Simrad SP270 Installation Manual

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Simrad SP270 Fishery sonar
Installation manual
A L W A Y S A T T H E F O R E F R O N T O F T E C H N O L O G Y
www.simrad.com
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Page 3
Simrad SP270
Installation manual
851--160570 / Rev.B
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Note
Simrad AS makes every effort to ensure that the information contained within this document is correct. However, our equipment is continuously being improved and updated, so we cannot assume liability for any errors which may occur.
Warning
The equipment to which this manual applies must only be used for the purpose for which it was designed. Improper use or maintenance may cause damage to the equipment or injury to personnel. The user must be familiar with the contents of the appropriate manuals before attempting to operate or work on the equipment.
Simrad AS disclaims any responsibility for damage or injury caused by improper installation, use or maintenance of the equipment.
Copyright
E 2004 Simrad AS
ISBN 82-8066-014-3
The information contained within this document remains the sole property of Simrad AS. No part of this document may be copied or reproduced in any form or by any means, and the information contained within is not to be communicated to a third party, without the prior written consent of Simrad AS.
Support
For support on your Simrad equipment, consult your local dealer, visit www.simrad.com, or contact us directly at support.fish@simrad.com.
Simrad AS Strandpromenaden 50 Box 111 N-3191 Horten
Telephone: +47 33 03 40 00 Facsimile: +47 33 04 29 87
M A X I M I Z I N G Y O U R P E R F O R M A N C E A T S E A
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Sections
1Introduction
This section gives a brief descriptionoftheSP270sonarandtheinstallation requirements.
2 Installation procedures
Thissectionprovidesthe necessaryinformation for theinstallationandcabling of the complete SP 270 sonar system according to Simrad’s requirements.
3 Start-up procedures
This section contains the start-up procedures to be carried out after the installation of the SP 270 sonar.
4Drawings
This section contains the drawi ngs necessary for the installation.
5 Appendices
This section provides information for installation of optional equipment to the sonar.
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Remarks
References
Further i nformation about the SP270 system may be found in the following manual:
SP270 Operator manual
The reader
This Installation manual is intended for the design and installation engineers at the shipyard performing the installation. The information is supplied as the basis for the shipyard’s own installation drawings applicable to the vessel. On completion of the installation, this manual must be kept on the vessel for reference purposes during system maintenance.
Note
This manual includes sections that may be revised individually. In the event of a revision to any part of this manual, this “Cover and Contents” section will be replaced.
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Document revisions
Rev Written by
Checked by Approved by
Date Sign Date Sign Date Sign
A 30.06.99 CL 30.06.99 SØJ 30.06.99 SØJ
B 30.01.04 RBr 30.01.04 EGj 30.01.04 ESB
Sect Title Revision File
0 Cover and contents B 851--160570
1 Introduction B 851--160571
2 Installation procedures B 851--160572
3
4
5
Start--up procedures
Drawings
Appendices
A
A
B
851--160573
851--164095
851--160675
Rev.A First edition.
Rev.B Re--issued. Sections 1 and 2 updated to Rev.B without any significant
changes to the product related information. Section 5 was 851--164096, now replaced with 851--160675 (Rev.B).
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High voltage safety warning
Precautionary measures
The voltages used to power this equipment are potentially lethal. Even 110 volts can kill. Whenever possible, the following precautionary measures must be taken before any work is carried out inside the equipment:
S Switch off all high-voltage power supplies. S Check the operation of any door interlocks
and any other safety devices.
S Completely discharge all high-voltage
capacitors.
It should be noted that interlocks and safety devices are normally located only at regular access points, and high voltages may be exposed during dismantling.
Never work alone on high-voltage equipment!
First aid in the event of electric shock
Normally, even a high voltage electric shock will not kill instantly. The victim can still be revived even when his breathing and heart-beat have ceased.
Could YOU save someone’s life? In the event of electric shock, the correct
actions, performed quickly may well save the victim’s life. Make sure you know what to do!
Immediate action
While shouting for help, remove the source of power from the victim. Switch off the supply if possible, or using a dry, non-conductive material (rubber gloves, broom handle etc.) to insulate yourself, separate the victim from the source. If the voltage exceeds 1000 volts, switch off the supply and be ready to catch the victim. Take care- do not become a victim yourself.
Commence first aid on the spot. Continue to shout for assistance till someone arrives.
1 Lay the victim flat on his back and loosen
any tight clothing (collar, tie, belt etc.).
2 Open his mouth and check for and remove
any false teeth, chewing gum etc.
3 Check if the victim is breathing. If not,
check if his heart is beating. The pulse is normally easily found in the main arteries of the neck, either side of the throat, up under the chin.
If his heart is beating but he is not breathing, commence artificial respiration. If the victim’s heart is not beating, commence external cardiac massage (ECM). Continue to shout for assistance till someone arrives.
External cardiac massage
1 Kneel beside the victim. Place the heel of
one hand in the centre of his chest, at a position half way between the notch between the collar-bones at the top of his chest, and the dip i n the breast-bone at the base of his rib cage. Place the other hand on top of the first.
2 Keeping the arms straight and using your
entire weight, press down rapidly so that the breast bone is depressed four- five cm, then release the pressure. Repeat rhythmically at a rate of one cycle per second. This will be hard work, but keep going. His life depends on YOU. Do not worry about breaking his ribs - these will heal if he survives.
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Artificial respiration
1 Kneel besides the victim’s head. Place one
hand under his neck and lift, allowing his head to fall back. This will lift his tongue and open the air passage in his throat.
2 Place the palm of the hand on his forehead
to maintain the ”chin-up” position.
3 Using the index finger and thumb of the
same hand, pinch the victim’s nostrils closed. Open his mouth.
4 Take a deep breath and cover his mouth
with yours. Blow steadily into his lungs to expand his chest. Remove your mouth from his to allow the air t o escape from his chest. You should be able to see his chest deflate.
5 Repeat the ”inflation-deflation” cycle at a
rate of about 12 cycles per minute till the victim begins to breath normally again.
Combining ECM and artificial respiration
If you are alone, perform one cycle of artificial respiration for every five cycles of ECM. This will be hard work, but keep going. His life depends on you!
If there are other people available to help, one should perform the ECM while one performs the artificial respiration for every five cycles of ECM. It will be much more efficient with two people.
Once the victim’s heart is beating and he is breathing, roll him onto his side and support him in that position. As consciousness returns he may vomit, and this will allow any liquid to drain out of his mouth.
Remove the victim to a hospital as soon as possible, but do not interrupt the artificial respiration and ECM cycles till his heart beat and breathing returns.
If started quickly and performed correctly, the resuscitation methods described will keep a sufficient volume of oxygenated blood flowing trough the victims body to allow full recovery.
Proficiency in the resuscitation methods can only be achieved trough training. All personnel concerned should attend courses on a regular basis. Remember, someone’s life could depend on you.
Do you know what to do?
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Introduction
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851-160571
SP270
Introduction
This section gives a brief description of the SP270 sonar and the installation requirements.
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Document revisions
Rev Date Written by Checked by Approved by
A 30.06.99 CL SØJ SØJ
B 28.01.04 RBr EGJ ESB
Rev .A Original issue.
Rev .B Document updated for re--issue. General information updated. No specific
changes to product related text or illustrations.
About this document
The information contained in this document is subject to change without prior notice. Simrad AS shall not be liable for errors contained herein, or for incidental or consequential damages in connection with the furnishing, performance, or use of this document.
© 2004 Simrad AS. All rights reserved. No part of this work covered by the copyright hereon may be reproduced or otherwise copied without prior permission from Simrad AS.
Simrad AS Strandpromenaden 50 Box 111 N-3191 Horten
Telephone: +47 33 03 40 00 Facsimile: +47 33 04 29 87
M A X I M I Z I N G Y O U R P E R F O R M A N C E A T S E A
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Table of contents
Installation document 1...........................................
Overview 1....................................................
General 1................................................
Main units 1..............................................
Options 2......................................................
Installation procedures 4..........................................
Auxiliary equipment 5............................................
Supply conditions 6..............................................
Purpose 6................................................
Equipment responsibility 6..................................
Receipt, unpacking and storage 6..............................
General safety rules 7............................................
Installation requirements 8........................................
Responsibility and approval 8................................
Supply power 8...........................................
Environmental requirements 8................................
Compass deviation 8.......................................
Noise sources 8...........................................
Dry docking 9.............................................
Wiring 9.................................................
Equipment handling 10............................................
Introduction 10.............................................
Transportation 10...........................................
Initial preservation 11.......................................
Inspection and unpacking 13..................................
Storage 15.................................................
After use storage 16.........................................
Re-packing 18.............................................
ESD precautions 18.........................................
Temperature protection 19....................................
Technical specifications 20.........................................
Weights and dimensions 20...................................
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Introduction
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Installation document
This installation manual will act as an installation document for later updating and service on the sonar, and must therefore be stored on board the vessel into which the equipment is to be installed.
To ensure the best possible result of the installation, it is important that each procedure is carefully followed. Each listed procedure comprises squares for ticking off while proceeding in the procedure. In addition to be a sign that the procedure is followed, this will also be a good guidance for the installer.
Note that the installer becomes fully responsible for the equipment during the installation, and that the guarantee only is covered when the installation is made in full accordance with this installation manual.
Overview
General
The Simrad SP 270 Sonar system is delivered without a dome system. The Hull Unit uses a Simrad SQ4 installation trunk. The SP 270 can therefore easily be mounted in an old SQ4 or SR 240 trunk. Note that the trunk is not included in the standard delivery. This trunk may be made by the shipyard, or be delivered from Simrad as an option (see chapter 2.3 “Options”). The optional trunk which is approved by Det norske Veritas (DnV) also includes a blind cover and a gasket.
The drawings of the trunk and blind cover are included in section “Drawings”.
Sonar trunk drawing no. 830--113361.....................
Blind cover drawing no. 830--113362......................
Main units
The standard SP 270 Sonar system comprises the following main units:
Simrad SP 270 Sonar Control Unit SP2--113106...........
Simrad SP 270 Transceiver Unit SP2--113107..............
Simrad SP 270 Hull Unit SP2--113108....................
Note
The Sonar Control Unit can also be delivered without the internal display. In such case, the electronic drawer is delivered in a separate box with connection to an external display.
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Simrad SP 270 Control Unit without display SP2--113281..
A system diagram of the standard sonar system is shown in figure 1.
Options
The standard SP 270 sonar is a 27 kHz version with 60° tilt. This version has five different display modes.
The following options can be delivered to the SP 270 sonar:
90° tilt with 180° vertical presentation. This version has nine different display modes.
-90° tilt KIT-113293...........................
Triple or multiple frequency, which is specially useful to suppress interference from other sonars:
- Triple frequency KIT-113291....................
