Dovetail Jig 300mm
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633936
Dovetail Jig 300mm
300mm Width Capacity
Dovetail Jig 300mm
Gabarit pour queues d'aronde 300 mm
Zinkenfräsgerät, 300 mm
Plantilla para juntas cola de milano 300 mm
Mortasatrice a coda di rondine 300 mm
Zwaluwstaart freesmal
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6
8
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Fig A
Fig B
Fig C
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English .................. 4
Français ................ 8
Deutsch ................. 12
Español ................. 16
Italiano .................. 20
Nederlands ............ 24
Dovetail Jig 300mm
®
300mm Width Capacity
4
GB
Safety Warnings
WARNING Read all safety warnings and all instructions. Failure to
follow the warnings and instructions may result in electric shock, fire and/
or serious injury.
Save all warnings and instructions for future reference.
Work Area Safety
a) Keep work area clean and well lit. Cluttered or dark areas invite
accidents.
b) Do not operate tools in explosive atmospheres, such as in the
presence of flammable liquids, gases or dust.
c) Keep children and bystanders away while operating a powered
tool. Distractions can cause you to lose control.
Personal Safety
a) Stay alert, watch what you are doing and use common sense
when operating a powered tool. Do not use a powered tool
while you are tired or under the influence of drugs, alcohol or
medication. A moment of inattention while operating a powered tool
may result in serious personal injury.
b) Use personal protective equipment. Always wear eye protection.
Protective equipment such as dust mask, non-skid safety shoes, hard
hat, or hearing protection used for appropriate conditions will reduce
personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off-
position when not operating the tool and make use of other safety
features which prevent unintentional starting.
d) Remove any adjusting key or wrench before turning the powered
tool on. A wrench or a key left attached to a rotating part of the tool
may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times.
This enables better control of the tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewelry. Keep your
hair, clothing and gloves away from moving parts. Loose clothes,
jewelry or long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and
collection facilities, ensure these are connected and properly
used. Use of dust collection can reduce dust-related hazards.
Specification
Template: ................................................... 12.7mm (½")
Guide bush (not included): .......................... 11.1mm (
7
⁄16")
Router cutter (not included): ....................... 6.35mm (¼")
shank -12.7mm (½") x 14˚ dovetail
Maximum material thickness: .................... 32mm
Horizontal width range: .............................. 140 – 300mm
Vertical width range:...................................150 – 275mm
Weight: ....................................................... 9.5kg
1 Horizontal Clamping Lever
2 Horizontal Clamping Knobs
3 Template Position Knobs
4 Fence Position Knobs
5 Fence
6 Horizontal Stop Bar
7 Template
8 Vertical Stop Bar
9 Vertical Clamping Knobs
10 Vertical Clamping Lever
Product Familiarisation
Unpacking and assembly
• Carefully unpack the dovetail jig, and remove all packaging materials.
Beware of sharp edges
• The Horizontal Clamping Lever (1) and the Vertical Clamping Lever (10)
are supplied loose. The levers should be securely screwed into the
threaded holes provided so that, when clamped, the horizontal lever is
behind the jig and the vertical lever is down away from the Template (7)
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633936 Dovetail Jig 300mm
Mounting
• This dovetail jig should always be securely mounted to the front edge of
a sturdy workbench before use
• The jig should be fixed to the bench using wood screws through the four
small holes in the jig frame
• If a permanent installation is not required the jig may be mounted to a
board that can be easily clamped to a workbench. It is important the
board is long enough so the clamps do not obstruct use of the jig
Operating Instructions
WARNING: The cutter must not contact any part of the jig. Always use the
correct-sized guide bush and cutter. Incorrect sizes will make an un-usable
joint and may damage the jig.
Configuring your router
Note: These instructions are specific to the recommended router
accessories to use with this dovetail jig. Use of other accessories to create
other joints is possible but beyond the scope of this manual.
The jig is compatible with both ¼" and ½" routers including equivalent
metric sizes. The router may need an additional collet or reducer so it can
accept ¼" router bits.
1. Fit a base to your router that will allow fitment of guide bushes
2. Install a guide bush of 11.1-12mm or
7
⁄16" outer diameter so that the
router can move smoothly between the slots of the ½" Template (7).
