Simer Pumps A5500, 3075SS, 2955-01, 2957, 2330 User Manual

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Installation/Operation/Parts
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English . . . . . . . . . . . . . . Pages 2-6
Installation/Fonctionnement/Pièces
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Français . . . . . . . . . . . Pages 7-11
Instalación/Operación/Piezas
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©2003 PRINTED IN U.S.A. SIM720 (9/12/03)
OWNER’S MANUAL
Submersible Sump Pumps
NOTICE D’UTILISATION
Pompes de puisard submersible
MANUAL DEL USUARIO
Bombas sumergible de sumidero
MOD. 2957
293 Wright St., Delavan, WI 53115
Phone: 1-800-468-7867
1-800-546-7867
Fax: 1-800-390-5351
®
Safety 2
For parts or assistance, call Simer Customer Service at 1-800-468-7867 / 1-800-546-7867
READ AND FOLLOW
SAFETY INSTRUCTIONS!
Carefully read and follow all safety instructions in this manual and on pump.
This is the safety alert symbol. When you see this symbol
on your pump or in this manual, look for one of the fol­lowing signal words and be alert to the potential for personal injury.
warns about hazards that will cause serious per-
sonal injury, death or major property damage if ignored.
warns about hazards that can cause serious per-
sonal injury, death or major property damage if ignored.
warns about hazards that will or can cause
minor personal injury or property damage if ignored. The word NOTICE indicates special instructions which are
important but not related to hazards. Electrically powered sump pumps normally give many years of
trouble-free service when correctly installed, maintained, and used. However, unusual circumstances (interruption of power to the pump, dirt/debris in the sump, flooding that exceeds the pump’s capacity, electrical or mechanical failure in the pump, etc.) may prevent your pump from functioning normally. To pre­vent possible water damage due to flooding, consult your dealer about installing a secondary sump pump, a DC backup sump pump, and/or a high water alarm. See the “Troubleshooting Chart” in this manual for information about common sump pump problems and remedies. For more information, see your dealer or call customer service at 1-800-468-7867.
1. Know the pump application, limitations, and potential
hazards.
2. Disconnect the power before servicing.
3. Release all pressure within the system before servicing any
component.
4. Drain all the water from the system before servicing.
5. Secure the discharge line before starting the pump. An unse­cured discharge line will whip, possibly causing personal injury and/or property damage.
6. Check hoses for weak or worn condition before each use, making certain that all connections are secure.
7. Periodically inspect the sump, pump and system compo­nents. Keep free of debris and foreign objects. Perform rou­tine maintenance as required.
8. Provide a means of pressure relief for pumps whose dis­charge line can be shut-off or obstructed.
9. Personal Safety: a. Wear safety glasses at all times when working with
pumps.
b. Keep work area clean, uncluttered and properly lighted –
replace all unused tools and equipment. c. Keep visitors at a safe distance from work area. d. Make workshop child-proof – with padlocks, master
switches, and by removing starter keys.
10. When wiring an electrically driven pump, follow all electri­cal and safety codes that apply.
11. This equipment is only for use on 115 volt and is equipped with an approved 3-conductor cord and 3-prong, grounding­type plug.
Hazardous voltage. Can shock, burn or
cause death. To reduce the risk of electric shock, pull the
plug before servicing. Pump is supplied with a grounding conductor and grounding-type attachment plug. Be sure it is connected only to a properly grounded grounding-type receptacle.
Where a 2-prong wall receptacle is encountered, it must be replaced with a properly grounded 3-prong receptacle installed in accordance with codes and ordinances that apply.
This pump has not been investigated for use in swimming pool areas.
12. A ground fault circuit interrupter is recommended for use with any electrical appliance submerged in water. Installation and all wiring should be performed by a qualified electrician.
13. Make certain the power source conforms to the requirements of your equipment.
SIMER warrants to the original consumer purchaser (“Purchaser”) of its products that they are free from defects in material or workmanship. If within twelve (12) months from the date of the original consumer purchase any such product shall prove to be defective, it shall be repaired or replaced at SIMER’s option, subject to the terms and conditions set forth below. Your original receipt of purchase is required to determine warran­ty eligibility.
Exceptions to the Twelve (12) Month Warranty
Ninety (90) Day Warranty:
If within ninety (90) days from original consumer purchase any Drill Pump or MiniVac Pump shall prove to be defective, it shall be replaced, subject to the terms set forth below.
