Loading...
Illustrated Parts Manual
Model
3606
P/N - 8990299
Revised May 25, 2007
EFFECTIVITY PAGE
May 25, 2007 - A - Revised Manual
8990299 |
3606 |
i |
EFFECTIVITY PAGE
-ii |
3606 |
8990299 |
Table of Contents
|
Page |
SECTION 1 – MAIN FRAME AND COVERS |
|
Main Frame ............................................................... |
1.1 |
Covers And Guards................................................... |
1.3 |
SECTION 2 – OPERATOR’S CAB AND CONTROLS |
|
Open Cab - Outer Panels.......................................... |
2.1 |
Open Cab - Inner Console & Dash Panel ................. |
2.3 |
Operator’s Seat And Seat Belt .................................. |
2.5 |
Operator’s Seat And Seat Belt |
|
(Optional) ............................................................ |
2.7 |
Mirrors ....................................................................... |
2.9 |
Throttle Pedal Control |
|
(Cummins) ........................................................ |
2.11 |
Throttle Pedal Control |
|
(Perkins)............................................................ |
2.13 |
Service Brake Pedal Mounting ................................ |
2.15 |
Joystick Mounting.................................................... |
2.17 |
Steering Column, Steering Wheel & Shifter ............ |
2.19 |
Cab Door |
|
(Optional) .......................................................... |
2.21 |
Closed Cab - Outer Panels |
|
(Optional) .......................................................... |
2.23 |
Closed Cab - Inner Console & Dash Panel |
|
(Optional) .......................................................... |
2.25 |
Cab Heater |
|
(Optional) .......................................................... |
2.27 |
Front Windshield Wiper |
|
(Optional) .......................................................... |
2.29 |
Skylight Windshield Wiper |
|
(Optional) .......................................................... |
2.31 |
Rear Window & Rear Windshield Wiper |
|
(Optional) .......................................................... |
2.33 |
Soft Cab Enclosure |
|
(Optional) .......................................................... |
2.35 |
Fenders |
|
(Optional) .......................................................... |
2.37 |
SECTION 3 – DRIVE TRAIN |
|
Drive Shaft - Transfer Box To Front Axle .................. |
3.1 |
Drive Shaft - Transfer Box To Rear Axle................... |
3.3 |
Drive Shaft - Transmission To Transfer Box ............. |
3.5 |
Transfer Box Housing And Covers............................ |
3.7 |
Transfer Box Gears And Shafts ................................ |
3.9 |
Axle Housing - Front Axle........................................ |
3.11 |
Axle Housing - Rear Axle ........................................ |
3.13 |
Steer Cylinder And Swivels - Front Axle ................. |
3.15 |
Steer Cylinder And Swivels - Rear Axle .................. |
3.17 |
Differential Assembly - Front Axle ........................... |
3.19 |
Bevel Gear And Pinion Set - Front/Rear Axles ....... |
3.21 |
Brake Assembly - Front Axle................................... |
3.23 |
Brake Assembly - Rear Axle ................................... |
3.25 |
Reduction Gears - Front/Rear Axles ....................... |
3.27 |
|
Page |
Wheel Hub Assembly - Front/Rear Axles ................ |
3.29 |
Axle Shafts - Front/Rear Axles................................. |
3.31 |
