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SM 1619X02139 12-06 12/11/06 3:20 PM Page 2
General Safety Rules
WARNING
!
in all of the warnings listed below refers to your mains-operated (corded) power tool or
battery-operated (cordless) power tool.
Read all instructions. Failure to follow all instructions listed below may
result in electric shock, fire and/or serious injury.
The term “power tool”
SAVE THESE INSTRUCTIONS
Work area safety
Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust.
tools create sparks which may ignite the dust
or fumes.
Keep children and bystanders away while
operating a power tool.
cause you to lose control.
Distractions can
Power
Electrical safety
Power tool plugs must match the outlet.
Never modify the plug in any way. Do not
use any adapter plugs with earthed
(grounded) power tools.
and matching outlets will reduce risk of
electric shock.
Avoid body contact with earthed or
grounded surfaces such as pipes,
radiators, ranges and refrigerators.
is an increased risk of electric shock if your
body is earthed or grounded.
Do not expose power tools to rain or wet
conditions.
increase the risk of electric shock.
Do not abuse the cord. Never use the cord
for carrying, pulling or unplugging the
power tool. Keep cord away from heat, oil,
sharp edges or moving parts.
entangled cords increase the risk of electric
shock.
When operating a power tool outdoors,
use an extension cord suitable for
outdoor use.
outdoor use reduces the risk of electric
shock.
Do not use AC only rated tools with a DC
power supply.
work, the electrical components of the AC
rated tool are likely to fail and create a
hazard to the operator.
Water entering a power tool will
Use of a cord suitable for
While the tool may appear to
Unmodified plugs
There
Damaged or
If operating the power tool in damp
locations is unavoidable a Ground Fault
Circuit Interrupter (GFCI) must be used to
supply the power to your tool.
personal protection devices like electrician’s
rubber gloves and footwear will further
enhance your personal safety.
GFCI and
Personal safety
Stay alert, watch what you are doing and
use common sense when operating a
power tool. Do not use a power tool while
you are tired or under the influence of
drugs, alcohol or medication.
inattention while operating power tools may
result in serious personal injury.
Use safety equipment. Always wear eye
protection.
mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate
conditions will reduce personal injuries.
Avoid accidental starting. Ensure the
switch is in the off-position before
plugging in.
finger on the switch or plugging in power
tools that have the switch on invites
accidents.
Remove any adjusting key or wrench
before turning the power tool on.
or a key left attached to a rotating part of the
power tool may result in personal injury.
Do not overreach. Keep proper footing
and balance at all times.
better control of the power tool in unexpected
situations.
Dress properly. Do not wear loose
clothing or jewelry. Keep your hair,
clothing and gloves away from moving
parts. Loose clothes, jewelry or long hair can
be caught in moving parts.
If devices are provided for the connection
of dust extraction and collection facilities,
ensure these are connected and properly
used.
related hazards.
Safety equipment such as dust
Carrying power tools with your
Use of these devices can reduce dust-
-2-
A moment of
A wrench
This enables
SM 1619X02139 12-06 12/11/06 3:20 PM Page 3
Keep handles dry, clean and free from oil
and grease.
c
ontrol the power tool.
Slippery hands cannot safely
Power tool use and care
Do not force the power tool. Use the
correct power tool for your application.
The correct power tool will do the job better
and safer at the rate for which it was
designed.
Do not use the power tool if the switch
does not turn it on and off.
that cannot be controlled with the switch is
dangerous and must be repaired.
Disconnect the plug from the power
source and/or the battery pack from the
power tool before making any
adjustments, changing accessories, or
storing power tools.
measures reduce the risk of starting the
power tool accidentally.
Store idle power tools out of the reach of
children and do not allow persons
unfamiliar with the power tool or these
instructions to operate the power tool.
Power tools are dangerous in the hands of
untrained users.
Maintain power tools. Check for
misalignment or binding of moving parts,
breakage of parts and any other condition
that may affect the power tools operation.