Two (2) Year Warranty:
If within two (2) years from original consumer purchase, any 1/3 HP Submersible Sump Pump, or Models 2330, 2300 or A5500, shall prove to be defective, it shall be repaired or replaced at SIMER’s option, subject to the terms and conditions set forth below.
Three (3) Year Warranty:
If within three (3) years from original consumer purchase any 4” Submersible Well Pump, 1/2 HP Submersible Sump Pump, or Booster Pump Model 3075SS shall prove to be defective, it shall be repaired or replaced at SIMER’s option, subject to the terms and conditions set forth below.
Five (5) Year Warranty:
If within five (5) years from original consumer purchase any Pre-Charge water system tank shall prove to be defective, it shall be repaired or replaced at SIMER’s option, subject to the terms and conditions set forth below.
General Terms and Conditions
Purchaser must pay all labor and shipping charges necessary to replace product covered by this warranty. This warranty shall not apply to acts of God, nor shall it apply to products which, in the sole judgement of SIMER, have been subject to negligence, abuse, accident, misapplication, tam­pering, alteration; nor due to improper installation, operation, maintenance or storage; nor to other than normal application, use or service, including but not limited to, operational failures caused by corrosion, rust or other foreign materials in the system, or operation at pressures in excess of recommended maximums. Requests for service under this warranty shall be made by returning the defective product to the Retail outlet or to SIMER as soon as possible after the discovery of any alleged defect. SIMER will subsequently take corrective action as promptly as reasonably possible. No requests for service under this warranty will be accepted if received more than 30 days after the term of the warranty. This warranty sets forth SIMER’s sole obligation and purchaser’s exclusive remedy for defective products. SIMER SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL, INCIDENTAL, OR CONTINGENT DAMAGES WHATSOEVER. THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WAR­RANTIES. IMPLIED WARRANTIES, INCLUDING BUT NOT LIMITED TO THE IMPLIED WAR­RANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, SHALL NOT EXTEND BEYOND THE DURATION OF THE APPLICABLE EXPRESS WARRANTIES PROVIDED HEREIN. Some states do not allow the exclusion or limitation of incidental or consequential damages or lim­itations on how long an implied warranty lasts, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights and you may also have other rights which vary from state to state.
Simer Limited Warranty
SIMER • 293 Wright Street • Delavan, WI U.S.A. 53115
Phone: 1-800-468-7867 / 1-800-546-7867 • Fax: 1-800-390-5351
EMail: info@simerpumps.com • Web: http://www.simerpumps.com
For parts or assistance, call Simer Customer Service at 1-800-468-7867 / 1-800-546-7867
General Information / Installation 3
14. Protect the electrical cord from sharp objects, hot surfaces, oils, and chemicals. Avoid kinking the cord. Replace or repair damaged or worn cords immediately.
15. Do not touch an operating motor. Motors can operate at high temperatures.
16. Do not handle the pump or pump motor with wet hands or when standing on a wet or damp surface, or in water.
Risk of electric shock. Can burn or kill. If your
basement has water or moisture on floor, do not walk on the wet area until all power has been turned off. If the shut-off box is in the basement, call electric company or hydro authority to shut-off the service to house, or call your local fire department for instructions. Failure to follow this warning can result in fatal electrical shock.
17. DO NOT splice the electrical power cord.
18. DO NOT allow the electrical cord plug to be submerged.
19. DO NOT use extension cords. They are a fire hazard and can reduce voltage sufficiently to prevent pumping and/or damage motor.
20. Connect or wire the pump to an individual branch circuit with no other outlets or equipment in the circuit. Size fuses or circuit breakers according to the specifications.
DESCRIPTION
These 3/10 HP submersible sump pumps are designed for use in home sumps. The units are equipped with a 3-prong grounding­type power cord. The shaded-pole motors are oil filled and sealed for cooler running. The sleeve bearings on the motor shafts never need lubrication. The pumps include automatic reset thermal protection.
SPECIFICATIONS
Power supply required.............................................115V, 60 HZ
Motor duty.................................................................Continuous
Liquid Temp. Range ................................32° F-120° F (0°-49° C)
Individual Branch Circuit Required ...............................15 Amps
Discharge Adapter ..................................................1-1/4” MNPT
NOTICE: For continuous operation, the water depth must be at least 5” (13cm), to prevent the motor from overheating.
NOTICE: This unit is not designed for applications involving salt water or brine! Use with salt water or brine will void warranty.