Differential Assembly - Rear Axle ............................ |
3.33 |
Transmission Case, Plate & Converter Housing |
|
(4 Speed)........................................................... |
3.35 |
Torque Converter And Drive Plates |
|
(4 Speed)........................................................... |
3.37 |
Charging Pump, Drive, Filter & Reverse Idler |
|
(4 Speed)........................................................... |
3.39 |
Forward And Reverse Shaft Group |
|
(4 Speed)........................................................... |
3.41 |
First And Second Shaft Group |
|
(4 Speed)........................................................... |
3.43 |
High, Third And Output Shaft Group |
|
(4 Speed)........................................................... |
3.45 |
Output Shaft Group |
|
(4 Speed)........................................................... |
3.47 |
Electric Control Group |
|
(4 Speed)........................................................... |
3.49 |
Wheels And Tires..................................................... |
3.51 |
Transmission & Transfer Box Mounting................... |
3.53 |
SECTION 4 – POWER PLANT |
|
Engine Mounting - Cummins |
|
(S/N 9179 and Before)......................................... |
4.1 |
Engine Mounting - Cummins |
|
(S/N 9180 and After)............................................ |
4.3 |
Radiator And Oil Cooler |
|
(Cummins) ........................................................... |
4.5 |
Exhaust System |
|
(Cummins) ........................................................... |
4.7 |
Air Cleaner |
|
(Cummins) ........................................................... |
4.9 |
Fuel System |
|
(Cummins) ......................................................... |
4.11 |
Engine Mounting |
|
(Perkins Natural & Turbo).................................. |
4.13 |
Radiator And Oil Cooler |
|
(Perkins Natural & Turbo).................................. |
4.15 |
Exhaust System |
|
(Perkins Natural & Turbo).................................. |
4.17 |
Air Cleaner |
|
(Perkins Natural & Turbo).................................. |
4.19 |
Fuel System |
|
(Perkins Natural & Turbo).................................. |
4.21 |
Cold Start Kit |
|
(Cummins) ......................................................... |
4.23 |
SECTION 5 – HYDRAULIC CIRCUITS |
|
Power Steering Circuit ............................................... |
5.1 |
Unloader Valve Circuit ............................................... |
5.3 |
Boom Raise/Lower & Extend/Retract Circuit ............. |
5.5 |
Attachment Tilt And Slave Circuit .............................. |
5.7 |
T of C 1
3606 Origin 7/98
|
Page |
Frame Tilt & Stabilizer Circuit |
|
(S/N 9883 and Before) ........................................ |
5.9 |
Frame Tilt & Stabilizer Circuit |
|
(S/N 9884 and After) ......................................... |
5.11 |
Service Brake & De-Clutch Circuit........................... |
5.13 |
Valve Plate Assy. w/o Aux. Hydraulics .................... |
5.15 |
Valve Plate Assy. w/ Aux. Hydraulics ...................... |
5.17 |
Transmission Cooling Circuit |
|
(Cummins) ........................................................ |
5.19 |
Transmission Cooling Circuit |
|
(Perkins)............................................................ |
5.21 |
Auxiliary Hydraulic Circuit |
|
(Optional) .......................................................... |
5.23 |