The guide bush depth must not exceed the thickness of the template
3. Fit a 12.7mm (
1
⁄2") dovetail 14° cutter with a ¼" shank. The dovetail
cutter height needs to be set so that the cutting blades will not contact
the template in use but the cutting blade starts cutting at the surface
of the wood. The dovetail cutter should be approximately 17mm
height from the base plate of the router. See Fig A
Preparation
This jig is suitable for the creation of dovetail joints needed for drawers,
boxes and chests. The information presented below is general guidance
only. Familiarisation with this jig over time is necessary to achieve the
desired results. Fine adjustment of some measurements is required to get
an exact fit.
The jig is used to create both the tails and pins of the dovetail joint in one
process. This is achieved by using an offset position between two clamped
pieces of wood. See fig B which shows the wood position for four tails of
the dovetail joint on the vertical wood before cutting and fig C which shows
three tails of the dovetail joints after cutting. The sides of the slots where
the tail fits into are the pins.
• Wood must be cut to the correct size, with square cut ends. Allow for the
depth of the joint when calculating wood sizes
• Use a pencil to label the wood indicating front, back, left, right, inside,
outside and any other information that might assist in cutting the wood
correctly. For example, write matching numbers on the ends of the
wood to be joined together, and note which end is for tails and which
part is pins
Important: The use of a square is recommended to ensure that correct
angles are achieved in all stages of setting up the dovetail jig. Accurate
alignment of the wood is crucial to achieving a good quality joint. Practising
with scrap material is highly recommended to develop accuracy when
using the jig.
Setting the vertical and horizontal stop bars
Note: A spanner (not supplied) is required to adjust the Horizontal Stop Bars
(6) and the Vertical Stop Bars (8).
1. Loosen the Horizontal Clamping Knobs (2) and Vertical Clamping
Knobs (9), and raise the Horizontal Clamping Lever (1) and the Vertical
Clamping Lever (10) to allow access to the stop bars adjustment nuts
easily
2. Set the left-hand Horizontal Stop Bar (6) to a position where the
Template (7) indicates a suitable place for the first dovetail joint female
slot for the size of the wood so that the dovetail joints are evenly
spaced across the wood. The left-hand Vertical Stop Bar (8) should be
set so that it is positioned 12.7mm (½") to the right of the Horizontal
Stop Bar (6). This is the offset which is approximately the width of a
finger of the template
• The initial horizontal stop bar position in relation to the template fingers
may vary slightly depending on how much border is required. The border
is the distance from the edge of the vertical wood to the first dovetail tail.
The offset between the two pieces of wood is always the thickness of a
template finger 12.7mm (
1
⁄2") in order to line up two equal width pieces
of wood after jointing. Once cut, the wood in Fig B will have a smaller
border than that in Fig C
• Use the right-hand side horizontal and vertical stop bars to secure and
align larger pieces of wood more centrally in the jig. The right-hand side
stop bars can also be used in preference to the left-hand side or used for
another two pieces of wood secured at the same time as the left side so
two dovetail joints can be made in one operation
• When securing two sets of wood, the left-hand or right-hand side
Horizontal Clamping Knobs (2) and Vertical Clamping Knobs (9) can
be used instead of the Horizontal Clamping Lever (1) and the Vertical
Clamping Lever (10) to allow releasing or fitting of wood to the left or
right side only without affecting the position of the wood already fitted
on the other side
• Once the stop bars are in the correct offset position lining up the two
pieces of wood exactly level when jointed, avoid adjusting the stop
bar position again. This is only possible if the same size wood is being
worked on. Alternatively, once the correct offset position has been found
between the horizontal and vertical stop bars, an offset spacer can be
made from a small piece of wood to that exact measurement. This will
enable the offset position to be set quickly and accurately even when
using different size pieces of wood
Clamping and positioning the wood
1. Pull the Horizontal Clamping Lever (1) towards the back of the jig,
loosen the two Horizontal Clamping Knobs (2) and slide the horizontal
piece of wood into the jig from the rear
2. The wood should pass underneath the fence (5) and the Template
(7). The left-hand side of the wood should be lying against the left
Horizontal Stop Bar (6) and the front of the wood should be level with
the front of the main body of the jig to allow for the vertically placed
wood to be positioned in front of it (Fig B)
3. Tighten the Horizontal Clamping Knobs (2) so the clamp is very close
to the surface of the wood. Recheck the position of the wood and pull
the horizontal clamping lever towards the front of the jig to secure the
wood
• The clamp needs to be set so that operating the clamping lever allows
the wood to be inserted and secured without additional use of the
clamping knobs
• Do not force the clamping lever if there is too much resistance when
operating. Loosen the clamping knobs to adjust it to the optimum setting
that holds the wood securely but does not put unnecessary strain on the
clamping mechanism to prevent it being damaged
4. Pull the Vertical Clamping Lever (10) up so it is in the unclamped
position and loosen the Vertical Clamping Knobs (9)