- Multiple frequency KIT-113292..................
Beam stabilization, where the transducer beam will be electronically stabilized for roll and pitch.
- Beam stabilization KIT-113200..................
The installation trunk with blind cover can be ordered as an optional delivery.
- Installation trunk with blind cover SQ4-042508......
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Figure 1 SP 270 sonar system
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Installation procedures
The installation of the standard SP 270 Sonar system includes the following stages:
Mounting the Installation Trunk
Mounting the Hull Unit
Mounting the Transceiver Unit
Mounting the Sonar Control Unit
Cabling
Start-Up
Final Test
Refer to the cable plan, the main interconnection diagrams and the outline dimensions drawings of the units.
The equipment, once unpacked, must be stored inside in a room with an atmosphere free from corrosive agents. In addition, the equipment must be covered to protect it from dust and other forms of contamination.
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Auxiliary equipment
The SP 270 sonar requires connection of a speed log and a course gyro. An inaccurate log or gyro input will cause inaccurate indication of the vessel and target movements.
Speed log
Pulse log: 100, 200 or 400 pulses/nm.
Serial line, standard NMEA 0183; RS232, RS422 or Current
loop.
Course gyro
3-phase synchro signal, 20-220V L-L, 50/60/400 Hz. Gear ratio 1:360, 1:180, 1:90, 1:36
3-phase stepper signal, 20-220V L-L. Gear ratio 1:360, 1:180, 1:90, 1:36.
Serial line, standard NMEA 0183; RS232, RS-422 or Current loop.
Echo sounder
In order to get a depth indication on the catch control page on the sonar, one of the following Simrad echo sounders can be connected:
EQ50, EQ55, EQ100, ES60, ES380 series, ES500 (RS-232 serial line).
Trawl system
In order to get the trawl information on the sonar display, one of the following Simrad trawl systems can be connected:
FS 903 Trawl sonar system (RS-232 serial line)
FS 3300 Trawl sonar (RS-232 serial line or 20 mA current
loop)
ITI Integrated trawl instrumentation (RS-232 serial line)
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Supply conditions
Purpose
The following supply conditions are applicable to standard Simrad SP270 deliveries and associated optional equipment.
Equipment responsibility
The shipyard performing the installation and/or dealer becomes fully responsible for the equipment upon receipt unless otherwise stated in the contract.
The duration of responsibility includes:
The period of time the equipment is stored locally before installation.
During the entire installation process.
While commissioning the equipment.
The period of time between commissioning and the final
acceptance of the equipment by the end user (normally the owner of the vessel which the equipment has been installed).
The Simrad SP270 system guarantee period (as specified in the contract) begins when the acceptance documents have been signed unless other arrangements have been made in the contract.
Receipt, unpacking and storage
Upon accepting shipment of the equipment, the shipyard and/or the dealer should ensure that the delivery is complete and inspect each shipping container for evidence of physical damage. If this inspection reveals any indication of crushing, dropping, immersion in water or any other form of damage, the recipient should request that a representative from the company used to transport the equipment be present during unpacking.
All equipment should be inspected for physical damage, i.e. broken controls and indicators, dents, scratches etc. during unpacking.
If any damage to the equipment is discovered, the recipient should notify both the transportation company and Simrad so that Simrad can arrange for replacement or repair of the damaged equipment.
Once unpacked, the equipment must be stored in a controlled environment with an atmosphere free of corrosive agents, excessive humidity or temperature extremes. The equipment must be covered to protect it from dust and other forms of contamination when stored.
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General safety rules
The system operates on 115 and/or 230 / 380 / 440 Vac, 50/60 Hz.
Warning This voltage can be lethal.
The following safety precautions must be followed at all times during installation and maintenance work:
Always switch off all power before installation or maintenance. Use the main circuit breaker, and label the breaker with a warning sign that informs others that maintenance or installation work is being carried out on the system.
Read and understand the first aid instructions for electric shock.
For safety reasons during troubleshooting on the equipment with power ON, two persons should always be present.
Whenever maintenance is carried out, it is essential that a first aid kit is available, and that the maintenance personnel are familiar with the first aid instructions for electrical shock.
The various parts of the system are heavy. Make sure that the appropriate tools and certified lifting equipment are available, and that the personnel are trained in installation and maintenance work.
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Installation requirements
Responsibility and approval
The Simrad SP270’s Hull Unit sleeve has been approved by Det Norske Veritas (DNV) Classification society.
Individual Hull Unit installations must be approved on a case-by-case basis with regard to the vessel’s national registry and corresponding maritime authority. The shipowner and shipyard performing the installation are responsible for obtaining installation approval.
Supply power
The supply voltage to the equipment is to be kept within ±10% of the installation’s nominal voltage. Maximum transient voltage variations on the main switchboard’s bus-bars are not to exceed -15% to +20% of the nominal voltage (except under fault conditions).
Simrad strongly recommends that the SP270 sonar be powered using an Uninterruptible Power Supply (UPS). The UPS should have the capacity to independently maintain power to the sonar for a minimum of 10 minutes. This ensures that the system can be switched off in a controlled manner in the event of a power failure.
Environmental requirements
Temperature and humidity
All equipment, unless otherwise specified, must be protected from temperature extremes and excessive humidity.
Compass deviation
Once the installation is complete, the vessel must be swung with the sonar in both the operative and inoperative modes. The shipowner and captain are responsible for updating the deviation table accordingly with regard to the vessel’s national registry and corresponding maritime authority.
Noise sources
The vessel’s hull, rudder(s) and propeller(s) should be thoroughly inspected in dry dock prior to installation. Roughness below the water-line deformities in the shell plating and protruding obstacles can create underwater noise. These sources of turbulence must be smoothed or removed as best as possible. It is especially important that the propeller(s) is not pitted or damaged.
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Dry docking
Make sure that ample clearance under the sonar trunk and/or protection blister is provided when dry docking the vessel. Avoid locating supporting blocks or structures in the vicinity of this equipment.
Note The location of the sonar trunk and/or protection blister must be
noted on the vessel’s docking plan for future reference.
Wiring
The cable from the wheelhouse to the sonar room must be supported and protected along its entire length using conduits and/or cable trays. Note that the cable must not be installed in the vicinity of high-power supplies and cables, antenna cables or other possible sources of interferences.
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Equipment handling
Introduction
This chapter describes how to transport, pack and unpack, clean, preserve and store electronic, electro-mechanical and mechanical units supplied by Simrad AS.
The units may be supplied as spare parts, or as parts of a delivery.
Transportation
General specifications
Unless otherwise stated in the accompanying documentation, electronic, electro-mechanical and mechanical units supplied by Simrad can be transported using all methods approved for delicate equipment; e.g. by road, rail, air or sea. The units are to be transported in accordance with general or specific instructions for the appropriate unit(s), using pallets, transport cases, or carton boxes as appropriate.
Note Special local restrictions concerning air transportation may be
applied to units containing certain types of batteries. The units should be checked and the regulations investigated by the packer/shipper before the unit is dispatched.
Local transportation
All local transportation must be carried out according to the same specifications as for the initial delivery. In general, all units must be handled with care. The carton or case containing the equipment must be kept dry at all times, and must be sheltered from the weather. It must not be subjected to shocks, excessive vibration or other rough handling.
The carton or case will normally be marked with text or symbols indicating which way up it is t o be placed. Follow any instructions given and ensure the case is always placed with its “top” uppermost.
The carton or case must not be used for any purpose for which it was not intended (e.g. step, table, etc.), and in the absence of other information, no other cartons or cases must be stacked on top of it.
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Lifting
A heavy crate will normally be marked with its weight, and the weights of other cartons or crates will normally be entered on the packing list.
Always check the weight of a crate before attempting to lift it.
Always use lifting apparatus that is certified for the load.
Heavy units may be equipped with lifting lugs for transportation by crane within the workshop or installation area. Before a crane is used, check:
The applicable weight certificate for the crane.
The security of the lifting lugs.
Ensure that all available lifting lugs are used. Ensure the unit remains under control during the operation to avoid damage to the unit, equipment or personnel.
Heavy units may be transported using a fork-lift t ruck. Special attention must then be paid to the position of the unit’s centre of gravity. The units must be properly secured to the truck.
Initial preservation
Introduction
When a system, a unit or a spare part has been delivered to the customer, it may be subject to long-time storage prior to installation and use. During this storage period, certain specifications must be met.
The equipment must be preserved and stored in such a way that it does not constitute any danger to health, environment or personal injury.
Specific specifications are presented below.
For further information about storage, refer to page 15. For further information about re-packing, refer to page 18. For further information about temperature protection, refer to
page 19.
Original packing crate
1 The equipment must be stored in its original transportation
crate.
2 Ensure that the units are clearly separated in the shelves
and that each unit is easily identifiable.
3 The crate must not be used for any purpose for which it
was not intended (eg. work platform etc.).
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4 The crates must not be placed on top of each other, unless
specific markings permit this.
5 The crates must not be placed directly on a dirt floor. 6 Do not open the crate for inspection unless special
circumstances permit so.
- “Special circumstances” may be suspected damage to the crate and its content, or inspections by civil authorities.
- If any units are damaged, prepare an inspection report stating the condition of the unit and actions taken. Describe the damage and collect photographic evidence if possible. Re-preserve the equipment.
- If the units are not damaged, check the humidity absorbing material. If required, dry or replace the bags, then repack the unit(s) according to the packing instructions.
7 If the crate has been opened, make sure that is it closed
and sealed after the inspection.
- Use the original packing material as far as possible.
Refer to the information on page 18.
Ambient temperature and humidity
1 The storage room/area must be dry, with a non condensing
atmosphere. It must be free from corrosive agents.
2 The storage area’s mean temperature must not be lower
than -30°C, and not warmer than +70°C.
- If other limitations apply, the crates will be marked accordingly.
Note Transducers must not be stored in temperatures below -20°C.
3 The crate must not be exposed to moisture from fluid
leakages.
4 The crate must not be exposed to direct sunlight or
excessive warmth from heaters.
Shock and vibration
1 The crate must not be subjected to excessive shock and
vibration.
ESD precautions
Refer to the information on page 18.
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Batteries
If the unit contains normal batteries, these may have been disconnected/isolated before the unit was packed. These must only be reconnected before the installation starts. Units containing batteries are marked.
Caution Units containing lithium or alkaline batteries must be
handled separately and with care. Such units are marked accordingly. Do not attempt to recharge such batteries, open them or dispose of them by incineration. Refer to the applicable product data sheets.
Inspection and unpacking
Inspection
An inspection must be carried out immediately after the unit(s) have arrived at their destination.
Check all wooden or cardboard boxes, plastic bags and pallets for physical damage. Look for signs of dropping, immersion in water or other mishandling.