Joystick Circuit......................................................... |
5.25 |
SECTION 6 – HYDRAULIC COMPONENTS |
|
Main Pump ................................................................ |
6.1 |
Directional Control Valves ......................................... |
6.3 |
Unloader Valve .......................................................... |
6.5 |
Slave Cylinder ........................................................... |
6.7 |
Frame Tilt/Stabilizer Cylinder .................................... |
6.9 |
Attachment Tilt Cylinder .......................................... |
6.11 |
Hoist Cylinder .......................................................... |
6.13 |
Extend Cylinder ....................................................... |
6.15 |
Swing Carriage Cylinder |
|
(Optional) .......................................................... |
6.17 |
Side Tilt Carriage Cylinder |
|
(Optional) .......................................................... |
6.19 |
Hydraulic Reservoir ................................................. |
6.21 |
Main Control Valve |
|
(Boom Raise/Lower & Extend/Retract Sections) ..... |
|
6.23 |
|
Main Control Valve |
|
(Attachment Tilt & Frame Tilt Sections) ............ |
6.25 |
SECTION 7 – ELECTRICAL |
|
Electrical System - Cab Harness |
|
(S/N 8249 and Before) ........................................ |
7.1 |
Electrical System - Cab Harness |
|
(S/N 8250 and After) ........................................... |
7.3 |
Electrical System - Engine Harness .......................... |
7.5 |
Electrical System - Closed Cab ................................. |
7.7 |
Lighting System |
|
(Optional) ............................................................ |
7.9 |
SECTION 8 – DECALS AND PAINT |
|
Decals And Paint |
|
(Early Production) ............................................. |
1.11 |
Decals And Paint |
|
(Current Production) ......................................... |
1.13 |
|
Page |
SECTION 9 – BOOM AND ATTACHMENTS |
|
Inner Boom................................................................ |
9.1 |
Intermediate Boom.................................................... |
9.3 |
Outer Boom............................................................... |
9.5 |
Boom Extend Chain .................................................. |
9.7 |
Boom Retract Chain.................................................. |
9.9 |
Quick Attach............................................................ |
9.11 |
48” Carriage ............................................................ |
9.13 |
60” Carriage |
|
(Optional).......................................................... |
9.15 |
72” Carriage |
|
(Optional).......................................................... |
9.17 |
Swing Carriage |
|
(Optional).......................................................... |
9.19 |
Side Tilt Carriage |
|
(Optional).......................................................... |
9.21 |
12 Ft. Truss Boom |
|
(Optional).......................................................... |
9.23 |
Utility Bucket |
|
(Optional).......................................................... |
9.25 |
Sheet Material Handler |
|
(Optional).......................................................... |
9.27 |
PART NUMBER INDEX
T of C 2
3606 Origin 7/98
Table of Contents
Page |
Page |
T of C 3
3606 Origin 7/98
MAIN FRAME
Hoist Cylinder
|
12 |
|
Orient Fracture In Bearing Race at |
|
|
|
11 |
1 |
Clock Position Shown For Each |
