuit ...............................................5.1
Unloader Valve Circuit ...............................................5.3
Boom Raise/Lower & Extend/Retract Circuit .............5.5
Attachment Tilt And Slave Circuit ..............................5.7
3606 Origin 7/98
T of C 1
Page Page
Frame Tilt & Stabilizer Circuit
(S/N 9883 and Before) ........................................ 5.9
Frame Tilt & Stabilizer Circuit
(S/N 9884 and After) ......................................... 5.11
Service Brake & De-Clutch Circuit........................... 5.13
Valve Plate Assy. w/o Aux. Hydraulics .................... 5.15
Valve Plate Assy. w/ Aux. Hydraulics ...................... 5.17
Transmission Cooling Circuit
(Cummins) ........................................................ 5.19
Transmission Cooling Circuit
(Perkins)............................................................ 5.21
Auxiliary Hydraulic Circuit
(Optional) .......................................................... 5.23
Joystick Circuit......................................................... 5.25
SECTION 6 – HYDRAULIC COMPONENTS
Main Pump ................................................................ 6.1
Directional Control Valves ......................................... 6.3
Unloader Valve .......................................................... 6.5
Slave Cylinder ........................................................... 6.7
Frame Tilt/Stabilizer Cylinder .................................... 6.9
Attachment Tilt Cylinder .......................................... 6.11
Hoist Cylinder .......................................................... 6.13
Extend Cylinder ....................................................... 6.15
Swing Carriage Cylinder
(Optional) .......................................................... 6.17
Side Tilt Carriage Cylinder
(Optional) .......................................................... 6.19
Hydraulic Reservoir ................................................. 6.21
Main Control Valve
(Boom Raise/Lower & Extend/Retract Sections) .....
6.23
Main Control Valve
(Attachment Tilt & Frame Tilt Sections) ............ 6.25
SECTION 9 – BOOM AND ATTACHMENTS
Inner Boom................................................................ 9.1
Intermediate Boom .................................................... 9.3
Outer Boom............................................................... 9.5
Boom Extend Chain .................................................. 9.7
Boom Retract Chain .................................................. 9.9
Quick Attach............................................................ 9.11
48” Carriage ............................................................ 9.13
60” Carriage
(Optional) .......................................................... 9.15
72” Carriage
(Optional) .......................................................... 9.17
Swing Carriage
(Optional) .......................................................... 9.19
Side Tilt Carriage
(Optional) .......................................................... 9.21
12 Ft. Truss Boom
(Optional) .......................................................... 9.23
Utility Bucket
(Optional) .......................................................... 9.25
Sheet Material Handler
(Optional) .......................................................... 9.27
PART NUMBER INDEX
SECTION 7 – ELECTRICAL
Electrical System - Cab Harness
(S/N 8249 and Before) ........................................ 7.1
Electrical System - Cab Harness
(S/N 8250 and After) ........................................... 7.3
Electrical System - Engine Harness .......................... 7.5
Electrical System - Closed Cab ................................. 7.7
Lighting System
(Optional) ............................................................ 7.9
SECTION 8 – DECALS AND PAINT
Decals And Paint
(Early Production) ............................................. 1.11
Decals And Paint
(Current Production) ......................................... 1.13
T of C 2
3606 Origin 7/98
Table of Contents
Page Page
3606 Origin 7/98
T of C 3
SECTION 1 – MAIN FRAME AND COVERS
Hoist Cylinder
Orient Fracture In Bearing Race at
Clock Position Shown For Each
2
4
Boom Pivot Frame Tilt Cylinder
3
Stabilizer Cylinder Slave Cylinder
10
9
12
11
8
7
1
5
6
34
33
3
27
32
2
31
41
30
5
29
21
11
20
10
11
12
26
10
13
2
12
5
See Kits
15
Torque Item 23
to 680 lb/ft.
(922 Nm)
14
40