If damaged, have the power tool repaired
before use.
poorly maintained power tools.
Many accidents are caused by
Any power tool
Such preventive safety
Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp
c
utting edges are less likely to bind and are
e
asier to control.
Use the power tool, accessories and tool
bits etc., in accordance with these
instructions and in the manner intended
for the particular type of power tool,
taking into account the working
conditions and the work to be performed.
Use of the power tool for operations different
from those intended could result in a
hazardous situation.
Use clamps or other practical way to
secure and support the workpiece to a
stable platform.
or against your body is unstable and may
lead to loss of control.
Holding the work by hand
Service
Have your power tool serviced by a
qualified repair person using only identical
replacement parts.
safety of the power tool is maintained.
Develop a periodic maintenance schedule
for your tool. When cleaning a tool be
careful not to disassemble any portion of
the tool since internal wires may be
misplaced or pinched or safety guard
return springs may be improperly
mounted.
gasoline, carbon tetrachloride, ammonia, etc.
may damage plastic parts.
Certain cleaning agents such as
This will ensure that the
SAVE THESE INSTRUCTIONS
Safety Rules for Drills
Hold power tools by insulated gripping
surfaces when performing an operation
where the cutting tools may contact
hidden wiring or its own cord.
with a “live” wire will make exposed metal
parts of the tool “live” and shock the
operator.
Use clamps or other practical way to
secure and support the workpiece to a
stable platform.
or against your body is unstable and may
lead to loss of control.
Holding the work by hand
Contact
Do not drill, fasten or break into existing
walls or other blind areas where electrical
wiring may exist. If this situation is
unavoidable, disconnect all fuses or circuit
breakers feeding this worksite.
Always hold the tool with both hands. If
the bit jams two hands will give you
maximum control over torque reaction or
kickback.
Always wear safety goggles or eye
protection when using this tool. Use a
-3-
SM 1619X02139 12-06 12/11/06 3:20 PM Page 4
dust mask or respirator for applications
which generate dust.
Secure the material being drilled. Never
hold it in your hand or across legs.
Unstable support can cause the drill bit to
bind causing loss of control and injury.
Never leave the trigger locked "ON".
Before plugging the tool in, check that the
trigger lock is "OFF".
could cause injury.
Position the cord clear of rotating bit. Do
not wrap the cord around your arm or
wrist.
If you lose control and have the cord
wrapped around your arm or wrist it may
entrap you and cause injury.
Position yourself to avoid being caught
between the tool or side handle and walls
or posts.
jammed in the work, the reaction torque of
the tool could crush your hand or leg.
If the bit becomes bound in the
workpiece, release the trigger
immediately, reverse the direction of
rotation and slowly squeeze the trigger to
back out the bit.
reaction torque. The drill body will tend to
twist in the opposite direction as the drill bit is
rotating.
Do not grasp the tool or place your hands
too close to the spinning chuck or drill
bit.
Do not use the switch "Lock-ON" feature
in situations where drill bit binding is
likely. (For example: just before the bit is
ready to break through the material,
anytime when using a "Hole Saw", auger
bits........ etc.)
body will twist or kick-back in opposite
direction and the release of the trigger "LockON" may be difficult.
Be aware of the location and setting of
the switch "Lock-ON" button.
is locked "ON" during the use, be ready for
emergency situations to switch it "OFF", by
first pulling the trigger then immediately
releasing it without pressing the "Lock-ON"
button.
When installing a drill bit, insert the shank
of the bit well within the jaws of the
chuck.
Should the bit become bound or
Your hand may be lacerated.
When the bit binds, the drill's
If the bit is not inserted deep
Accidental start-ups
Be ready for a strong
If the switch
enough, the grip of the jaws over the bit is
reduced and the loss of control is increased.
Do not use dull or damaged bits and
accessories.
greater tendency to bind in the workpiece.
When removing the bit from the tool avoid
contact with skin and use proper
protective gloves when grasping the bit
or accessory.
prolonged use.