PERFORMANCE
INSTALLATION
1. Install pump model number 2957-01 in a sump pit with a minimum diameter of 9" (229mm) and pump model number 2955-01 in a sump pit with a minimum diameter of 11” (279mm). Construct the sump pit of tile, concrete, steel or plastic. Check the local codes for approved materials.
The pump should not be installed on clay, earth or sand sur­faces. Clean the sump pit of small stones and gravel which could clog the pump. Keep the pump suction housing clear of debris.
2. Install the pump in the pit so the switch operating mecha­nism has maximum possible clearance.
3. Install an in-line check valve to prevent flow backwards through the pump when the pump shuts off.
4. Install the discharge plumbing. A. When using rigid pipe, use plastic pipe. Wrap the dis-
charge pipe thread with Teflon
TM
tape. Screw the pipe
into the pump discharge port hand tight +1 – 1-1/2 turns. NOTICE: Do not use ordinary pipe joint compound on
plastic pipe. Pipe joint compound can attack plastics. NOTICE: Thread the discharge pipe into the pump body
carefully to avoid stripping or crossing threads.
B. If a flexible discharge hose is used, make sure the pump
is secured in the sump to prevent movement. Do not use a flexible discharge pipe in any permanent installation.
Risk of flooding. Can cause personal
injury or property damage. Failure to secure pump may
allow pump movement, switch interference and prevent pump from starting or stopping.
NOTICE: The discharge piping should be as short as pos­sible to reduce pipe friction losses. Discharge pipe diam­eter should be equal to or larger than the discharge size of the pump. Smaller pipe diameters will restrict the capacity of the pump and reduce performance.
C. Secure the discharge line before starting the pump.
To reduce motor noise and vibrations, a short length of rubber hose (e.g. radiator hose) can be connected into the discharge line near the pump using suitable clamps.
If the pump discharge line is exposed to outside sub­freezing atmosphere, the portion of the line exposed must be installed so any water remaining in the pipe will drain to the outfall by gravity. Failure to do this can cause any water trapped in the discharge line to freeze which could result in damage to pump.
TM
E.I. DuPont de Nemours and Company Corporation.
Individual Switch Setting
Model Motor Max. Branch Circuit Cord in inches (mm)
Number HP Load Amps Required (Amps) Length
On Off
2957-01 3/10 10.0 15 8’ 7” (178) 2” (51) 2957-03 3/10 10.0 15 8’ 7” (178) 2” (51)
MOTOR, SWITCH, & CORD SPECIFICATIONS
GPM (LPM) AT TOTAL FEET (m)
5101520
Model (1.5m) (3m) (4.6m) (6.1m)
CAPACITY GALLONS(L)/MINUTE
2957-01 29 27 21 12 25 Ft. 2957-03 (110) (102) (80) (45) (7.6m)
No flow at height
shown below
For parts or assistance, call Simer Customer Service at 1-800-468-7867 / 1-800-546-7867
Installation / Electrical / Operation 4
5. Power Supply: These pumps are designed for 115 V., 60 Hz.,
operation and require a minimum 15 amp individual branch circuit. Both the pump and switch are supplied with 3-wire cord sets with grounding-type plugs. The switch plug is inserted directly into the outlet and the pump plug inserts into the opposite end of switch plug.
Hazardous voltage. Can shock, burn or cause
death. Pump is supplied with a grounding conductor and
grounding-type attachment plug. To reduce the risk of elec­tric shock, be certain that it is connected only to a properly grounded, grounding type receptacle such as a grounded water pipe or a properly grounded metallic raceway or ground wire system. Ground terminal on pump cord plug is provided for your protection. DO NOT REMOVE!
A ground fault circuit interrupter is recommended for use with any electrical appliance submerged in water. For instal­lation of such a circuit, consult a licensed electrician.
6. After the piping and the check valve (if needed) have been installed, the unit is ready for operation
7. Check the operation by filling the sump with water and observing pump operation through one complete cycle.
Risk of flooding. Can cause personal injury
and/or property damage. Failure to make this operational
check may lead to flooding and premature failure.
OPERATION
Risk of electric shock. Shock can burn or kill.
Do not handle a pump or pump motor with wet hands or when standing on wet or damp surface, or in water.
1. Keep the pump inlet screen clear.
2. The shaft seal depends on water for lubrication. Do not operate the pump unless it is submerged in water as the seal may be damaged if the pump is allowed to run dry.