If damage is detected externally, you will have to open the packaging to check the contents.
- Request a representative of the carrier to be present while
the carton is opened, so any transportation damage can be identified.
If any units are damaged, prepare an inspection report stating the condition of the unit and actions taken. Describe the damage and collect photographic evidence if possible. Send the inspection report to Simrad as soon as possible.
If the units are not damaged, check the humidity absorbing material. If required, dry or replace the bags, then repack the unit(s) according to the packing instructions.
General unpacking procedure
Normal precautions for the handling, transportation and storage of fragile electronic equipment must be undertaken.
Note If the unit is not to be prepared for immediate use, you may
consider storing it unopened in its original packing material. However, it may be useful to open the case to check its contents for damage and retrieve any accompanying documentation.
Check the carton before opening it to ensure it shows no signs of dropping, immersion in water or other mishandling.
- If the carton shows signs of such damage, refer to the
paragraph covering Inspection on receipt.
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Place the carton on a stable work bench or on the floor with the top of the carton uppermost.
In the absence of other instructions, always open the top of the carton first. The contents will normally have been lowered into the carton from above, so this will usually be the easiest route to follow.
- Care must be used when opening the carton to ensure the
contents are not damaged.
Caution Do not use a knife to open cardboard cartons - the
contents may lie close to the surface, and may be damaged by the blade.
If the carton has been closed using staples, remove the staples from the carton as you open it. This will reduce the possibilities of scratch injury to yourself and damage to the contents.
If a wooden crate has been closed using screws, always remove them using a screw-driver. Do not attempt to prise the lid off with a crow-bar or similar.
Once the carton is open, carefully remove all loose packing and insulation material. Check for manuals and other documents that may have been added to the carton during packing, and put these to one side. Check also for special tools, door keys etc.
Electronic and electro-mechanical units
Caution BewareofthedangersofElectro-StaticDischarge
(ESD) both to yourself and to the equipment, when handling electronic units and components. Refer to the precautions starting on page 18.
Electronic and electro-mechanical units will normally be wrapped in a clear plastic bag. Lift the unit, in its bag, out of the carton and place it in a stable position on the floor/work bench.
Inspect the unit for damage before opening the plastic bag.
Note Cables must never be used as carrying handles or lifting points. Note Do not break the seal to open a circuit board package before the
board is to be used. If the board package is returned to the manufacturers with the seal broken, the contents will be assumed to have been used and the customer will be billed accordingly.
Assuming all is well, open the bag and remove the unit. Open the unit and check inside. Remove any packing and
desiccant material that may be inside.
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Mechanical units
Mechanical units may be heavy. Using a suitably certified lifting apparatus, lift the unit out of the crate and place it in a stable position on the floor/work bench.
Inspect the unit for damage and remove any packing material that may be inside the unit.
Transducers
Transducers may be supplied mounted to a hull unit (if any), or packed separately. Crates are normally identified by the order number and the serial number.
The transducer face must be protected by a rigid, padded cover (e.g. a wooden box lined with foam rubber) all the time it is exposed to the risk of physical damage.
Note Once the units are unpacked, great care must be taken to ensure
that transducers and cabling are not exposed to any mechanical stress.
Re-packing
If the unit is not to be installed immediately, re-pack it in its original packing material to prevent damage in the intervening period.
Refer to the information on page 18.
Storage
Pre-installation storage
The equipment should be stored in its original transportation crate until ready for installation. The crate must not be used for any purpose for which it was not intended (eg. work platform etc.).
Once unpacked, the equipment must be kept in a dry, non condensing atmosphere, free from corrosive agents and isolated from sources of vibration.
Note Do not break the seal to open a circuit board package before the
board is to be used. If the board package is returned to the manufacturers with the seal broken, the contents will be assumed to have been used and the customer will be billed accordingly.
The unit must be installed in its intended operating position as soon as possible after unpacking.
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If the unit contains normal batteries, these may have been disconnected/isolated before the unit was packed. These must then be reconnected during the installation procedure. Units containing batteries are marked.
Caution Units containing lithium or alkaline batteries must be
handled separately and with care. Such units are marked accordingly. Do not attempt to recharge such batteries, open them or dispose of them by incineration. Refer to the applicable product data sheets.
After use storage
Introduction
If a unit is removed from its operating location and placed into storage, it must be properly cleaned and prepared before packing.
Cleaning cabinets
If the unit may have been exposed to salt atmosphere while it was in use, it must be thoroughly cleaned both internally and externally to prevent corrosion.
Wipe the cabinet externally using a damp cloth and a little detergent. Do not use excessive amounts of water as the unit may not be water tight. On completion, dry t he unit thoroughly.
All surfaces must be inspected for signs of corrosion, eg. flaking/bubbling paint, stains etc. Damaged or suspect areas must be cleaned, prepared and preserved using the correct preservation mediums for the unit. The mediums to be used will usually be defined in the units’ maintenance manual.
Open the unit, and using a vacuum cleaner, remove all dust etc. from the unit. Great care must be taken to ensure the circuit boards and modules are not damaged in the process.
Mechanical units
If the mechanical unit may have been exposed to a salt atmosphere while it was in use, it must be thoroughly cleaned both internally and externally to prevent corrosion.
If the construction materials and type of unit permits, wash the unit using a high-pressure hose and copious amounts of fresh water.
Examples:
- The lower parts of hull units (outside the hull)
- Subsea units
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Ensure that all traces of mud and marine growth are removed. Use a wooden or plastic scraper to remove persistent growth, barnacles etc. On completion, dry the unit thoroughly.
Caution Do not use a high pressure hose in the vicinity of cables
or transducers. Do not use sharp or metal tools on a transducer face.
If the materials or type of unit prevents the use of a high-pressure hose, wipe the unit using a cloth dampened with water containing a little detergent.
Example:
- The upper parts of hull units (inside the hull)
- Hydraulic systems
Do not use excessive amounts of water as some components on the unit may not be water tight. Wipe off the detergent with a damp cloth, then dry the unit t horoughly.
All surfaces must be inspected for signs of corrosion, eg. flaking/bubbling paint, stains etc. Damaged or suspect areas must be cleaned, prepared and preserved using the correct preservation mediums. The mediums to be used will normally be defined in the unit’s maintenance manual.
Cables
Wipe clean all exposed cables, and check for damage. If a cable shows signs of wear or ageing, contact Simrad for advice.
Internal batteries
If the unit contains batteries, these may discharge slowly during storage. If the unit is to be stored for an extended period, disconnect or remove all internal batteries.
A suitable piece of insulating material can be placed between the battery and the electrical contacts to prevent electrical discharge. The battery can then remain in the unit, reducing the risk of it being misplaced during the storage period.
Caution Units containing lithium or alkaline batteries must be
handled separately and with care. Such units are marked accordingly. Do not attempt to recharge such batteries, open them or dispose of them by incineration. Refer to the applicable product data sheets.
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Dehumidifier
Place a suitably sized bag of desiccant material ( silica gel or similar) into the unit to keep the electronic components as dry as possible.
Coatings
Spray the unit externally with a corrosion inhibitor (e.g. a light oil) before packing.
Re-packing
The unit should be stored and transported in its original packing material and/or crate. In the event that this material is not available, proceed as follows:
Small units must be protected from damp by being placed within a plastic bag at least 0.15 mm thick. An appropriate quantity of desiccant material should be placed inside this bag, and the bag sealed. The sealed unit must then be placed in an appropriate carton or crate, and supported in the container by appropriate shock-absorbing insulation (polystyrene foam chips etc.).
Large units must be placed in a suitable cardboard box or wooden crate. The unit must be protected against physical damage by means of shock-absorbing insulation mats. The box must be clearly marked with its contents, and must be stored in a dry and dust-free area.
ESD precautions
Electrostatic Discharge (ESD)
Electro-Static Discharge (ESD) is the transfer of an electrostatic charge between two bodies at different electrostatic potentials, caused either by direct contact or induction by an electrostatic field.
The passing of a charge through an electronic device can cause localised overheating, and it can also “puncture” insulating layers within the structure of the device. This may deposit a conductive residue of the vaporised metal on the device, and thus create a short circuit. This may result in a catastrophic failure, or degraded performance of the device.
ESD Protection during transport and storage
Sensitive electronic equipment must be transported and stored in protective packing bags, boxes and cabinets. The equipment must NOT be transported or stored close to strong electrostatic, electro-magnetic or radioactive fields.
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Unpacking and servicing ESD sensitive equipment
If it is necessary to open and touch the electronics inside the boxes/cabinets, then the following precautions MUST be taken:
The working area must be covered by an approved conductive service mat that has a resistance of between 50k and2M, and is connected directly to a reliable earth point via its earthing cord.
The service personnel involved must wear a wrist-band in direct contact with the skin, connected to the service mat.
Printed circuit boards and other components should be placed on the conductive service mat during installation, maintenance etc.
Caution If, for any reason, it is necessary to move the circuit
board or components from the conductive service mat, they must be placed in an approved anti-static transportation container (e.g. static shielding bag) before transportation.
During installation and servicing, all electrical equipment (soldering irons, test equipment etc.) must be earthed.
Temperature protection
If the unit must be protected against extremes of temperature, the carton/crate must be lined on all walls, base and lid with 5 cm thick polyurethane or polystyrene foam.
These units will be identified as delicate in the applicable documentation.
The package must then be clearly marked:
Must not be transported or stored in temperatures below -5 degrees Celsius.
Other units can normally be stored in temperatures between
-30°C and +70°C, though refer to the system’s Technical
Specifications document for details. Transducers must not be stored in temperatures below -20°C.
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Technical specifications
Table 1 comprises the specifications required for the installation. For further details, refer to the Operator Manual.
Sonar Control Unit
Transceiver Unit Hull Unit
Voltage, nominal 115/230VAC
Single phase*
115/230 VAC Single phase**
230/380/440 VAC 3--phase***
Voltage deviation 15% of nominal 15% of nominal 230V:15%
380/440V: 340 -- 485V
Voltage transient 20% of nominal
recovery time 3s
20% of nominal recovery time 3s
20% of nominal recovery time 3s
Power consump­tion
100 VA 600 VA 750 VA max.
Frequency 47 -- 63 Hz 47 -- 63 Hz 47 -- 63 Hz
Tem p .: S t ora g e
Operating
-- 4 0 t o + 7 0 °C 0to+40°C
-- 4 0 t o + 7 0 °C 0to+40°C
-- 2 0 t o + 7 0 °C 0to+40°C
Humidity 5--95% relative
non--condensing
5--95% relative non--condensing
5--96% relative non--condensing
Refer to the voltage, nominal line in table 1. * Input voltage is automatically selected. ** Input voltage is selected with two switches. *** Input voltage is selected on the motor connections
Weights and dimensions
The table below shows the weights for the different units of the sonar, and a reference for the figures showing the outline dimensions of the units.