|
|
|
|
|
|
|
|
|||
|
Application |
|
|
|
||
|
|
2 |
|
|
|
|
10 |
|
Boom Pivot |
|
|
|
|
|
|
|
|
|
|
|
9 |
|
3 |
Frame Tilt Cylinder |
|
|
|
|
|
|
Stabilizer Cylinder |
|
|
|
8 |
|
4 |
Slave Cylinder |
|
|
|
|
|
|
2 |
|
||
|
|
|
|
|
|
|
7 |
6 |
5 |
|
|
11 |
39 |
10 |
|
|
||||
|
|
|
|
|
||
|
|
|
|
|
|
|
|
|
|
12 |
|
|
1 |
|
|
34 |
|
|
2 |
|
|
|
37 |
|
|
||
|
|
|
|
|
||
|
|
|
38 |
5 |
2 |
3 |
|
|
|
36 |
|||
|
|
|
|
|
4 |
|
33 |
|
|
|
|
5 |
|
|
|
|
|
|
6 |
7 |
|
|
|
|
|
8 |
41
|
3 |
27 |
|
|
|
32 |
31 |
41 |
|
|
2 |
|
|
|
|
|
30 |
|
|
|
5 |
|
|
|
|
|
|
|
|
11 |
29 |
|
|
|
21 |
|
|
|
|
10 |
20 |
|
|
|
|
|
|
|
|
11 |
12 |
|
|
26 |
10
2 |
12 |
See |
Torque |
|
13 |
5 |
Item 23 |
||
Kits |
||||
to 680 lb/ft. |
||||
|
15 |
|
(922 Nm) |
14 |
|
|
|
40 |
|
17 |
28 |
|
14 |
||
|
||
18 |
|
|
19 |
20 |
|
|
|
|
|
|
|
4 |
|
|
|
|
|
9 |
|
2 |
|
See |
12 |
10 |
|
|
|
|
||
|
26 |
21 |
Kits |
|
|
|
13 |
|
|
||
|
|
|
|
||
27 |
|
20 |
14 |
|
11 |
|
|
|
|
||
|
4 |
|
|
|
5 |
3 |
|
|
|
|
|
|
|
10 |
|
|
|
|
|
|
|
2 |
|
|
|
|
|
|
|
23 |
|
|
|
40 |
15 |
|
20 |
|
|
|
|
|
|
|
|
|
|
|
|
|
17 |
|
|
|
|
19 |
14 |
|
|
|
|
|
18 |
16 |
|
|
24 |
|
22 |
|
|
25 |
|
|
|
||
|
|
|
|
||
|
42 |
|
43 |
|
|
|
|
|
|
|
|
|
|
PH0940 |
|
|
|
|
|
Apply |
|
|
|
|
Item 42 |
|
Kit |
|
|
|
|
to |
|
PF0791 |
|
|
Item 40 |
|
|
|
|
PS0041
1.1
3606 Rev 9/99
|
|
|
MAIN FRAME |
|
|
|
|
Item No. |
Part Number |
Qty. |
Description |
1 |
Call Factory |
1 |
Frame, Main |
2 |
8520013 |
8 |
Fitting, Lube, 1/8 Self Tapping |
3 |
8310116 |
12 |
Nut, Hex Lock 1-8 |
4 |
8307210 |
12 |
Washer, Flat 1" |
5 |
8050001 |
6 |
Bearing, Self Align 1-1/2" I.D. |
6 |
8520021 |
1 |
Fitting, Lube, 90° 1/8 Self Tapping |
7 |
7088341 |
4 |
Spacer |
8 |
7127934 |
1 |
Counterweight |
9 |
8310050 |
4 |
HHCS, 1-8 x 6" Gr.5 |
10 |
7130322 |
6 |
Pin, Cylinder Mount 1.5 Dia. |
11 |
8303752 |
6 |
HHCS, 5/16-18 x 3-1/2" |
12 |
8305626 |
6 |
Nut, Hex Lock 5/16-18 |
13 |
8310339 |
8 |
HHCS, 7/8-9 x 12" |
14 |
8310060 |
16 |
Washer, Flat 7/8" Hardened |
15 |
7129362 |
2 |
Anchor, Cylinder |
16 |
8040253 |
1 |
Axle, Rear |
17 |
7132592 |
2 |
Plate, Anchor |
18 |
8305634 |
8 |
Nut, Hex Lock 7/8-9 |
19 |
8310295 |
8 |
HHCS, 3/4-10 x 5-1/2" Gr.8 |
20 |
8307703 |
16 |
Washer, Flat 3/4" Hardened |
21 |
8310067 |
8 |
Nut, Hex Lock Elastic 3/4-10 |
22 |
7127214 |
1 |
Mount, Cab |
23 |
8303538 |
8 |
HHCS, 1-8 x 3" Gr.8 |
24 |
5724302 |
AR |
Shim |
25 |
8310066 |
4 |
Washer, Flat SAE 1" |
26 |
7124471 |
2 |
Conduit, 1" I.D. x 12-1/2" |
27 |
8310061 |
8 |
Washer, 1" Hardened |
28 |
8040252 |
1 |
Axle, Front |
29 |
5752022 |
1 |
Bumper |
30 |
8307112 |
2 |
Washer, Flat 1/2" |
31 |
8307007 |
2 |
Washer, Lock 1/2" |
32 |
8303625 |
2 |
HHCS, 1/2-13 x 1-1/4" |
33 |
7127394 |
1 |
Hydraulic Reservoir/Engine Mount |
34 |
7125861 |
1 |
Conduit, 3/4" (60" Cut to Fit) |
35 |
8305644 |
1 |
Nut, Hex Lock 1/2-13 |
36 |
7120662 |
1 |
Pin, Hoist Cylinder Mount 2" Dia. |
37 |
8303782 |
1 |
HHCS, 1/2-13 x 4" |
38 |
8065640 |
1 |
Bearing, Self Align 2" I.D. |
39 |
8050002 |
2 |
Bearing, Self Align 2-1/2" I.D. |
40 |
8303551 |
4 |
HHCS, M10-1,5 x 16mm |
41 |
7124491 |
2 |
Conduit, 1" I.D. x 15-1/2" |
42 |
8526049 |
AR |
Adhesive Sealant |
|
|
|
KITS |
43 |
7137694 |
1 |
Kit, Tie Down (S/N 8083 and Before) |
|
|
|
|
1.2
3606 Rev 9/99
COVERS AND GUARDS
10
9 
7
48
47
45 46 8
40
39
|
6 |
7 |
5 4 |
3
20
25
1
2 |
|
11 |
|
3 |
14 |
|
13 |
15 |
12 |
11 |
16 |
19 |
18 |
|
|