Check to see that keys and adjusting
wrenches are removed from the drill
before switching the tool "ON".
wrenches can fly away at high velocity
striking you or a bystander.
Do not run the drill while carrying it at
your side.
entangled with clothing and injury may result.
This tool may be used with sanding and
polishing disks, grinding wheels, wire
wheel and wire cup brushes. These
accessories must be rated for at least the
speed recommended on the tool warning
label.
running over rated speed can fly apart and
cause injury.
Avoid bouncing and snagging the wheels,
discs or brushes especially when working
corners, sharp edges, etc.
loss of control and kickback.
!
WARNING
grinding, drilling, and other construction
activities contains chemicals known to
cause cancer, birth defects or other
reproductive harm. Some examples of
these chemicals are:
• Lead from lead-based paints,
• Crystalline silica from bricks and cement
and other masonry products, and
• Arsenic and chromium from chemicallytreated lumber.
Your risk from these exposures varies,
depending on how often you do this type of
work. To reduce your exposure to these
chemicals: work in a well ventilated area, and
work with approved safety equipment, such
as those dust masks that are specially
designed to filter out microscopic particles.
Dull or damaged bits have a
Accessories may be hot after
Keys or
A spinning drill bit could become
Wheels and other accessories
This can cause
Some dust created by
power sanding, sawing,
-4-
A
0
A
A
0
A
SM 1619X02139 12-06 12/11/06 3:20 PM Page 5
Symbols
IMPORTANT: Some of the following symbols may be used on your tool. Please study them
and learn their meaning. Proper interpretation of these symbols will allow you to operate the
tool better and safer.
SymbolNameDesignation/Explanation
VVoltsVoltage (potential)
AAmperesCurrent
HzHertzFrequency (cycles per second)
WWattPower
kgKilogramsWeight
minMinutesTime
sSecondsTime
DiameterSize of drill bits, grinding wheels, etc.
n
0
.../minRevolutions or reciprocation per minute Revolutions, strokes, surface speed,
0Off positionZero speed, zero torque...
1, 2, 3, ...Selector settingsSpeed, torque or position settings.
I, II, III,Higher number means greater speed
No load speedRotational speed, at no load
orbits etc. per minute
Infinitely variable selector with offSpeed is increasing from 0 setting
ArrowAction in the direction of arrow
Alternating currentType or a characteristic of current
Direct currentType or a characteristic of current
Alternating or direct currentType or a characteristic of current
This symbol designates
that this tool is listed by
Underwriters Laboratories.
This symbol designates
that this tool is listed by
the Canadian Standards
Association.
This symbol designates
that this tool is listed to
Canadian Standards by
Underwriters Laboratories.
This symbol designates that
this tool is listed by
Underwriters Laboratories,
and listed to Canadian
Standards by Underwriters
Laboratories.
This symbol
designates
that
this tool
complies
to NOM
Mexican
Standards.
-5-
SM 1619X02139 12-06 12/11/06 3:20 PM Page 6
Functional Description and Specifications
WARNING
!
Disconnect the plug from the power source before making any
assembly, adjustments or changing accessories
measures reduce the risk of starting the tool accidentally.
Drills
FIG. 1
CHUCK
SLEEVE
CHUCK
COLLAR
KEYLESS
CHUCK
FORWARD/REVERSING
BUTTON & TRIGGER
LOCK
DRILL
LEVEL
. Such preventive safety
* BIT STORAGE
COMPARTMENT & QUICK
REFERENCE GAUGE
VENTILATION
OPENINGS
RUBBERIZED
GRIP
* SENSOR
VARIABLE SPEED
TRIGGER SWITCH
* SITE-LIGHT™
“LOCK-ON” BUTTON
* NOT AVAILABLE ON ALL MODELS
MAXIMUM CAPACITIES
ModelChuck SizeScrewMild HardSoft Wire Cup Wire Wheel Sanding/ Hole
No.