MAIN FRAME

Application
10
12
37
38
36
41
27
3
23
25
24
11
39
1
2
2
5
2
5
6
3
4
7
8
4
9
2
26
21
See
Kits
12
13
10
11
20
4
14
5
10
2
40
15
20
17
19
14
18
22
16
1.1
17
14 18
19
20
28
42
PH0940
Apply
Item 42
to
Item 40
43
it
K
PF0791
PS0041
3606 Rev 9/99
MAIN FRAME
Item No. Part Number Qty. Description
1 Call Factory 1 Frame, Main 2 8520013 8 Fitting, Lube, 1/8 Self Tapping 3 8310116 12 Nut, Hex Lock 1-8 4 8307210 12 Washer, Flat 1" 5 8050001 6 Bearing, Self Align 1-1/2" I.D. 6 8520021 1 Fitting, Lube, 90° 1/8 Self Tapping 7 7088341 4 Spacer 8 7127934 1 Counterweight
9 8310050 4 HHCS, 1-8 x 6" Gr.5 10 7130322 6 Pin, Cylinder Mount 1.5 Dia. 11 8303752 6 HHCS, 5/16-18 x 3-1/2" 12 8305626 6 Nut, Hex Lock 5/16-18 13 8310339 8 HHCS, 7/8-9 x 12" 14 8310060 16 Washer, Flat 7/8" Hardened 15 7129362 2 Anchor, Cylinder 16 8040253 1 Axle, Rear 17 7132592 2 Plate, Anchor 18 8305634 8 Nut, Hex Lock 7/8-9 19 8310295 8 HHCS, 3/4-10 x 5-1/2" Gr.8 20 8307703 16 Washer, Flat 3/4" Hardened 21 8310067 8 Nut, Hex Lock Elastic 3/4-10 22 7127214 1 Mount, Cab 23 8303538 8 HHCS, 1-8 x 3" Gr.8 24 5724302 AR Shim 25 8310066 4 Washer, Flat SAE 1" 26 7124471 2 Conduit, 1" I.D. x 12-1/2" 27 8310061 8 Washer, 1" Hardened 28 8040252 1 Axle, Front 29 5752022 1 Bumper 30 8307112 2 Washer, Flat 1/2" 31 8307007 2 Washer, Lock 1/2" 32 8303625 2 HHCS, 1/2-13 x 1-1/4" 33 7127394 1 Hydraulic Reservoir/Engine Mount 34 7125861 1 Conduit, 3/4" (60" Cut to Fit) 35 8305644 1 Nut, Hex Lock 1/2-13 36 7120662 1 Pin, Hoist Cylinder Mount 2" Dia. 37 8303782 1 HHCS, 1/2-13 x 4" 38 8065640 1 Bearing, Self Align 2" I.D. 39 8050002 2 Bearing, Self Align 2-1/2" I.D. 40 8303551 4 HHCS, M10-1,5 x 16mm 41 7124491 2 Conduit, 1" I.D. x 15-1/2" 42 8526049 AR Adhesive Sealant
KITS
43 7137694 1 Kit, Tie Down (S/N 8083 and Before)
3606 Rev 9/99
1.2