Weight Dimensions
Sonar Control Unit 25 kg Seefigure2
Control Unit without display 10 kg Seefigure3
Transceiver Unit 75 kg Seefigure4
Hull Unit 530 kg Seefigure5
Trunk (optional) 68 kg Seefigure6
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Figure 2 Outline dimensions of the Sonar Control Unit
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420
96.5
44
7.5
80
1
5
o
113
340
314.5
(CD4579)
Figure 3 Outline dimensions of the Control Unit without display
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Figure 4 Outline dimensions of the Transceiver Unit
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Figure 5 Outline dimensions of the Hull Unit
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Figure 6 Outline dimensions of the optional trunk
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Blank page
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Installation procedures
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851-160572
SP270
Installation procedures
This section provides the necessary information for the installation and cabling of the complete SP270 sonar system according to Simrad’s requirements.
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Document revisions
Rev Date Written by Checked by Approved by
A 30.06.99 CL SØJ SØJ
B 30.01.04 RBr EGJ ESB
Rev .A Original issue.
Rev .B Document re--issued. No changes to product specific text. The same
illustrations are used, but some of them have been slightly modified.
About this document
The information contained in this document is subject to change without prior notice. Simrad AS shall not be liable for errors contained herein, or for incidental or consequential damages in connection with the furnishing, performance, or use of this document.
© 2004 Simrad AS. All rights reserved. No part of this work covered by the copyright hereon may be reproduced or otherwise copied without prior permission from Simrad AS.
Simrad AS Strandpromenaden 50 Box 111 N-3191 Horten
Telephone: +47 33 03 40 00 Facsimile: +47 33 04 29 87
M A X I M I Z I N G Y O U R P E R F O R M A N C E A T S E A
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Table of contents
Installation planning 1............................................
General 1................................................
Location of the hull unit 1...................................
Sonar room requirements 2..................................
Installation of the sonar trunk 5.....................................
Mounting the trunk 5.......................................
Protecting blister 6.........................................
Corrosion protection 6......................................
Trunk installation measurements 6............................
Installation of the hull unit 9.......................................
Mounting the hull unit 9....................................
Air bleeding 9.............................................
Staying 10.................................................
Alignment of the transducer 10................................
Installation checklist 11......................................
Installation of the Transceiver Unit 12................................
Installation of the Sonar Control Unit 16..............................
Location of the Sonar Control Unit 16..........................
Mounting of the Sonar Control Unit 17..........................
Cabling 20......................................................
Cable plan 20..............................................
Sonar Control Unit cabling 22.................................
Transceiver Unit cabling 23...................................
Hull Unit cabling 26.........................................
Connecting auxiliary equipment 27..................................
General 27................................................
Connecting the course gyro 27.................................
Connecting the speed log 37..................................
Connecting other auxiliary equipment 40........................
Remounting the electronic drawer unit 40........................
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Blank page
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Installation procedures
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Installation planning
Note For installation in an already installed trunk system, first read
through chapter “Sonar room requirements”. Then for an already installed SQ4 or SR 240 trunk system, continue to procedure “Installation of the Hull Unit“.
General
This chapter provides the necessary information for the ship designer to plan and carry out the installation of the SP270 hull system according to Simrad’s requirements. Study this chapter thoroughly to achieve the recommended knowledge of the procedures.
Note that individual installation drawings must be designed by the shipyard, and the construction must be approved by the classification authorities at the customer’s expense.
Simrad offers free advice for installation planning. The proposal for the arrangement may be sent to Simrad for comments, or may be worked out by Simrad. If such assistance is required, the following drawings should be submitted:
General arrangement
Body plan and drawings of bottom tanks and cofferdam
Sheer drawing
Location of the hull unit
The Hull Unit should preferably be located within 1/10 to 1/3 of the ship’s length between perpendiculars (LBP), measured from the fore perpendicular (FP). Refer to figure 1. Larger deviations from this rule should not be made without consulting Simrad.
The Hull Unit may be located symmetrically on the centre line of the vessel, or alongside the keel. When determining the exact location, make sure that the transducer will have free view under the keel (refer to figure 2 on page 3).
The Hull Unit trunk must be installed such that it will be vertical under normal operating conditions.
Water inlets and protruding details which create turbulence, should not be located in front of the transducer. For the same reason, check that the shell plating in front of the trunk is not damaged.
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Welding marks for docking
Wa terlin e at norm al trim
LBP
(CD1881 WMF/GIF)
1/3 to 1/10
LBP
90°
Figure 1 Location of the hull unit
Sonar room requirements
The sonar room should be dimensioned to house the Hull Unit and the Transceiver Unit. This because the length of the flexi-hose protected cabling from the Hull Unit to the Transceiver Unit is limited to approximately 4 meters.
By installing the units in a well designed sonar room, the risk of corrosion is reduced, the maintenance is simplified, and the reliability is increased.
A suggested arrangement of the sonar room is shown in figure 2. The free space should not be obstructed by girders or pipes etc., which might cause problems for the installation and maintenance work.
Access hatches
The sonar room must be accessible under all conditions, and the doors or hatches should be so designed that t he installed units can be removed without being disassembled. A tackle carrier designed for a load of a minimum of 2 tons should be mounted above the Hull Unit. The tackle may be used to facilitate the mounting of the trunk and Hull Unit, and is also intended for use in future service of the Hull Unit.
Heating
The sonar room should be furnished with a heating element of 1000 W, mounted close to the floor.
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Dia. 508
M
ax. 1200 757
Max. 990
Min. 810
2080
Min. 3000
(+ lifting device)
Heater
Transceiver unit
Lighting
Load capacity: Min. 2 tonnes
Air bleeding pipe Min. Di.=10mm
Air vent pipes Dia. min.50
Min. 4000
25
All dimensions are in millimeters
Pipes 10mm
Min. 500
520
Min. 150
Transducer cable Total length: 4 meters
Hatch
Min. 585
Min. 1300
Min. 350
Removable supports
1000 (Recommended)
(CD3411 WMF/GIF)
Figure 2 Example of sonar room
arrangement, seen from the bow
Insulation
The bulkhead must be insulated and plated down to the floor. The insulation should equal a minimum of 50 mm of rock-wool.
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Ventilation
The sonar room should preferably be connected to the ship’s ventilation system. If this is not possible, two 3-inch vent pipes must be laid from the sonar room to free air on deck. The air inlet should be close to the floor, while the outlet should be placed as high as possible. Funnels should be m ounted below the vent pipes to collect condensed water.
To ensure the best possible ventilation, the outlet pipe should run at least 4 meters higher than the inlet pipe. To keep rain and water splash out, the pipes should be fitted with goosenecks or cowls.
Cable pipes
If the cable between the wheelhouse and the sonar room passes through hatches or places where it can be damaged, it should be run through pipes (2” pipes are recommended).
Air vent pipe
An air vent pipe with a minimum of 10 mm internal diameter must be fitted to the air bleeding cock on the Hull Unit. The pipe should be laid with continuous rise to free air on deck or out through the ship s side.
Bilge pump
The sonar room should be connected to the ship’s main bilge pump system. If this is not possible, a separate bilge pump for the sonar room must be installed.
Lighting
To simplify the installation and future maintenance, the sonar room should be equipped with suitable lighting.
Docking
Make sure that there is ample space below the keel for mounting the hull system, when docking the vessel.
To facilitate future docking, mark the position of the trunk as indicated in figure 1.
Flooring
When the installation is completed, the sonar room should be suitably floored.
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Installation of the sonar trunk
Mounting the trunk
The location of the sonar trunk has to be carefully selected, as described in chapter Location of the hull unit.. Refer also to figures 4 and 5.
Note the orientation of the centre line of the trunk with regard to the mounting bolts, shown in figure 3.
Note Remove the gasket on the top flange during the welding.
Parallel to centre line
(CD1 883 WMF/GIF)
∝±
°
1
Figure 3 Orientation of the sonar trunk
The height from the top of the trunk flange to the underside of the protection blister must be minimum 920 mm (36 1/4”) as shown in figures 4 and 5.
The top flange must be parallel to the construction loadline in the fore-and-aft as well as the athwartships direction.
The installation trunk must be welded to an inserted plate which should be 1.5 times as thick as the original shell plate. The size may be determined by the shipyard or the responsible maritime authorities. The trunk must be stiffened to the inserted plate by welding knee-plates on the trunk in both fore-and-aft and athwartships directions.
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Protecting blister
As illustrated in figures 4 and 5, a steel blister must be fitted for protection. The blister shown in figure 4 is welded to the shell plating and then filled with oil to prevent corrosion. This method provides excellent protection and simplifies maintenance. The blister shown in figure 5 is of the open type, to be welded to the shell plating.
Corrosion protection
As soon as the trunk is mounted, and welding and grinding are finished, the trunk should be painted with a quality protective paint.
Trunk installation measurements
For future use, the measurements of the distance A, and the heights B and C shown in figures 4 and 5 have to be carried out and put into the table below.
mm inches
Distance A
Height B
Height C
Height D
In case of an other installation solution, make a scheme with dimensions below.
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2.5-3xE
B
D
A
Fore-and-aft view
Thickness of plates
Knee-plates: 3/8" (10 mm) Blister and deflection bracket: 1/4" (6 mm)
The circular opening of the blister should have a diameter equal to the inside diameter of the trunk.
Deflection-brackets should be welded only to the shell-plating.
3-4 knee-plates, must be
welded to frames or floors
Plug for filling of oil
Bottom view
A: B: C: D: E:
As short as possible Max. 35 7/8" (910 mm) Min. 1 9/16" (40 mm) Min. 31 7/8" (810 mm) Min. 22" (560 mm)
Side view
(CD1890)
C
E
Figure 4 Installation of trunk with extension and oil-filled blister
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(CD1884)
2.5 - 3xE
B
D
A
Fore-and-aft view
Thickness of pl at es
Knee-plates: 3/8" (10 mm) Blister and deflection bracket: 1/4" (6 mm)
The circular opening of the blister should have a diameter equal to the inside diameter of the trunk.
Deflection-brackets must only be welded to the shell-plating.
3-4 knee-plates, must be
welded to frames or floors
Bottom view
A: B: C: D: E:
As short as possibl e Max. 35 7/8" (910 mm) Min. 1 9/16" (40 mm) Min. 31 7/8" (810 mm) Min. 22" (560 mm)
Side view
C
E
Figure 5 Installation of the trunk with open protection blister. No
trunk extension
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Installation of the hull unit
Warning Do not remove the protecting cover from the
transducer until just before the Hull Unit is to be lowered into the trunk.