5. If the vertical piece of wood has already been cut for the joint at the
other end, make sure the wood is inserted in the correct way. Once
the dovetail joint is cut the vertical wood in the jig fits to the horizontal
wood at 180° to its cut position, as if hinged at the cut position and
rotated 180° upwards
6
GB
6. Insert the vertical piece of wood from below into the front of the jig.
The wood should pass behind the front clamp assembly, and be in
contact with the vertical edge of the frame
7. Position the left side of the wood against the left-hand side Vertical
Stop Bar (8)
8. As per the horizontal clamp adjust the clamp so that the wood can be
inserted and secured simply by operating the clamping lever
9. Align the vertical wood so the height is parallel with the horizontal
wood as shown in Fig B
10.Move the vertical clamping lever to the down position to lock the
wood in place
Adjusting of the template position
To adjust the position of the Template (7) to allow for correct positioning
loosen the Template Position Knobs (3) and adjust the template position to
suit the thickness of the wood making sure the template is even on both
sides. The tips of the template should be approximately 2.5mm back from
the front edge of the vertical piece of wood. Ensure the template is kept
parallel with the jig body.
Adjusting the fence
The fence controls how deep the female dovetail slots are by limiting the
movement of the base of the router. There are no set values of distance as
this value depends on the size of the router base and the thickness of the
wood. The formula for this is:
Distance = (2 x thickness of vertical wood) + (½ width of router base)
– (cutter radius)
This is measured from the fence to the end of the fingers on the Template
(7). If you have used the recommended ½" dovetail cutter, the cutter radius
value will be 6.35mm (
1
⁄4")
Note: If using a router without a completely round base (possibly a router
that has 2 flat sides to its base) measure the distance from the centre of
the base to the edge closest to the centre of the base. When operating the
router remember to work to the base side you have measured to. If you set
to the widest distance of the base there is a risk of the cutter coming into
contact with the jig if you then use the side of the base closest to the cutter.
Cutting a dovetail joint
1. Ensure both the router and jig are set up using the instructions above,
including using scrap wood in the jig if this is your first dovetail joint
2. Wear any necessary personal protective equipment including a face
mask especially if there is any risk of toxic particles (for example, from
man-made composite woods)
3. Set the router to a speed that does not exceed that of the maximum
speed of the dovetail cutter
4. Place the router onto the Template (7) with the router cutter not
touching the wood but close to it in an ideal position to start cutting
5. Hold the router securely and turn on, allow the motor to reach full
speed
6. Carefully begin cutting, allowing the router guide bush to follow the
slots of the template, entering the slot on the left side and following
the curve of the slot so that the guide bush is against the right side
of the slot when leaving the slot. Do not cut into slots individually but
instead cut in one process carefully going around the shape of the
template. The end result will look like Fig C
7. While operating the router make sure the cutter does not contact any
part of the jig and do not lift the router while cutting. Once the cut
is complete, switch off the router and allow the cutter time to stop
rotating before removing carefully from the template
• Once the cut has been made, remove the wood from the jig and check
the joint. A correctly cut joint should be neither too loose nor too tight to
connect. Using a light mallet can be used to tap the joint into place if it
is a tight joint.
• If the joint is not correct or if more practising is required, saw off the ends
of the test pieces so they can be used again
Optional Accessories
Contact your Silverline stockist for a range of accessories suitable for use
with this product including;
245122 – 10 Piece Guide Bush Set in Case (including a 11.1mm (
7
⁄16")
guide bush)
792084 – 12 Piece ¼" Router Bit Set (including a ½" 14° dovetail cutter)
656577 – 24 Piece ¼" Router Bit Set (including a ½" 14° dovetail cutter)
Maintenance
Keep your dovetail jig clean. Do not allow dust to build up around the jig.