|
17 |
13
14
21
24
22 
23 
13
25
26
4
37
36
32
33
34
33
10
35
13
14
38
13
14
22 31
13 14
22 23 |
13 |
|
30 |
|
|
|
|||
|
|
13 |
||
|
|
|
||
42 43 |
27 40 |
25 |
23 |
|
41 |
28 |
|||
|
||||
|
|
|
29 |
|
|
|
|
13 |
|
|
|
|
23 |
|
|
|
|
28 |
|
40 |
13 |
5 41 44 |
22 |
23 |
PS0061 |
1.3
3606 Rev 9/99
|
|
|
COVERS AND GUARDS |
|
|
|
|
Item No. |
Part Number |
Qty. |
Description |
1 |
7130814 |
1 |
Hood, Engine |
2 |
7129922 |
1 |
Hinge, Hood - Rear |
3 |
7125731 |
4 |
Moulding, Black 7" Long |
4 |
8307110 |
6 |
Washer, Flat 3/8" Narrow |
5 |
8303540 |
6 |
HHCS, 1/4-20 x 1" |
6 |
7129912 |
1 |
Hinge, Hood - Front |
7 |
7131782 |
2 |
Retainer Ring, Latch |
8 |
6620002 |
1 |
Moulding, Black 16" Long |
9 |
8342807 |
1 |
Latch w/Key (Includes Item 10) |
10 |
8342808 |
AR |
Key |
11 |
8702157 |
2 |
Spring, Clip |
12 |
8340035 |
2 |
Ball Stud - 13mm |
13 |
8307106 |
24 |
Washer, Flat 5/16" |
14 |
8305626 |
10 |
Nut, Hex Lock Elastic 5/16-18 |
15 |
8702156 |
1 |
Spring, Gas |
16 |
7130072 |
1 |
Support, Cover |
17 |
8303739 |
2 |
HHCS, 5/16-18 x 1-1/4" |
18 |
8302406 |
2 |
Pin, Cotter |
19 |
8310334 |
2 |
Pin, Clevis 3/8" Dia. |
20 |
7132844 |
1 |
Panel, Engine |
21 |
8303679 |
4 |
HHCS, 3/8-16 x 1-3/4" Gr.5 |
22 |
8303670 |
14 |
HHCS, 5/16-18 x 1" |
23 |
8307004 |
14 |
Washer, Lock 5/16" |
24 |
7129663 |
1 |
Cover, Engine, Rear |
25 |
8305906 |
10 |
Nut, Retainer 5/16-18 |
26 |
8305645 |
4 |
Nut, Hex Lock Elastic 3/8-16 |
27 |
7129653 |
1 |
Cover, Engine, Front |
28 |
8303744 |
4 |
HHCS, 5/16-18 x 1/2" |
29 |
7129612 |
1 |
Bracket, Cover - Front |
30 |
7129622 |
1 |
Bracket, Cover - Rear |
31 |
7131652 |
2 |
Striker, Rear Door |
32 |
8702158 |
1 |
Spring, Gas |
33 |
8340036 |
2 |
Ball Stud - 10mm |
34 |
7130173 |
1 |
Cover, Rear |
35 |
8342416 |
2 |
Latch, Adjustable Trigger |
36 |
8307112 |
2 |
Washer, Flat 1/2" Heavy |
37 |
8305644 |
2 |
Nut, Hex Lock Elastic 1/2-13 |
38 |
8303625 |
2 |
HHCS, 1/2-13 x 1-1/4" |
39 |
8307109 |
4 |
Washer, Flat SAE Light 1/4" |
40 |
8305624 |
8 |
Nut, Hex Lock Elastic 1/4-20 |
41 |
8307202 |
4 |
Washer, Flat 1/4" |
42 |
8303114 |
2 |
HHCS, 1/4-20 x 2-1/4" Gr.5 |
43 |
7134132 |
2 |
Hook, Rubber |
44 |
7134122 |
2 |
Bracket, Anchor |
45 |
7134142 |
2 |
Bracket, Hook |
46 |
8303836 |
4 |
Screw, Slotted Pan Hd. #10-24 x 5/8" |
47 |
8307111 |
4 |
Washer, Flat #10 |
48 |
8310085 |
4 |
Nut, Hex Lock Elastic #10-24 |
|
|
|
|
1.4
3606 Rev 9/99
OPEN CAB - OUTER PANELS
3 |
4 |
5 |
1 |
2 |
25 |
|
|
|
|
6 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
7 |
8 |
4 |
|
|
|
|
|
|
9 |
|
|
|
|
|
|
|
5 |
|
|
|
|
|
|
|
6 |
|
9 |
8 |
7 |
13 |
|
|
|
|
|
|
|
|
|
|||
|
|
|
|
|
|
||
|
|
|
|
12 7 8 |
10 |
|
|
|
|
|
|
|
11 |
|
|
|
|
|
|
|
|
|
|
6 |
|
|
|
|
|
|
|
|
|
|
15 |
14 |
|
6 |
|
|
|
|
|
|
|
||
24 |
|
|
16 |
|
|
|
|
4 |
|
17 |
|
|
|
|
|
|
|
|
|
|
|
||
5 |
|
19 |
|
|
|
|
|
5 |
|
|
|
|
|
||
4 |
|
|
|
|
|
|
|
|
|
|
6 |
|
|
|
|
|
|
|
|
|
|
18 |
|
|
|
|
|
20 |
6 |
19 |
|
|
|
|
|
|
|
5 |
|
|
|
|
|
|
|
4 |
|
|
|
|
|
|
S/N 8373 and Before |
|
|
|
21 |
|
20 |
22 |
26 |
21 |
|
PF0780 |
23 |
|
|
|
|
|
22 |
Torque to |
|
|
280 lb/ft. |
|
|
(380 Nm) |
PS0331 |
2.1
3606 Rev 9/99
OPEN CAB - OUTER PANELS
Item No. |
Part Number |
Qty. |
Description |
1 |
7126534 |
1 |
Operator’s Protective Structure - ROPS/FOPS |
2 |
7131412 |
1 |
Headliner |
3 |
7130663 |
1 |
Panel, Cab Rear |
4 |
8310301 |
8 |
BHCS, 5/16-18 x 1" (S/N 8373 and Before) |
|
|
10 |