Mounting the hull unit
The Hull Unit should normally be oriented with the hoisting/lowering motor pointing aft (see figure 6). If this orientation makes the motor control unit on the Hull Unit difficult to access, the Hull Unit may be oriented in the most suitable position.
BOW
(CD1 905 WMF/GIF)
Figure 6 Recommended orientation of the hull unit
1 Use a tackle to lower the Hull Unit with the protections
down into the sonar room. Remove the blind cover from the trunk, and check that the gasket is not damaged. Store the blind cover in the sonar room for possible future use.
2 Remove the transport -protection from the transducer and
lower the Hull Unit carefully down into the trunk. Tighten the flange nuts with a torque of approximately 6 kpm.
The transducer cables and connectors must be kept dry and handled with care to avoid mechanical damage.
Air bleeding
To avoid damage of the transducer by transmitting in air inside the trunk, a pipe with a minimum inside diameter of 10 mm must be fitted to the air bleeding cock, and run with continuous rise to free air above deck or out through the ship s side. Make sure that the air bleeding cock is opened (see figure 7).
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Min. 10mm internal
3/8" pipe thread
Open position
(CD1889 WMF/GIF)
Figure 7 The air bleeding cock
Staying
The Hull Unit is constructed to be in the lower position with a maximum speed of 15 knots. To prevent unwanted vibrations, the Hull Unit has to be stayed off against the bulkhead. Remove the lifting rings on the top of the gallows on the Hull Unit and use the holes for fastening of the staying in the fore-and-aft direction. In case of service on the Hull Unit, it should be possible to remove the staying.
Alignment of the transducer
Note that the transducer should not be mechanically aligned even if the Hull Unit is oriented differently from figure 6.
The transducer alignment will be carried out later by turning the echo picture in the computer.
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Installation checklist
For the following check list, refer to the sonar room requirements in chapter Sonar room requirements.
YES NO
Are the access hatches satisfactory?
Is the heating satisfactory?
Is the insulation satisfactory?
Is the ventilation satisfactory?
Is the staying of the Hull Unit satisfactory?
Is a bilge pump installed?
Is the lighting satisfactory?
Is the sonar room suitably floored?
Is the air vent pipe satisfactory?
If the answer to any of the questions is NO, make a note in the installation certificate at the end of section Start-up procedure.
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Installation of the Transceiver Unit
Note The Transceiver Unit must be mounted as a complete unit, i.e.
the door should not be opened until the unit is securely fastened to the bulkhead.
Before starting the mounting of the Transceiver Unit, note that the distance between the Hull Unit and the Transceiver Unit is limited because of the flexible transducer cables. Also remember to take into consideration the necessary slack for lowering of the transducer.
Do not fasten the transducer cables into the Transceiver Unit before mentioned later in the start-up procedure.
The Transceiver Unit cabinet requires a minimum free bulkhead space, which is shown in figures 8 and 9.
1 Dismount the two mounting brackets which are fastened
to the shock absorbers on the Transceiver Unit. An Allen key is located in the plastic bag which is fastened to the upper shock absorber.
2 Weld the mounting brackets safely to the bulkhead as
shown in figures 8 and 9.
3 Use a tackle carrier to lift the Transceiver Unit in position,
and bolt it to the mounting brackets with the bolts included in the delivery. These 8 bolts are located in the plastic bag that was fastened to the upper shock absorber. Remember to fasten the grounding cable from the Transceiver Unit to the mounting bracket as shown in figure 9.
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(CD1988A)
App. 40
150 Min.
150 Min.
Recommended 1100-1200
Min. 300
Min. 75
150
Min.
470
±10
App. 70
Figure 8 Mounting the brackets for the
Transceiver Unit - Forward view
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A
ngle bars with threaded holes for shock absorbers. Bars supplied by Simrad.
680
±2
680
±5
Overhead
Deck
Bulkhead
(CD1988b)
Figure 9 Mounting the brackets for the
Transceiver Unit - Side view
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(CD3110)
Figure 10 Mounting the Transceiver Unit
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Installation of the Sonar Control Unit
Location of the Sonar Control Unit
The Sonar Control Unit may be mounted on a desk top, in a panel, or to the bulkhead. The necessary hardware for desk top and panel mounting of the unit is included in the delivery. It should be noted that the unit weighs approximately 28 kg, and this weight must be considered when deciding how to mount it.
In order to secure the best location according to the routines on board, the location of the Sonar Control Unit should be thoroughly discussed with the skipper. Make sure that proper operating and viewing height is provided.
Remember to include the ”Compass Safe Distance” when planning the location:
Sonar Control Unit with internal display:
- Steering compass: 1.4 m
- Standard compass: 0.9 m
Sonar Control Unit without display:
- Steering compass: 1.1 m
- Standard compass: 0.6 m
When mounting the unit, ensure that it is located to allow easy access to the cable connection panel at the rear of the unit.
Ensure that the installation area is dry, and free from excessive dust and vibration.
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Mounting of the Sonar Control Unit
Desk top mounting
Refer to figure 11 for minimum space for the desk top mounting of the cabinet.
1 Dismount the mounting bracket from the Sonar Control
Unit by unscrewing the four bolts on the front. An Allen key is located in the spare parts box.
2 Bolt the mounting bracket securely to the desk top with
the four 10x30mm bolts which are located in the spare parts box.
3 Mount the cabinet on the mounting bracket with the four
bolts.
Space for connectors and cabl es
4 bolt holes, ø10.5, spaced 200 x 300 mm
600
(CD1879)
540
200
75
30
473
85
Figure 11 Desk top mounting
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Panel mounting
1 Dismount the mounting bracket from the Sonar Control
Unit by unscrewing the four bolts on the front. An Allen key is located in the spare parts box.
2 Cut the panel opening to the following size:
a Width: 345 mm b Height: 380 mm
3 Place the cabinet into the opening to mark the four
fastening holes.
4 Remove the cabinet and drill the four fastening holes in
the panel. a Metal panel: Drill 5mm holes for threading with M6
tap, or 7mm holes if through-bolts with nuts are preferred.
b Wooden panel: Drill 9mm holes for the four thread
inserts which are located in the spare parts box. Refer to figure 12 for information about mounting the thread inserts.
5 Place the cabinet into the opening and fasten it with the
four bolts.
Figure 12 Mounting the thread inserts
ø9
(CD1861)
Hold on screw with the allen key, and loosen the nut
Insert by using spanner to the nut. Observe alignment. Insert to be 90° to panel
+0.3
- 0
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Bulkhead mounting
To obtain the best operation position of the cabinet, the cabinet should be mounted with a tilt angle of approximately 20 . An optional mounting bracket can be delivered from Simrad.
1 Dismount the mounting bracket from the Sonar Control
Unit by unscrewing the four bolts on the front. An Allen key is located in the spare parts box.
2 Bolt the bulkhead mounting bracket securely to the
bulkhead.
3 Mount the cabinet on the mounting bracket with the four
bolts.
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Cabling
Cable plan
Figure 13 shows the cable plan for the SP 270 sonar. The cable numbers also refer to the interconnection diagram, drawing no. 824-113282. This drawing is located in section Drawings this manual. The cable specifications are listed in the table below.
Note that cable no. 4 is delivered with a standard length of 100 meters, and has a preconnected plug in the Sonar Control Unit (wheelhouse) end. This cable is included in the Sonar Control Unit package.
Note that the length of the flexible transducer cable 7 is fixed to approximately 4 meters.
Cable no Cable type Diameter
1 Screened cable, 2 x 0.5 mm2 6mm 2 RCOP5x1mm2 12 mm 3, 5 Mains cable, length 2 m 7mm 4, 6 Data cable 8 x (2 + 1) x 0.5 mm2 14 mm 7 Flexicable, 4 m fixed lenght. Mounted to the
Hull Unit
62 mm
8 RCCP/750 V 4 x 2.5 mm2 17 mm
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MAN
AUTO
TILT
MAIN SW.
ILLUM .
LOWER
HOIST
ON-OFF
DISPLAY GAIN
AUTOMAN
RANGE
TARG ET TRACK
TRACK
AUTO
POS.
MAN
TRAIN
MAN
SEARCH
AUTO
Sonar contr ol unit
Transceiver unit
Hull unit
Speed log Course gyro
1 15/230V AC mains
Trawl system Echo sounder
115/230V AC mains
(CD3417)
230/380/440V 3 phase mains
12
3
4
5
6
7
8
Figure 13 SP270 cable plan
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Sonar Control Unit cabling
All the cables to the Sonar Control Unit are to be plug connected to the electronic drawer unit at the rear of the cabinet (see figure
13). The numbers on the figure refer to the cable numbers on the cable plan.
Note In order to make service on the Sonar Control Unit, the cables
must have a slack so the electronic drawer unit can have all the cables connected while it is outside the cabinet. This could be either by pulling it out from the front, or by reconnecting the cables with the drawer at floor level.
3
1
2
4
115/230V AC mains
S101
Transceiver
Course gyroSpeed log
GND
N L
(CD3115)
Figure 14 Cable connections to the Sonar Control Unit
Note that cable no. 4 (refer to figure 13) is delivered with a standard length of 100 meters, and has a preconnected plug in the Sonar Control Unit (wheelhouse) end.
1 Pull cable no.4 from the wheelhouse to the sonar room.
Note that the preconnected plug should be connected to the Sonar Control Unit in the wheelhouse. Remember to include the slack for service purpose.
2 The mains power cable (3) may be connected to a normal
mains outlet in the wheelhouse. If the delivered cable does not fit, put on a suitable connector. Note that the mains power to the Sonar Control Unit can be 115 VAC or 230 VAC, and that this unit will automatically sense the voltage.
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The connection of the speed log (1) and the course gyro (2) will be described in chapter Connecting auxiliary equipment.
Transceiver Unit cabling
The cable numbers on figure 14 and in the following procedures refer to the numbers on the cable plan and the interconnection diagram.
1 All cable connections to the Transceiver Unit must have a
slack to allow the Transceiver Unit to move up to 10 cm because of the flexible shock mounting.
2 Start the termination with cable no.6. This because this
cable is connected to the lowest row of the terminals on E201. Use the surplus of cable no.4, or a similar type of cable. Use the cable gland on the left hand side (refer to figure 15) and terminate the main screen of the cable as shown in figure 16. For termination of each cable pair with screen, refer to the interconnection diagram. Use a part of the enclosed cable sleeve on the screen of each cable pair.
(CD3416)
6 4 5
L N
GND
Figure 15 The cable connections in the bottom of the Transceiver Unit
3 Continue with cable no. 4 through the cable gland on the
right hand side (see figure 15) and make the termination of the main screen according to figure 16. Make the connections to terminal E201 according to the interconnection diagram.