62373/8" Keyless#8 x 2"3/8"3/4"1"1-1/2"3"NRNR
62673/8" Keyless#8 x 3"3/8"1"1-1/2"1-1/2"4"5"2"
and type
SizesMetal Wood Wood BrushesbrushesPolishing Saw
BIT AND
STORAGE AREA
NR = Not recommended
ATTENTION: 3/8 inch drills are not recommended for running lag bolts
NOTE: For tool specifications refer to the nameplate on your tool.
-6-
SM 1619X02139 12-06 12/11/06 3:20 PM Page 7
Operating Instructions
* NOT AVAILABLE ON ALL MODELS
VARIABLE SPEED CONTROLLED
Your tool is equipped with a variable speed trigger
switch. The tool can be turned "ON" or "OFF" by
squeezing or releasing the trigger. The speed
can be adjusted from the minimum to maximum
nameplate RPM by the pressure you apply to the
trigger. Apply more pressure to increase the
speed and release pressure to decrease speed
(Fig. 1).
The "Lock-ON" button, located in the handle of
your tool allows for continuous operation at
maximum RPM without holding the trigger
(Fig. 1).
TO LOCK TRIGGER "ON": squeeze trigger,
depress button and release trigger.
TO UNLOCK THE TRIGGER: squeeze trigger
and release it without depressing the "LockON" button.
For small bits, open jaws enough to insert the
bit up to the flutes. For large bits, insert the bit
as far as it will go. Center the bit as you close
the jaws by hand. This positions the bit
properly, giving maximum contact between the
chuck jaws and the bit shank.
To tighten, hold the chuck collar firmly with one
hand and securely tighten the chuck sleeve
with the other hand (Fig. 2).
WARNING
!
TRIGGER SWITCH
"LOCK-ON" BUTTON
INSERTING BIT
To prevent friction burns, or
possible hand injury, do not
WARNING
!
the trigger can not be released.
FORWARD/REVERSING BUTTON
Your tool is equipped with a forward/reversing
button and trigger lock located above the
trigger (Fig. 1). This button was designed for
changing rotation of the chuck, and for locking
the trigger in an“OFF” position to help prevent
accidental starts. For forward rotation, (with the
chuck pointed away from you) slide button to
the far right. For reverse rotation slide the
button to the far left. To activate trigger lock
move button to the center off position.
CAUTION
!
comes to a complete stop.
rotation of the chuck can cause damage to
the tool.
loosen or tighten the chuck by using the power
of the drill.
FIG. 2
If the “Lock-ON” button is
continuously being depressed,
& TRIGGER LOCK
Do not change direction of
rotation until the tool
Shifting during
CHUCK
COLLAR
CHUCK
SLEEVE
Your tool is also equipped with a Site-Light™
* SITE-LIGHT™
for better visibility during operation
(Fig. 1).
When the tool is plugged in, the light will turn
on automatically when the user grips the
handle and covers the sensor.
The Site-Light™ is maintenance free and was
designed to last the life of your tool.
Note: When holding the tool, always make
sure the sensor in the handle is completely
covered when activating the light.
BIT STORAGE AREA
Your tool is equipped with a bit and storage
area that is conveniently located in the handle
base where it is always handy and unlikely to
get lost or misplaced (Fig. 1).
-7-
SM 1619X02139 12-06 12/11/06 3:20 PM Page 8
* DRILL BIT STORAGE COMPARTMENT
AND QUICK REFERENCE GAUGE
Your tool may be equipped with a bit storage
compartment and quick reference gauge
located on top of your tool (Fig. 3).
To remove, simply slide off the housing
towards the back of the tool.
The quick reference gauge will allow you to
identify the size of drill bits, and standard or
metric screws.
DRILL LEVEL
Your tool is equipped with drill level located on
top of the housing that will allow you to
accurately enter the workpiece in a horizontal
position (Fig. 1).
Operating Tips
You will extend the life of your bits and do
neater work if you always put the bit in
contact with the work before pulling the
trigger. During the operation, hold the tool
firmly and exert light, steady pressure. Too
much pressure at low speed will stall the tool.