COVERS AND GUARDS

47
46
10
48
45
9
7
8
40
39
6
3
20
5
4
7
1
19
24
21
25
2
11
3
15
11
18
13
14
12
13
13
17
14
23
16
22
37
36
32
34
33
10
35
13
14
38
13
14
33
22
42
22
31
26
4
25
13
23
27
40
40
41
23
22
43
44
41
5
25
29
13 23 28
13
30
13
23
28
13
14
PS0061
1.3
3606 Rev 9/99
COVERS AND GUARDS
Item No. Part Number Qty. Description
1 7130814 1 Hood, Engine
2 7129922 1 Hinge, Hood - Rear
3 7125731 4 Moulding, Black 7" Long
4 8307110 6 Washer, Flat 3/8" Narrow
5 8303540 6 HHCS, 1/4-20 x 1"
6 7129912 1 Hinge, Hood - Front
7 7131782 2 Retainer Ring, Latch
8 6620002 1 Moulding, Black 16" Long
9 8342807 1 Latch w/Key (Includes Item 10) 10 8342808 AR Key 11 8702157 2 Spring, Clip 12 8340035 2 Ball Stud - 13mm 13 8307106 24 Washer, Flat 5/16" 14 8305626 10 Nut, Hex Lock Elastic 5/16-18 15 8702156 1 Spring, Gas 16 7130072 1 Support, Cover 17 8303739 2 HHCS, 5/16-18 x 1-1/4" 18 8302406 2 Pin, Cotter 19 8310334 2 Pin, Clevis 3/8" Dia. 20 7132844 1 Panel, Engine 21 8303679 4 HHCS, 3/8-16 x 1-3/4" Gr.5 22 8303670 14 HHCS, 5/16-18 x 1" 23 8307004 14 Washer, Lock 5/16" 24 7129663 1 Cover, Engine, Rear 25 8305906 10 Nut, Retainer 5/16-18 26 8305645 4 Nut, Hex Lock Elastic 3/8-16 27 7129653 1 Cover, Engine, Front 28 8303744 4 HHCS, 5/16-18 x 1/2" 29 7129612 1 Bracket, Cover - Front 30 7129622 1 Bracket, Cover - Rear 31 7131652 2 Striker, Rear Door 32 8702158 1 Spring, Gas 33 8340036 2 Ball Stud - 10mm 34 7130173 1 Cover, Rear 35 8342416 2 Latch, Adjustable Trigger 36 8307112 2 Washer, Flat 1/2" Heavy 37 8305644 2 Nut, Hex Lock Elastic 1/2-13 38 8303625 2 HHCS, 1/2-13 x 1-1/4" 39 8307109 4 Washer, Flat SAE Light 1/4" 40 8305624 8 Nut, Hex Lock Elastic 1/4-20 41 8307202 4 Washer, Flat 1/4" 42 8303114 2 HHCS, 1/4-20 x 2-1/4" Gr.5 43 7134132 2 Hook, Rubber 44 7134122 2 Bracket, Anchor 45 7134142 2 Bracket, Hook 46 8303836 4 Screw, Slotted Pan Hd. #10-24 x 5/8" 47 8307111 4 Washer, Flat #10 48 8310085 4 Nut, Hex Lock Elastic #10-24
3606 Rev 9/99
1.4
SECTION 2 – OPERATOR’S CAB AND CONTROLS

OPEN CAB - OUTER PANELS

1
4
3
5
2
25
24
6
7
8
9
4
5
6
8
9
7
13
12
7
8
11
10
6
6
15
14
16
5
4
5
17 19
4
6
18
2.1
20
21
23 22
Torque to
280 lb/ft.
(380 Nm)
20
6
5 4
S/N 8373 and Before
21
22
26
19
PF0780
PS0331
3606 Rev 9/99
OPEN CAB - OUTER PANELS
Item No. Part Number Qty. Description
1 7126534 1 Operator’s Protective Structure - ROPS/FOPS
2 7131412 1 Headliner
3 7130663 1 Panel, Cab Rear
4 8310301 8 BHCS, 5/16-18 x 1" (S/N 8373 and Before)
5 8310124 8 Washer, Flat Plastic 5/16" (S/N 8373 and Before)
6 8305906 13 Nut, Retaining 5/16-18
7 8303670 5 HHCS, 5/16-18 x 1"
8 8307004 5 Washer, Lock 5/16"
9 7057141 4 Washer, Rebound 10 7130653 1 Panel, Cab Rear LH 11 8307203 1 Washer, Flat 5/16" 12 8310067 2 Nut, Hex Lock Elastic 3/4-10 13 8303034 4 BHCS, 1/4-20 x 3/4" 14 8990122 1 Holder, Owner/Operator Manual 15 8307202 4 Washer, Flat 1/4" 16 8305624 4 Nut, Hex Lock Elastic 1/4-20 17 7131493 1 Mat, Floor 18 8310353 2 Screw, Self Drilling #12-14 x 1" (S/N 8373 and Before) 19 7130643 1 Panel, Cab Front LH (S/N 8373 and Before)
7134453 1 Panel, Cab Front LH (S/N 8374 and After) 20 8278026 4 Isolator, Cab 21 7129441 4 Washer, Rebound 22 8310375 4 HHCS, 3/4-10 x 3-3/4" Gr.8 23 8307010 2 Washer, Lock 3/4" 24 7130633 1 Panel, Cab Front 25 7137152 1 Kit, Mesh Plate - Right Side
26 8526042 AR Adhesive, 10 Oz Spray Can (For Item 17)
10 BHCS, 5/16-18 x 1" (S/N 8374 and After)
10 Washer, Flat Plastic 5/16" (S/N 8374 and After)
(Includes Urethane & Installation Instructions)
3606 Rev 9/99
2.2
24