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Simrad SP270
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Cable main screen
(CD3117 / GIF)
Figure 16 Termination of the cable main screen
Note that the mains power connection to the Transceiver Unit can be 115 VAC or 230 VAC. Use the following procedure for the connection of the mains power:
1 Pull out the mains input connector P201 on the power
supply in the Transceiver Unit. For location of the connector, refer to figure 17.
2 Set the mains voltage selector switch S201 on the Power
Supply and S203 on the HV Power Unit to correspond to the correct mains voltage (115V or 230V), and replace the switch lock to secure the switch in the correct position.
3 Set the service switch S202 on the Power Supply to OFF
(middle) position.
4 The mains power cable (3) may be connected to a normal
mains outlet in the sonar room. If the delivered cable connector does not fit, put on a suitable connector.
5Donotmount the flexible transducer cables to the
Transceiver Unit.
Page 69
Installation procedures
25
851-160572 / B
ANALOG
POWER SUPPLY
SWITCHED
POWER
SUPPLY
SERVICE
OFF
NORMAL
ON/OFF
RELAY
24V
STAND
BY
CAUTION
DO NOT PULL OUT THIS UNIT BEFORE THE METER SHOWS ZERO ( 0 ) VOLTAGE
FOR CONTINUED PRO T ECTION AGAINST RISK OF FIRE REPLACE ONLY WITH SAME TYPE AND RATING OF FUSE.
+8V AREF
-8V +5VA
-5VA +5V +12V
-12V +24V GND
L204
F203
L203
S202
L202
L201
+24V REF
F201
8A
F204
8A
F202
8A
F205
8A
SLOW BLOW
SLOW BLOW
HIGH MIDDLE LOW f (SW)
MAINS INPUT
115/23 0V AC
S203
230V AC
S201
230V A C
P201
L207
F206
L206
L205
HV-POWER UNIT 290-112751POWER SUPPLY 290-112750
1
0
0
5
0
0
1
5
0
S202
S201
P201
S203
(CD3118 WMF/GIF)
Figure 17 The power supply and the HV Power unit
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Hull Unit cabling
Connection of cable no.6 in the Motor Control Unit: 1 Use the cable gland on the right-hand side, and make the
termination of the main screen according t o figure 16.
2 Make a slack on the cable inside the motor control unit as
shown on figure 18, and make the connections to the terminal E301 according to the interconnection diagram.
9
6
(CD3119)
E301
1 15
Cable strip
Figure 18 Connections to the Hull Unit
Connection of cable no.8 in the Motor Control Unit: 1 Use the cable gland on the left-hand side, and make the
termination of the cable screen in the cable gland.
2 Make the connections of the three-phase mains power
directly to the motor overload switch S303 according to the interconnection diagram. The grounding wire should be connected to the ground terminal beside the overload switch.
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Installation procedures
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Connecting auxiliary equipment
General
It is not necessary to make the connection of the auxiliary equipment before the start-up procedure is finished, and this equipment may therefore be connected later. Anyhow, do not connect the plugs for the auxiliary equipment to the Sonar Control Unit before mentioned in a later chapter.
The SP270 sonars require connection of a speed log and a course gyro. An inaccurate log or gyro input will cause inaccurate indication of the vessel and target movements.
Speed log
Pulse log: 100, 200 or 400 pulses/nm.
Serial line, standard NMEA 0183; RS232, RS422 or Current
loop.
Course gyro
3-phase synchro signal, 20-220V L-L, 50/60/400Hz Gear ratio 1:360, 1:180, 1:90, 1:36.
3-phase stepper signal, 20-220V L-L. Gear ratio 1:360, 1:180, 1:90, 1:36.
Serial line, standard NMEA 0183; RS232, RS422 or Current loop.
Echo sounder
In order to get a depth indication on the catch control page on the sonar, one of the following Simrad echo sounders can be connected:
EQ50, EQ100, ES380 Series, ES500 (RS-232 serial line).
Trawl system
In order to get the trawl information on the sonar display, one of the following Simrad trawl systems can be connected:
FS Trawl sonar (RS-232 serial line or 20mA current loop).
ITI Integrated Trawl Instrumentation (RS-232 serial line).
Connecting the course gyro
The Sonar Control Unit can be connected to a course gyro with one of the following outputs (tick off for the type which will be connected):
3-phase synchro signal
3-phase stepper signal
Serial line (NMEA 0183)
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Course gyro with 3-phase synchro output
1 First, get the specifications of the gyro to fill in the
following data:
Synchro data Specifications Legal values
Output voltage 20 to 220 Vac
Frequency 50 / 60 / 400 Hz
Gear ratio 1:360 / 1:180 / 1:90 / 1:36
If it is difficult to find the specifications for the gyro, the output voltage and frequency can be measured in the following way:
a The output voltage can be measured by an AC
voltmeter or by an oscilloscope on the reference output R1 & R2. Note that if an oscilloscope is used, the reference probe on the oscilloscope must not be connected to the mains ground, and the measured peak to peak value of the output voltage must be divided by 22 to get the RMS voltage.
b Fill the output voltage value into the table above. c The frequency can be measured by an oscilloscope on
the reference output R1 & R2. Note that the reference probe on the oscilloscope must not be connected to the mains ground. Calculate the frequency 1/T (T is the time for one sine wave) and fill the result into the table above.
d If the gear ratio of the gyro output also is unknown, this
has to be tried out later when testing the readout of the gyro on the Sonar Control Unit. In such case, set the gear ratio to 1:360.
When connecting the gyro cable to the 15 pin D-connector, note that each of the three phases S1, S2, S3 and the reference R1 has three different connection pins, marked L (Low), M (Medium) and H (High). These pins are used for different gyro output voltage values as indicated for the connections below.
Signal phase 1: S1-L (20-70V) pin 2
S1-M(80-140V) pin 9 S1-H (150-220V) pin 1
Signal phase 2: S2-L (20-70V) pin 11
S2-M(80-140V) pin 3 S2-H (150-220V) pin 10
Signal phase 3: S3-L (20-70V) pin 5
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S3-M(80-140V) pin 12 S3-H (150-220V) pin 4
Reference 1: R1-L (20-70V) pin 14
R1-M (80-140V) pin 6 R1-H(150-220V) pin 13
Reference 2: R2 pin 8 2 Locate the 15 pin D-connector, the connector housing and
the shrink tube in the spare parts box. Refer to the output voltage in the table for the synchro data, and make the connections to the 15 pin D-connector with reference to the pin-connection list above. Also refer to figure 18, which shows the pin location of the connector seen from the wire soldering side. The cable screen should be connected to the connector housing.
9 10 11 12 13 14 15
FEMALE
(CD1870)
S1-M
S2-H
S2-L
S3-M
R1-H
R1-L
S1-H
S1-L
S2-M
S3-H
S3-L
R1-M
R2
1 2 3 4 5 6 7 8
Figure 19 Connections for a gyro with synchro output
In order to read the data from the gyro, some DIL switches on the printed circuit board in the electronic drawer unit behind the operator panel must be selected. Use the following procedure to set the switches:
1 Set the switch S101 at the rear panel on the Sonar Control
Unit to OFF position. For location of the switch, refer to figure 14.
2 Disconnect all connections to the rear panel on the Sonar
Control Unit.
3 Use the 3mm Allen key which is located in the spare parts
box to unscrew the four screws on the front of the operator panel, and pull the electronic drawer carefully out. Note the two cables to the display on the top of the drawer unit.
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4 Disconnect the two display cable plugs on the drawer unit,
and dismount the top cover of the drawer.
5 Locate the DIL switch S2 (refer to figure 20), and set the
switches according to table on next page.
Gyro
DILswitchS2
1 2 3 4 5 6 7 8
Synchro 1:360
50/60 Hz Off Off Off Off Off Off Off On
400 Hz Off Off Off Off Off Off Off Off
1:180
50/60 Hz Off Off Off On Off Off Off On
400 Hz Off Off Off On Off Off Off Off
1:90
50/60 Hz Off Off Off Off On Off Off On
400 Hz Off Off Off Off On Off Off Off
1:36
50/60 Hz Off Off Off On On Off Off On
400 Hz Off Off Off On On Off Off Off
6 Do not insert the electronic drawer unit until mentioned in
a later chapter.
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Installation procedures
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851-160572 / B
LK1 LK2 LK3 LK4 LK5 LK6
LK19 LK20 LK21
A B
TP6
TP5
TP4
TP3
TP2
TP1
D28
S1
S2
D27
D26
(CD1885)
Figure 20 The electronic drawer unit
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Simrad SP270
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Course gyro woth 3-phase stepper output
1 First, get the specification of the gyro to fill in the
following data:
Stepper data Specifications Legal values
Output voltage 20 to 220 Vac
Ref. polarity +REF or --REF
Gear ratio 1:360 / 1:180 / 1:90 / 1:36
If it is difficult to find the specifications for the gyro, the output voltage and the reference polarity can be measured by a voltmeter in the following way:
a Connect the positive probe from the voltmeter to the
stepper reference output, and the negative probe to one of the three signal phases which have a signal output. Note that one or two signal phases always should have a signal output voltage.
b Fill the highest measured output voltage value into the
table above.
c When reading the signal output voltage, note the
voltage polarity. I f it is positive, the reference polarity is positive (+ REF), and if it is negative, the reference polarity is negative (- REF). Fill the result into the table above.
d If the gyro output is specified to 6 step/degree, this is
equal to a gear ratio of 1:360. If the gear ratio of the gyro output is unknown, this has to be tried out later when testing the readout from the gyro on the Sonar Control Unit. In such case, set t he gear ratio to 1:360.
e Note that for some stepper type gyros, the output
voltage is only half-wave rectified. This has to be checked by an oscilloscope and ticked off below
- Full-wave rectified.
- Half-wave rectified.
When connecting the gyro cable to the 15 pin D-connector, note that each of the three phases S1, S2, S3 has three different connection pins, marked L (Low), M (Medium) and H (High). These pins are used for different gyro output voltage values as indicated for the connections below.
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Installation procedures
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Signal phase 1: S1-L (20-70V) pin 2
S1-M (80-140V) pin 9 S1-H (150-220V) pin 1
Signal phase 2: S2-L (20-70V) pin 11
S2-M (80-140V) pin 3 S2-H (150-220V) pin 10
Signal phase 3: S3-L (20-70V) pin 5
S3-M (80-140V) pin 12 S3-H (150-220V) pin 4
Reference: +/- REF pin 7
-/+ REF (see note) pin 15
Note If the output voltage is only half-wave rectified, the other
reference from the gyro which is not used for the three phases must be connected to pin 15.