Too little pressure will keep the bit from
cutting and cause excess friction by sliding
over the surface. This can be damaging to
both tool and bit.
DRILLING WITH VARIABLE SPEED
The trigger controlled variable speed feature
will eliminate the need for center punches in
hard materials. The variable speed trigger
allows you to slowly increase RPM. By using
a slow starting speed, you are able to keep
the bit from “wandering”. You can increase
the speed as the bit “bites” into the work by
squeezing the trigger.
DRIVING WITH VARIABLE SPEED
Variable speed drills will double as a power
screwdriver by using a screwdriver bit in the
drill mode. The technique is to start slowly,
increasing the speed as the screw runs
down. Set the screw snugly by slowing to a
stop. Prior to driving screws, pilot and
clearance holes should be drilled.
Hex bits can be slid in from the front for
storage.
FIG. 3
BIT STORAGE
COMPARTMENT
Q
UICK REFERENCE
GAUGE
USING THE LEVEL: Place drill bit where hole
is to be drilled, position drill so the bubble in the
level is centered between the lines, then start
drilling the hole, once the bit has entered the
workpiece check from time to time to be sure
the bit is maintaining the horizontal position.
FASTENING WITH SCREWS
This procedure shown in (Fig. 4) will enable
you to fasten materials together with your
Drill/Screwdriver without stripping, splitting or
separating the material.
FASTENING
WITH SCREWS
1. Drill 2/3 diameter and
2/3 of screw length for
soft materials, full
length for hard
materials.
Screw
Apply a slight
even pressure
when driving
screws.
FIG. 4
2. Drill same
diameter as
screw shank.
3. Countersink
same diameter
as screw head.
Adjustable
Screw
Drill
First, clamp the pieces together and drill the
first hole 2/3 the diameter of the screw. If the
material is soft, drill only 2/3 the proper
length. If it is hard, drill the entire length.
-8-
SM 1619X02139 12-06 12/11/06 3:20 PM Page 9
Second, unclamp the pieces and drill the
second hole the same diameter as the screw
shank in the first or top piece of wood.
Third, if flat head screw is used, countersink
t
he hole to make the screw flush with the
s
urface. Then, simply apply even pressure
when driving the screw. The screw shank
clearance hole in the first piece allows the
screw head to pull the pieces tightly together.
The adjustable screw drill accessory will do
all of these operations quickly and easily.
Screw drills are available for screw sizes No.
6, 8, 10 and 12.
Always inspect drill bits for excessive wear.
Use only bits that are sharp and in good
condition.
TWIST BITS: Available with straight and
reduced shanks for wood and light duty metal
drilling. High speed bits cut faster and last
longer on hard materials.
CARBIDE TIPPED BITS: Used for drilling
stone, concrete, plaster, cement and other
unusually hard nonmetals. Use continuous
heavy feed pressure when employing carbide
tip bits.
Be certain workpiece is clamped or anchored
firmly. Always apply pressure in a straight line
with the drill bit. Maintain enough pressure to
keep the drill “biting”.
When drilling holes in wood, twist bits can be
used. Twist bits may overheat unless pulled out
frequently to clear chips from flutes.
Use a “back-up” block of wood for work that is
likely to splinter, such as thin materials.
You will drill a cleaner hole if you ease up on
the pressure just before the bit breaks through
the wood. Then complete the hole from the
back side.
There are two rules for drilling hard materials.
First, the harder the material, the greater the
pressure you need to apply to the tool. Second,
the harder the material, the slower the speed.
Here are a couple of tips for drilling in metal.
Lubricate the tip of the bit occasionally with
cutting oil except when drilling soft metals such
as aluminum, copper or cast iron. If the hole to
be drilled is fairly large, drill a smaller hole first,
then enlarge to the required size, it’s often
faster in the long run. Maintain enough
pressure to assure that the bit does not just
DRILL BITS
DRILLING WOOD
DRILLING METAL
spin in the hole. This will dull the bit and greatly
shorten its life.