BHCS, 5/16-18 x 1" (S/N 8374 and After) |
5 |
8310124 |
8 |
Washer, Flat Plastic 5/16" (S/N 8373 and Before) |
|
|
10 |
Washer, Flat Plastic 5/16" (S/N 8374 and After) |
6 |
8305906 |
13 |
Nut, Retaining 5/16-18 |
7 |
8303670 |
5 |
HHCS, 5/16-18 x 1" |
8 |
8307004 |
5 |
Washer, Lock 5/16" |
9 |
7057141 |
4 |
Washer, Rebound |
10 |
7130653 |
1 |
Panel, Cab Rear LH |
11 |
8307203 |
1 |
Washer, Flat 5/16" |
12 |
8310067 |
2 |
Nut, Hex Lock Elastic 3/4-10 |
13 |
8303034 |
4 |
BHCS, 1/4-20 x 3/4" |
14 |
8990122 |
1 |
Holder, Owner/Operator Manual |
15 |
8307202 |
4 |
Washer, Flat 1/4" |
16 |
8305624 |
4 |
Nut, Hex Lock Elastic 1/4-20 |
17 |
7131493 |
1 |
Mat, Floor |
18 |
8310353 |
2 |
Screw, Self Drilling #12-14 x 1" (S/N 8373 and Before) |
19 |
7130643 |
1 |
Panel, Cab Front LH (S/N 8373 and Before) |
|
7134453 |
1 |
Panel, Cab Front LH (S/N 8374 and After) |
20 |
8278026 |
4 |
Isolator, Cab |
21 |
7129441 |
4 |
Washer, Rebound |
22 |
8310375 |
4 |
HHCS, 3/4-10 x 3-3/4" Gr.8 |
23 |
8307010 |
2 |
Washer, Lock 3/4" |
24 |
7130633 |
1 |
Panel, Cab Front |
25 |
7137152 |
1 |
Kit, Mesh Plate - Right Side |
|
|
|
(Includes Urethane & Installation Instructions) |
26 |
8526042 |
AR |
Adhesive, 10 Oz Spray Can (For Item 17) |
|
|
|
|
2.2
3606 Rev 9/99
OPEN CAB - INNER CONSOLE & DASH PANEL
24 |
2 |
|
15 
16
17 
16 15
1
2
17
23 |
16 |
|
|
|
13 |
|
16 |
|
17 |
|
|
|
13 |
|
|
|
|
|
16 |
20 |
19 |
|
|
|
17 |
16 |
|
|
10 |
|
11 |
13 |
|
|
|
|
|
||
|
|
|
|
|
|
9 |
|
|
21 |
|
|
|
|
|
|
22 |
|
8 |
6 |
7 6 5 |
|
|
|
Torque to |
13 |
|
|||
6-8 lb/ft |
|
|
16 |
2 |
|
(8-11 Nm) |
|
|
17 |
||
|
|
18 |
|||
|
|
|
|
|
17 |
|
|
|
2 |
|
16 |
|
|
|
|
15 |
|
|
|
|
|
|
|
|
|
|
|
|
4 |
|
|
|
3 |
|
2 |
|
|
|
13 |
14 |
2 |
|
|
|
|
||
14
12
15
PS0701
2.3
3606 Rev 9/99
OPEN CAB - INNER CONSOLE & DASH PANEL
Item No. |
Part Number |
Qty. |
Description |
1 |
7130724 |
1 |
Dash, Front |
2 |
8305906 |
10 |
Nut, Retaining 5/16-18 |
3 |
7130773 |
1 |
Cover, Lower Dash |
4 |
8310353 |
3 |
Screw, Self Drilling #12-14 x 1" |
5 |
8310016 |
2 |
HHCS, Slotted #10-24 x 1" |
6 |
8310402 |
4 |
Spacer |
7 |
8310360 |
4 |
Washer, Fender |
8 |
8310085 |
2 |
Nut, Hex Lock Elastic #10-24 |
9 |
8580421 |
4 |
Nut, Well #10-32 x 1/2" Long |
10 |
8310358 |
4 |
BHCS, #10-32 x 3/4" |
11 |
7131003 |
1 |
Holder, Load Chart |
12 |
7130744 |
1 |
Support, Console |
13 |
7057141 |
7 |
Washer, Rebound |
14 |
8305626 |
2 |
Nut, Hex Lock Elastic 5/16-18 |
15 |
8307203 |
5 |
Washer, Flat 5/16" |
16 |
8307004 |
10 |
Washer, Lock 5/16" |
17 |
8303739 |
9 |
HHCS, 5/16-18 x 1-1/4" |
18 |
7130862 |
1 |
Armrest |
19 |
7130734 |
1 |
Tool Bin, Rear |
20 |
8310009 |
1 |
HHCS, 5/16-18 x 2" |
21 |
8630010 |
1 |
Ring, Retaining |
22 |
8307206 |
1 |
Washer, Flat 1/2" |
23 |
7124531 |
1 |
Conduit, 1/4 x 5" Long |
24 |
7132751 |
1 |
Conduit, 1/4 x 9-1/2" Long |
|
|
|
|
2.4
3606 Rev 9/99
OPERATOR’S SEAT AND SEAT BELT
|
|
|
1 |
|
|
|
2 |
14 |
|
9 |
3 |
|
12 |
4 |
|
|
|
||
|
|
5 |
|
|
|
|
|
|
|
|
6 |
|
|
|
7 |
|
|
|
8 |
10 |
|
|
9 |
11
15
10
12
15
11 13
16
18
17
19 |
18 |
|
23
24
|
25 |
18 |
|
|
|
K |
it |
|
PF0791 |
19 |
|
K |
it |
PF0791
Torque to
22 20 lb/ft
(27 Nm)
21
20
Items 20 thru 23 Not Required On Early Production Cabs With A Threaded Hole For Tether Mounting
PS0120
2.5
3606 Rev 3/02
OPERATOR’S SEAT AND SEAT BELT
Item No. |
Part Number |
Qty. |
Description |
1 |
8864053 |
1 |
Seat |
2 |
8036009 |
1 |
Boot, 60/76mm (Not Shown) |
3 |
8036010 |
1 |