2 Locate the 15 pin D-connector, the connector housing and
the shrink tube in the spare parts box. Refer to the output voltage which was written into the table for the stepper data specifications, and make the connections to the 15-pin D-connector with reference to the pin-connection list above. Also refer to figure 21 which shows the pin location of the connector seen from the wire soldering side. The cable screen should be connected to the connector housing.
9 10 11 12 13 14 15
FEMALE
(CD1871)
S1-M
S2-H
S2-L S3-M
-/+ REF
S1-H
S1-L
S2-M S3-H
S3-L
+/- REF
1 2 3 4 5 6 7 8
Figure 21 Connections for a gyro with stepper output
In order to read the data from the gyro, some DIL switches on the printed circuit board in the electronic drawer unit behind the operator panel must be selected. Use the following procedure to set the switches.
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34
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1 Set the switch S101 at the rear panel on the Sonar Control
Unit to OFF position. For location of the switch, refer to figure 14.
2 Disconnect all connections to the rear panel on the Sonar
Control Unit.
3 Use the 3mm Allen key to unscrew the four screws on the
front of the operator panel, and pull the electronic drawer carefully out. Note the two cables to the display on the top of the drawer unit.
4 Disconnect the two display cable plugs on the drawer unit,
and dismount the top cover of the drawer.
5 Locate the DIL switch S2 (refer to figure 20), and set the
switches according to the table below.
6 If the output voltage is only half-wave rectified, refer to
figure 20, and set the links LK19 LK20 and LK21 to position A.
Gyro
DILswitchS2
1 2 3 4 5 6 7 8
Synchro 1:360
+REF On Off Off Off Off Off Off Off
-- R E F On On Off Off Off Off Off Off
1:180
+REF On Off Off On Off Off Off Off
-- R E F On On Off On Off Off Off Off
1:90
+REF On Off Off Off On Off Off Off
-- R E F On On Off Off On Off Off Off
1:36
+REF On Off Off On On Off Off Off
-- R E F On On Off On On Off Off Off
7Donotinsert the Control Unit drawer until mentioned in a
later chapter.
Course gyro with serial line output
The Sonar Control Unit can read the course gyro data (and/or the speed log data) from a serial line with on of the following outputs (tick off for the type which will be connected):
RS-232 Serial line
RS-422 Serial line
20 mA current loop
The format of the serial line data is standard NMEA 0183, and the telegram can contain both the course and speed data (refer to the telegram format in the end of this chapter).
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When connecting the 9-pin D-connector, note that each of the three types of serial lines has different connection pins:
RS232: Serial line signal PORT B pin-2
Signal reference PORT B pin-5
RS422: RS422+ PORT B pin-1
RS422$ PORT B pin-4
20mA current loop: CLI+ PORT B pin-6
CLI- PORT B pin-9
1 Use a 9-pin D-connector, male type, for connecting the
serial line to port B on the Sonar Control Unit (this connector is not included in the delivery). To make the connections, refer to the pin connection list above, and figure 22 which shows the pin location of the connector seen from the wire soldering side. The cable screen should be connected to the connector housing.
9 8 7 6
MALE
(CD1872)
CLI-
CLI+
RS232-
RS422-
RS232+
RS422+
5 4 3 2 1
Figure 22 Connections for a gyro with serial line output
2 In order to read the data from the gyro, some DIL switches
and links on the printed circuit board in the electronic drawer unit behind the operator panel must be selected. Use the following procedure to set the switches:
3 Set the switch S101 at the rear panel on the Sonar Control
Unit to OFF position. For location of the switch, refer to figure 14.
4 Disconnect all connections to the rear panel on the Sonar
Control Unit.
5 Use the 3 mm Allen key to unscrew the four screws on the
front of the operator panel, and pull the electronic drawer carefully out. Note the two cables to the display on the top of the drawer unit.
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Simrad SP270
36
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6 Disconnect the two display cable plugs on the drawer unit,
and dismount the top cover of the drawer.
7 Locate the DIL switch S2 (refer to figure 20), and set the
switches according to the following table.
Gyro
DILswitchS2
1 2 3 4 5 6 7 8
Serial line output Off Off Off Off Off On Off Off
8 Locate the links LK2, LK3 and LK6 on the Control Unit
Board, (see figure 20) and set the links according to the table below.
Gyro
Link setting
LK2 LK3 LK6
RS--232 Out In Out
RS--422 Out Out In
20 mA current loop In Out Out
9Donotinsert the Control Unit drawer until mentioned in a
later chapter.
Serial line telegram format for course and speed data
Heading, Degrees True:
$xxHDT,ggg.g,T<cr><1f>
Heading, Degrees Magnetic:
$xxHDM,ggg.g,M<cr><1f>
Actual track and ground speed:
$xxVGT,ggg.g,T,ggg.g,M,nn.n,N,kk.k,K<cr><1f>
Heading and water speed:
$xxVHW,ggg.g,T,ggg.g,M,nn.n,N,kk.k,K<cr><1f>
xx is indicator for transmitter, for instance: HE = gyro, earth seeking GP = Precision Global Positioning System Heading data ggg.g is heading in degrees.
The gyro value can have variable amounts of digits in front of comma (max. 3), and after comma (min. 0). Comma can also be omitted. Leading zeroes and spaces are accepted.
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Installation procedures
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In the two last telegrams, the ”True” value is used if both true and magnetic values are transmitted.
Speed data: nn.n is speed in Nautical miles kk.k is speed in Kilometer per hour
The speed value should have min. 1, max. 2 digits in front of comma, and 1 after. Leading zeroes and spaces are accepted.
Connecting the speed log
The Sonar Control Unit can be connected to a speed log with one of the following outputs (tick off for the type which will be connected):
Pulse log (100, 200 or 400 pulses per nautical mile)
Serial line (RS-232, RS-422 or 20 mA current loop)
The connection of these different speed log outputs is described in the following chapters.
Connecting a pulse log
The Sonar Control Unit can be connected to a pulse log with one of the following outputs (tick off for the type which will be connected):
100 pulses per nautical mile
200 pulses per nautical mile
400 pulses per nautical mile
For any type of log output (relay, open collector, or opto-coupler), the output must be free from other connections.
6 7 8 9
FEMALE
(CD1873)
1 2 3 4 5
Figure 23 Connections for a pulse log with relay output
Figure 23 shows the connection of a pulse log with relay output. For connection of open collector, or opto-coupler outputs, be aware of the polarization (see figure 24).
Page 82
Simrad SP270
38
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1 Locate the 9-pin D-connector, the connector housing and
the shrink tube in the spare parts box, and make the plug-connections. The cable screen should be connected to the connector housing.
2 Locate the DIL switch S1 on the Control Unit Board (refer
to figure 20), and set the switches according to the table below.
Gyro
DILswitchS1
1 2 3 4 5 6 7 8
100 pulse per nautical mile Off Off On Off Off Off Off Off
200 pulse per nautical mile Off Off Off On Off Off Off Off
400 pulse per nautical mile Off Off On On Off Off Off Off
3 Do not insert the Control drawer unit before mentioned in
a later chapter.
Figure 24 shows the pulse log interface circuit on the Control Unit Board.
PULSEREF
9
6
3
1N4148
D11
(CD1875)
100k
100k
10k
100k
10k
+12V
R39
R41
4
5
IN-
IN+
12
2
3
U87
R78 1k
TP5
+12V
+5V
LM339
R42
R40
R45
PULSE+
PULSE-
Figure 24 Pulse log interface
When the system is started up, an oscilloscope can be connected to the test point TP5 to check if the pulse log signal is coming through the comparator U45 (TP4 is GND). If the signal is not coming through the comparator, try to adjust t he 10-turn potmeter R45. In case of noise problems, R45 can be adjusted for noise limitation.
Connecting a speed log with serial line output
The Sonar Control Unit can read the speed log data (and/or the course gyro data) from a serial line with on of the following outputs (tick off for the type which will be connected):
Page 83
Installation procedures
39
851-160572 / B
RS-232 serial line
RS-422 serial line
20 mA current loop
The format of the serial line data is standard NMEA 0183, and the telegram can contain both the course and speed data (refer to the telegram format previously described).
When connecting the 9-pin D-connector, note that each of the three types of serial lines has different connection pins:
RS232: Serial line signal PORT B pin-2
Signal reference PORT B pin-5
RS422: RS422+ PORT B pin-1
RS422- PORT B pin-4
20mA current loop: CLI+ PORT B pin-6
CLI- PORT B pin-9
1 Use a 9-pin D-connector, male type, for connecting the
serial line to port B on the Sonar Control Unit (this connector is not included in the delivery). To make the connections, refer to the pin connection list above, and figure 24 which shows the pin location of the connector seen from the wire soldering side. The cable screen should be connected to the connector housing.
9 8 7 6
MALE
(CD1872)
CLI-
CLI+
RS232-
RS422-
RS232+
RS422+
5 4 3 2 1
Figure 25 Connections for a gyro with serial line output
2 Locate the DIL switch S1 on the Control Unit Board (refer
to figure 20), and set the switches according to the table below.
Page 84
Simrad SP270
40
851-160572 / B
Gyro
DILswitchS1
1 2 3 4 5 6 7 8
Serial line output Off Off Off On On Off Off Off
3 Locate the links LK2, LK3 and LK6 on the Control Unit
Board, (see figure 20) and set the links according to the table below.
Gyro
Link setting
LK2 LK3 LK6
RS--232 Out In Out
RS--422 Out Out In
20 mA current loop In Out Out
4Donotinsert the Control drawer unit before mentioned in
a later chapter.
Connecting other auxiliary equipment
If any other optional equipment is to be connected (echo sounder or trawl system), refer to the appendixes in this manual.
Remounting the electronic drawer unit
When the DIL switches and link settings for all auxiliary equipment are correct, use the following procedure to remount the electronic drawer unit:
1 Remount the top cover on the drawer unit. 2 Reconnect the two display cables. 3 Lock the two display cables in the cable locker, and
arrange the cables as shown in figure 25. Enter the drawer unit carefully into the cabinet, and check the cables while entering the drawer. Note that the two guiding pins at the inside of the rear wall in the cabinet should enter the two guiding holes at the rear of the drawer unit.
4 Fasten the electronic drawer unit with the four 3mm Allen
screws on the front of the operator panel.
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Installation procedures
41
851-160572 / B
To display
(CD1887)
Figure 26 Mounting the electronic drawer unit
Page 86
Simrad SP270
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Blank page
Page 87
Start-up procedures
160573/ABO24
Start-up procedures
This section contains the
start-up procedures to
carried out after installation of the
SP 270 sonar
160573/A
Page 88
Simrad SP 270
.""
l:)o.
ument
revisons
Rev Documentation
Hardware/Software
Product/Project
Department
Design
Management
Date
Sign Date
Sign
Date
Sign
30.06.
30.06.
S0J 30.06.