OPEN CAB - INNER CONSOLE & DASH PANEL

17
2
23
16
13
16 17
15 16
17
16
15
13
16
17
10
9
8
6
7
Torque to
6-8 lb/ft
(8-11 Nm)
1
2
11
6
5
21
13
2
3
13
22
14
16
20 16 13
17
19
2
18
17
16
15
4
2
2
2.3
12
14
15
PS0701
3606 Rev 9/99
OPEN CAB - INNER CONSOLE & DASH PANEL
Item No. Part Number Qty. Description
1 7130724 1 Dash, Front 2 8305906 10 Nut, Retaining 5/16-18 3 7130773 1 Cover, Lower Dash 4 8310353 3 Screw, Self Drilling #12-14 x 1" 5 8310016 2 HHCS, Slotted #10-24 x 1" 6 8310402 4 Spacer 7 8310360 4 Washer, Fender 8 8310085 2 Nut, Hex Lock Elastic #10-24
9 8580421 4 Nut, Well #10-32 x 1/2" Long 10 8310358 4 BHCS, #10-32 x 3/4" 11 7131003 1 Holder, Load Chart 12 7130744 1 Support, Console 13 7057141 7 Washer, Rebound 14 8305626 2 Nut, Hex Lock Elastic 5/16-18 15 8307203 5 Washer, Flat 5/16" 16 8307004 10 Washer, Lock 5/16" 17 8303739 9 HHCS, 5/16-18 x 1-1/4" 18 7130862 1 Armrest 19 7130734 1 Tool Bin, Rear 20 8310009 1 HHCS, 5/16-18 x 2" 21 8630010 1 Ring, Retaining 22 8307206 1 Washer, Flat 1/2" 23 7124531 1 Conduit, 1/4 x 5" Long 24 7132751 1 Conduit, 1/4 x 9-1/2" Long
3606 Rev 9/99
2.4

OPERATOR’S SEAT AND SEAT BELT

1 2
14
9
12
3 4 5 6 7 8
24
11
18
19
10
15
17
18
15
11
16
22
9
10
12
13
23
Torque to
20 lb/ft
(27 Nm)
PF0791
2.5
PF0791
21
20
it
25
K
18
19
Items 20 thru 23 Not
Required On Early
it
K
Production Cabs With A
Threaded Hole For
Tether Mounting
PS0120
3606 Rev 3/02
OPERATOR’S SEAT AND SEAT BELT
Item No. Part Number Qty. Description
1 8864053 1 Seat
2 8036009 1 Boot, 60/76mm (Not Shown)
3 8036010 1 Adjuster, 6" (Not Shown)
4 8036011 1 Damper (Not Shown)
5 8036013 4 Rollers, Up Stop Bumper/Down Stop Bumper- 7/16" Dia.(Not Shown)
6 8036014 1 Springs and Cable (Not Shown)
7 8036015 1 Hanger Knob Tension Shaft (Not Shown)
8 8036017 1 Cushion/Pan Assembly Kit (Not Shown)
9 7130412 2 Tether 10 7096491 2 Spacer 11 8864057 1 Seat Belt Assembly - 2" Retractable (Includes Items 12 thru 15) 12 NSS 2 Washer 13 NSS 1 Hex Hd Capscrew 14 NSS 1 Hex Hd Capscrew 15 NSS 2 Nut, Hex 16 7121543 1 Support, Seat 17 8303670 4 HHCS, 5/16-18 x 1" Gr. 5 18 8307106 12 Washer, Flat 5/16" Narrow 19 8305626 8 Nut, Hex Lock Elastic 5/16-18 20 8305404 2 Nut, Hex Jam 3/8-16 21 8307204 2 Washer, Flat 3/8" 22 7057141 2 Washer, Rebound 23 8305645 2 Nut, Hex Lock Elastic 3/8-16 24 8864058 1 Seat Belt Assembly - 3" Retractable (Includes mounting hardware) 25 8864019 1 Seat Belt Assembly - 3" Non-Retractable
3606 Rev 3/02
2.6