Adjuster, 6" (Not Shown) |
4 |
8036011 |
1 |
Damper (Not Shown) |
5 |
8036013 |
4 |
Rollers, Up Stop Bumper/Down Stop Bumper- 7/16" Dia.(Not Shown) |
6 |
8036014 |
1 |
Springs and Cable (Not Shown) |
7 |
8036015 |
1 |
Hanger Knob Tension Shaft (Not Shown) |
8 |
8036017 |
1 |
Cushion/Pan Assembly Kit (Not Shown) |
9 |
7130412 |
2 |
Tether |
10 |
7096491 |
2 |
Spacer |
11 |
8864057 |
1 |
Seat Belt Assembly - 2" Retractable (Includes Items 12 thru 15) |
12 |
NSS |
2 |
Washer |
13 |
NSS |
1 |
Hex Hd Capscrew |
14 |
NSS |
1 |
Hex Hd Capscrew |
15 |
NSS |
2 |
Nut, Hex |
16 |
7121543 |
1 |
Support, Seat |
17 |
8303670 |
4 |
HHCS, 5/16-18 x 1" Gr. 5 |
18 |
8307106 |
12 |
Washer, Flat 5/16" Narrow |
19 |
8305626 |
8 |
Nut, Hex Lock Elastic 5/16-18 |
20 |
8305404 |
2 |
Nut, Hex Jam 3/8-16 |
21 |
8307204 |
2 |
Washer, Flat 3/8" |
22 |
7057141 |
2 |
Washer, Rebound |
23 |
8305645 |
2 |
Nut, Hex Lock Elastic 3/8-16 |
24 |
8864058 |
1 |
Seat Belt Assembly - 3" Retractable (Includes mounting hardware) |
25 |
8864019 |
1 |
Seat Belt Assembly - 3" Non-Retractable |
|
|
|
|
2.6
3606 Rev 3/02
OPERATOR’S SEAT AND SEAT BELT
(Optional)
2
6
7 3
4
5
8 
9 
15
9
10
16
K |
it |
PF0791
K |
it |
PF0791
2.7
1
|
|
5 |
|
|
2 |
|
|
3 |
|
|
4 |
|
|
7 |
|
|
6 |
|
|
14 |
|
|
Torque to |
11 |
12 |
13 20 lb/ft |
|
(27 Nm) |
Items 11 thru 14 Not
Required On Early
Production Cabs With A
Threaded Hole For
Tether Mounting
PS0310
3606 Rev 9/99
OPERATOR’S SEAT AND SEAT BELT
|
|
|
(Optional) |
|
|
|
|
Item No. |
Part Number |
Qty. |
Description |
1 |
8864055 |
1 |
Seat, Deluxe Cloth with Supension |
|
8864056 |
1 |
Seat, Deluxe Vinyl with Supension |
2 |
7130412 |
2 |
Tether |
3 |
7096491 |
2 |
Spacer |
4 |
8864060 |
1 |
Seat Belt Assembly - 2" Retractable (Includes Items 5 thru 7) |
5 |
NSS |
2 |
Nut, Hex |
6 |
NSS |
2 |
Hex Hd Capscrew |
7 |
NSS |
2 |
Washer, Flat |
8 |
8303670 |
4 |
HHCS, 5/16-18 x 1" Gr. 5 |
9 |
8307106 |
8 |
Washer, Flat 5/16" Narrow |
10 |
8305626 |
4 |
Nut, Hex Lock Elastic 5/16-18 |
11 |
8305404 |
2 |
Nut, Hex Jam 3/8-16 |
12 |
8307204 |
2 |
Washer, Flat 3/8" |
13 |
7057141 |
2 |
Washer, Rebound |
14 |
8305645 |
2 |
Nut, Hex Lock Elastic 3/8-16 |
15 |
8864058 |
1 |
Seat Belt Assembly - 3" Retractable (Includes mounting hardware) |
16 |
8864019 |
1 |
Seat Belt Assembly - 3" Non-Retractable |
|
|
|
|
2.8
3606 Rev 9/99
|
MIRRORS |
1 |
|
|
3 |
5 |
4 |
2 |
|
|
12 |
|
9 |
|
11 |
|
10 |
|
8 |
|
4 |
|
7 |
|
6 |
|
3 |
|
14 |
|
4 |
|
13 |
|
4 |
|
15 |
3 |
4 |
|
|
|
CLOSED CAB ONLY |
PS0321
2.9
3606 Rev 5/99
|
|
|
MIRRORS |
|
|
|
|
Item No. |
Part Number |
Qty. |
Description |
1 |
8866514 |
1 |
Mirror Head, Convex |
2 |
8866515 |
1 |
Arm Assembly, Mirror |
3 |
8303548 |
2 |
HHCS, M6-1 x 19mm |
4 |
8307024 |
A/R |
Washer, Lock M6 (Qty 2 for Open Cab, Qty 3 for Closed Cab) |
5 |
8307109 |
2 |
Washer, Flat SAE 1/4" Light |
6 |
8866529 |
1 |
Mirror, Rear View |
7 |
8866530 |
1 |
Arm Assembly, Mirror |
8 |
8303799 |
2 |
HHCS, M6-1 x 14mm |
9 |
7136742 |
1 |
Kit, RH Mirror - Optional (Includes Item 10, 11 & 12) |
10 |
8303836 |
2 |
Screw, Slotted Round Hd. #10-24 x 5/8" |
11 |
8307003 |
2 |
Washer, Lock #10 |
12 |
8866516 |
1 |
Mirror Assembly, Rear View |
13 |
7138366 |
1 |
Bracket, Mirror (Closed Cab Only) |
14 |
8303799 |
1 |
HHCS, M6-1 x 14mm (Closed Cab Only) |
15 |
8305047 |
1 |
Nut, Hex M6-1 (Closed Cab Only) |
|
|
|
|
2.10
3606 Rev 5/99
THROTTLE PEDAL CONTROL
(Cummins)
3 |
|
|
4 |
|
9 |