S0J
(The original signatures are recorded in the company
s logistic database)
160573/A
Page 89
Start-up procedures
. .
nts
.", ...
\0;:,1
PREPARING THE START-
UP..............................
1.1 Before start-up check list
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2
Starting up the stand-by power supply
. . . . . . . . . . . . . . . . . . . . . . . . .
THE HULL UNIT
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starting up the Hull Unit
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjusting the middle position switch
. . . . . . . . . . . . . . . . . . . . . . . . . . .
THE SONAR CONTROL UNIT
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starting up the sonar control
unit.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the control panel
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. .
CHECKING THE HOISTINGILOWERING SYSTEM
. . . . . . .
Checking the bridge functions
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the sonar room functions
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
THE TRANSCEIVER UNIT.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starting up the Transceiver
Unit.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Self-noise test. .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SYSTEM START-
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting the transducer
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preparing the system start-up.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starting up the transmitter
. . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . .
Actions on the sonar control unit
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Actions on the Transceiver Unit
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Alignment of the
sonar picture. .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TESTING THE AUXILIARY
EQUIPMENT.
. . . . . . . . . . . . . . . . .
General. .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the course gyro readout
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the speed log readout
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the echo sounder and trawl system readout
. . . . . . . . . . . .
Remounting the electronic drawer unit
. . . . . . . . . . . . . . . . . . . . . . . . .
FINAL TESTS AND
MEASUREMENTS.....................
General. .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Source level (SL) measurements
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Receiving voltage response (VR)
...............................
Noise/speed curve. .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTALLATION REMARKS AND SIGNATURE.
. . . . . . . . . . . .
160573/A
III
Page 90
Simrad SP 270
:;i'
ii"
,,/..
DQG;ument
history
(The information on this page is for Simrad'
s internal use)
Rev.A
Original issue.
160573/A
Page 91
Start-up procedures
160573/A
PREPARI.
NG,..:tHi
TART
Before start-up
check list
Before beginning with the
start-up procedure, check the
following:
Sonar Control Unit:
Check that no connections are made to the Sonar Control
Unit.
Transceiver Unit:
Check that the ship s mains fuses to the
Transceiver Unit
are disconnected.
Check that the mains input connector
P20 1 on the
power
supply in the Transceiver Unit is disconnected.
Check that the transducer plug is not connected to the
left- hand side of the transceiver PCBs.
Hull Unit:
Check that the ship
s mains fuses to the Hull Unit are
disconnected.
Page 92
Simrad SP 270
Starting,
u;p.
.the+.
stand~
by power su pply
In order to start up the sonar units
, the 24 VDC stand-by power
supply in the Transceiver Unit has to be
started up first. Refer
to figure 1 and use the
following procedure to start
up the
stand-by power supply:
Check that the mains
input connector P201 on the front
of the power
supply in the
Transceiver Unit
disconnected.
Check that the switch S202 on the front of the power
supply is set to OFF (middle) position.
Insert the mains fuses to the
Transceiver Unit on the
ship s mains switchboard.
Measure the mains voltage supplied to the Transceiver
Unit.
Write the measured voltage here...................
VAC.
Check if the voltage selector switches S201 on the power
supply and S203 on the HV power unit correspond to the
measured voltage (115V or 230V position).
Reinsert the mains input connector
P201 on the front of
the power supply.
Check that the lamps L201 and L202 on the front
of the
power supply illuminate.
Check that the small LED (Light Emitting Diode) for the
+24V stand-
by power on the
Transceiver Interface Board
(TIB) illuminates (refer to indication on
the front of the
power supply).
Now the 24 VDC stand-by power is supplied both to the Hull
Unit and to the
connector for the Sonar Control Unit.
160573/A
Page 93
Start-up procedures
160573/A
SlMHAD
SlMHAD
POWER SUPPLY 290-
112750
HV-POWER UNIT 290-112751
+SV
AREF
ANALOG
so
'Po
POWER
\\\\1/1///
SUPPLY
~ ,\ /
+5VA
5VA
F203
+5V
+12V
SWITCHED
12V
(0)
POWER
+24V
SUPPLY
GND
HIGH
MIDDLE
SERVICE
LOW
OFF S202
f (SW)
NORMAL
ON/OFF
RELAY
F206
+24V
24V
REF
STAND
F201
F202
SA
~~tg~
F204
F205
SA
~~tg:
L201
MAINS INPUT
115/230V AC
CAUTION
DO NOT PULL OUT THIS UNIT BEFORE THE METER SHOWS
ZERO ( 0 ) VOLTAGE
FOR CONTINUED PROTECTION
AGAINST RISK OF FIRE
REPLACE ONLY WITH SAME
TYPE AND RATING OF FUSE.
S201
230V AC
P201
S203
230V AC
(CD3121)
Figure
The transceiver power system
Page 94
Simrad SP 270
THE HU.LL", N!"I*~"
;.. ;,"!"" !,-,,
Starting up the Hull Unit
WARNING! Before starting up the equipment on a
launched ship,
make sure
that there
is
sufficient depth for
the
transducer to be lowered. If starting up the
equipment
on board a docked ship, check both under the ship and
inside the sonar room that neither persons nor things
are in the way for the transducer or the lowering and
hoisting machinery.
Use a spanner to open the door on the motor control unit
which is mounted on the Hull Unit.
Release the motor overload switch
S301 in the motor
control unit by pressing the red button marked "
0" (see
figure 2).
Set the hoistingllowering switch
S302 in the
motor
control unit to STOP
position.
Locate the hand crank and the brake release bolt in the
motor control unit. Fasten the hand crank to the motor
shaft, mount the brake release bolt
(see figure 3) and
lower the transducer manually approximately 10
cm (4"
Remove the hand crank from the spindle
, but do not
replace it in the motor control unit!
160573/A
Page 95
Start-up procedures
~:-i"" "
'::,/,.:;~.
'::M\,I
:1;!;'
:',"r"
""".'"
HOIST STOP
R~'
8303
8302
8302
HAND CRANK
8303
Hand crank
8301
K302
K301
(CD3125)
Figure The motor control unit
160573/A
Page 96
Simrad SP 270
1", "' Set\tn'
fldistingllowering switch S302 to HOIST position
and check that the
hoisting contactor K301 is activated
when pressing the hand crank safety switch
S303.
Set the hoistingllowering switch
S302 to LOWER
position
, and check that the lowering contactor K302 is
activated when pressing the hand crank
safety switch
S303.
Set the hoistingllowering switch S302 to
STOP position.
Replace the hand
crank to its storage position in the
motor control unit.
Activate the hoisting
contactor K30 1 by
setting the
hoistingllowering switch S302 to HOIST position
, and
check if the contactor is deactivated when pressing the
upper limit switch S304 upwards (see
figure 3).
Activate the lowering
contactor K302 by setting the
hoistingllowering switch S302 to
LOWER position
, and
check if the contactor is deactivated when pressing the
lower limit switch S305 downwards.
Set the hoistingllowering switch S302 to
STOP position.
Reinsert the three-phase mains fuses for the Hull Unit
on the ship
s mains switchboard.
Measure the three-phase voltage on the
terminals of the
motor overload switch S301 in the motor control unit.
Write measured three-
phase voltage here:.......................
The hoist/lower motor is
preconnected for 380V/440V
three-phase. If the measured three-
phase voltage is
230v, the motor has to be reconnected. Remove the cover
for the mains connection on the motor
, and refer to figure
4 to link the
motor connections to correspond to the
measured voltage.
Adjust the release current of the motor
overload switch
S301 according to the three-
phase voltage:
230V: 3.4 A
380/440V: 2.
4 (minimum)
160573/A
Page 97
Start-up procedures
Brake release
bolt
Press to release brake
Hand crank
S304
Note the groove
in the shaft for
the fastening screew
Motor
control
unit
S305
(CD3421)
Figure The Hull Unit
160573/A
Page 98
Simrad SP 270
1,.;;:;u
fi'~Rem'Ov~c
t11ehand crank from its storage position.
Set the motor
overload switch to normal position by
pressing the black button marked "
Set the hoistingllowering switch S302 to LOWER.
Check the training direction of the hoistingllowering
motor by briefly pressing the hand
crank safety switch
S303.
If the transducer shaft was hoisted
, disconnect the ship
three- phase mains fuses and
change two of the
connections to the
terminals on the motor
overload switch
S301. Reinsert the three-phase mains fuses.
Set the hoistingllowering switch S302 to
STOP.
Put the the hand crank back to its storage position in the
motor control unit.
Check if there is sufficient space to lower the
transducer.
Make sure that the flexible transducer
cable is in such a
position that the
transducer can be lowered without
stretching or hard-
bending the cable.
Watch this
carefully during the next steps in ~his procedure.
Set the hoistingllowering switch S30~ to LOWER for full
lowering of
the transducer. The lowering will
automatically stop when the top of the
transducer shaft
hits the lower limit switch
S305.
Make a preliminary fastening of the flexible transducer
cable and watch the cable during the
hoisting in the next
step.
Set the
hoistingllowering switch to
HOIST for full
hoisting of the
transducer. The hoisting will stop
automatically when the top of the transducer hits the
upper limit switch
S304.
Repeat the hoistingllowering to find the best position for
a permanent fastening of the flexible
cable.
Set the hoistingllowering switch to
STOP.
160573/A
Page 99
Start-up procedures
230V
380/440V
(CD3127)
Figure
Mains connection to the motor
160573/A
Page 100
Simrad SP 270
Adjustingi.
the, iddle position switch
Normally, when the transducer is selected to middle position on
the Sonar Control Unit
, only one half of the transducer
face
should be outside the sonar
trunk (see figure 5). The middle
position switch
, which is a magnetic switch, must then be
adjusted according to the
trunk length:
With the Hull
Unit fully
hoisted to upper position
measure the
distance x between the bottom of the
transducer and the trunk end.
See the lower part of figure
~X= mm
Ifit is impossible to measure the
distance x, it can be
calculated
by using the total trunk height D from page 12 in section
Installation procedures
" .
Total
trunk height D =
- Distance flange/transducer bottom =
760 mm
= Distance X
Use the hoistingllowering switch in the
motor control
unit to position the transducer in the
calculated correct
position x + 240 mm (see figure 5).
Loosen the bracket for the middle
p~sition switch and
align the switch relative to the magnet as shown on figure
5. Ifneeded
, spare cable is coiled up behind the bracket.
Fasten the bracket and check that the distance
between
the magnet and the switch is approximately 5-
8 mm.
Check the passing of the middle position switch by using
the hoistingllowering switch.
Use the hoistingllowering switch to hoist the Hull Unit to
its upper position.
Release the motor overload switch S301 by pressing the
red button marked " . This to prevent
unwanted
lowering of the transducer.
160573/A
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