OPERATOR’S SEAT AND SEAT BELT

(Optional)
2
1
6
7
4
3
5
5
2
3
4
7
8
6
9
14
Torque to
20 lb/ft
11
12
13
(27 Nm)
PF0791
2.7
15
it
K
PF0791
16
9
10
Items 11 thru 14 Not
Required On Early
Production Cabs With A
Threaded Hole For
Tether Mounting
it
K
PS0310
3606 Rev 9/99
OPERATOR’S SEAT AND SEAT BELT
(Optional)
Item No. Part Number Qty. Description
1 8864055 1 Seat, Deluxe Cloth with Supension
2 7130412 2 Tether
3 7096491 2 Spacer
4 8864060 1 Seat Belt Assembly - 2" Retractable (Includes Items 5 thru 7)
5NSS2Nut, Hex
6 NSS 2 Hex Hd Capscrew
7 NSS 2 Washer, Flat
8 8303670 4 HHCS, 5/16-18 x 1" Gr. 5
9 8307106 8 Washer, Flat 5/16" Narrow 10 8305626 4 Nut, Hex Lock Elastic 5/16-18 11 8305404 2 Nut, Hex Jam 3/8-16 12 8307204 2 Washer, Flat 3/8" 13 7057141 2 Washer, Rebound 14 8305645 2 Nut, Hex Lock Elastic 3/8-16 15 8864058 1 Seat Belt Assembly - 3" Retractable (Includes mounting hardware) 16 8864019 1 Seat Belt Assembly - 3" Non-Retractable
8864056 1 Seat, Deluxe Vinyl with Supension
3606 Rev 9/99
2.8