1 |
|
|
5 |
10 |
11 |
8 |
||
6 |
20 |
12 |
|
||
|
|
|
2 |
|
|
7 |
19 |
6 |
|
||
|
|
15 |
18 |
|
13 |
|
|
14 |
|
|
16 |
|
17 |
|
PS0430
2.11
3606 Origin 7/98
|
|
THROTTLE PEDAL CONTROL |
|
|
|
|
(Cummins) |
|
|
|
|
Item No. |
Part Number |
Qty. |
Description |
1 |
8162003 |
1 |
Pedal, Throttle (Includes Item 2) |
2 |
8033178 |
1 |
Bellows, Throttle Pedal |
3 |
8303615 |
3 |
HHCS, 1/4-20 x 1-1/4" |
4 |
8307002 |
3 |
Washer, Lock 1/4" |
5 |
8307109 |
4 |
Washer, Flat SAE 1/4" |
6 |
8305402 |
2 |
Nut, Hex Jam 1/4-28 NF |
7 |
8700116 |
1 |
Spring, Extension |
8 |
8160073 |
1 |
Cable, Throttle |
9 |
8303837 |
2 |
Screw, Slotted Pan Hd. #10-24 x 3/4" |
10 |
8160610 |
1 |
Clamp, Cable |
11 |
8303799 |
2 |
HHCS, M6 x 14mm |
12 |
8307024 |
2 |
Washer, Lock M6 |
13 |
8340034 |
1 |
Rod End 1/4-28 Thd. |
14 |
7127091 |
1 |
Extension, Throttle Lever |
15 |
8305650 |
1 |
Nut, Hex Lock Elastic 1/4-28 NF |
16 |
8303790 |
2 |
HHCS, M12x1.75 x 30mm PC 8,8 |
17 |
8307025 |
2 |
Washer, Lock M12 |
18 |
7127102 |
1 |
Bracket, Throttle Cable |
19 |
8305002 |
2 |
Nut, Hex #10-24 |
20 |
8307003 |
2 |
Washer, Lock #10 |
|
|
|
|
2.12
3606 Origin 7/98
THROTTLE PEDAL CONTROL
(Perkins)
3 |
9 |
10 |
|
4 |
|||
|
|
||
1 |
|
|
|
5 |
8 |
|
|
|
|
||
|
6 |
|
|
2 |
12 |
11 |
|
|
|||
|
6 |
||
|
|
||
7 |
14 |
15 |
|
13 |
|||
|
|
5 |
|
|
Throttle Lever For |
16 |
|
|
Reference Only |
|
PS0470
2.13
3606 Rev 5/99
|
|
THROTTLE PEDAL CONTROL |
|
|
|
|
(Perkins) |
|
|
|
|
Item No. |
Part Number |
Qty. |
Description |
1 |
8162003 |
1 |
Pedal, Throttle (Includes Item 2) |
2 |
8033178 |
1 |
Bellows, Throttle Pedal |
3 |
8303615 |
3 |
HHCS, 1/4-20 x 1-1/4" |
4 |
8307002 |
3 |
Washer, Lock 1/4" |
5 |
8307109 |
5 |
Washer, Flat SAE 1/4 Narrow |
6 |
8305402 |
2 |
Nut, Hex Jam 1/4-28 NF |
7 |
8700116 |
1 |
Spring, Extension |
8 |
8160073 |
1 |
Cable, Throttle |
9 |
7128252 |
1 |
Bracket, Throttle |
10 |
8303837 |
2 |
Screw, Slotted Pan Hd. #10-24 x 3/4" |
11 |
8162213 |
2 |
Shim |
12 |
8160610 |
1 |
Clamp, Cable |
13 |
8307003 |
2 |
Washer, Lock #10 |
14 |
8305002 |
2 |
Nut, Hex #10-24 |
15 |
8340034 |
1 |
Rod End 1/4-28 Thd. |
16 |
8305650 |
1 |
Nut, Hex Lock Elastic 1/4-28 NF |
|
|
|
|
2.14
3606 Rev 5/99
SERVICE BRAKE PEDAL MOUNTING
See “Directional
Control Valves”
1
8
7
6 |
2 |
|
5 |
||
3 |
||
|
4 |
PS0530
2.15
3606 Rev 5/99
SERVICE BRAKE PEDAL MOUNTING
Item No. |
Part Number |
Qty. |
Description |
1 |
7128403 |
1 |
Pedal, Service Brake |
2 |
8305644 |
2 |
Nut, Hex Lock Elastic 1/2-13 |
3 |
8307206 |
2 |
Washer, Flat 1/2" |
4 |
7129521 |
2 |
Pivot, Brake Pedal |
5 |
8303755 |
4 |
HHCS, M10-1,5 x 30mm |
6 |
8307023 |
4 |
Washer, Lock M10 |
7 |
8303658 |
2 |
HHCS, 1/2-13 x 2" |
8 |
8307112 |
2 |
Washer, Flat 1/2" Narrow |
|
|
|
|
2.16
3606 Rev 5/99
JOYSTICK MOUNTING
Front Dash for Reference Only
|
4 |
|
2 |
|
5 |
1 |
3 |
|
Torque to 8 lb/ft (11 Nm) 3 Places
PS0730
2.17
3606 Rev 1/00
|
|
|
JOYSTICK MOUNTING |
|
|
|
|
Item No. |
Part Number |
Qty. |
Description |
1 |
7133942 |
1 |
Joystick Assembly (Includes Item 2 and 3) |
2 |
7133932 |
1 |
Handle Assembly |
3 |
8035777 |
1 |
Rubber Boot |
4 |
8303705 |
3 |
Flange Hd. Capscrew 1/4-20 x 3/4" |
5 |
8307002 |
3 |
Washer, Lock 1/4" |
|
|
|
|
2.18
3606 Rev 1/00
STEERING COLUMN, STEERING WHEEL & SHIFTER
1 
2
17
18
|
16 |
17 |
15 |
|
|
14 |
3 |
|
|
13 |
4 |
12
6
10
11
9
8 7
5
Power Steering Valve
See “Directional Control
Valves”
PS0541
2.19
3606 Rev 3/02
Loading...