Clean regularly with a soft brush or vacuum, clean resin off with a suitable
solvent
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Dovetail Jig 300mm633936
Problem Solution
Dovetail joint is not at a 90° angle Recheck that wood is correctly fitted and clamped
Dovetail joint is at an angle with the two pieces of wood not level but slightly
angled apart
Recheck that the angle of wood to the Horizontal Stop Bars and Vertical Stop
Bars is correct using a square and the angle between the stop bars is correct
Where jointed the two pieces of wood are slightly stepped and not level
Offset of the stop bar needs adjustment
The dovetail pins are too long or short
Fence position needs adjustment towards or away from the Template (7)
Dovetail joint too tight
decrease the dovetail cutter height from the router base
Dovetail joint too loose
increase the dovetail cutter height from the router base
Splintering of the wood as the cutter leaves the workpiece
Clamp another piece of wood over the vertical wood if possible to prevent
splintering
More careful router operation
Scribe a line across the wood at the cut height to prevent splintering
Cut with the grain
Troubleshooting
8
F
Consignes générales de sécurité
AVERTISSEMENT Veuillez lire l’intégralité des consignes de sécurité
et des instructions. Le non-respect de ces consignes et instructions peut
entraîner un risque de choc électrique, d’incendie et/ou se traduire par des
blessures graves.
Veuillez conserver ces instructions et consignes de sécurité pour
référence ultérieure.
Sécurité sur la zone de travail
a) Maintenir une zone de travail propre et bien éclairée. Des zones
encombrées et mal éclairées sont sources d’accidents.
b) Ne pas utiliser d’outils dans des environnements explosifs,
tels qu’à proximité de liquides, de gaz ou de poussières
inflammables.
c) Eloigner les enfants et les passants pendant l’utilisation d’un
appareil électrique. Ceux-ci peuvent provoquer une perte d’attention
et faire perdre la maîtrise de l’appareil.
Sécurité des personnes
a) Rester vigilent et faire preuve de bon sens lors de la manipulation
de l’appareil. Ne pas utiliser un appareil électrique lorsque l’on
se trouve dans un état de fatigue, ou sous l’influence de drogues,
d’alcool ou de médicaments. Un moment d’inattention pendant
l’utilisation d’un outil électrique peut se traduire par des blessures
graves.
b) Porter un équipement de protection approprié. Toujours porter
une protection oculaire. Le port de masque à poussières, chaussures
de sécurité antidérapantes, casque de sécurité et protections antibruit
adaptés aux différentes conditions de travail réduit le risque de
blessures corporelles.
c) Eviter tout démarrage accidentel ou intempestif. S’assurer que
l’interrupteur marche-arrêt soit en position d’arrêt lorsque
l’appareil n’est utilisé.
d) Enlever toute clé et tout instrument de réglage avant de mettre
l’appareil en marche. Une clé ou un instrument de réglage laissé fixé
à un élément en rotation de l’appareil électrique peut entraîner des
blessures physiques
e) Ne pas essayer d’atteindre une zone hors de portée. Se tenir
toujours en position stable permettant de conserver l’équilibre.
Cela permet de mieux contrôler l’appareil électrique dans des
situations inattendues.
f) Porter des vêtements appropriés. Ne pas porter de vêtements
amples ou des bijoux pendants. Eloigner cheveux, vêtements et
gants des pièces en mouvement. Les vêtements amples, les bijoux
pendants et cheveux longs peuvent être happés par les pièces en
rotation
g) Si l’appareil est pourvu de dispositifs destinés au raccord
d’équipements d’extraction et de récupération de la poussière/
sciure, s’assurer qu’ils soient bien fixés et utilisés correctement.
L’utilisation de ces dispositifs peut réduire les risques dus à la
poussière.
Caractéristiques techniques
Ecart entre dents du peigne : ..................... 12,7mm (½")
Bague de copiage (non fourni) : .................. 11,1 mm (
7
⁄16")
Fraise queue d’aronde (non fournie) : ......... Queue de
6,35mm (¼") ; 12,7 mm (½") x 14˚
Epaisseur maximale du matériau : ............. 32 mm
Plage de largeur horizontale : ..................... de 140 à 300 mm
Plage de largeur verticale : ......................... de 150 à 275 mm
Poids : ........................................................ 9,5 kg
1 Levier de serrage horizontal
2 Molettes de serrage horizontal
3 Molette de positionnement du peigne
4 Molette de positionnement du guide
5 Guide
6 Butée d’arrêt horizontal
7 Peigne
8 Butée d’arrêt vertical
9 Molettes de serrage vertical
10 Levier de serrage vertical
Se familiariser avec le produit
Déballage et assemblage
• Déballez le gabarit à queue d'aronde avec précaution, en prenant soin
de retirer tout le matériau d'emballage. Faites attention aux arêtes
coupantes.
• Les leviers de serrage (1) et (10) sont livrés démontées. Ces leviers
doivent se visser solidement dans les trous filetés présents sur les barres
de serrage : de cette façon, le levier horizontal se trouve sur l’arrière de
l’appareil et le levier vertical placé en bas du peigne (7).
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