MIRRORS

1
3
4
5
2
12
9
11
10
8
4
7
3
14
4
13
4
15
3
4
6
2.9
CLOSED CAB ONLY
PS0321
3606 Rev 5/99
MIRRORS
Item No. Part Number Qty. Description
1 8866514 1 Mirror Head, Convex
2 8866515 1 Arm Assembly, Mirror
3 8303548 2 HHCS, M6-1 x 19mm
4 8307024 A/R Washer, Lock M6 (Qty 2 for Open Cab, Qty 3 for Closed Cab)
5 8307109 2 Washer, Flat SAE 1/4" Light
6 8866529 1 Mirror, Rear View
7 8866530 1 Arm Assembly, Mirror
8 8303799 2 HHCS, M6-1 x 14mm
9 7136742 1 Kit, RH Mirror - Optional (Includes Item 10, 11 & 12) 10 8303836 2 Screw, Slotted Round Hd. #10-24 x 5/8" 11 8307003 2 Washer, Lock #10 12 8866516 1 Mirror Assembly, Rear View 13 7138366 1 Bracket, Mirror (Closed Cab Only) 14 8303799 1 HHCS, M6-1 x 14mm (Closed Cab Only) 15 8305047 1 Nut, Hex M6-1 (Closed Cab Only)
3606 Rev 5/99
2.10
THROTTLE PEDAL CONTROL
(Cummins)
3
4
1
5
8
6
20
10
9
11
12
2
18
19
6
15
13
14
16
17
PS0430
7
2.11
3606 Origin 7/98
THROTTLE PEDAL CONTROL
(Cummins)
Item No. Part Number Qty. Description
1 8162003 1 Pedal, Throttle (Includes Item 2)
2 8033178 1 Bellows, Throttle Pedal
3 8303615 3 HHCS, 1/4-20 x 1-1/4"
4 8307002 3 Washer, Lock 1/4"
5 8307109 4 Washer, Flat SAE 1/4"
6 8305402 2 Nut, Hex Jam 1/4-28 NF
7 8700116 1 Spring, Extension
8 8160073 1 Cable, Throttle
9 8303837 2 Screw, Slotted Pan Hd. #10-24 x 3/4" 10 8160610 1 Clamp, Cable 11 8303799 2 HHCS, M6 x 14mm 12 8307024 2 Washer, Lock M6 13 8340034 1 Rod End 1/4-28 Thd. 14 7127091 1 Extension, Throttle Lever 15 8305650 1 Nut, Hex Lock Elastic 1/4-28 NF 16 8303790 2 HHCS, M12x1.75 x 30mm PC 8,8 17 8307025 2 Washer, Lock M12 18 7127102 1 Bracket, Throttle Cable 19 8305002 2 Nut, Hex #10-24 20 8307003 2 Washer, Lock #10
3606 Origin 7/98
2.12
THROTTLE PEDAL CONTROL
(Perkins)
3
4
1
2
5
6
7
8
9
12
14
13
Throttle Lever For
Reference Only
11
10
6
15
5
16
PS0470
2.13
3606 Rev 5/99
THROTTLE PEDAL CONTROL
(Perkins)
Item No. Part Number Qty. Description
1 8162003 1 Pedal, Throttle (Includes Item 2)
2 8033178 1 Bellows, Throttle Pedal
3 8303615 3 HHCS, 1/4-20 x 1-1/4"
4 8307002 3 Washer, Lock 1/4"
5 8307109 5 Washer, Flat SAE 1/4 Narrow
6 8305402 2 Nut, Hex Jam 1/4-28 NF
7 8700116 1 Spring, Extension
8 8160073 1 Cable, Throttle
9 7128252 1 Bracket, Throttle 10 8303837 2 Screw, Slotted Pan Hd. #10-24 x 3/4" 11 8162213 2 Shim 12 8160610 1 Clamp, Cable 13 8307003 2 Washer, Lock #10 14 8305002 2 Nut, Hex #10-24 15 8340034 1 Rod End 1/4-28 Thd. 16 8305650 1 Nut, Hex Lock Elastic 1/4-28 NF
3606 Rev 5/99
2.14

SERVICE BRAKE PEDAL MOUNTING

See “Directional
Control Valves”
1
8
7
6
5
4
2
3
PS0530
2.15
3606 Rev 5/99
SERVICE BRAKE PEDAL MOUNTING
Item No. Part Number Qty. Description
1 7128403 1 Pedal, Service Brake
2 8305644 2 Nut, Hex Lock Elastic 1/2-13
3 8307206 2 Washer, Flat 1/2"
4 7129521 2 Pivot, Brake Pedal
5 8303755 4 HHCS, M10-1,5 x 30mm
6 8307023 4 Washer, Lock M10
7 8303658 2 HHCS, 1/2-13 x 2"
8 8307112 2 Washer, Flat 1/2" Narrow
3606 Rev 5/99
2.16

JOYSTICK MOUNTING

2
1
3
4
5
Torque to 8 lb/ft
(11 Nm) 3 Places
Front Dash for
Reference Only
PS0730
2.17
3606 Rev 1/00
JOYSTICK MOUNTING
Item No. Part Number Qty. Description
1 7133942 1 Joystick Assembly (Includes Item 2 and 3)
2 7133932 1 Handle Assembly
3 8035777 1 Rubber Boot
4 8303705 3 Flange Hd. Capscrew 1/4-20 x 3/4"
5 8307002 3 Washer, Lock 1/4"
3606 Rev 1/00
2.18

STEERING COLUMN, STEERING WHEEL & SHIFTER

1
2
17
18
16
11
10
12
17
15
14
13
9
8
Power Steering Valve
See “Directional Control
Valves”
3
4
6
7
5
2.19
PS0541
3606 Rev 3/02
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