Soft materials such as brick are relatively easy
t
o drill. Concrete however, will require much
m
ore pressure to keep the bit from spinning.
Be sure to use carbide tip bits for all masonry
work.
!
safe operating speed is not exceeded by the
nameplate speed of the tool. Do not exceed
the recommended wheel diameter.
You will find the “Lock-ON” button feature a
convenience for the continuous operation
required for rough sanding. Fine sanding and
polishing require “touch”. Select the most
efficient speed.
When using polishing bonnets, always be sure
the excess string that secures the bonnet is
tucked well within the bonnet during operation.
Variable speed control must be used with
caution for driving nuts and bolts with socket
set attachments. The technique is to start
slowly, increasing speed as the nut or bolt runs
down. Set the nut or bolt snugly by slowing the
drill to a stop. If this procedure is not followed,
the tool will have a tendency to torque or twist
in your hands when the nut or bolt seats.
Work with brushes requires high speeds. Use
of the “Lock-ON” button feature will provide a
much easier operation.
1. Remember, the tips of a wire brush do the
work. Operate the brush with the lightest
pressure so only the tips of the wire come in
contact with the work.
2. If heavier pressures are used, the wires
will be overstressed, resulting in a wiping
action; and if this is continued, the life of the
brush will be shortened due to wire fatigue.
DRILLING MASONRY
WARNING
RUNNING NUTS AND BOLTS
Before using an accessory,
be certain that its maximum
SANDING AND POLISHING
WIRE BRUSHES
BRUSHING PRESSURE
CORRECT: Wire tips doing the work.
-9-
SM 1619X02139 12-06 12/11/06 3:20 PM Page 10
INCORRECT: Excessive pressure can cause wire breakage.
3. Apply the brush to the work in such a way
that as much of the brush face as possible is
in full contact with the work. Applying the
side or edge of the brush to the work will
result in wire breakage and shortened brush
life.
Maintenance
Service
WARNING
!
personnel may result in misplacing of
internal wires and components which
could cause serious hazard.
recommend that all tool service be
performed by a Skil Factory Service Center
or Authorized Skil Service Station.
Your Skil tool has been properly lubricated
and is ready to use. It is recommended that
tools with gears be regreased with a special
gear lubricant at every brush change.
The brushes and commutator in your tool
have been engineered for many hours of
dependable service. To maintain peak
efficiency of the motor, we recommend every
two to six months the brushes be examined.
Only genuine Skil replacement brushes
specially designed for your tool should be
used.
After about 300-400 hours of operation, or at
every second brush change, the bearings
Preventive maintenance
performed by unauthorized
We
TOOL LUBRICATION
CARBON BRUSHES
BEARINGS
HOLE SAWS
WARNING
!
K
eep your second hand on the side
handle or motor housing.
are holding the drill, they cannot be cut by
the hole saw. Hold the drill firmly to prevent
loss of control. Unplug drill when removing
core.
Hole saws are Ideal for use with lock
installation kits for 2-1/8” deadbolts or
locksets with 15/16” or 1” latch hole in
wooden and composition doors.
should be replaced at Skil Factory Service
Center or Authorized Skil Service Station.
Bearings which become noisy (due to heavy
load or very abrasive material cutting) should
be replaced at once to avoid overheating or
motor failure.
Keep hands away from
c
utting area and hole saw.
If both hands
Cleaning
WARNING
!
the power supply before cleaning or
performing any maintenance.
be cleaned most effectively with compressed
dry air.
cleaning tools with compressed air.
Ventilation openings and switch levers must
be kept clean and free of foreign matter. Do
not attempt to clean by inserting pointed
objects through openings.
plastic parts.
carbon tetrachloride, chlorinated cleaning
solvents, ammonia and household
detergents that contain ammonia.
Always wear safety goggles when
CAUTION
!
To avoid accidents always
disconnect the tool from
The tool may
Certain cleaning agents
and solvents damage
Some of these are: gasoline,
-10-
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