3. The motor is equipped with an automatic reset thermal pro­tector. If the temperature in the motor should rise unduly, the switch will cut off all of the power before any damage can be done to the motor. When the motor has cooled suf­ficiently, the switch will reset automatically and restart the motor. If the protector trips repeatedly, the pump should be removed and checked for the cause of the difficulty. Low voltage, long extension cords, a clogged impeller, very low head or lift, etc., could cause cycling. Refer to the Troubleshooting Chart on Page 5 for additional information.
4. Periodically inspect the pump, system components and sump for debris and foreign objects. Keep the sump free of all refuse. Perform routine maintenance as required.
Risk of flooding. Flooding can cause personal
injury or property damage. This pump comes with the auto-
matic float switch mounted on the motor cover ready for oper­ation. Do not change switch settings. Refer to the “Motor, Switch & Cord Specifications” chart for switch settings.
MAINTENANCE
To Clean the Pump Screen:
NOTICE: Attempting to disassemble motor will void warranty.
Risk of electrical shock. Shock can burn or kill.
Always unplug the pump from the power source before servic­ing any system component. Do not lift pump by power cord.
1. Disconnect power before servicing.
Risk of Electric shock. Shock can burn or
cause death. When servicing the system always disconnect
power cord from the electrical outlet.
2. Loosen the discharge pipe.
3. Use the pump handle to lift the pump out of the sump pit and place the pump on a clean level surface.
4. To clean the screen, remove the three screws holding the screen to the pump base (See Figure 1), remove and rinse off the screen.
5. Re-install the screen and the screws.
6. Put the pump back into the sump pit.
7. Re-install the discharge pipe.
8. Check the system operation by filling the basin with water and observing the pump’s operation through one complete cycle.
Flood hazard. May cause personal injury or prop-
erty damage. Failure to make this operational check can lead to
improper operation, premature pump failure and flooding.
Figure 1 – To clean the Screen and Anti-airlock Valve and to attach Float Switch.
Install Switch on Pump
Anti­Airlock Valve
Screen
Screen screws (3)
Operation / Maintenance / Troubleshooting 5
For parts or assistance, call Simer Customer Service at 1-800-468-7867 / 1-800-546-7867
To Replace the Vertical Float Switch:
NOTICE: The float must be able to complete its entire cycle
without interference from any other object.
1. Mount the bracket on the switch housing with the bracket mounting screws. See Figure 2.
2. Mount the float and the float rod stop on the rod.
3. Slide the rod up through the bracket and into the slot in the bottom of the switch housing. Fasten the rod into the switch housing with the pin. See Figure 2.
Make sure the pin holds the float rod in the
switch housing; otherwise the pump will not shut off. NOTICE: Pull gently on the rod to make sure that it cannot
come out of the switch housing.
4. Mount the switch assembly on the pump with the screws provided.
5. Run the pump through one complete cycle to verify switch operation is correct and that nothing interferes with the switch’s operation.
Flood hazard. May cause personal injury or prop-
erty damage. Failure to make this operational check can lead to
improper operation, premature pump failure and flooding.
AIRLOCKS:
When a pump airlocks, it runs but does not move any water. An airlock will cause the pump to overheat and fail.
This pump has a small hole in the side of the pump housing. See Figure 1. This is an anti-airlock valve. If you suspect an air­lock, insert a hat pin or a pipe cleaner into the anti-airlock hole to clean out the debris.
Troubleshooting
SYMPTOM PROBABLE CAUSE(S) CORRECTIVE ACTION
Pump won’t start or run. Blown fuse. If blown, replace with fuse of proper size.
Low line voltage. If voltage under recommended minimum, check size of wiring from
main switch on property. If OK, contact power company or hydro authority. Defective motor. Replace pump. Defective float switch. Replace float switch. Float obstructed. Remove obstruction.
Pump starts and stops Backflow of water from piping. Install or replace check-valve. too often.
Faulty float switch. Replace float switch.
Pump won’t shut off. Defective float switch. Replace float switch.
Restricted discharge Remove pump and clean pump and piping. (obstacle in piping).
Float obstructed. Remove obstruction.
Pump operates but Low line voltage. If voltage under recommended minimum, check size of wiring from main delivers little or no water. switch on property. If OK, contact power company or hydro authority.
Worn or plugged impeller. Replace pump. Anti airlock vent hole is plugged. Clean out the vent hole with a hat pin or pipe cleaner.
Figure 2 – Replace the Float Switch.
Switch Housing
Pin
Bracket
Bracket Mounting Screws
Be sure the pin holds the rod in switch housing;
otherwise the pump will not shut off.
Rod
Piggy-back Plug
Float
Rod Stop
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